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CN100506276C - Production method of cottonseed polypeptide dry powder with antioxidant effect - Google Patents

Production method of cottonseed polypeptide dry powder with antioxidant effect Download PDF

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CN100506276C
CN100506276C CNB2006100905875A CN200610090587A CN100506276C CN 100506276 C CN100506276 C CN 100506276C CN B2006100905875 A CNB2006100905875 A CN B2006100905875A CN 200610090587 A CN200610090587 A CN 200610090587A CN 100506276 C CN100506276 C CN 100506276C
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cottonseed
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antioxidant effect
dry powder
hydrolysis
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CN1895661A (en
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高海燕
倪晋仁
贾征
左航
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Peking University
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Abstract

A process for preparing the antioxidizing cottonseed polypeptide powder used as the nutrient intensifier for improving immunity includes such steps as mixing cottonseed protein with distilled water, grinding, regulating pH value and temp, adding alkaline proteinase, enzymolyzing, adding flavouring proteinase, regulating pH value and temp, enzymolyzing, boiling for deactivating enzyme, cooling, filtering, vacuum concentrating, and spray drying.

Description

具有抗氧化作用的棉籽多肽干粉生产方法 Production method of cottonseed polypeptide dry powder with antioxidant effect

技术领域 technical field

本发明涉及棉籽蛋白的处理方法,具体地说是涉及利用棉籽蛋白制备出具有抗氧化作用的多肽干粉的方法,多肽干粉属于功能性、营养性食品。The invention relates to a treatment method of cottonseed protein, in particular to a method for preparing a dry polypeptide powder with anti-oxidation function by using the cottonseed protein. The dry polypeptide powder belongs to functional and nutritious food.

背景技术 Background technique

棉花是世界上重要农作物之一,棉籽富含蛋白30%以上,其氨基酸组成齐全,比例合理,营养价值接近豆类蛋白质,是一种十分重要的植物蛋白资源。生物活性肽是具有氨基酸顺序的多肽,对生物机体的生命活动有特殊的生理活性。某些低肽不仅能提供人体生长发育所需的营养物质,且同时具有防病治病、调节人体生理机能的功效,比如降血压,降低胆固醇,促进免疫以及促进营养物质的消化吸收,有些是原食品蛋白质或其组成氨基酸所没有的独特的生理机能。活性肽的研究开发为利用生物价不高的蛋白质资源来生产人类的保健食品基料提供了可能。目前,我国许多地区食物与蛋白供应不足,成为无法回避的严重问题,因此二次优质植物蛋白的开发利用显得尤为重要,以棉籽为原料,进行功能肽的制备和意义已十分明显。目前生物活性肽的生产主要采用酶水解法。酶法水解可以在不降低营养价值的前提下改善蛋白质的理化和功能性质,扩展在食品加工中的应用范围,而且酶解法生产的活性肽安全性极高、价格低廉、易于推广。用酶法水解蛋白的技术已有多种,有的采用单一品种的酶水解,时间长,耗能耗时,随着水解时间的延长,水解产物活性也逐渐丧失;有的采用多个品种的酶同时水解,但选择不同品种的酶及其组配、采用不同的水解条件,所获得的水解产物是不同的,水解产物具有的特性也不同;另外,酶法生产的蛋白多肽常伴有苦味,这也是制约酶法工业化生产多肽的主要因素。对于酶法生产棉籽多肽,国内外鲜见文献报道,其中本发明方法运用复合酶解技术水解棉籽分离蛋白制得具有抗氧化活性的棉籽多肽还未见报道。Cotton is one of the important crops in the world. Cottonseed is rich in more than 30% protein. Its amino acid composition is complete, the ratio is reasonable, and its nutritional value is close to that of bean protein. It is a very important plant protein resource. Biologically active peptides are polypeptides with amino acid sequences, which have special physiological activities on the life activities of biological organisms. Certain low-peptides can not only provide the nutrients needed for human growth and development, but also have the functions of preventing and treating diseases and regulating human physiological functions, such as lowering blood pressure, lowering cholesterol, promoting immunity and promoting the digestion and absorption of nutrients. Some are The unique physiological functions that the original food protein or its constituent amino acids do not have. The research and development of active peptides provides the possibility to use protein resources with low biological value to produce human health food base materials. At present, the shortage of food and protein supply in many areas of our country has become an unavoidable serious problem. Therefore, the development and utilization of secondary high-quality plant protein is particularly important. The preparation and significance of functional peptides using cottonseed as raw materials are very obvious. At present, the production of bioactive peptides mainly adopts enzymatic hydrolysis. Enzymatic hydrolysis can improve the physicochemical and functional properties of protein without reducing the nutritional value, and expand the application range in food processing. Moreover, the active peptides produced by enzymatic hydrolysis are extremely safe, cheap and easy to promote. There are many techniques for enzymatically hydrolyzing protein. Some use a single type of enzyme to hydrolyze, which takes a long time and consumes energy. As the hydrolysis time prolongs, the activity of the hydrolyzate gradually loses; some use multiple types of Enzymes are hydrolyzed at the same time, but by choosing different types of enzymes and their combinations, and using different hydrolysis conditions, the hydrolysates obtained are different, and the properties of the hydrolysates are also different; in addition, the protein polypeptides produced by enzymatic methods are often accompanied by bitter taste , which is also the main factor restricting the industrial production of polypeptides by enzymatic methods. For enzymatic production of cottonseed polypeptide, there are few reports in the literature at home and abroad, and the method of the present invention uses the compound enzymatic hydrolysis technology to hydrolyze cottonseed protein isolate to prepare cottonseed polypeptide with antioxidant activity.

发明内容 Contents of the invention

本发明的目的在于弥补现有技术中存在的不足之处,而提供一种工艺简单,水解产物活性好且易于控制,所得成品抗氧化作用效果好且性能稳定,适宜于工业化生产的酶法制取棉籽多肽干粉的生产方法。The purpose of the present invention is to make up for the deficiencies in the prior art, and to provide a simple process, good activity of the hydrolyzate and easy control, and the obtained finished product has good anti-oxidation effect and stable performance, and is suitable for industrial production. The invention discloses a production method of cottonseed polypeptide dry powder.

本发明的目的是通过如下措施来实现:本发明方法依次包括下述步骤:The object of the present invention is to realize by following measures: the inventive method comprises the following steps successively:

1)取一份重量的棉籽分离蛋白,加入3~6倍重量的蒸馏水,研磨成均匀的棉籽分离蛋白磨浆液;1) Take one weight of cottonseed protein isolate, add 3 to 6 times the weight of distilled water, and grind it into a uniform cottonseed protein isolate slurry;

2)按所制得的棉籽分离蛋白磨浆液的重量,再加入3~7倍重量的蒸馏水,投入到反应罐中,用碱性溶液调pH值至7.8~8.2;2) According to the weight of the prepared cottonseed protein isolate refining liquid, add 3 to 7 times the weight of distilled water, put it into the reaction tank, and adjust the pH value to 7.8 to 8.2 with an alkaline solution;

3)将步骤2)所得溶液处于连续搅拌得状态下,按步骤1)所取棉籽分离蛋白重量的4~5%,加入碱性微生物蛋白酶,并加热至50~55℃进行水解;3) Keep the solution obtained in step 2) in a state of continuous stirring, add alkaline microbial protease according to 4-5% of the weight of cottonseed protein isolate obtained in step 1), and heat to 50-55°C for hydrolysis;

4)在水解过程中用碱性溶液不断调节并保持水解液的pH值为7.9~8.1,持续水解1~1.5小时;4) During the hydrolysis process, use an alkaline solution to continuously adjust and maintain the pH value of the hydrolyzed solution at 7.9 to 8.1, and continue to hydrolyze for 1 to 1.5 hours;

5)将步骤4)中初次水解完毕的水解液,用酸性溶液调整pH值至6.8~7.2,温度保持48~52℃;5) Adjust the pH value of the hydrolyzate that has been hydrolyzed for the first time in step 4) to 6.8-7.2 with an acidic solution, and keep the temperature at 48-52°C;

6)将步骤5)所得水解液在持续搅拌的状态下,按步骤1)所取棉籽分离蛋白重量的4~6%加入风味蛋白酶,并用碱性溶液维持其pH值为6.9~7.1,保持温度为48~52℃,持续水解2~3小时;6) Add flavor protease to the hydrolyzate obtained in step 5) under continuous stirring according to 4-6% of the weight of cottonseed protein isolate taken in step 1), and maintain its pH value at 6.9-7.1 with an alkaline solution, and keep the temperature 48~52℃, continuous hydrolysis for 2~3 hours;

7)将步骤6)中第二次水解完毕的水解液加热煮沸15~20分钟,使酶灭活;7) heating and boiling the hydrolyzed solution after the second hydrolysis in step 6) for 15 to 20 minutes to inactivate the enzyme;

8)将步骤7)中的水解液冷却至70~80℃,至滤槽过滤,所得滤液真空浓缩至40~45Brix(波美度),将浓缩液喷雾干燥后即得具有抗氧化作用的棉籽多肽干粉。8) Cool the hydrolyzed solution in step 7) to 70-80°C, filter it in a filter tank, concentrate the obtained filtrate in vacuum to 40-45 Brix (Baume degrees), and spray-dry the concentrated solution to obtain cottonseed with antioxidant effect Peptide dry powder.

上述所用棉籽分离蛋白的总蛋白质含量一般为60-99%,棉酚含量≦0.06%;上述所用碱性溶液是摩尔浓度为1mol/L的氢氧化钠溶液,所用酸性溶液是摩尔浓度为1mol/L的盐酸溶液,采用这两种溶液来调节水解液的pH值简单、经济、有效;上述所用碱性微生物蛋白酶的标号为Alcalase,酶活力为2.4Au/g,所用风味蛋白酶的标号为FlavourzymeTM,酶活力为500LAPU/g,这种酶专一性高,性能稳定。本发明与现有技术相比,具有如下优点:The total protein content of the cottonseed protein isolate used above is generally 60-99%, and the content of gossypol≦0.06%; L of hydrochloric acid solution, using these two solutions to adjust the pH value of the hydrolyzate is simple, economical and effective; the label of the alkaline microbial protease used above is Alcalase, the enzyme activity is 2.4Au/g, and the label of the flavor protease used is Flavourzyme TM , the enzyme activity is 500LAPU/g, this enzyme has high specificity and stable performance. Compared with the prior art, the present invention has the following advantages:

采用了复合酶多级定向水解棉籽分离蛋白,针对不同性质的大分子蛋白分阶段用不同性能的酶进行水解,水解的专指度增强,极大提高了酶的利用率,水解时间缩短,能耗下降,有效的提高了水解产物的活性,水解产物无明显苦味,生产成本相对较低,投资较少,所制产品不仅可直接作为高级蛋白营养补充剂,也可作为酸性植物蛋白饮料、运动食品、婴幼儿食品、军需食品等的添加剂,是一种优于以往同类产品的抗氧化性较强的天然保健营养品,具有广泛的用途。The multi-stage directional hydrolysis of cottonseed protein isolate with complex enzymes is used, and the macromolecular proteins of different properties are hydrolyzed in stages with enzymes of different performances. The specificity of hydrolysis is enhanced, the utilization rate of enzymes is greatly improved, and the hydrolysis time is shortened. The consumption is reduced, and the activity of the hydrolyzate is effectively improved. The hydrolyzate has no obvious bitter taste, the production cost is relatively low, and the investment is relatively low. The product can not only be directly used as a high-grade protein nutritional supplement, but also as an acidic plant protein drink, sports It is an additive for food, baby food, military food, etc. It is a kind of natural health nutrition product with strong anti-oxidation that is better than similar products in the past, and has a wide range of uses.

具体实施方式 Detailed ways

实施例1、具有抗氧化作用的棉籽多肽干粉的生产Embodiment 1, the production of the dry powder of cottonseed polypeptide with antioxidant effect

取蛋白质含量60%的棉籽分离蛋白20公斤,加入蒸馏水60公斤,用胶体磨研磨成细腻均匀的棉籽分离蛋白磨浆液,再加入蒸馏水320公斤,投入反应灌中,用摩尔浓度为1mol/L的氢氧化钠溶液调节其pH值为7.9,在连续搅拌的状态下加入标号为Alcalase的碱性蛋白酶1kg(,并加热至54℃进行水解,在水解过程中不断用1mol/L的氢氧化钠溶液调整并保持pH值为8.0,保持温度为54℃,持续水解1小时。第一次水解完毕后,用摩尔浓度为1mol/L的盐酸溶液调整其pH值为7.0,温度调节为50℃,在不断搅拌的状态下加入标号为FlavourzymeTM的风味蛋白酶1.2kg,在水解过程中不断用1mol/L的氢氧化钠溶液调整并保持pH值为7.0,保持温度为50℃,持续水解2.5小时,水解完毕后,加热煮沸水解液15分钟使酶灭活,然后开启反应灌外的冷凝水,使水解液冷却至75℃,放出水解液至滤槽过滤,所得滤液真空浓缩至45Brix,将浓缩液喷雾干燥成100目的细粉,即得具有抗氧化作用的棉籽多肽干粉。Take 20 kg of cottonseed protein isolate with a protein content of 60%, add 60 kg of distilled water, grind it into a fine and uniform cottonseed protein isolate slurry with a colloid mill, add 320 kg of distilled water, put it into the reaction tank, and use 1mol/L Sodium hydroxide solution to adjust its pH value to 7.9, add 1 kg of alkaline protease labeled Alcalase (in the state of continuous stirring, and heat to 54 ° C for hydrolysis, constantly use 1mol/L sodium hydroxide solution in the hydrolysis process Adjust and maintain the pH value of 8.0, keep the temperature at 54°C, and continue the hydrolysis for 1 hour. After the first hydrolysis, adjust its pH value to 7.0 with a molar concentration of 1mol/L hydrochloric acid solution, and adjust the temperature to 50°C. Add 1.2 kg of Flavourzyme TM flavor protease under constant stirring. During the hydrolysis process, use 1mol/L sodium hydroxide solution to adjust and keep the pH value at 7.0, keep the temperature at 50°C, and continue hydrolysis for 2.5 hours. After completion, heat and boil the hydrolyzate for 15 minutes to inactivate the enzyme, then turn on the condensed water outside the reaction tank, cool the hydrolyzate to 75°C, release the hydrolyzate to the filter tank for filtration, concentrate the obtained filtrate to 45Brix in vacuum, and spray the concentrate Dried into 100-mesh fine powder to obtain cottonseed polypeptide dry powder with anti-oxidation effect.

实施例2、具有抗氧化作用的棉籽多肽干粉的生产Embodiment 2, the production of the dry powder of cottonseed polypeptide with antioxidant effect

取蛋白质含量70%的棉籽分离蛋白18公斤,加入蒸馏水72公斤,用胶体磨研磨成细腻均匀的棉籽分离蛋白磨浆液,再加入蒸馏水280公斤,投入反应灌中,用摩尔浓度为1mol/L的氢氧化钠溶液调节其pH值为8.0,在连续搅拌的状态下加入标号为Alcalase的碱性蛋白酶0.8kg,并加热至55℃进行水解,在水解过程中不断用1mol/L的氢氧化钠溶液调整并保持pH值为7.9,保持温度为55℃,持续水解1.5小时。第一次水解完毕后,用摩尔浓度为1mol/L的盐酸溶液调整其pH值为7.1,温度调节为49℃,在不断搅拌的状态下加入标号为FlavourzymeTM的风味蛋白酶0.8kg,在水解过程中不断用1mol/L的氢氧化钠溶液调整并保持pH值为7.1,保持温度为49℃,持续水解3小时,水解完毕后,加热煮沸水解液20分钟使酶灭活,然后开启反应灌外的冷凝水,使水解液冷却至70℃,放出水解液至滤槽过滤,所得滤液真空浓缩至43Brix,将浓缩液喷雾干燥成100目的细粉,即得具有抗氧化作用的棉籽多肽干粉。Take 18 kg of cottonseed protein isolate with a protein content of 70%, add 72 kg of distilled water, grind it into a fine and uniform cottonseed protein isolate slurry with a colloid mill, then add 280 kg of distilled water, put it into the reaction tank, and use 1mol/L Sodium hydroxide solution to adjust its pH value to 8.0, add 0.8 kg of alkaline protease labeled Alcalase under continuous stirring, and heat to 55°C for hydrolysis, and continuously use 1mol/L sodium hydroxide solution during the hydrolysis process Adjust and maintain the pH value at 7.9, maintain the temperature at 55° C., and continue the hydrolysis for 1.5 hours. After the first hydrolysis, adjust the pH value to 7.1 with a hydrochloric acid solution with a molar concentration of 1mol/L, adjust the temperature to 49°C, and add 0.8kg of Flavourzyme TM flavor protease under constant stirring. During the hydrolysis process Constantly use 1mol/L sodium hydroxide solution to adjust and keep the pH value at 7.1, keep the temperature at 49°C, and continue hydrolysis for 3 hours. After the hydrolysis is completed, heat and boil the hydrolyzate for 20 minutes to inactivate the enzyme, and then open the reaction tank. The condensed water is used to cool the hydrolyzate to 70°C, release the hydrolyzate to the filter tank for filtration, concentrate the obtained filtrate to 43Brix in vacuum, and spray-dry the concentrated solution into a 100-mesh fine powder to obtain the cottonseed polypeptide dry powder with antioxidant effect.

Claims (6)

1、具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于该方法依次包括下述步骤:1. A method for producing cottonseed polypeptide dry powder with antioxidant effect, characterized in that the method comprises the following steps in sequence: 1)取一份重量的棉籽分离蛋白,加入3~6倍重量的蒸馏水,研磨成均匀的棉籽分离蛋白磨浆液;1) Take one weight of cottonseed protein isolate, add 3 to 6 times the weight of distilled water, and grind it into a uniform cottonseed protein isolate slurry; 2)按所制得的棉籽分离蛋白磨浆液的重量,再加入3~7倍重量的蒸馏水,投入到反应罐中,用碱性溶液调pH值至7.8~8.2;2) According to the weight of the prepared cottonseed protein isolate refining liquid, add 3 to 7 times the weight of distilled water, put it into the reaction tank, and adjust the pH value to 7.8 to 8.2 with an alkaline solution; 3)将步骤2)所得溶液处于连续搅拌得状态下,按步骤1)所取棉籽分离蛋白重量的4~5%,加入碱性微生物蛋白酶,并加热至50~55℃进行水解;3) Keep the solution obtained in step 2) in a state of continuous stirring, add alkaline microbial protease according to 4-5% of the weight of cottonseed protein isolate obtained in step 1), and heat to 50-55°C for hydrolysis; 4)在水解过程中用碱性溶液不断调节,并保持水解液的pH值为7.9~8.1,持续水解1~1.5小时;4) Constantly adjust with an alkaline solution during the hydrolysis process, and keep the pH value of the hydrolyzed solution at 7.9-8.1, and continue to hydrolyze for 1-1.5 hours; 5)将步骤4)中初次水解完毕的水解液,用酸性溶液调整pH值至6.8~7.2,温度保持48~52℃;5) Adjust the pH value of the hydrolyzate that has been hydrolyzed for the first time in step 4) to 6.8-7.2 with an acidic solution, and keep the temperature at 48-52°C; 6)将步骤5)所得水解液在持续搅拌的状态下,按步骤1)所取棉籽分离蛋白重量的4~6%加入风味蛋白酶,并用碱性溶液维持其pH值为6.9~7.1,保持温度为48~52℃,持续水解2~3小时;6) Add flavor protease to the hydrolyzate obtained in step 5) under continuous stirring according to 4-6% of the weight of cottonseed protein isolate taken in step 1), and maintain its pH value at 6.9-7.1 with an alkaline solution, and keep the temperature 48~52℃, continuous hydrolysis for 2~3 hours; 7)将步骤6)中第二次水解完毕的水解液加热煮沸15~20分钟,使酶灭活;7) heating and boiling the hydrolyzed solution after the second hydrolysis in step 6) for 15 to 20 minutes to inactivate the enzyme; 8)将步骤7)中的水解液冷却至70~80℃,至滤槽过滤,所得滤液真空浓缩至40~45Brix,将浓缩液喷雾干燥后即得具有抗氧化作用的棉籽多肽干粉。8) Cool the hydrolyzed solution in step 7) to 70-80°C, filter in a filter tank, concentrate the obtained filtrate in vacuum to 40-45 Brix, and spray dry the concentrated solution to obtain dry cottonseed polypeptide powder with antioxidant effect. 2、根据权利要求1所述的具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于:所用蛋白质含量为60-99%、棉酚含量为≦0.06%的棉籽分离蛋白。2. The method for producing cottonseed polypeptide dry powder with antioxidant effect according to claim 1, characterized in that: cottonseed protein isolate with a protein content of 60-99% and a gossypol content of ≦0.06% is used. 3、根据权利要求1所述的具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于:所用步骤2)或步骤6)中的碱性溶液,是摩尔浓度为1mol/L的氢氧化钠溶液。3. The method for producing cottonseed polypeptide dry powder with antioxidant effect according to claim 1, characterized in that: the alkaline solution used in step 2) or step 6) is a sodium hydroxide solution with a molar concentration of 1 mol/L . 4、根据权利要求1所述的具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于:所用步骤3)中的碱性微生物蛋白酶的标号为Alcalase,酶活力为2.4Au/g。4. The production method of cottonseed polypeptide dry powder with antioxidant effect according to claim 1, characterized in that: the label of the alkaline microbial protease used in step 3) is Alcalase, and the enzyme activity is 2.4Au/g. 5、根据权利要求1所述的具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于:所用步骤5)中的酸性溶液,是摩尔浓度为1mol/L的盐酸溶液。5. The method for producing cottonseed polypeptide dry powder with antioxidant effect according to claim 1, characterized in that: the acidic solution used in step 5) is a hydrochloric acid solution with a molar concentration of 1 mol/L. 6、根据权利要求1所述的具有抗氧化作用的棉籽多肽干粉生产方法,其特征在于:所用步骤6)中的风味蛋白酶的标号为FlavourzymeTM,酶活力为500LAPU/g。6. The production method of cottonseed polypeptide dry powder with antioxidant effect according to claim 1, characterized in that: the label of the flavor protease used in step 6) is Flavourzyme TM , and the enzyme activity is 500 LAPU/g.
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