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CN206733595U - A kind of photocuring 3D printing system - Google Patents

A kind of photocuring 3D printing system Download PDF

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Publication number
CN206733595U
CN206733595U CN201720166332.6U CN201720166332U CN206733595U CN 206733595 U CN206733595 U CN 206733595U CN 201720166332 U CN201720166332 U CN 201720166332U CN 206733595 U CN206733595 U CN 206733595U
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China
Prior art keywords
liquid crystal
photocuring
substrate
component
printing system
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CN201720166332.6U
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Inventor
邢亮
尚有魁
周海涛
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Shanghai Guan Xian Electro-Optical Technology Inc (us) 62 Martin Road Concord Massachusetts 017
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Shanghai Guan Xian Electro-Optical Technology Inc (us) 62 Martin Road Concord Massachusetts 017
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Abstract

The utility model discloses a kind of photocuring 3D printing system, including print components, liquid crystal screen component and backlight assembly, the liquid crystal screen component includes the first substrate of lower surface, the second substrate and liquid crystal material of upper surface, array base palte multilayer film is provided between the first substrate and second substrate, first both alignment layers and the second both alignment layers, the liquid crystal material is encapsulated between first substrate and second substrate, the backlight assembly includes LED light source, leaded light component and backlight membrane material, the backlight membrane material is connected with the first substrate, the LED light source is connected by leaded light component with the backlight membrane material.6 10 times of light utilization efficiency is improved, the luminous power of the ultraviolet source used is reduced, reduces energy consumption, the reliability of LCD 3D printers is enhanced and extends the service life of LCD 3D printers;The face homogeneity in 3D printing time is effectively improved simultaneously, improves 3D printing effect.

Description

A kind of photocuring 3D printing system
Technical field
It the utility model is related to 3D printing technique field, more particularly to a kind of photocuring 3D printing system.
Background technology
3D printing technique is developed so far, and a variety of different manufacturing technologies has occurred.It is wherein representational to have:Raw material are The Stereolithography technology (stereo lithography apparatus, SLA) of photosensitive resin, raw material are hot-melt resin Fused Deposition Modeling technology (fused deposition modeling, FDM), raw material swash for the constituency of non-metal powder Light sintering technology (selective laser sitering, SLS) and the selective laser melting process that raw material are metal dust (selective laser melting, SLM).Wherein photocuring technology development is earliest, the most ripe.From initially use laser Vibration mirror scanning technology realize Stereolithography, progressively develop using digital light processing (digital light processing, DLP) technology and liquid crystal display (liquid crystal display, LCD) new photocuring technology.Liquid crystal display photocuring skill The high-resolution of the existing DLP photocuring technologies of art, the characteristics of monolayer immobilization time is short, simultaneously because it does not have mechanical shock, again Avoid in digital micro-mirror work due to the problem of eyeglass offset error causes.Lcd technology mature simultaneously, differentiate Rate is high, and cost is low, is easily integrated, and is a kind of photocuring technology with wide application prospect and application value.
Although LCD photocuring technologies have many advantages, such as, at present the LCDs that circulates on the market not directed to 3D printing specially designs, and uses and has that light utilization ratio is low, causes to solidify that light source power used is high, caloric value is big, no Beneficial to integrated.And because intensive ultraviolet can interrupt the chemical bond of long-chain liquid crystal molecule, crack, cause molecules align to become Difference, therefore UV absorption can influence the photostability and service life of liquid crystal device.In addition strong ultraviolet irradiation can also make liquid crystal device Part shows resistivity decline, power consumption increase;Irradiation for a long time can decline its threshold value, power consumption increase, show its colour changed into yellow, Phenomena such as clearing point declines, screen dimmed nigrescence, so as to reduce LCDs performance.Therefore it is necessary in the 3D not sacrificed While printing light-cured performance, the UV energy that liquid crystal display device is consumed is reduced.This is also LCD-3D printing techniques Move towards to popularize one of the emphasis to be captured.
As depicted in figs. 1 and 2, a kind of common existing LCD-3D printing optical modules and system architecture, including printing group Part 100, wherein 101 be photosensitive resin groove, 102 print platform motion structure components, 103 photo-curing materials i.e. photosensitive resin;Liquid Crystal display screen 200, including first substrate 201, second substrate 207, array base palte multilayer film 202, colored filter (color Filter, CF, referring to Fig. 2) substrate multilayer film 206, the first both alignment layers 203, the second both alignment layers 205.Liquid crystal material 204 is packed Between first substrate 201 and second substrate 207.Although being not drawn into Fig. 1, liquid crystal screen component 200 also includes being used for liquid crystal The periphery sealant of material package and for controlling the thick spacer (spacer) of liquid crystal cell, supporting driving plate etc..Backlight group Part 300 includes thermal component 301, light source 302, light guide section 303.Although prior art can realize photocuring effect, it is limited In colored filter (referring to Fig. 2) to the selectivity of wavelength and the uniformity of backlight irradiating liquid crystal screen, its photocuring is not Ideal, generally it is only capable of obtaining preferable effect in print platform near center location, and ultraviolet light energy consumption is higher, and liquid crystal display holds Reduction service life easy to aging.If the ultraviolet light that there can be method more effectively to be sent using light source, its uniformity is lifted, then may be used To greatly enhance light-cured performance and 3D printing effect.
Utility model content
In view of the above-mentioned deficiency that presently, there are, the utility model provides a kind of photocuring 3D printing system, can solve the problem that existing There is the problem of low LCD-3D printer light utilization efficiencies, high energy consumption, short life.
To reach above-mentioned purpose, embodiment of the present utility model adopts the following technical scheme that:
A kind of photocuring 3D printing system, the photocuring 3D printing system include print components, liquid crystal screen component and the back of the body Optical assembly, the liquid crystal screen component include first substrate, the second substrate and liquid crystal material of upper surface of lower surface, and described first Array base palte multilayer film, the first both alignment layers and the second both alignment layers are provided between substrate and second substrate, the liquid crystal material is sealed Between first substrate and second substrate, the backlight assembly includes LED light source, leaded light component and backlight membrane material, the back of the body Light membrane material is connected with the first substrate, and the LED light source is connected by leaded light component with the backlight membrane material.
According to one side of the present utility model, the print components include photo-curing material groove, print platform motion knot Structure component and photo-curing material.
According to one side of the present utility model, the liquid crystal screen component includes being used for all banding frames of liquid crystal material encapsulation Glue and the spacer for controlling liquid crystal cell thickness.
According to one side of the present utility model, the LED light source is located at the leaded light component side.
According to one side of the present utility model, the LED light source is located at below the leaded light component.
According to one side of the present utility model, the backlight membrane material is the frame of lower diffusion sheet+prismatic lens+upper diffusion sheet Structure.
According to one side of the present utility model, the backlight membrane material includes polarization type brightness enhancement film.
According to one side of the present utility model, the backlight assembly includes thermal component, the thermal component with it is described LED light source is connected.
According to one side of the present utility model, the LED light source is the ultraviolet source that can solidify photo-curing material.
According to one side of the present utility model, the photo-curing material is photosensitive resin, and the ultraviolet source wavelength is 405-420nm。
The advantages of the utility model is implemented:Photocuring 3D printing system described in the utility model, including print components, liquid Brilliant screen assembly and backlight assembly, the liquid crystal screen component include first substrate, the second substrate and liquid crystal of upper surface of lower surface Material, array base palte multilayer film, the first both alignment layers and the second both alignment layers are provided between the first substrate and second substrate, it is described Liquid crystal material is encapsulated between first substrate and second substrate, and the backlight assembly includes LED light source, leaded light component and backlight Membrane material, the backlight membrane material are connected with the first substrate, and the LED light source passes through leaded light component and the backlight membrane material phase Even.The liquid crystal display driven by using a kind of thin film transistor (TFT) without color filter film is as 3D printing photocuring medium Exposure switch, realize the light utilization efficiency of 6-10 times of the LCD-3D printers relatively using common color screen LCD.Reduce the purple used The luminous power of outer light source, reduce energy consumption, enhance the reliability of LCD-3D printers and extend making for LCD-3D printers Use the life-span.The backlight framework of existing LCD-3D printer classes projecting apparatus is improved simultaneously, using the light source of nearly FPD, effectively The face homogeneity in 3D printing time is improved, improves 3D printing effect.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the embodiment of the utility model, will make below to required in embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the utility model, For those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings Other accompanying drawings.
Fig. 1 is the structural representation of existing LCD-3D print systems described in the utility model;
Fig. 2 is the filter sheet structure schematic diagram of existing LCD-3D print systems described in the utility model;
Fig. 3 is a kind of photocuring 3D printing system structural representation described in the utility model embodiment one;
Fig. 4 is a kind of photocuring 3D printing system structural representation described in the utility model embodiment two.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
Embodiment one
As shown in figure 3, a kind of photocuring 3D printing system, the photocuring 3D printing system includes print components 100, liquid Brilliant screen assembly 200 and backlight assembly 300, the first substrate 201 that the liquid crystal screen component 200 includes lower surface (contain lower polarisation Piece), the second substrate 207 (containing upper polaroid) and liquid crystal material 204 of upper surface, the first substrate 201 and second substrate 207 Between be provided with array base palte multilayer film 202, the first both alignment layers 203 and the second both alignment layers 205, the liquid crystal material 204 is packed Between first substrate 201 and second substrate 207, the backlight assembly 300 includes LED light source 301, leaded light component 302 and the back of the body Light membrane material 303, the backlight membrane material 303 are connected with the first substrate 201, and the LED light source 301 passes through leaded light component 302 It is connected with the backlight membrane material 303.The LED light source 301 is located at the side of leaded light component 302.The display pattern of liquid crystal can To be common TN (twisted-nematic) pattern, IPS (face internal rotation) pattern, VA (vertical orientation) pattern etc., but liquid crystal display at present In component and colored filter is not contained.In the present embodiment, the display pattern of liquid crystal is TN (twisted-nematic) mould common at present Formula, colored filter is not contained in liquid crystal screen component.Liquid crystal screen dimensions and resolution ratio select 7 cun of 1024*768 resolution ratio, printing The size of component, the size of print platform and the liquid crystal screen dimensions are supporting.Liquid crystal screen component, each of which pixel are driven by TFT , by the use of LCD liquid crystal display screen as the photocuring photoswitch that can put control, to control to the photosensitive resin on photocuring platform Expose position.The liquid crystal display is free of colored filter, and relative to the liquid crystal display containing colored filter, it is to ultraviolet light transmission Lifting come from two aspect.First, the conventional liquid crystal display containing colored filter is designed to show colour picture , each of which pixel contains three sub-pixels of RGB, and the color of sub-pixel is to be filtered to get by the color blocking layer of colored filter 's.Because light source used in LCD-3D printers is typically ultraviolet source, thus its red green sub-pixel can not cause it is ultraviolet Light passes through.Using the liquid crystal screen component without colored filter due to the presence of the concept of no red green sub-pixel, therefore accordingly Point cause, you can to lift light efficiency to 3 times.Second, the peak value of conventional liquid crystal display its blue subpixels containing colored filter The ultraviolet peak wavelength that light transmitting wavelength generally uses with photocuring mismatches.The mismatch causes the loss of uv transmittance Often more than 50%.Using the liquid crystal screen component without colored filter due to the presence of no blue subpixels, therefore accordingly Point cause, can lift light efficiency to more than 2 times again.In summary two aspect, can totally lift light efficiency more than 6 times.
In actual applications, the print components include photo-curing material groove 101, print platform motion structure component 102 With photo-curing material 103.The photo-curing material typically uses photosensitive resin.The light that LED light source 301 is sent passes through leaded light component 302 even light mixings, then it is incident to liquid by 303 further mixed light of backlight membrane material and after being lifted out light directionality and emitting brightness Crystalline substance screen, photocuring is carried out to photosensitive resin material.
In actual applications, the liquid crystal screen component includes being used for the periphery sealant of liquid crystal material encapsulation and for controlling The thick spacer of liquid crystal cell processed.
In actual applications, the backlight membrane material 303 can use LCD backlight various matched combineds of the prior art Mode, for example with the framework of lower diffusion sheet+prismatic lens+upper diffusion sheet, polarization type brightness enhancement film (DBEF) lifting can also be increased Brightness, further reduce energy consumption film.Polarization type brightness enhancement film (DBEF) layer in backlight membrane material can use various in the prior art Common reflective polaroid model, can also be integrated into the down polaroid of LCD display.
In actual applications, the backlight assembly includes thermal component, and the thermal component is connected with the LED light source.
In actual applications, the LED light source is the ultraviolet source that can solidify photo-curing material.Including various encapsulation Ultraviolet LED, can be top it is emitting led can also be that side is emitting led.Preferable ultraviolet LED light source wavelength is 405-420nm. It is selectively wavelength 405nm ultraviolet source in the present embodiment.
In actual applications, the photo-curing material is photosensitive resin.The leaded light component can with acrylic (PMMA), The lucite such as PC, CR39.
Operation principle is as follows:The light of 405nm wavelength as required for LED light source sends photocuring, light first pass through after sending Leaded light component carries out merging even light mixing, then passes through the further mixed light of reflection diaphragm group again and is lifted out light directionality and goes out Liquid crystal display is incident to after brightness.Most it is irradiated to afterwards through liquid crystal display on photosensitive resin material to be solidified.Each layer of solidification is completed Afterwards, print platform motion structure component can be lifted up, and photosensitive resin fills below print platform again, print platform again under Drop to one layer of height to be again turned on light source assembly and open liquid crystal display progress photocuring, circulation successively solidifies each layer, realized Photocuring 3D printing.
Embodiment two
As shown in figure 4, a kind of photocuring 3D printing system, the photocuring 3D printing system includes print components 100, liquid Brilliant screen assembly 200 and backlight assembly 300, the first substrate 201 that the liquid crystal screen component 200 includes lower surface (contain lower polarisation Piece), the second substrate 207 (containing upper polaroid) and liquid crystal material 204 of upper surface, the first substrate 201 and second substrate 207 Between be provided with array base palte multilayer film 202, the first both alignment layers 203 and the second both alignment layers 205, the liquid crystal material 204 is packed Between first substrate 201 and second substrate 207, the backlight assembly 300 includes LED light source 301, leaded light component 302 and the back of the body Light membrane material 303, the backlight membrane material 303 are connected with the first substrate 201, and the LED light source 301 passes through leaded light component 302 It is connected with the backlight membrane material 303.The LED light source 301 is positioned at the lower section of leaded light component 302.The display pattern of liquid crystal can To be common TN (twisted-nematic) pattern, IPS (face internal rotation) pattern, VA (vertical orientation) pattern etc., but liquid crystal display at present In component and colored filter is not contained.In the present embodiment, the display pattern of liquid crystal is VA (vertical orientation) mould common at present Formula, colored filter is not contained in liquid crystal screen component.Liquid crystal screen dimensions and resolution ratio select 5.5 cun of 2560*1440 resolution ratio, beat The size, the size of print platform and the liquid crystal screen dimensions for printing component are supporting.Liquid crystal screen component, each of which pixel are driven by TFT Dynamic, by the use of LCD liquid crystal display screen as the photocuring photoswitch that can put control, to control to the photosensitive resin on photocuring platform Exposure position.The liquid crystal display is free of colored filter, and relative to the liquid crystal display containing colored filter, it is to ultraviolet light transmission The lifting of rate comes from two aspects.First, the conventional liquid crystal display containing colored filter is set to show colour picture Meter, each of which pixel contains three sub-pixels of RGB, and the color of sub-pixel is filtered by the color blocking layer of colored filter Come.Because light source used in LCD-3D printers is typically ultraviolet source, therefore its red green sub-pixel can not cause purple Outer light passes through.Using the liquid crystal screen component without colored filter due to the presence of the concept of no red green sub-pixel, therefore evidence This cause, you can to lift light efficiency to 3 times.Second, the peak of conventional liquid crystal display its blue subpixels containing colored filter It is worth the ultraviolet peak wavelength that light transmitting wavelength generally uses with photocuring to mismatch.The mismatch causes the damage of uv transmittance It is not normal more than 50%.Using the liquid crystal screen component without colored filter due to the presence of no blue subpixels, therefore evidence This cause, light efficiency can be lifted again to more than 2 times.In summary two aspect, can totally lift light efficiency more than 6 times.
In actual applications, the print components include photo-curing material groove 101, print platform motion structure component 102 With photo-curing material 103.The photo-curing material typically uses photosensitive resin.The light that LED light source 301 is sent passes through leaded light component 302 even light mixings, then it is incident to liquid by 303 further mixed light of backlight membrane material and after being lifted out light directionality and emitting brightness Crystalline substance screen, photocuring is carried out to photosensitive resin material.
In actual applications, the liquid crystal screen component includes being used for the periphery sealant of liquid crystal material encapsulation and for controlling The thick spacer of liquid crystal cell processed.
In actual applications, the backlight membrane material 303 can use LCD backlight various matched combineds of the prior art Mode, for example with the framework of lower diffusion sheet+prismatic lens+upper diffusion sheet, polarization type brightness enhancement film (DBEF) lifting can also be increased Brightness, further reduce energy consumption film.Polarization type brightness enhancement film (DBEF) layer in backlight membrane material can use various in the prior art Common reflective polaroid model, can also be integrated into the down polaroid of LCD display.
In actual applications, the backlight assembly includes thermal component, and the thermal component is connected with the LED light source.
In actual applications, the LED light source is the ultraviolet source that can solidify photo-curing material.Including various encapsulation Ultraviolet LED, can be top it is emitting led can also be that side is emitting led.Preferable ultraviolet LED light source wavelength is 405-420nm. It is selectively wavelength 415nm ultraviolet source in the present embodiment.
In actual applications, the photo-curing material is photosensitive resin.The leaded light component can with acrylic (PMMA), The lucite such as PC, CR39.
Operation principle is as follows:As the light of the 415nm wavelength required for LED light source sends photocuring, light first passes through after sending Cross leaded light component carry out merge even light mixing, then again by the further mixed light of reflection diaphragm group and be lifted out light directionality and Liquid crystal display is incident to after emitting brightness.Most it is irradiated to afterwards through liquid crystal display on photosensitive resin material to be solidified.Each layer has solidified Cheng Hou, print platform motion structure component can be lifted up, and photosensitive resin fills below print platform again, and print platform is again Drop to one layer of height to be again turned on light source assembly and open liquid crystal display progress photocuring, circulation successively solidifies each layer, real Existing photocuring 3D printing.
The advantages of the utility model is implemented:Photocuring 3D printing system described in the utility model, including print components, liquid Brilliant screen assembly and backlight assembly, the liquid crystal screen component include first substrate, the second substrate and liquid crystal of upper surface of lower surface Material, array base palte multilayer film, the first both alignment layers and the second both alignment layers are provided between the first substrate and second substrate, it is described Liquid crystal material is encapsulated between first substrate and second substrate, and the backlight assembly includes LED light source, leaded light component and backlight Membrane material, the backlight membrane material are connected with the first substrate, and the LED light source passes through leaded light component and the backlight membrane material phase Even.The liquid crystal display driven by using a kind of thin film transistor (TFT) without color filter film is as 3D printing photocuring medium Exposure switch, realize the light utilization efficiency of 6-10 times of the LCD-3D printers relatively using common color screen LCD.Reduce the purple used The luminous power of outer light source, reduce energy consumption, enhance the reliability of LCD-3D printers and extend making for LCD-3D printers Use the life-span.The backlight framework of existing LCD-3D printer classes projecting apparatus is improved simultaneously, using the light source of nearly FPD, effectively The face homogeneity in 3D printing time is improved, improves 3D printing effect.
It is described above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to In this, any those skilled in the art is in the change that in technical scope, can be readily occurred in disclosed in the utility model Change or replace, should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be with described Scope of the claims is defined.

Claims (10)

1. a kind of photocuring 3D printing system, it is characterised in that the photocuring 3D printing system includes print components, liquid crystal display Component and backlight assembly, the liquid crystal screen component include first substrate, the second substrate and liquid crystal material of upper surface of lower surface, Array base palte multilayer film, the first both alignment layers and the second both alignment layers, the liquid crystal are provided between the first substrate and second substrate Material is encapsulated between first substrate and second substrate, and the backlight assembly includes LED light source, leaded light component and backlight film Material, the backlight membrane material are connected with the first substrate, and the LED light source is connected by leaded light component with the backlight membrane material.
2. photocuring 3D printing system according to claim 1, it is characterised in that the print components include photocuring material Hopper, print platform motion structure component and photo-curing material.
3. photocuring 3D printing system according to claim 1, it is characterised in that the liquid crystal screen component includes being used for liquid The periphery sealant of brilliant material package and the spacer for controlling liquid crystal cell thickness.
4. photocuring 3D printing system according to claim 1, it is characterised in that the LED light source is located at the leaded light Component side.
5. photocuring 3D printing system according to claim 1, it is characterised in that the LED light source is located at the leaded light Below component.
6. photocuring 3D printing system according to claim 1, it is characterised in that the backlight membrane material be lower diffusion sheet+ The framework of prismatic lens+upper diffusion sheet.
7. photocuring 3D printing system according to claim 6, it is characterised in that the backlight membrane material increases including polarization type Bright film.
8. the photocuring 3D printing system according to one of claim 1 to 7, it is characterised in that the backlight assembly includes Thermal component, the thermal component are connected with the LED light source.
9. photocuring 3D printing system according to claim 2, it is characterised in that the LED light source is that can consolidate light Change the ultraviolet source of material solidification.
10. photocuring 3D printing system according to claim 9, it is characterised in that the photo-curing material is photosensitive tree Fat, the ultraviolet source wavelength are 405-420nm.
CN201720166332.6U 2017-02-23 2017-02-23 A kind of photocuring 3D printing system Active CN206733595U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108681130A (en) * 2018-07-20 2018-10-19 天马微电子股份有限公司 3D printing device and 3D printing method
CN110625930A (en) * 2018-06-21 2019-12-31 中南大学 A fast photocuring LCD 3D printer
CN110824860A (en) * 2019-11-14 2020-02-21 南京特斯富电子有限公司 Liquid crystal imaging photoetching device
CN112946950A (en) * 2021-04-13 2021-06-11 中南大学 Ultraviolet screen and photocuring 3D printer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110625930A (en) * 2018-06-21 2019-12-31 中南大学 A fast photocuring LCD 3D printer
CN108681130A (en) * 2018-07-20 2018-10-19 天马微电子股份有限公司 3D printing device and 3D printing method
CN110824860A (en) * 2019-11-14 2020-02-21 南京特斯富电子有限公司 Liquid crystal imaging photoetching device
CN112946950A (en) * 2021-04-13 2021-06-11 中南大学 Ultraviolet screen and photocuring 3D printer

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