CN100367098C - Liquid crystal display panel and manufacturing method thereof - Google Patents
Liquid crystal display panel and manufacturing method thereof Download PDFInfo
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- CN100367098C CN100367098C CNB200610072014XA CN200610072014A CN100367098C CN 100367098 C CN100367098 C CN 100367098C CN B200610072014X A CNB200610072014X A CN B200610072014XA CN 200610072014 A CN200610072014 A CN 200610072014A CN 100367098 C CN100367098 C CN 100367098C
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- 239000011521 glass Substances 0.000 claims description 7
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- Liquid Crystal (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
The invention discloses a liquid crystal display panel and a manufacturing method thereof, wherein the manufacturing method comprises the following steps: forming several gap objects between the upper base plate and the lower base plate, and some gap objects contain a groove, injecting adhesive into the groove and solidifying the adhesive to combine the upper and lower base plates. The semi-precast gap object can improve the bonding strength between the upper substrate and the lower substrate of the liquid crystal display panel, not only can keep the uniformity of the gap of the display area in the liquid crystal display panel and avoid polluting liquid crystal molecules, but also can improve the phenomenon of uneven color of the liquid crystal molecules caused by the influence of gravity, thereby prolonging the service life of the liquid crystal display panel.
Description
Technical field
The present invention relates to a kind of panel of LCD that is applicable to, refer to a kind of method for making of display panels especially.
Background technology
The use of LCD is that vertical mode is stood on desktop or the platform mostly at present.Yet the liquid crystal molecule that is filled in the panel is subjected to extraneous thermal source, as: the irradiation of backlight, because of the influence of expanded by heating and action of gravity, easily impel liquid crystal molecule to flow towards panel bottom, cause gap, display panels below to increase and cause the phenomenon of irregular colour.Moreover manufacturing technology now still can't make the height of panel internal clearance thing reach consistance, and the amount of liquid crystal that splashes into is wayward, so the panel bottom is easier to take place the problem of irregular colour.In addition, still towards large-area display development, this type of problem is with even more serious for following display demand.
For aforesaid drawbacks, except the image quality of reduction LCD, when using for a long time, easily cause the distortion of panel Lower Half and shorten its serviceable life.Therefore, known have the Lower Half of display panel is adopted the separation material higher with respect to the first half, promptly the gap of panel Lower Half is slightly larger than the panel first half, can take in liquid crystal because of expanded by heating with the reinforced panel Lower Half.Yet the clearance height inequality in this kind panel, so can influence the image quality that its panel shows.Other has the display panels that uses photosensitive type separation material (photo spacer) and scatter-type separation material (scattered spacer) simultaneously, it is the problem that overcomes irregular colour with the characteristic of scatter-type separation material, but the scatter-type separation material easily causes light leakage phenomena, not only make to contrast to descend, also easily produce the problem of separation material gathering or alignment film scratch.In addition, directly each pixel in the panel is independently cut apart in addition, liquid crystal molecule can't globality be connected,, but cause liquid crystal diffusivity variation and follow-up process issues to reduce the panel pressure reduction at position up and down.
The invention human desires solves the above-mentioned known problem that faces, the display panels of the present invention and preparation method thereof of therefore concentrating on studies out.
Summary of the invention
The technical problem to be solved in the present invention is: a kind of display panels and preparation method thereof is provided, it mainly is the then characteristic of utilizing photocuring or thermosetting material, conjugation grade with upper substrate and infrabasal plate in the lifting panel, and keep the unanimity of panel internal clearance height, avoided the influence that irregular colour caused.
Technical solution of the present invention is: a kind of method for making of display panels, and its step that comprises has: a upper substrate and an infrabasal plate are provided; On one of this upper substrate, this infrabasal plate, form a plurality of separation materials, and make this separation material between upper substrate and infrabasal plate, and contain a groove to the separation material of small part; Inject a solid in groove; And the curing solid, with in conjunction with upper substrate and infrabasal plate.
Wherein, to inject the sequence of steps of liquid crystal material unrestricted in the present invention.In one embodiment of the present invention, after solidifying solid, can more comprise involution upper substrate and infrabasal plate around, and the injection liquid crystal material is between infrabasal plate and upper substrate.In another embodiment, the present invention can splash into liquid crystal material earlier in infrabasal plate in injecting solid after groove and before solidifying solid, is cured the step of solid and involution upper substrate and infrabasal plate again.At this, unrestricted its sequencing of the step of the mentioned curing solid of the present invention and the step of involution upper substrate and infrabasal plate preferablely can solidify solid, involution upper substrate and infrabasal plate earlier or carries out simultaneously.
Moreover employed separation material does not limit the mode of its formation among the present invention.In one embodiment of the present invention, separation material is formed directly in upper substrate or infrabasal plate.In another embodiment, the present invention can utilize a separation material dissemination apparatus (spacer spray system), and separation material is interspersed among on upper substrate or the infrabasal plate.In the another embodiment, the method that the formation of separation material of the present invention can include the separation material distributing method simultaneously and directly be formed at substrate.
In a specific example of the present invention, when making the colored filter of photoresistance type, the present invention is the filter that utilizes different color, forms light sensation type separation material simultaneously on substrate with stack manner.In the another specific embodiment, the present invention utilizes a lithography process (photolithography) directly light sensation type separation material to be formed on the substrate.
In method of the present invention, the mode of its formation of groove that separation material of the present invention includes is unrestricted, the preferable lithography process that can be, the better exposure technology (half-tone mask) that can be a shadow tone.In one preferred embodiment, containing fluted separation material in the display panels of the present invention, is to utilize the exposure technology of a shadow tone and be formed on the substrate simultaneously.
In addition, the step of mentioned injection solid does not limit its implementation method among the present invention, a preferable ink jet printing (ink-jet printing) technology of utilizing.
The present invention can be known any curing (curing) mode in order to the step of solidifying solid, and its curing that is suitable for can change along with the kind of solid.The present invention is solidified in the embodiment of solid, can utilize a radiation curing to handle (radiation curing); In another embodiment, can utilize a heat curing to handle (thermal curing), it is all in order to solidify the solid between infrabasal plate and the upper substrate.In addition, also unrestricted its kind of solid used in the present invention preferablely can be light sensation glue, laser light sensitive polymeric (laser polymer), hot-setting adhesive or its combination.
During the radiation curing of the present invention's one preferred embodiment is handled, be to utilize a ultraviolet light (UV light) irradiation, and be cured effect for a ultraviolet light sensation glue.In another preferred embodiment, be the radiation source that utilizes a laser beam (laser beam), (laser polymer) is cured effect to a laser light sensitive polymeric.In the another preferred embodiment, be to utilize a near infrared light (near IR) irradiation, also a laser light sensitive polymeric (laser polymer) be cured effect.
The present invention also provides a kind of display panels, and it includes a upper substrate, an infrabasal plate, be formed at a plurality of separation materials and that are distributed between upper substrate and infrabasal plate on one of upper substrate, infrabasal plate is folded in liquid crystal material layer between upper substrate and the infrabasal plate.Wherein, comprise a groove to the separation material of small part, and groove contains a solid, fit to make upper substrate and infrabasal plate by solidification.
Wherein, the separation material that is contained in the display panels of the present invention can be according to the user demand of display panels, and optionally is distributed in the diverse location between the upper and lower base plate.And separation material used in the present invention can be all and contain fluted separation material; Can a part be not contain fluted separation material also for containing fluted separation material and another part.In one better embodiment, when display panels of the present invention is for tilting or when vertically putting, the Lower Half of display panels integral body of the present invention can comprise and contain fluted separation material, and the first half of its panel integral body can comprise and contains fluted separation material.
Moreover the material that intermediate gap of the present invention thing is suitable for can be the material of known any separation material, preferable polymeric material or its combination that can be a light sensation type polymeric material, a silex glass material, a phenylethylene.
In addition, the shape of separation material of the present invention can not limit, and preferablely can be a spheroid, a cylinder, different cylinder, a cone-shaped body or its combinations of a top and bottom area.And the groove that mentioned separation material includes among the present invention is not also limit the shape of this groove, preferablely can be a square groove, a circular groove or its combination.In addition, the big I of separation material of the present invention is adjusted to some extent according to the panel of different size dimensions, the size of therefore there is no particular restriction its separation material.
In one better embodiment, the upper substrate of LCD of the present invention optionally more includes an alignment film and a transparency electrode.In another better embodiment, the infrabasal plate of LCD of the present invention optionally more include an alignment film, a colored filter, a light shield layer (black matrix, BM), a thin film transistor (TFT) and a transparency electrode.At this, aforementioned component kind that can more comprise and interelement arrangement mode thereof in the display panels of the present invention, non-only being limited in the aforesaid embodiment.
And employed light shield layer can be positioned on upper substrate or the infrabasal plate in the invention display panels, and it does not influence the step that separation material between upper and lower base plate carries out radiation curing.In one concrete example, when the light shield layer of display panels of the present invention was positioned at upper substrate, the present invention utilized a near infrared light, also a laser light sensitive polymeric (laser polymer) was cured effect.
Display panels of the present invention is applicable to the LCD of known arbitrary type, preferable LCD applicable to a thin film transistor (TFT) (TFT LCD).In one embodiment, display panels of the present invention is applicable to the LCD (AM LCD) of an active-matrix, the LCD (IPS LCD) of a plane torsion formula or the LCD (OCB LCD) of an optical compensation curved formula.In one concrete example, display panels of the present invention is the LCD that is applicable to a kind of color filter sheet integrated transistor substrate (COA) technology.
Characteristics of the present invention and advantage are: display panels of the present invention mainly is to have injected solid with containing fluted separation material, is cured effect again, with fluid-tight engagement upper substrate and infrabasal plate.Half precast type separation material thus, the demand that the visual panel of the present invention uses, panel zone at the big pressure of load, adopt to contain fluted separation material and strengthen applying degree between substrate, not only can keep the gap of viewing area in the display panels homogeneity, avoid polluting liquid crystal molecule, and use to increase the serviceable life of display panels, also can be kept the picture quality of human eye vision down because of the panel deformation that irregular colour caused simultaneously between can avoiding for a long time.
Description of drawings
Fig. 1 is the synoptic diagram that the solid of a preferred embodiment of the present invention display panels is decomposed.
Fig. 2 is the diagrammatic cross-section of a preferred embodiment of the present invention display panels.
Fig. 3 is the synoptic diagram of a preferred embodiment of the present invention display panels.
The diagrammatic cross-section that Fig. 4 partly amplifies for Fig. 3 display panels.
The main element symbol description:
100,200 display panels, 126,226 thin film transistor (TFT)s
110,210 upper substrates, 130,230,250 separation materials
111,127,211,227 glass substrates, 131,234 grooves
112,122,212,222 transparency electrodes, 132,235 solids
113,121,213,221 alignment films, 140,240 liquid crystal material layers
120,220 infrabasal plates, 201,202 separation materials
123,2232,2231 colored filters, 231 red filters
124,224 light shield layers, 232 blue filters
125,225 flatness layers, 233 green filters
Embodiment
Embodiment one
See also Fig. 1, Fig. 1 is the synoptic diagram that the solid of a preferred embodiment of the present invention display panels 100 is decomposed, and it includes a upper substrate 110, an infrabasal plate 120 and a plurality of cylindric separation material 130 that is distributed between upper substrate 110 and the infrabasal plate 120 as shown in the figure.Wherein, the separation material 130 of present embodiment light sensation type polymkeric substance has the groove 131 of a cylinder hollow form, and the inside of this groove 131 is filled with the solid (figure does not show) of a ultraviolet light sensation glue, fits mutually to make upper substrate 110 and infrabasal plate 120 by solidification.
In present embodiment, upper substrate 110 more includes the alignment film of a pi (Polyimide), the transparency electrode of an ITO layer; And infrabasal plate 120 more includes an alignment film, a colored filter, a light shield layer, a thin film transistor (TFT), a transparency electrode and a flatness layer (seeing also Fig. 2).
The arrangement of all multicomponents in the display panels 100 of the present invention can be adjusted to some extent according to the demand of dissimilar display panels, and the formation position of each item in present embodiment sees also shown in Figure 2.
Fig. 2 is the diagrammatic cross-section of a preferred embodiment of the present invention display panels 100.Shown in the figure, the display panels 100 of present embodiment includes a upper substrate 110, an infrabasal plate 120, be injected with the ultraviolet light sensation in a plurality of is glueing joint the cylindric separation material 130 and of agent 132 in groove 131 and is being folded in liquid crystal material layer 140 between upper substrate 110 and the infrabasal plate 120.Wherein, this routine upper substrate 110 more comprises the transparency electrode 112 of a glass substrate 111, an ITO layer and the alignment film 113 of a pi (Polyimide).And this routine infrabasal plate 120 more comprises a PI alignment film 121, a transparency electrode 122, a colored filter 123, a light shield layer 124, a flatness layer 125, a thin film transistor (TFT) 126 (seeing also Fig. 2) and a glass substrate 127.
The enforcement of above-mentioned present embodiment display panels 100 its method for makings is to carry out according to the following step: at first, provide a upper substrate 110 and an infrabasal plate 120; Utilize the exposure technology of a shadow tone (half-tonemask), on infrabasal plate 120, directly form separation material 130 with groove 131; Then, utilize an ink-jetting process (ink-jet printing) to inject solid (binder) 132 of a ultraviolet light sensation glue in groove 131; And again with these groove 131 places of UV-irradiation, applying upper substrate 110 and infrabasal plate 120 to solidify solid 132.Wherein, formed cylindric separation material in this example, its circular diameter is about 20~30um, and highly about 4~5um, and formed cylindrical grooves in this example, and its circular diameter is about 6~12um, the about 1~2um of the degree of depth.
At last, utilize an encapsulating material with around involution upper substrate 110 and the infrabasal plate 120, and inject a liquid crystal material between two substrates 110,120, carry out the encapsulation step of panel again, promptly finish the display panels 100 of present embodiment.Wherein, the consumption of solid that present embodiment injects 132 is the volumes that are slightly less than groove 131.The method that note that this example making display panels is not limited only to this mode, should be as the criterion with patent claim of the present invention.
Embodiment two
The display panels of the embodiment of the invention two is approximately identical to shown in the embodiment one, except using different solids and adopt the different curings, but the content of remaining process conditions reference example one.Employed solid is a hot-setting adhesive in this example, and utilizes a method of being heating and curing to handle this solid.Wherein, employed hot-setting adhesive solid is an epoxide resin material in this example.
Embodiment three
The display panels of the embodiment of the invention three is approximately identical to shown in the embodiment one, except using different solids and adopt the different curings, but the content of remaining process conditions reference example one.Employed solid is a laser light sensitive polymeric (laser polymer) in this example, and the curing that utilizes a laser radiation is to solidify this solid.Wherein, the principal ingredient of employed laser light sensitive polymeric is epoxy resin and acryl material in this example.
Embodiment four
The display panels of the embodiment of the invention four is approximately identical to shown in the embodiment one, except using different solids and adopt the different curings, but the content of remaining process conditions reference example one.Employed solid is a laser light sensitive polymeric (laser polymer) in this example, and utilizes a near infrared light method to handle this solid.In addition, the formation position of light shield layer is different from shown in the embodiment one in this example, and this light shield layer (BM) is formed in the upper substrate, and employed near infrared light still can penetrate the light shield layer of upper substrate in this example, and solidifies solid.
Embodiment five
See also Fig. 3, Fig. 3 is the synoptic diagram of a preferred embodiment of the present invention display panels 200, and it includes a plurality of fluted separation material 250 and a plurality of fluted separation materials 230 that contain of not containing as shown in the figure.Wherein, not containing fluted separation material 250 in this example is the first halves that are positioned at display panels 200, and to contain fluted separation material 230 are the panels that are positioned at Lower Half.
Use among the present invention and do not contain fluted separation material and can utilize known manner and make.In this example, not containing fluted separation material 250 is the separation material dissemination apparatus (spacerspray system) that adopt a traditional handicraft, and directly the spheroidal separation material with styrene materials is distributed in infrabasal plate.
In addition in this example, the separation material 230 that contains fluted light sensation type polymeric material is when making the colored filter of photoresistance type, be formed on the substrate simultaneously with stack manner, and the formation of its groove also be to use a lithography process and (seeing also shown in Figure 4).
Fig. 4 is the diagrammatic cross-section that Fig. 3 display panels 200 parts are amplified, and the display panels 200 shown in this figure is for containing the panel zone of fluted separation material 230 in the present embodiment display panels.As shown in Figure 4, the display panels 200 of this routine subregion includes a upper substrate 210, an infrabasal plate 220, is injected with the cylindric separation material 230 and of solid 235 in groove 234 in a plurality of and is folded in liquid crystal material layer 240 between upper substrate 210 and the infrabasal plate 220.
Wherein, this routine solid 235 is a laser light sensitive polymeric (laser polymer), solidifies to adopt laser radiation.This routine upper substrate 210 more comprises the transparency electrode 212 of a glass substrate 211, an ITO layer and the alignment film 213 of a pi (Polyimide).And this routine infrabasal plate 220 more comprises a PI alignment film 221, a transparency electrode 222, a colored filter 2232,2231, a light shield layer 224, a flatness layer 225, a thin film transistor (TFT) 226 and a glass substrate 227.The method for making of display panels of the present invention can adopt the general technology of making display panels of tradition haply.Yet, contain fluted 234 separation material 230 in this routine display panels 200, be the photoresistance type colored filter of making different color 2231,2232 o'clock, be formed at infrabasal plate 220 simultaneously with stack manner.Wherein, containing fluted 234 separation material 230 in this example, is when infrabasal plate 220 forms red filter 231, blue filter 232, green filter 233, defines a separation material in regular turn; Then, with a lithography process place, the top of separation material 230 is etched the groove 234 of a square body again, so, promptly make and contain fluted 234 separation material 230 in this example.
In the display panels 200 of present embodiment, the generation type of all the other elements is approximately identical to the method shown in the embodiment one.Except after forming separation material 230,250 on the infrabasal plate 220, around elder generation's involution infrabasal plate 220, and utilize the formula liquid crystal that drips to inject (ODF) technology, to splash into a liquid crystal material 240 outside infrabasal plate 220, the involution step of remaining fluid LCD panel is approximately identical to shown in the embodiment one.Note that the curing schedule of solid in this example, be simultaneously with the involution step of upper and lower base plate 210,220, carry out irradiation in the lump and solidify and handle.
Because it is fluted that the separation material in the display panels of the present invention can contain, so that inject solid, and make upper and lower base plate more fit tightly, so display panels of the present invention can overcome the problem that panel bears the pressure inequality, and be difficult for causing the distortion of panel.Thus, display panels of the present invention not only can prolong its serviceable life, also can keep its picture quality.
Though the present invention discloses with specific embodiment; but it is not in order to limit the present invention; any those skilled in the art; the displacement of the equivalent assemblies of under the prerequisite that does not break away from design of the present invention and scope, having done; or, all should still belong to the category that this patent is contained according to equivalent variations and modification that scope of patent protection of the present invention is done.
Claims (18)
1. the method for making of a display panels may further comprise the steps:
One upper substrate and an infrabasal plate are provided;
On one of this upper substrate, this infrabasal plate, form a plurality of separation materials, and make this separation material between this upper substrate and this infrabasal plate, wherein to the separation material of small part, contain a groove;
Inject a solid in this groove; And
Solidify this solid, with in conjunction with this upper substrate and this infrabasal plate.
2. the method for claim 1 is characterized in that, more comprises step after this curing solid step: around this upper substrate of involution and this infrabasal plate; And inject a liquid crystal material between this infrabasal plate and this upper substrate.
3. the method for claim 1 is characterized in that, this separation material is formed at this infrabasal plate.
4. the method for claim 1 is characterized in that, the step that forms this groove comprises a lithography process.
5. method as claimed in claim 4 is characterized in that, this lithography process is an exposure technology of utilizing a shadow tone.
6. the method for claim 1 is characterized in that, this step of injecting a solid comprises an ink jet printing.
7. the method for claim 1 is characterized in that, the step of this curing solid is to utilize a radiation curing to handle, to solidify the solid between this infrabasal plate and the upper substrate.
8. the method for claim 1 is characterized in that, the step of this curing solid is to utilize a heat curing to handle.
9. method as claimed in claim 7 is characterized in that, this radiation curing is handled and is to use a UV-irradiation, a laser radiation or a near infrared light.
10. a display panels is characterized in that, comprising:
One upper substrate;
One infrabasal plate;
Be formed at a plurality of separation materials on one of upper substrate, infrabasal plate, and this separation material is distributed between this upper substrate and the infrabasal plate; And
One liquid crystal material layer is folded between this upper substrate and this infrabasal plate;
Wherein, comprise a groove to the separation material of small part, and this groove contains a solid, with by solidification and in conjunction with this upper substrate and this infrabasal plate.
11. panel as claimed in claim 10, it is characterized in that, this display panels is to tilt or when vertically putting, the Lower Half of this display panels integral body comprises the described fluted separation material that contains, and the first half of this display panels integral body comprises the described fluted separation material that do not contain.
12. panel as claimed in claim 10 is characterized in that, the kind of this solid is light sensation glue, laser light sensitive polymeric or hot-setting adhesive.
13. panel as claimed in claim 12 is characterized in that, this light sensation glue is a ultraviolet light sensation glue.
14. panel as claimed in claim 10 is characterized in that, the material of this separation material is polymeric material or its combination of a light sensation type polymeric material, a silex glass material, a phenylethylene.
15. panel as claimed in claim 10 is characterized in that, this separation material is a spheroid, a cylinder, different cylinder, a cone-shaped body or its combinations of a top and bottom area.
16. panel as claimed in claim 10 is characterized in that, this groove is a square groove, a circular groove or its combination.
17. panel as claimed in claim 10 is characterized in that, this upper substrate more comprises an alignment film and a transparency electrode.
18. panel as claimed in claim 10 is characterized in that, this infrabasal plate more comprises an alignment film, a colored filter, a light shield layer, a thin film transistor (TFT) and a transparency electrode.
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CN105182629A (en) | 2015-11-03 | 2015-12-23 | 京东方科技集团股份有限公司 | Display panel, preparation method thereof and display device |
CN105629594A (en) * | 2016-04-07 | 2016-06-01 | 京东方科技集团股份有限公司 | Display panel and box alignment method thereof as well as display device |
CN109087592A (en) * | 2018-07-04 | 2018-12-25 | 信利光电股份有限公司 | The production method and display module structure of display module |
CN111650794A (en) * | 2020-07-02 | 2020-09-11 | 大连龙宁科技有限公司 | A small deformation cholesteric liquid crystal display device and its manufacturing method |
CN113129760A (en) * | 2021-05-18 | 2021-07-16 | 吕文伟 | Flexible display screen and installation method |
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JP2004163459A (en) * | 2002-11-08 | 2004-06-10 | Fujitsu Ltd | Liquid crystal panel and manufacturing method thereof |
CN1558269A (en) * | 2004-02-03 | 2004-12-29 | 友达光电股份有限公司 | Spacer structure of liquid crystal display panel |
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2006
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JPH0728071A (en) * | 1993-07-09 | 1995-01-31 | Sharp Corp | Liquid crystal display device and its production |
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JPH10282505A (en) * | 1997-02-10 | 1998-10-23 | Sharp Corp | Liquid crystal display element and its production |
JP2000193985A (en) * | 1998-12-25 | 2000-07-14 | Matsushita Electric Ind Co Ltd | Production of liquid crystal panel and apparatus for production therefor |
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US20030054722A1 (en) * | 2001-09-19 | 2003-03-20 | Chin-Lung Hung | Method of fabricating an LC panel |
JP2004163459A (en) * | 2002-11-08 | 2004-06-10 | Fujitsu Ltd | Liquid crystal panel and manufacturing method thereof |
CN1501129A (en) * | 2002-11-14 | 2004-06-02 | ���ǵ�����ʽ���� | Panel for liquid crystal display and manufacturing method thereof |
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