CA2247440A1 - Tin plating method and bath having wide optimum current density range - Google Patents
Tin plating method and bath having wide optimum current density range Download PDFInfo
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- CA2247440A1 CA2247440A1 CA002247440A CA2247440A CA2247440A1 CA 2247440 A1 CA2247440 A1 CA 2247440A1 CA 002247440 A CA002247440 A CA 002247440A CA 2247440 A CA2247440 A CA 2247440A CA 2247440 A1 CA2247440 A1 CA 2247440A1
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- tin
- plating
- ions
- plating bath
- current density
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- 238000007747 plating Methods 0.000 title claims abstract description 207
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims description 45
- 150000002500 ions Chemical class 0.000 claims abstract description 75
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 63
- 239000010959 steel Substances 0.000 claims abstract description 63
- WHOZNOZYMBRCBL-OUKQBFOZSA-N (2E)-2-Tetradecenal Chemical compound CCCCCCCCCCC\C=C\C=O WHOZNOZYMBRCBL-OUKQBFOZSA-N 0.000 claims abstract description 27
- 229940044654 phenolsulfonic acid Drugs 0.000 claims abstract description 27
- 239000002253 acid Substances 0.000 claims description 42
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 26
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 13
- 239000003963 antioxidant agent Substances 0.000 claims description 12
- 230000003078 antioxidant effect Effects 0.000 claims description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical class C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 claims 4
- 239000007788 liquid Substances 0.000 abstract 1
- 239000005028 tinplate Substances 0.000 description 35
- 230000007797 corrosion Effects 0.000 description 31
- 238000005260 corrosion Methods 0.000 description 31
- 239000000243 solution Substances 0.000 description 31
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 17
- 238000012360 testing method Methods 0.000 description 13
- 238000011282 treatment Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000002301 combined effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QZCLKYGREBVARF-UHFFFAOYSA-N Acetyl tributyl citrate Chemical compound CCCCOC(=O)CC(C(=O)OCCCC)(OC(C)=O)CC(=O)OCCCC QZCLKYGREBVARF-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 229910001432 tin ion Inorganic materials 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010543 cumene process Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/30—Electroplating: Baths therefor from solutions of tin
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating And Plating Baths Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
In a tin plating bath containing 40-100 g/l of Sn ions, and preferably 20-400 g/l of phenol sulfonic acid, a steel plate is plated with tin at a relative speed difference between the steel plate and a plating liquid of 2-20 m/sec in a wide optimum current density range of not less than 80 A/dm2 and not less than 250 A/dm2 to obtain a tinned product.
Description
METHOD FOR TIN-PLATING AND TIN-PLATING BATH HAVING WIDE
OPTIMUM CURRENT DENSITY RANGE
FIELD OF THE INVENTION
The present invention provides a tin-plating bath and a method for tin-plating capable of plating a steel sheet with tin at a high current density to produce mainly a tin-plated steel sheet (a so-called tinplate) and having a wide optimum current density range.
BACKGROUND OF THE INVENTION
Tinplate was invented during the period from the latter half of the 13th century to the half of the 16th century, and was produced principally by hot dipping.
At the beginning of the 20th century, a process capable of continuously electroplating a steel sheet with tin was completed. In the process, a steel sheet in a coil is continuously degreased, pickled, electroplated with tin, and subjected to melting treatment, chemical treatment and oil coating. Degreasing is conducted usually by exposure to an alkaline solution, electrolysis and mechanical treatment using a brush to remove cold rolling oil, etc. from the steel sheet.
Pickling is carried out by immersion or electrolysis of the steel sheet in an aqueous solution of sulfuric acid, etc. to reduce and remove oxides formed thereon. Tin-plating is conducted by electroplating in a plating bath containing Sn ions. Melting treatment is performed for the purpose of ensuring brightness and corrosion resistance of the plated steel sheet. The treatment is conducted by induction heating or electric heating to heat the tin coating to temperature above the melting point of tin and immediately quenching the tin in warmed water. Chemical treatment is conducted for the purpose of preventing oxidation of the tin coating. In the treatment, the tin-plated steel sheet is subjected to immersion or electrolysis to form a chromate film thereon. Oil coating is carried out for the purpose of imparting scratch resistance and rust preventive properties to the tin-plated steel sheet. The steel sheet is coated with oil such as ATBC (acetyl tributyl citrate) or DOS (dioctyl sebacate). Moreover, in some applications, the steel sheet may not be subjected to hot dip coating and chemical treatment. Although the continuous treatments as mentioned above are usually conducted by passing the steel sheet in coil having a weight of several tens of ton at a line speed of 300 to 400 m/min, they may be conducted by passing the sheet at a line speed of 100 m/min owing to operating conditions such as the connection of a new coil.
The step of tin-plating which is the most important step among the tinplate production steps described above will be explained below in detail.
A phenolsulfonic acid bath and a halogen bath have been used in the industry as plating baths for tin-plating (e.g., The Technology of Tinplate, London Edward Arnold Ltd., p213 (1965)), and the phenolsufonic acid bath is employed in about 80% of tinplate production lines in the world. The use of a methanesulfonic acid bath (Metal Finishing, January, AESF, pl7 (1990)) has been examined in recent years to protect the environment, and the bath has been put into practical use in some of lines in the world.
Using such plating baths, a steel sheet is electroplated with tin while the steel sheet is being used as a cathode. Although the current density of tin-plating varies depending on the variation of the tinplate production line speed (high current density at the time of a high line speed, low current density at the time of a low line speed), the variation width must be within the optimum current density range determined by the quality of the tinplate to be produced. The quality of the tinplate herein designates K-plate conditions (see ASTM A632, for example, an ATC current (alloy tin couple current) up to 0.12 ~A/cm , an ISV
.
(iron solution value) up to 6.9 mg/51 ml and a TC (tin crystal) # up to 9, appearance being included sometimes depending on the application). Moreover, when the plating current density is too low, a so-called "low current phenomenon" in which plating defects are formed to impair the appearance and corrosion resistance takes place. Moreover, when the current density is too high, the current efficiency quickly decreases, and so-called "burnt plating" in which tin plating becomes powdery and plating defects are formed to impair the appearance and the corrosion resistance of the tin-plated steel sheet takes place. Accordingly tin-plating must be conducted in the optimum current density range in which the low current phenomenon and burnt plating do not take place, that is, plating defects are not formed substantially.
In conventionally industrialized tinplate production lines, the lower limit of the optimum current density range is from 5 to 10 A/ dm , and the upper limit thereof is from 20 to 30 A/dm .
As described above, there is a close relationship between the line speed and the current density range of tin-platins. For example, for the purpose of improving the productivity of tinplates, it is satisfactory to increase the line speed. However, a tin-plating method is not satisfactory when tin-plating can be carried out only at a high current density. The tin-plating method cannot be applied to industrial use unless a tinplate of high quality can be produced by the method even at a low current density which is within the optimum current density range in the method because the method cannot correspond to the acceleration or deceleration of the tinplate line at the time of connecting a new coil.
The cost competition between the tinplate products and other products such as aluminum, bottles and paper containers has become fierce in recent years. For the purpose of economically producing products of high quality, it has become necessary to improve the . .
productivity by operating the tinplate line at high speed and to maintain the product quality. When conventional techniques are applied to the high speed operation of the tinplate production line, longer tin-plating tanks must be installed in accordance with adecrease in the plating time due to the high speed operation. Since the installation requires an enormous amount of investment, high speed operation by the conventional techniques is not suited to an industrial tinplate production line.
On the other hand, it has been generally known that increasing the current in tin-plating can be achieved by increasing the amount of material transfer in the boundary layer near the steel sheet to be plated, namely by increasing the concentration of Sn ions or the flow speed of the plating solution. However, the optimum current density range mentioned above is not widened substantially by the procedure described above. As a result, the conventional techniques cannot correspond to the acceleration and deceleration of the tinplate production line at the time of connecting a new coil, and cannot be suited to the line.
For example, plating baths and plating methods in which sulfuric acid as a principal component of the baths are used at a high current density are disclosed in Japanese Unexamined Patent Publication (Kokai) No. 6-346272 ("Sulfuric acid bath for tin-plating at a high current density and a tin-plating method"), Japanese Unexamined Patent Publication (Kokai) No. 7-207489 ("Tin plating bath"), and Japanese Unexamined Patent Publication (Kokai) No. 8-260183 ("Sulfuric acid bath having a high electric conductivity, a good sludge inhibiting ability and tin-dissolution function").
However, these patent publications provide only methods by which plating can be conducted at an increased tin ion concentration and a high plating current density.
However, the techniques in the publications do not widen the optimum current density range.
Accordingly, there is a strong desire for a tin-plating bath and a tin-plating method with which tin-plating can be conducted at a high current density and in a wide optimum current density range so that the acceleration and deceleration of the plating line speed ranging from a high speed to a low speed at which a new coil is connected can be performed.
DISCLOSURE OF THE INVENTION
The present inventors have, therefore, intensively investigated the relationship between a tin-plating current density and a plating quality, and an optimum current density range while changing the concentrations of Sn ions, Fe ions and organic additives in a tin-plating bath, the relative speed between a plating solution and a steel sheet to be plated, etc. As a result, they have discovered that the combined effect of an increase in the tin concentration and the solution flow speed not only improves the threshold current density but also widens the optimum current density range.
The mechanism of this discovery is considered to be as described below. In general, when the current density is low, electrodeposition nucleus growth takes place predominantly in electrodepsition in plating.
Electrodeposition nucleus generation becomes predomin~nt and the tin plating becomes denser as the current density increases. When the current density is increased further, hydrogen is be generated, and the plating becomes powdery at such a current density, to cause a problem with regard to the adhesion. Although the phenomenon seems to depend on a current density, it actually depends on a potential. That is, a low current density results when the potential is low, and a high current density results when the potential is high.
Accordingly, it is considered that there exists an optimum potential range as there exists an optimum current density range. On the other hand, the potential or optimum potential range of a steel sheet during plating is considered to be influenced by the electric capacitance of an electric double layer at the interface of the steel sheet to be plated and the plating solution. Although the electric capacitance of an electrical double layer is strongly influenced by the thickness of the electric double layer and the ionic strength, it is significantly changed by the combined effect of a decrease in the boundary layer thickness caused by an increase in the flow speed of the plating solution, and an increase in the ionic strength caused by an increase in the concentration of Sn ions. As a result, the dependence of the current density on the potential is greatly changed, and the current density is greatly changed by a potential change smaller than before. The optimum current density range is, therefore, widened.
The present invention is based on the discovery as mentioned above, and provides what is described below.
(1) A method for tin-plating, comprising plating a steel sheet with tin in a tin-plating bath containing from 40 to 100 g/l of Sn ions, the relative speed difference between the steel sheet to be plated and the plating solution being held at 2 to 20 m/sec, the plating being operated at an optimum current density, the variation width of which is at least 80 A/dm2.
OPTIMUM CURRENT DENSITY RANGE
FIELD OF THE INVENTION
The present invention provides a tin-plating bath and a method for tin-plating capable of plating a steel sheet with tin at a high current density to produce mainly a tin-plated steel sheet (a so-called tinplate) and having a wide optimum current density range.
BACKGROUND OF THE INVENTION
Tinplate was invented during the period from the latter half of the 13th century to the half of the 16th century, and was produced principally by hot dipping.
At the beginning of the 20th century, a process capable of continuously electroplating a steel sheet with tin was completed. In the process, a steel sheet in a coil is continuously degreased, pickled, electroplated with tin, and subjected to melting treatment, chemical treatment and oil coating. Degreasing is conducted usually by exposure to an alkaline solution, electrolysis and mechanical treatment using a brush to remove cold rolling oil, etc. from the steel sheet.
Pickling is carried out by immersion or electrolysis of the steel sheet in an aqueous solution of sulfuric acid, etc. to reduce and remove oxides formed thereon. Tin-plating is conducted by electroplating in a plating bath containing Sn ions. Melting treatment is performed for the purpose of ensuring brightness and corrosion resistance of the plated steel sheet. The treatment is conducted by induction heating or electric heating to heat the tin coating to temperature above the melting point of tin and immediately quenching the tin in warmed water. Chemical treatment is conducted for the purpose of preventing oxidation of the tin coating. In the treatment, the tin-plated steel sheet is subjected to immersion or electrolysis to form a chromate film thereon. Oil coating is carried out for the purpose of imparting scratch resistance and rust preventive properties to the tin-plated steel sheet. The steel sheet is coated with oil such as ATBC (acetyl tributyl citrate) or DOS (dioctyl sebacate). Moreover, in some applications, the steel sheet may not be subjected to hot dip coating and chemical treatment. Although the continuous treatments as mentioned above are usually conducted by passing the steel sheet in coil having a weight of several tens of ton at a line speed of 300 to 400 m/min, they may be conducted by passing the sheet at a line speed of 100 m/min owing to operating conditions such as the connection of a new coil.
The step of tin-plating which is the most important step among the tinplate production steps described above will be explained below in detail.
A phenolsulfonic acid bath and a halogen bath have been used in the industry as plating baths for tin-plating (e.g., The Technology of Tinplate, London Edward Arnold Ltd., p213 (1965)), and the phenolsufonic acid bath is employed in about 80% of tinplate production lines in the world. The use of a methanesulfonic acid bath (Metal Finishing, January, AESF, pl7 (1990)) has been examined in recent years to protect the environment, and the bath has been put into practical use in some of lines in the world.
Using such plating baths, a steel sheet is electroplated with tin while the steel sheet is being used as a cathode. Although the current density of tin-plating varies depending on the variation of the tinplate production line speed (high current density at the time of a high line speed, low current density at the time of a low line speed), the variation width must be within the optimum current density range determined by the quality of the tinplate to be produced. The quality of the tinplate herein designates K-plate conditions (see ASTM A632, for example, an ATC current (alloy tin couple current) up to 0.12 ~A/cm , an ISV
.
(iron solution value) up to 6.9 mg/51 ml and a TC (tin crystal) # up to 9, appearance being included sometimes depending on the application). Moreover, when the plating current density is too low, a so-called "low current phenomenon" in which plating defects are formed to impair the appearance and corrosion resistance takes place. Moreover, when the current density is too high, the current efficiency quickly decreases, and so-called "burnt plating" in which tin plating becomes powdery and plating defects are formed to impair the appearance and the corrosion resistance of the tin-plated steel sheet takes place. Accordingly tin-plating must be conducted in the optimum current density range in which the low current phenomenon and burnt plating do not take place, that is, plating defects are not formed substantially.
In conventionally industrialized tinplate production lines, the lower limit of the optimum current density range is from 5 to 10 A/ dm , and the upper limit thereof is from 20 to 30 A/dm .
As described above, there is a close relationship between the line speed and the current density range of tin-platins. For example, for the purpose of improving the productivity of tinplates, it is satisfactory to increase the line speed. However, a tin-plating method is not satisfactory when tin-plating can be carried out only at a high current density. The tin-plating method cannot be applied to industrial use unless a tinplate of high quality can be produced by the method even at a low current density which is within the optimum current density range in the method because the method cannot correspond to the acceleration or deceleration of the tinplate line at the time of connecting a new coil.
The cost competition between the tinplate products and other products such as aluminum, bottles and paper containers has become fierce in recent years. For the purpose of economically producing products of high quality, it has become necessary to improve the . .
productivity by operating the tinplate line at high speed and to maintain the product quality. When conventional techniques are applied to the high speed operation of the tinplate production line, longer tin-plating tanks must be installed in accordance with adecrease in the plating time due to the high speed operation. Since the installation requires an enormous amount of investment, high speed operation by the conventional techniques is not suited to an industrial tinplate production line.
On the other hand, it has been generally known that increasing the current in tin-plating can be achieved by increasing the amount of material transfer in the boundary layer near the steel sheet to be plated, namely by increasing the concentration of Sn ions or the flow speed of the plating solution. However, the optimum current density range mentioned above is not widened substantially by the procedure described above. As a result, the conventional techniques cannot correspond to the acceleration and deceleration of the tinplate production line at the time of connecting a new coil, and cannot be suited to the line.
For example, plating baths and plating methods in which sulfuric acid as a principal component of the baths are used at a high current density are disclosed in Japanese Unexamined Patent Publication (Kokai) No. 6-346272 ("Sulfuric acid bath for tin-plating at a high current density and a tin-plating method"), Japanese Unexamined Patent Publication (Kokai) No. 7-207489 ("Tin plating bath"), and Japanese Unexamined Patent Publication (Kokai) No. 8-260183 ("Sulfuric acid bath having a high electric conductivity, a good sludge inhibiting ability and tin-dissolution function").
However, these patent publications provide only methods by which plating can be conducted at an increased tin ion concentration and a high plating current density.
However, the techniques in the publications do not widen the optimum current density range.
Accordingly, there is a strong desire for a tin-plating bath and a tin-plating method with which tin-plating can be conducted at a high current density and in a wide optimum current density range so that the acceleration and deceleration of the plating line speed ranging from a high speed to a low speed at which a new coil is connected can be performed.
DISCLOSURE OF THE INVENTION
The present inventors have, therefore, intensively investigated the relationship between a tin-plating current density and a plating quality, and an optimum current density range while changing the concentrations of Sn ions, Fe ions and organic additives in a tin-plating bath, the relative speed between a plating solution and a steel sheet to be plated, etc. As a result, they have discovered that the combined effect of an increase in the tin concentration and the solution flow speed not only improves the threshold current density but also widens the optimum current density range.
The mechanism of this discovery is considered to be as described below. In general, when the current density is low, electrodeposition nucleus growth takes place predominantly in electrodepsition in plating.
Electrodeposition nucleus generation becomes predomin~nt and the tin plating becomes denser as the current density increases. When the current density is increased further, hydrogen is be generated, and the plating becomes powdery at such a current density, to cause a problem with regard to the adhesion. Although the phenomenon seems to depend on a current density, it actually depends on a potential. That is, a low current density results when the potential is low, and a high current density results when the potential is high.
Accordingly, it is considered that there exists an optimum potential range as there exists an optimum current density range. On the other hand, the potential or optimum potential range of a steel sheet during plating is considered to be influenced by the electric capacitance of an electric double layer at the interface of the steel sheet to be plated and the plating solution. Although the electric capacitance of an electrical double layer is strongly influenced by the thickness of the electric double layer and the ionic strength, it is significantly changed by the combined effect of a decrease in the boundary layer thickness caused by an increase in the flow speed of the plating solution, and an increase in the ionic strength caused by an increase in the concentration of Sn ions. As a result, the dependence of the current density on the potential is greatly changed, and the current density is greatly changed by a potential change smaller than before. The optimum current density range is, therefore, widened.
The present invention is based on the discovery as mentioned above, and provides what is described below.
(1) A method for tin-plating, comprising plating a steel sheet with tin in a tin-plating bath containing from 40 to 100 g/l of Sn ions, the relative speed difference between the steel sheet to be plated and the plating solution being held at 2 to 20 m/sec, the plating being operated at an optimum current density, the variation width of which is at least 80 A/dm2.
(2) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
(3) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(4) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of CA 02247440 l998-08-26 phenolsulfonic acid.
(5) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(6) The method for tin-plating according to (3), wherein the plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated ~-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(7) The method for tin-plating according to (5), wherein the plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated ~-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(8) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
(9) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1 to 10 g/l of a brightener and/or 0.1 to 10 g/l of antioxidant.
(10) The method for tin-plating according to (1), wherein the plating bath comprises 40 to 100 g/l of Sn ions,40 to 300 g/l of ~-alkanolslulfonic acid which has a hydroxyl group at the ~-position and which is typically represented by 2-hyroxyethan-1-sulfonic acid, and a brightener.
(11) The method for tin-plating according to (1), 3 0 wherein the variation width of the optimum current density is at least 250 A/dm2.
(12) The method for tin-plating according to (1), wherein the variation width of the optimum current density is at least 350 A/dm .
35(13) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
(14) The tin-plating bath according to ( 13 ), ._ CA 02247440 l998-08-26 wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(15) The tin-plating bath according to (13), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid.
(16) The tin-plating bath according to (13), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(17) The tin-plating bath according to ( 14), wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated ~-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(18) The tin-plating bath according to (16), wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated a-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(19) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
(20) The tin-plating bath according to (19), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1 to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
(21) A tin-plating bath comprising 40 to 100 g/l of Sn ions, 40 to 300 g/l of ~-alkanolslulfonic acid having a hydroxyl group at the ~-position typically represented by 2-hyroxyethane-1-sulfonic acid, and a brightener.
Accordingly, when a tinplate product of high quality is to be produced efficiently in a high speed tin-plating line (e.g., at a line speed of 700 m/min), prior tinning technology requires from 10 to 20 plating cells. However, according to the present invention, the production can be performed with fewer plating cells . .. . . . . .. .
(several), and therefore an extremely high economic efficiency can be achieved.
BEST MODE FOR CARRYING OUT THE INVENTION
The mode of operation of the present invention will be explained below in detail.
In the present invention, the Sn ion concentration in a tin-plating bath not only improves the threshold current density but also plays a role in widening the optimum current density range by the combined effects achieved by the Sn ion concentration and the high flow rate. Accordingly, when the Sn concentration in a plating bath is too low, the combined effects cannot be achieved sufficiently. Accordingly, the Sn concentration in the plating bath must be at least 40 g/l. The effects of improving the threshold current density and widening the range of the optimum current density are enhanced as the Sn ion concentration increases. However, since Sn at high cost dissipates owing to dragging out and splashing when the Sn ion concentration exceeds 100 g/l, the concentration becomes industrially disadvantageous. Accordingly, the Sn ion concentration in the plating bath in the present invention is desirably up to 100 g/l, and it must be from 40 to 100 g/l.
The tin-plating bath used in the present invention contains a base acid, such as phenolsulfonic acid, methanesulfonic acid and alkanolsulfonic acid, which are used in conventional tin-plating baths.
The base acid plays a role in improving the electric conductivity or making the electrodeposition form dense in addition to a role in stabilizing the Sn ions in the plating bath. When the concentration of the base acid is too low, stabilized Sn ions cannot exist and ordinary tin-plating becomes difficult owing to a decrease in the electric conductivity and so on. The concentration of the base acid must, therefore, be at least 20 g/l. Although the effects of stabilizing Sn ions and improving the electric conductivity are enhanced as the base acid concentration increases, the effects begin to saturate when the Sn concentration exceeds 400 g/l, and the concentration is economically disadvantageous. The base acid concentration must, therefore, be up to 400 g/l. Accordingly, the base acid concentration in the tin-plating bath must be from 20 to 400 g/l.
The base acids used in the present invention may be obtained from industrial products produced by general industrial production processes. Moreover, it does not matter even when the industrial products contain unavoidable impurities such as unreacted products and colored oxides mixed in the products during synthesis of the base acids. For example, phenolsulfonic acid produced as an industrial product by a general industrial production process such as the cumene process may be used. It does not matter even when the industrially produced phenolsulfonic acid contains unavoidable impurities such as unreacted phenol and colored oxides mixed therein during synthesis thereof.
Although it is possible to conduct the industrial production using a tin-plating bath containing base acid ions and Sn ions, a tin-plating bath containing further a brightener such as ethoxylated a-naphtholsulfonic acid (ENSA) or ethoxylated a-naphthol (EN) may be used for obtaining a tin-plated steel sheet having a gloss appearance when the tin-plated steel sheet is used in a field where the appearance is required. In order to exhibit a gloss appearance imparted by the brightener, the steel sheet must be plated in a tin-plating bath containing at least 0.1 g/l of ethoxylated a-naphtholsulfonic acid and/or at least 0.1 g/l of ethoxylated a-naphthol. Although the effect of improving the gloss is enhanced in accordance with the addition amount of each brightener, the brightener adheres to the tin-plated steel sheet and cannot be removed even in the step of washing the plating solution after plating when the addition amount exceeds 10 g/l, and a defective quality such as a poor appearance is caused. The addition amount of the brightener must, therefore, be up to 10 g/l. Accordingly, brighteners such as a-naphtholsulfonic acid and ethoxylated a-naphthol are each added in an amount of 0.1 to 10 g/l.
Furthermore, for example, a-naphtholsulfonic acid and ethoxylated a-naphthol produced as general industrial chemicals may be used as the brighteners in the present invention, and the effect of the present invention is not lost even when these compounds contain unavoidable impurities therein from the synthesis thereof.
Furthermore, for use in a field requiring more excellent corrosion resistance, a tin-plated steel sheet obtained by the use of a tin-plating bath which contains Fe ions and having a trace amount of Fe in the tin plating layer is used. Such a tin-plated steel sheet is used because when the tin-plated steel sheet develops a defect reaching the base steel, the corrosion current at the defective portion is mainly produced by a potential difference between the tin plating layer and the base steel. However, when a trace amount of Fe exists in the tin plating layer, the potential difference is decreased, and the corrosion current can be lowered. In order to produce such a tin-plated steel sheet having a corrosion resistance, the tin-plating bath must contain at least 0.1 g/l of Fe ions. When the concentration of the Fe ions therein is increased, the amount of Fe in the tin plating layer tends to increase, and the effect of improving the corrosion resistance is also enhanced.
However, when the Fe concentration in the plating bath exceeds 15 g/l, oxidation of Sn ions with Fe ions becomes excessive. The plating bath must, therefore, contain up to 15 g/l of Fe ions. Accordingly, the concentration of Fe ions in the plating bath must be . . .
defined to be from 0.1 to 15 g/l.
The tin-plating bath of the present invention has been described above. In order to conduct tin-plating at a high threshold current density and in a wide optimum current density range, the flow of the metal bath is indispensable. As described above, since the flow of the plating solution has the effect of decreasing the boundary layer thickness, it may be said that the flow depends on a relative speed difference between the steel sheet to be plated and that of the plating solution. The speed of the steel sheet to be plated herein designates a transfer speed of the steel sheet in a so-called continuous plating line, and the moving speed of the plating solution herein designates a generally measured average bulk moving speed. When the relative speed difference therebetween is too small, the effect of decreasing the boundary layer thickness is not sufficient, and conducting tin-plating at a high threshold current density and in a wide optimum current density range becomes difficult. Accordingly, the relative speed difference between the steel sheet to be plated and the plating solution must be at least 2 m/sec. Moreover, according to the discovery of the present inventors, in order to promote removal of bubbles which are included between the electrode and the steel sheet and which impair the quality stability of the tinplate products and bubbles generated during plating, the relative speed difference between the steel sheet to be plated and the plating solution is preferably at least 4 m/sec.
In order to set the relative speed difference between the steel sheet to be plated and the plating solution to more than a predetermined value, for example, the steel sheet may be passed through a stationary plating bath at a speed higher than a predetermined value e.g., 2 m/sec or more, or the plating solution may be forcibly moved in the same ,~
direction as or in a direction opposite to the transfer direction of the steel sheet. The effect of improving the threshold current density and that of widening the optimum current density range are enhanced as the relative speed difference therebetween increases.
However, when the relative speed difference therebetween exceeds 20 m/sec, there arise problems of fluttering of the steel sheet and a nonuniform flow of the plating solution in the width direction. In addition to the problems mentioned above, the high relative speed difference is economically disadvantageous because the energy (mainly an electrical energy for driving pumps, motors, etc.) consumed for generating the relative speed difference becomes excessively high. Accordingly, the relative speed difference therebetween must be from 2 to 20 m/sec.
Furthermore, the bath temperature during plating is desirably from 30 to 60~C. When the bath temperature is low, the bath has a high viscosity, and the plating solution on the tin-plated steel sheet cannot be satisfactorily separated. Accordingly, the bath temperature is desirably at least 30~C. The viscosity of the plating bath lowers and the separation of the tinning solution is improved as the bath temperature is raised. However, when the bath temperature becomes higher than 60~C, fumes are drastically generated to pollute the operating environment, and holding the bath concentration constant becomes difficult. Accordingly, the bath temperature is desirably held at up to 60~C.
The tin-plating bath according to the present invention is prepared by a procedure as described below.
Water to a volume of about half the final desired volume of the tin-plating bath is charged in vessel equipped with a stirring apparatus. A base acid such as phenolsulfonic acid in a predetermined amount is subsequently charged into the vessel, and the contents are stirred. A predetermined amount of Sn ions are CA 02247440 l998-08-26 subsequently dissolved by adding tin oxide or by electrochemically dissolving metallic tin. Furthermore, a brightener such as ethoxylated a-naphtholsulfonic acid or ethoxylated a-naphthol and Fe ions are added if necessary. A predetermined amount of Fe ions can be dissolved by adding iron oxide or by electrochemically dissolving metallic Fe.
The tin-plating bath is introduced in a vertical or horizontal tin-plating tank used in a conventional continuous steel sheet plating line, and the relative speed difference between a steel sheet to be plated and the plating bath is set to 2 to 20 m/sec. When the plating bath is a stationary one where the plating solution is not flowing substantially, the speed difference is adjusted by controlling the traveling speed of the steel sheet. Alternately, the relative speed difference therebetween may be set to 2 to 20 m/sec by controlling the traveling speed of the steel sheet and the flow speed of the plating solution while the plating solution is forcibly flown in the direction opposite to or with the traveling direction thereof.
As described above, in order to operate the tinplate production line at high speed, it is necessary that the line be operated at a high current density corresponding to the high speed of the line and that the line can be operated at a low current density when the line speed is slowed down for connecting a new coil, or the like procedure. Moreover, these current densities must be within the optimum current density range.
According to the present invention, the tinplate production line is operated with the variation width of the current density within the optimum current density range being at least 80 A/dm2, preferably at least 250 A/dm2. Furthermore, the tinplate production line may also be operated, if necessary, with the variation width thereof being at least 350 A/dm2, particularly at least 450 A/dm2. A continuous tinplate production line can be CA 02247440 l998-08-26 in practice operated at a high speed, only when the optimum current density range is wide and the line is actually operated with such a wide variation width of the current density within the wide optimum current density range. It has heretofore been unknown that such a line operation is possible, and such a line operation has not been conducted. In conventional industrial tinplate production lines, only an optimum current density of about 5 to 30 A/dm2 (variation width: up to 25 A/dm2) has been adopted.
According to the present invention, an actually high tinplate production line speed is realized by a combination of a high tin ion concentration, a high relative speed difference between a steel sheet to be plated and a plating solution, a wide variation width of a current density within a wide optimum current density range and, if necessary, a specific base acid at a high concentration. The tinplate production line is also operated at a low speed in accordance with connection of a new coil or the like procedure, by widely varying the current density within the optimum current density range. The tinplate production line may thus be continuously operated.
In order to ensure a stabilized product quality in conducting tin-plating by the method of the present invention, a uniform flow rate of the plating solution must be maintained in the width and longitudinal directions. In order to realize the uniform flow rate, it is important that the spacing between the anode and the steel sheet be always held constant, and it is desirable that an insoluble anode be used as the anode.
The plating solution may be satisfactorily made to flow by a conventional water-jet pump.
The amount of tin plating is adjusted by the amount of a current. The steel sheet thus plated is washed with water, and sent to the next steps such as reflowing and chemical treatments.
EXAMPLES
Tin-plating baths were prepared by the procedures as mentioned above, and steel sheets 0.22 mm thick for tinplate were plated with tin and the optimum current density range was measured. Measurements of the optimum current density range were made on corrosion-resistant tinplates and matte tinplates.
Samples of corrosion-resistant tinplates were prepared by plating steel sheets with 11.2 g/m2 of Sn at various current densities, and subjected to melting treatment by electrical heating at a rate of 30~C/sec.
These samples were subjected to a K-plate adaptability test, a gloss appearance test and a corrosion resistance test.
The K-plate adaptability test was conducted by measuring an ATC current (alloy tin couple current), an ISV (iron solution value), the TC (tin crystal), described in ASTM A632, and judging whether or not the tin-plated steel sheets are adapted to K-plate.
The gloss appearance test was conducted by visually evaluating the appearance of the samples, and it was judged whether or not the samples had a particularly excellent brightness.
The corrosion resistance test was conducted by immersing the samples in 5% citric acid at 30~C for a month, and evaluating the corrosion resistance by visually judging the corrosion of the steel sheets.
The optimum current density range is defined as a current density range where samples satisfying the K-plate conditions in the K-plate adaptability test can be produced. In addition, a current density range where samples having a particularly excellent gloss can be produced is defined as a gloss optimum current density range, and a current density range where samples having a particularly excellent corrosion resistance can be produced is defined as a high corrosion resistance optimum current density range.
On the other hand, samples of matte tinplates were prepared by plating steel sheets with 2.8 g/m2 of Sn at various current densities.
These samples were subjected to a plate adhesion test, a gloss appearance test and a corrosion resistance test.
In the plate adhesion test, an adhesive tape was applied to a plated steel sheet, and peeled off the steel sheet. The plate adhesion was evaluated by visually judging the amount of Sn adhering to the tape.
The gloss test was conducted by visually evaluating the appearance of the samples, and judged whether or not the samples had a particularly excellent gloss.
The corrosion resistance test was conducted by immersing the samples in 5% citric acid at 30~C for a month, and evaluating the corrosion resistance by visually judging the corrosion of the steel sheets.
A current density range where samples having an excellent gloss can be produced is defined as a gloss optimum current density range and a current density range where samples having an excellent corrosion resistance can be produced is defined as a high corrosion resistance optimum current density range.
Table 1 shows the results of examples. In the table, phenolsulfonic acid was used as the base acid in Examples 1 to 36, and also in Comparative Examples 1 to 4. Methanesulfonic acid was used as the base acid in Examples 37 and 38. ~-Alkanolsulfonic acid was used as the base acid in Example 39. In addition, ENSN and EN
in the table represent ethoxylated ~-alkanolsulfonic acid and ethoxylated ~-alkanol, respectively.
As shown in Tables 1 and 2, although the various types optimum current density ranges were only about 20 A/dm2 in prior art as shown in Comparative Examples, the various types of optimum current density ranges in the present invention were as wide as from 1 A/dm2 to 300 to 500 A/dm . Moreover, the current density range tended CA 02247440 l998-08-26 to be widened as the Sn concentration in a tin-plating bath increased, and as the relative speed difference between the steel sheet to be plated and the plating solution increased.
Accordingly, when a tinplate product of high quality is to be produced efficiently in a high speed tin-plating line (e.g., at a line speed of 700 m/min), the prior art requires from 10 to 20 plating cells.
However, according to the present invention, the production can be performed with fewer plating cells (few or several), and therefore an economically extremely high efficiency can be achieved.
FIELD OF UTILIZATION IN INDUSTRY
The present invention is useful for mass-producing tin-plated steel sheets (tinplate products).
, Table 1-1 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec).R.* .D.R. .O.C.
# D.R.
O . 000 . 000 . C ~ -I r~-' 00 non non EX. 3 ~'0.00 0.-0 0.00 ' ~. _-.00 non non EX. . t 0.00 0.1-0 0.01 : ~ 1 . _-'00 non non EX. ~ ~ O.00 0. . O.00 . 1~.) roo non non EX , ~ O.000.01~ 0.07 (rl -. - 00 non non EX. ~ . 3 0.0- 0.00 .0 -:00 -~00 non EX. ~ ~) .-6 0.00 0.0~ .. 3.5:-:00 -.00 non Ex. ~~ 1 "0 0.020.0(~ n -~00 :-~00 non EX. ~ O.r~O.0: ~ - 00 - 00 non Ex. O : 2 :.0t~ 00.00 ' :.:. - 00 -:00 non EX. ~. nl~.Oo). ~- 0.08 ~ 1. . I -~0 ~ -: 00 non EX._- ~ ~ 0.00 .~. 0.00 1'.0:.-'0 -'00 non EX. . :; 0.00 0. 1 0.01 (~ .0 -~0~ -~00 non EX.:~ 0.00 2....... 0.00 ~ .6 -:00 -:00 non EX. tJ .~0O.' ~0.00 ~ 00 -_00 non EX. ~ t , O5.~00.02 ~ '.,_- 00 -~00 non EX.: t -~-. OI.00 0.00 1 .) :.- 00 -~00 non EX. ~ 0.000.1r~.~0 ~ .- 00 non - 00 EX. '~ 0.030.00 l:.f0 ~ - 00 non - 00 Ex.. ~ :: 0.00 0.0'- f.~10 :0 1 . - 00 non _- 00 Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range CA 02247440 l998-08-26 Table 1-2 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (gtl) Bath Plat- Matte tinplate temp. solu- (A/dmZ) tion flow SnBase ENSA EN Fe (~C) r(m/te O.C.D G.O.C H.C.R
ions acid ionssec) .R.* .D.R. .O.C.
# D R.
2 1,o.00 o.oo o.oo n . --~oo non non Ex. O 3 ~o.oo r.. ~o o.oo i~ oo non non Ex. 5 :O.00 ~0 0.01 3~ 00 non non 7 0 . 000 . 01 0 . 00 1 . I ' - 00 non non Ex. ' '10.001.00 0.07 ~r~ . -,00 non non Ex. - ~_ :: -. 8 o.ro 0.00 .~ - 00 -:00 non Ex. ~ - :) .~6 ol~0 O.o~ ~. - 00 - oo non Ex. ,~ ~. Orl."2 0.0 ~ 00 -~00 non Ex. 1 1 1~ . 4 Jo O o r~ 1 . - 00 - 00 non Ex.:O :. 2~ 3.~0 .lQ O.Oo ~ ~.:. - oo - oo non Ex. : ~ O0 00 ~ ~ 0.08 ~:. 1.. 1 -.00 -:00 non Ex. : ~-1.00 .~. O.00 1'.~ -~00 -'-00 non Ex. : - ,~.00 1~.:' 0.01 - . -~.00 -~00 non Ex. ~ Q0 ... 0.00 .1 -;00 _-~00 non Ex. - ~0 ..~0 ~.~Q 0.00 ~ - 00 - 00 non Ex. ,. O .lo 0.02 ~ ~.~ - 00 - oo non Ex._, ( 1 . O .00 0.00 _ 1 .) - 00 - 00 n~n Ex 8 ~. :,C.'.00 ~.10 .~0 rl . -~00 non - 00 Ex.:9 '-O :~~ 0.03 C.00 1.. 0 ~ .: - 00 non - 00 Ex.. 0 ~5 :, 0.00 0. 04 ~ .00:Q 1 . - oO non - 00 Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range Table 1-3 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec) .R.* .D.R. .O.C.
# D.R
Ex.': l70.07 0.07 0.~1 :5 1 .9 :- 50 non :- 50 Ex........ ~ ~ 0.~1~ 0.00 0. : ~~ .7 _-~00 nl-n -~00 Ex., Ex. ~ 0.00 7. i : , 5 :_:oo :_ oo : ,oo Ex. :'~ l. 00.08 6.:~: I.q-~00 :-~00 -~00 Ex. l lr' . 40.00 n ~ 1 . 7' - 00 - 00' - 00 Ex.: ~: 2 .. 00 r.oc ~ r ~. . :. - oo :- oo -: oo Ex.- ~- ~C 0.0~ - 00-.00 - 00 Ex.: ~ ~ ;0.0 .~ .0 _- 00 - 00 - 00 Ex.:0 ;:0.00 0.~ r - C -~00 :-~00 :-~00 Ex. ~,~r~ 0.002.: ~r ~ ~ - 00_-oo -:00 Ex.-- .: C .~0~.~ l __. oo -. oo _-, oo Ex.: r: ~. 0.~ .00 ~ :. :- 00 :- 00 :-:00 Ex. ~ ~ 1l. 0 .0C~ .00 : 1 .) :- 00 :- 00 :- 00 Ex....... ~ 1) ~.70 ~ oo7 oo r . 10- 0- 0-:50 150 150 Ex. ~9 ~ 2.652.87 3.26 ~ : ~l :0-9010-9010-90 Ex. ~ "~1 3 )0.10 I. no o . ol ~ : . :- oo n--n non Ex.: r, ~ 2. 0.'0 0.0: ~ .. , - 00 :-300 non Ex ~ ~ 0 0 l~0'.~4 0.0 ~ 1:.) :- 00-:00 non C.E. : ~~5 3.~5).~4 11 40 ~ :00- 00- 100-C.E - ~5 : 2 545.~2 8.59 1~.0 non** non** non**
C E : ;~ ~2.40 8.~-0 2.70 :.. 3 5-20 5-20 5-20 C.E.~ ~0.07 0., 0.07 l 0.7 1-10 non non Note: * O.C.D.R. = Optimum current density range # G O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult.
.. ..
Table 1-4 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- ~atte tinplate temp. ing (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec) .R.* .D.R. .O.C.
#
Ex.': ~~ 0.07 0.07 0.~1 :5 1 .9:- 50 non _- 50 Ex.- ' 10.0~0.00 0.: f~ .7 -~00 non -~00 Ex....... ~: ,î O 00 ~ - O 00 300 00 Ex.;~ ~
Ex.;5 L~ ~. 0 0.08 ~ .0 -~00 _-~00 :-~00 Ex.,; ~ . 4 0.00 0. ~ 1 . 7 - 00 _- 00 - 00 Ex.: 7 2 .00 0.0~ 1~. 0 ~ _- 00 - 00 :-~00 Ex.;~ ~ 'n o.oo 9.i~ o~ :_oo :-oo -oo Ex.,~ l ~ ' 0.07 5.~ .0 - 00 - 00 - 00 Ex.,0 ~ ,- 0.00 0. f ~.~ t o :-~00 -~-00 -~00 Ex.: ~ 0 00 2........ .:; .6 :-'00 - 00 -:00 Ex........ ~ 0 ~.~0 ~ 00 - 00 - 00 Ex.:: f ;. 0 .l0 .00 ~ .. - 00 :- 00 :- 00 Ex. - h 1 ). ~ 0t, 00 . 00 _ 1 . 1 - 00 - 00 - 00 Ex.' ( l~ .70 f.00 ,.00 _ _. _0- 0- _0-:50 150 150 Ex.'f~ 2. 5 .87 3.2 i5:... 0 _0-90 10-90 10-90 Ex. 0 3 1 0 ~0 ~.-f) 0.0~5 .. , -:00 non non Ex. f 2. 0 .1 0.0: ~7 .. 3 :-:00 - 00 non Ex.. ~ ~ 0 0.00 I.~ 0.0~1 1 .l - 00 - 00 non C.E ~' t5 3.45 l ~11.40 41 1~.~ 0~- 0~- 100-C.E. t 7 2.54 .~2 8.59 14.0 non**non** non**
C.E.~ 2.40 .~-0 2.70 1.3 5-20 5-20 5-20 C.E.~ I I 0.07 1.~ 0.07 ~ 0.7 1-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R = Gloss optimum current density range + H.C.R O C D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult.
Table 2-1 Examples and Comparative Examples of methanesulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flowrate Sn Base Brigh- Anti- Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid tener oxida ions sec) .R.* .D.R. .O.C.
nt # D.R.
Ex. : ~ 1' 0.00 0.00 0.f~0 ~5 ~. - 70 non non Ex. : 3 i 0.00 0.00 4. 0~5 ., -:70 non non Ex. J j . O . 00 0 . 000 . 1 3C 1 .:. -;'70 non non Ex. ~ 3.00 ~.~. 0.~0-i 1 _i50 non non Ex. ~ 0 : I : o . n7 ~ 70 non non Ex. ~ ~ .. ; 8.;0, ~.. l -,00 ~-,00 non Ex. :)1 .~. _.. 0.00 ,~ ~ 00 - 00 non C.E.: ,~ f6 .. ' ).~' 0.00 ~ 1 .') 0~- 00- 100-C.E.' ~- 2.59 5. 2 9.4914.0non** non** non**
C.E...... ~ ~ 3.40 7.~0 2.50 1.610-20 10-20 10-20 C.E.~ 0.06 0. 0.06 0.43-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult to practice.
Table 2-2 Examples and Comparative Examples of methanesulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Matte tinplate temp. ing (A/dm ) solu-tion flow rate Sn Base Brigh- Anti- Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid tener oxida ions sec) .R.* .D.R. .O.C.
nt # D.R.
Ex. : ~ 1' 0.000.000.00 ~ ~. -~~0 non non Ex. 3 1 '~.000.00 4.50 ~ . 0 non non Ex. _ ~ .. .000.000.01 o 1 .~ 0 non non Ex. ~ i ooo n~~ 00 J~ 0 non non Ex. ~ 07 .- 0 nr-n non Ex. ~ ) .. .20 ~ 00 - 00 non Ex. ~ 0.00 ' '.- 00 - 00 non C.E.: ~' (( ,."').~0.00 ' 1 .~ :00- 00- 100-C.E.' ~ : 2.59 5.~2 9.49 14.0 non** non** non**
C.E...... .: ~ 3.40 7.~0 2.50 1.6 10-20 10-20 10-20 C.E.4 _ 0.060.:0.06 ~ 0.4 3-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult to practice.
35(13) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
(14) The tin-plating bath according to ( 13 ), ._ CA 02247440 l998-08-26 wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(15) The tin-plating bath according to (13), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid.
(16) The tin-plating bath according to (13), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
(17) The tin-plating bath according to ( 14), wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated ~-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(18) The tin-plating bath according to (16), wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated a-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated ~-naphthol.
(19) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
(20) The tin-plating bath according to (19), wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1 to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
(21) A tin-plating bath comprising 40 to 100 g/l of Sn ions, 40 to 300 g/l of ~-alkanolslulfonic acid having a hydroxyl group at the ~-position typically represented by 2-hyroxyethane-1-sulfonic acid, and a brightener.
Accordingly, when a tinplate product of high quality is to be produced efficiently in a high speed tin-plating line (e.g., at a line speed of 700 m/min), prior tinning technology requires from 10 to 20 plating cells. However, according to the present invention, the production can be performed with fewer plating cells . .. . . . . .. .
(several), and therefore an extremely high economic efficiency can be achieved.
BEST MODE FOR CARRYING OUT THE INVENTION
The mode of operation of the present invention will be explained below in detail.
In the present invention, the Sn ion concentration in a tin-plating bath not only improves the threshold current density but also plays a role in widening the optimum current density range by the combined effects achieved by the Sn ion concentration and the high flow rate. Accordingly, when the Sn concentration in a plating bath is too low, the combined effects cannot be achieved sufficiently. Accordingly, the Sn concentration in the plating bath must be at least 40 g/l. The effects of improving the threshold current density and widening the range of the optimum current density are enhanced as the Sn ion concentration increases. However, since Sn at high cost dissipates owing to dragging out and splashing when the Sn ion concentration exceeds 100 g/l, the concentration becomes industrially disadvantageous. Accordingly, the Sn ion concentration in the plating bath in the present invention is desirably up to 100 g/l, and it must be from 40 to 100 g/l.
The tin-plating bath used in the present invention contains a base acid, such as phenolsulfonic acid, methanesulfonic acid and alkanolsulfonic acid, which are used in conventional tin-plating baths.
The base acid plays a role in improving the electric conductivity or making the electrodeposition form dense in addition to a role in stabilizing the Sn ions in the plating bath. When the concentration of the base acid is too low, stabilized Sn ions cannot exist and ordinary tin-plating becomes difficult owing to a decrease in the electric conductivity and so on. The concentration of the base acid must, therefore, be at least 20 g/l. Although the effects of stabilizing Sn ions and improving the electric conductivity are enhanced as the base acid concentration increases, the effects begin to saturate when the Sn concentration exceeds 400 g/l, and the concentration is economically disadvantageous. The base acid concentration must, therefore, be up to 400 g/l. Accordingly, the base acid concentration in the tin-plating bath must be from 20 to 400 g/l.
The base acids used in the present invention may be obtained from industrial products produced by general industrial production processes. Moreover, it does not matter even when the industrial products contain unavoidable impurities such as unreacted products and colored oxides mixed in the products during synthesis of the base acids. For example, phenolsulfonic acid produced as an industrial product by a general industrial production process such as the cumene process may be used. It does not matter even when the industrially produced phenolsulfonic acid contains unavoidable impurities such as unreacted phenol and colored oxides mixed therein during synthesis thereof.
Although it is possible to conduct the industrial production using a tin-plating bath containing base acid ions and Sn ions, a tin-plating bath containing further a brightener such as ethoxylated a-naphtholsulfonic acid (ENSA) or ethoxylated a-naphthol (EN) may be used for obtaining a tin-plated steel sheet having a gloss appearance when the tin-plated steel sheet is used in a field where the appearance is required. In order to exhibit a gloss appearance imparted by the brightener, the steel sheet must be plated in a tin-plating bath containing at least 0.1 g/l of ethoxylated a-naphtholsulfonic acid and/or at least 0.1 g/l of ethoxylated a-naphthol. Although the effect of improving the gloss is enhanced in accordance with the addition amount of each brightener, the brightener adheres to the tin-plated steel sheet and cannot be removed even in the step of washing the plating solution after plating when the addition amount exceeds 10 g/l, and a defective quality such as a poor appearance is caused. The addition amount of the brightener must, therefore, be up to 10 g/l. Accordingly, brighteners such as a-naphtholsulfonic acid and ethoxylated a-naphthol are each added in an amount of 0.1 to 10 g/l.
Furthermore, for example, a-naphtholsulfonic acid and ethoxylated a-naphthol produced as general industrial chemicals may be used as the brighteners in the present invention, and the effect of the present invention is not lost even when these compounds contain unavoidable impurities therein from the synthesis thereof.
Furthermore, for use in a field requiring more excellent corrosion resistance, a tin-plated steel sheet obtained by the use of a tin-plating bath which contains Fe ions and having a trace amount of Fe in the tin plating layer is used. Such a tin-plated steel sheet is used because when the tin-plated steel sheet develops a defect reaching the base steel, the corrosion current at the defective portion is mainly produced by a potential difference between the tin plating layer and the base steel. However, when a trace amount of Fe exists in the tin plating layer, the potential difference is decreased, and the corrosion current can be lowered. In order to produce such a tin-plated steel sheet having a corrosion resistance, the tin-plating bath must contain at least 0.1 g/l of Fe ions. When the concentration of the Fe ions therein is increased, the amount of Fe in the tin plating layer tends to increase, and the effect of improving the corrosion resistance is also enhanced.
However, when the Fe concentration in the plating bath exceeds 15 g/l, oxidation of Sn ions with Fe ions becomes excessive. The plating bath must, therefore, contain up to 15 g/l of Fe ions. Accordingly, the concentration of Fe ions in the plating bath must be . . .
defined to be from 0.1 to 15 g/l.
The tin-plating bath of the present invention has been described above. In order to conduct tin-plating at a high threshold current density and in a wide optimum current density range, the flow of the metal bath is indispensable. As described above, since the flow of the plating solution has the effect of decreasing the boundary layer thickness, it may be said that the flow depends on a relative speed difference between the steel sheet to be plated and that of the plating solution. The speed of the steel sheet to be plated herein designates a transfer speed of the steel sheet in a so-called continuous plating line, and the moving speed of the plating solution herein designates a generally measured average bulk moving speed. When the relative speed difference therebetween is too small, the effect of decreasing the boundary layer thickness is not sufficient, and conducting tin-plating at a high threshold current density and in a wide optimum current density range becomes difficult. Accordingly, the relative speed difference between the steel sheet to be plated and the plating solution must be at least 2 m/sec. Moreover, according to the discovery of the present inventors, in order to promote removal of bubbles which are included between the electrode and the steel sheet and which impair the quality stability of the tinplate products and bubbles generated during plating, the relative speed difference between the steel sheet to be plated and the plating solution is preferably at least 4 m/sec.
In order to set the relative speed difference between the steel sheet to be plated and the plating solution to more than a predetermined value, for example, the steel sheet may be passed through a stationary plating bath at a speed higher than a predetermined value e.g., 2 m/sec or more, or the plating solution may be forcibly moved in the same ,~
direction as or in a direction opposite to the transfer direction of the steel sheet. The effect of improving the threshold current density and that of widening the optimum current density range are enhanced as the relative speed difference therebetween increases.
However, when the relative speed difference therebetween exceeds 20 m/sec, there arise problems of fluttering of the steel sheet and a nonuniform flow of the plating solution in the width direction. In addition to the problems mentioned above, the high relative speed difference is economically disadvantageous because the energy (mainly an electrical energy for driving pumps, motors, etc.) consumed for generating the relative speed difference becomes excessively high. Accordingly, the relative speed difference therebetween must be from 2 to 20 m/sec.
Furthermore, the bath temperature during plating is desirably from 30 to 60~C. When the bath temperature is low, the bath has a high viscosity, and the plating solution on the tin-plated steel sheet cannot be satisfactorily separated. Accordingly, the bath temperature is desirably at least 30~C. The viscosity of the plating bath lowers and the separation of the tinning solution is improved as the bath temperature is raised. However, when the bath temperature becomes higher than 60~C, fumes are drastically generated to pollute the operating environment, and holding the bath concentration constant becomes difficult. Accordingly, the bath temperature is desirably held at up to 60~C.
The tin-plating bath according to the present invention is prepared by a procedure as described below.
Water to a volume of about half the final desired volume of the tin-plating bath is charged in vessel equipped with a stirring apparatus. A base acid such as phenolsulfonic acid in a predetermined amount is subsequently charged into the vessel, and the contents are stirred. A predetermined amount of Sn ions are CA 02247440 l998-08-26 subsequently dissolved by adding tin oxide or by electrochemically dissolving metallic tin. Furthermore, a brightener such as ethoxylated a-naphtholsulfonic acid or ethoxylated a-naphthol and Fe ions are added if necessary. A predetermined amount of Fe ions can be dissolved by adding iron oxide or by electrochemically dissolving metallic Fe.
The tin-plating bath is introduced in a vertical or horizontal tin-plating tank used in a conventional continuous steel sheet plating line, and the relative speed difference between a steel sheet to be plated and the plating bath is set to 2 to 20 m/sec. When the plating bath is a stationary one where the plating solution is not flowing substantially, the speed difference is adjusted by controlling the traveling speed of the steel sheet. Alternately, the relative speed difference therebetween may be set to 2 to 20 m/sec by controlling the traveling speed of the steel sheet and the flow speed of the plating solution while the plating solution is forcibly flown in the direction opposite to or with the traveling direction thereof.
As described above, in order to operate the tinplate production line at high speed, it is necessary that the line be operated at a high current density corresponding to the high speed of the line and that the line can be operated at a low current density when the line speed is slowed down for connecting a new coil, or the like procedure. Moreover, these current densities must be within the optimum current density range.
According to the present invention, the tinplate production line is operated with the variation width of the current density within the optimum current density range being at least 80 A/dm2, preferably at least 250 A/dm2. Furthermore, the tinplate production line may also be operated, if necessary, with the variation width thereof being at least 350 A/dm2, particularly at least 450 A/dm2. A continuous tinplate production line can be CA 02247440 l998-08-26 in practice operated at a high speed, only when the optimum current density range is wide and the line is actually operated with such a wide variation width of the current density within the wide optimum current density range. It has heretofore been unknown that such a line operation is possible, and such a line operation has not been conducted. In conventional industrial tinplate production lines, only an optimum current density of about 5 to 30 A/dm2 (variation width: up to 25 A/dm2) has been adopted.
According to the present invention, an actually high tinplate production line speed is realized by a combination of a high tin ion concentration, a high relative speed difference between a steel sheet to be plated and a plating solution, a wide variation width of a current density within a wide optimum current density range and, if necessary, a specific base acid at a high concentration. The tinplate production line is also operated at a low speed in accordance with connection of a new coil or the like procedure, by widely varying the current density within the optimum current density range. The tinplate production line may thus be continuously operated.
In order to ensure a stabilized product quality in conducting tin-plating by the method of the present invention, a uniform flow rate of the plating solution must be maintained in the width and longitudinal directions. In order to realize the uniform flow rate, it is important that the spacing between the anode and the steel sheet be always held constant, and it is desirable that an insoluble anode be used as the anode.
The plating solution may be satisfactorily made to flow by a conventional water-jet pump.
The amount of tin plating is adjusted by the amount of a current. The steel sheet thus plated is washed with water, and sent to the next steps such as reflowing and chemical treatments.
EXAMPLES
Tin-plating baths were prepared by the procedures as mentioned above, and steel sheets 0.22 mm thick for tinplate were plated with tin and the optimum current density range was measured. Measurements of the optimum current density range were made on corrosion-resistant tinplates and matte tinplates.
Samples of corrosion-resistant tinplates were prepared by plating steel sheets with 11.2 g/m2 of Sn at various current densities, and subjected to melting treatment by electrical heating at a rate of 30~C/sec.
These samples were subjected to a K-plate adaptability test, a gloss appearance test and a corrosion resistance test.
The K-plate adaptability test was conducted by measuring an ATC current (alloy tin couple current), an ISV (iron solution value), the TC (tin crystal), described in ASTM A632, and judging whether or not the tin-plated steel sheets are adapted to K-plate.
The gloss appearance test was conducted by visually evaluating the appearance of the samples, and it was judged whether or not the samples had a particularly excellent brightness.
The corrosion resistance test was conducted by immersing the samples in 5% citric acid at 30~C for a month, and evaluating the corrosion resistance by visually judging the corrosion of the steel sheets.
The optimum current density range is defined as a current density range where samples satisfying the K-plate conditions in the K-plate adaptability test can be produced. In addition, a current density range where samples having a particularly excellent gloss can be produced is defined as a gloss optimum current density range, and a current density range where samples having a particularly excellent corrosion resistance can be produced is defined as a high corrosion resistance optimum current density range.
On the other hand, samples of matte tinplates were prepared by plating steel sheets with 2.8 g/m2 of Sn at various current densities.
These samples were subjected to a plate adhesion test, a gloss appearance test and a corrosion resistance test.
In the plate adhesion test, an adhesive tape was applied to a plated steel sheet, and peeled off the steel sheet. The plate adhesion was evaluated by visually judging the amount of Sn adhering to the tape.
The gloss test was conducted by visually evaluating the appearance of the samples, and judged whether or not the samples had a particularly excellent gloss.
The corrosion resistance test was conducted by immersing the samples in 5% citric acid at 30~C for a month, and evaluating the corrosion resistance by visually judging the corrosion of the steel sheets.
A current density range where samples having an excellent gloss can be produced is defined as a gloss optimum current density range and a current density range where samples having an excellent corrosion resistance can be produced is defined as a high corrosion resistance optimum current density range.
Table 1 shows the results of examples. In the table, phenolsulfonic acid was used as the base acid in Examples 1 to 36, and also in Comparative Examples 1 to 4. Methanesulfonic acid was used as the base acid in Examples 37 and 38. ~-Alkanolsulfonic acid was used as the base acid in Example 39. In addition, ENSN and EN
in the table represent ethoxylated ~-alkanolsulfonic acid and ethoxylated ~-alkanol, respectively.
As shown in Tables 1 and 2, although the various types optimum current density ranges were only about 20 A/dm2 in prior art as shown in Comparative Examples, the various types of optimum current density ranges in the present invention were as wide as from 1 A/dm2 to 300 to 500 A/dm . Moreover, the current density range tended CA 02247440 l998-08-26 to be widened as the Sn concentration in a tin-plating bath increased, and as the relative speed difference between the steel sheet to be plated and the plating solution increased.
Accordingly, when a tinplate product of high quality is to be produced efficiently in a high speed tin-plating line (e.g., at a line speed of 700 m/min), the prior art requires from 10 to 20 plating cells.
However, according to the present invention, the production can be performed with fewer plating cells (few or several), and therefore an economically extremely high efficiency can be achieved.
FIELD OF UTILIZATION IN INDUSTRY
The present invention is useful for mass-producing tin-plated steel sheets (tinplate products).
, Table 1-1 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec).R.* .D.R. .O.C.
# D.R.
O . 000 . 000 . C ~ -I r~-' 00 non non EX. 3 ~'0.00 0.-0 0.00 ' ~. _-.00 non non EX. . t 0.00 0.1-0 0.01 : ~ 1 . _-'00 non non EX. ~ ~ O.00 0. . O.00 . 1~.) roo non non EX , ~ O.000.01~ 0.07 (rl -. - 00 non non EX. ~ . 3 0.0- 0.00 .0 -:00 -~00 non EX. ~ ~) .-6 0.00 0.0~ .. 3.5:-:00 -.00 non Ex. ~~ 1 "0 0.020.0(~ n -~00 :-~00 non EX. ~ O.r~O.0: ~ - 00 - 00 non Ex. O : 2 :.0t~ 00.00 ' :.:. - 00 -:00 non EX. ~. nl~.Oo). ~- 0.08 ~ 1. . I -~0 ~ -: 00 non EX._- ~ ~ 0.00 .~. 0.00 1'.0:.-'0 -'00 non EX. . :; 0.00 0. 1 0.01 (~ .0 -~0~ -~00 non EX.:~ 0.00 2....... 0.00 ~ .6 -:00 -:00 non EX. tJ .~0O.' ~0.00 ~ 00 -_00 non EX. ~ t , O5.~00.02 ~ '.,_- 00 -~00 non EX.: t -~-. OI.00 0.00 1 .) :.- 00 -~00 non EX. ~ 0.000.1r~.~0 ~ .- 00 non - 00 EX. '~ 0.030.00 l:.f0 ~ - 00 non - 00 Ex.. ~ :: 0.00 0.0'- f.~10 :0 1 . - 00 non _- 00 Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range CA 02247440 l998-08-26 Table 1-2 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (gtl) Bath Plat- Matte tinplate temp. solu- (A/dmZ) tion flow SnBase ENSA EN Fe (~C) r(m/te O.C.D G.O.C H.C.R
ions acid ionssec) .R.* .D.R. .O.C.
# D R.
2 1,o.00 o.oo o.oo n . --~oo non non Ex. O 3 ~o.oo r.. ~o o.oo i~ oo non non Ex. 5 :O.00 ~0 0.01 3~ 00 non non 7 0 . 000 . 01 0 . 00 1 . I ' - 00 non non Ex. ' '10.001.00 0.07 ~r~ . -,00 non non Ex. - ~_ :: -. 8 o.ro 0.00 .~ - 00 -:00 non Ex. ~ - :) .~6 ol~0 O.o~ ~. - 00 - oo non Ex. ,~ ~. Orl."2 0.0 ~ 00 -~00 non Ex. 1 1 1~ . 4 Jo O o r~ 1 . - 00 - 00 non Ex.:O :. 2~ 3.~0 .lQ O.Oo ~ ~.:. - oo - oo non Ex. : ~ O0 00 ~ ~ 0.08 ~:. 1.. 1 -.00 -:00 non Ex. : ~-1.00 .~. O.00 1'.~ -~00 -'-00 non Ex. : - ,~.00 1~.:' 0.01 - . -~.00 -~00 non Ex. ~ Q0 ... 0.00 .1 -;00 _-~00 non Ex. - ~0 ..~0 ~.~Q 0.00 ~ - 00 - 00 non Ex. ,. O .lo 0.02 ~ ~.~ - 00 - oo non Ex._, ( 1 . O .00 0.00 _ 1 .) - 00 - 00 n~n Ex 8 ~. :,C.'.00 ~.10 .~0 rl . -~00 non - 00 Ex.:9 '-O :~~ 0.03 C.00 1.. 0 ~ .: - 00 non - 00 Ex.. 0 ~5 :, 0.00 0. 04 ~ .00:Q 1 . - oO non - 00 Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range Table 1-3 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec) .R.* .D.R. .O.C.
# D.R
Ex.': l70.07 0.07 0.~1 :5 1 .9 :- 50 non :- 50 Ex........ ~ ~ 0.~1~ 0.00 0. : ~~ .7 _-~00 nl-n -~00 Ex., Ex. ~ 0.00 7. i : , 5 :_:oo :_ oo : ,oo Ex. :'~ l. 00.08 6.:~: I.q-~00 :-~00 -~00 Ex. l lr' . 40.00 n ~ 1 . 7' - 00 - 00' - 00 Ex.: ~: 2 .. 00 r.oc ~ r ~. . :. - oo :- oo -: oo Ex.- ~- ~C 0.0~ - 00-.00 - 00 Ex.: ~ ~ ;0.0 .~ .0 _- 00 - 00 - 00 Ex.:0 ;:0.00 0.~ r - C -~00 :-~00 :-~00 Ex. ~,~r~ 0.002.: ~r ~ ~ - 00_-oo -:00 Ex.-- .: C .~0~.~ l __. oo -. oo _-, oo Ex.: r: ~. 0.~ .00 ~ :. :- 00 :- 00 :-:00 Ex. ~ ~ 1l. 0 .0C~ .00 : 1 .) :- 00 :- 00 :- 00 Ex....... ~ 1) ~.70 ~ oo7 oo r . 10- 0- 0-:50 150 150 Ex. ~9 ~ 2.652.87 3.26 ~ : ~l :0-9010-9010-90 Ex. ~ "~1 3 )0.10 I. no o . ol ~ : . :- oo n--n non Ex.: r, ~ 2. 0.'0 0.0: ~ .. , - 00 :-300 non Ex ~ ~ 0 0 l~0'.~4 0.0 ~ 1:.) :- 00-:00 non C.E. : ~~5 3.~5).~4 11 40 ~ :00- 00- 100-C.E - ~5 : 2 545.~2 8.59 1~.0 non** non** non**
C E : ;~ ~2.40 8.~-0 2.70 :.. 3 5-20 5-20 5-20 C.E.~ ~0.07 0., 0.07 l 0.7 1-10 non non Note: * O.C.D.R. = Optimum current density range # G O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult.
.. ..
Table 1-4 Examples and Comparative Examples of phenolsulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- ~atte tinplate temp. ing (A/dm ) solu-tion flow rate Sn Base ENSA EN Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid ions sec) .R.* .D.R. .O.C.
#
Ex.': ~~ 0.07 0.07 0.~1 :5 1 .9:- 50 non _- 50 Ex.- ' 10.0~0.00 0.: f~ .7 -~00 non -~00 Ex....... ~: ,î O 00 ~ - O 00 300 00 Ex.;~ ~
Ex.;5 L~ ~. 0 0.08 ~ .0 -~00 _-~00 :-~00 Ex.,; ~ . 4 0.00 0. ~ 1 . 7 - 00 _- 00 - 00 Ex.: 7 2 .00 0.0~ 1~. 0 ~ _- 00 - 00 :-~00 Ex.;~ ~ 'n o.oo 9.i~ o~ :_oo :-oo -oo Ex.,~ l ~ ' 0.07 5.~ .0 - 00 - 00 - 00 Ex.,0 ~ ,- 0.00 0. f ~.~ t o :-~00 -~-00 -~00 Ex.: ~ 0 00 2........ .:; .6 :-'00 - 00 -:00 Ex........ ~ 0 ~.~0 ~ 00 - 00 - 00 Ex.:: f ;. 0 .l0 .00 ~ .. - 00 :- 00 :- 00 Ex. - h 1 ). ~ 0t, 00 . 00 _ 1 . 1 - 00 - 00 - 00 Ex.' ( l~ .70 f.00 ,.00 _ _. _0- 0- _0-:50 150 150 Ex.'f~ 2. 5 .87 3.2 i5:... 0 _0-90 10-90 10-90 Ex. 0 3 1 0 ~0 ~.-f) 0.0~5 .. , -:00 non non Ex. f 2. 0 .1 0.0: ~7 .. 3 :-:00 - 00 non Ex.. ~ ~ 0 0.00 I.~ 0.0~1 1 .l - 00 - 00 non C.E ~' t5 3.45 l ~11.40 41 1~.~ 0~- 0~- 100-C.E. t 7 2.54 .~2 8.59 14.0 non**non** non**
C.E.~ 2.40 .~-0 2.70 1.3 5-20 5-20 5-20 C.E.~ I I 0.07 1.~ 0.07 ~ 0.7 1-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R = Gloss optimum current density range + H.C.R O C D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult.
Table 2-1 Examples and Comparative Examples of methanesulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Corrosion-resistant temp. ing tinplate (A/dm ) solu-tion flowrate Sn Base Brigh- Anti- Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid tener oxida ions sec) .R.* .D.R. .O.C.
nt # D.R.
Ex. : ~ 1' 0.00 0.00 0.f~0 ~5 ~. - 70 non non Ex. : 3 i 0.00 0.00 4. 0~5 ., -:70 non non Ex. J j . O . 00 0 . 000 . 1 3C 1 .:. -;'70 non non Ex. ~ 3.00 ~.~. 0.~0-i 1 _i50 non non Ex. ~ 0 : I : o . n7 ~ 70 non non Ex. ~ ~ .. ; 8.;0, ~.. l -,00 ~-,00 non Ex. :)1 .~. _.. 0.00 ,~ ~ 00 - 00 non C.E.: ,~ f6 .. ' ).~' 0.00 ~ 1 .') 0~- 00- 100-C.E.' ~- 2.59 5. 2 9.4914.0non** non** non**
C.E...... ~ ~ 3.40 7.~0 2.50 1.610-20 10-20 10-20 C.E.~ 0.06 0. 0.06 0.43-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult to practice.
Table 2-2 Examples and Comparative Examples of methanesulfonic acid bath Tin-plating bath composition (g/l) Bath Plat- Matte tinplate temp. ing (A/dm ) solu-tion flow rate Sn Base Brigh- Anti- Fe (~C) (m/ O.C.D G.O.C H.C.R
ions acid tener oxida ions sec) .R.* .D.R. .O.C.
nt # D.R.
Ex. : ~ 1' 0.000.000.00 ~ ~. -~~0 non non Ex. 3 1 '~.000.00 4.50 ~ . 0 non non Ex. _ ~ .. .000.000.01 o 1 .~ 0 non non Ex. ~ i ooo n~~ 00 J~ 0 non non Ex. ~ 07 .- 0 nr-n non Ex. ~ ) .. .20 ~ 00 - 00 non Ex. ~ 0.00 ' '.- 00 - 00 non C.E.: ~' (( ,."').~0.00 ' 1 .~ :00- 00- 100-C.E.' ~ : 2.59 5.~2 9.49 14.0 non** non** non**
C.E...... .: ~ 3.40 7.~0 2.50 1.6 10-20 10-20 10-20 C.E.4 _ 0.060.:0.06 ~ 0.4 3-10 non non Note: * O.C.D.R. = Optimum current density range # G.O.C.D.R. = Gloss optimum current density range + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating operation became difficult to practice.
Claims (21)
1. A method for tin-plating, comprising plating a steel sheet with tin in a tin-plating bath containing from 40 to 100 g/l of Sn ions, the relative speed difference between the steel sheet to be plated and the plating solution being held at 2 to 20 m/sec, the plating being operated at an optimum current density the variation width of which is at least 80 A/dm2.
2. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
3. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid and further a brightener and/or an antioxidant.
4. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid.
5. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions,0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or antioxidant.
6. The method for tin-plating according to claim 3, wherein the plating bath comprises, as the brightener 0.1 to 10 g/l of ethoxylated .alpha.-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated .alpha.-naphthol.
7. The method for tin-plating according to claim 5, wherein the plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated .alpha.-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated .alpha.-naphthol.
8. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
9. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1 to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
10. The method for tin-plating according to claim 1, wherein the plating bath comprises 40 to 100 g/l of Sn ions,40 to 300 g/l of .beta.-alkanolslulfonic acid which has a hydroxyl group at the .beta.-position and which is typically represented by 2-hyroxyethan-1-sulfonic acid and a brightener.
11. The method for tin-plating according to claim 1, wherein the variation width of the optimum current density is at least 250 A/dm2.
12. The method for tin-plating according to claim 1, wherein the variation width of the optimum current density is at least 350 A/dm2.
13. A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
14. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or an antioxidant.
15. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid.
16. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener and/or an antioxidant.
17. The tin-plating bath according to claim 14, wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated .alpha.-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated .alpha.-naphthol.
18. The tin-plating bath according to claim 16, wherein the tin-plating bath comprises as the brightener 0.1 to 10 g/l of ethoxylated .alpha.-naphtholsulfonic acid and/or 0.1 to 10 g/l of ethoxylated .alpha.-naphthol.
19. A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
20. The tin-plating bath according to claim 19, wherein the tin-plating bath comprises 40 to 100 g/l of Sn ions and 20 to 400 g/1 of methanesulfonic acid, and further 0.1 to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
21. A tin-plating bath comprising 40 to 100 g/l of Sn ions, 40 to 300 g/l of .beta.-alkanolslulfonic acid having a hydroxyl group at the .beta.-position typically represented by 2-hyroxyethane-1-sulfonic acid, and a brightener.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13562796 | 1996-02-29 | ||
| JP8/135627 | 1996-02-29 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2247440A1 true CA2247440A1 (en) | 1997-09-04 |
Family
ID=15156232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002247440A Abandoned CA2247440A1 (en) | 1996-02-29 | 1997-02-28 | Tin plating method and bath having wide optimum current density range |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP0889147A1 (en) |
| KR (1) | KR19990087386A (en) |
| CN (1) | CN1218520A (en) |
| AU (1) | AU718314B2 (en) |
| BR (1) | BR9707796A (en) |
| CA (1) | CA2247440A1 (en) |
| TW (1) | TW412602B (en) |
| WO (1) | WO1997032058A1 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19961052A1 (en) | 1999-12-16 | 2001-07-26 | Sauer Danfoss Gmbh | Control device for the manual or foot-guided control of work machines |
| CN1993502B (en) * | 2004-08-05 | 2011-04-20 | 新日本制铁株式会社 | Method of electric tinning |
| JP4742677B2 (en) * | 2005-05-24 | 2011-08-10 | Ｊｆｅスチール株式会社 | Method for producing tin-plated steel strip |
| JP4812365B2 (en) * | 2005-08-19 | 2011-11-09 | ローム・アンド・ハース・エレクトロニック・マテリアルズ，エル．エル．シー． | Tin electroplating solution and tin electroplating method |
| CN101388350B (en) * | 2008-10-30 | 2011-02-16 | 常州星海半导体器件有限公司 | Tinning method for SMD stamp-mounting-paper diode |
| CN102345146A (en) * | 2011-09-22 | 2012-02-08 | 无锡市创威冷轧有限公司 | Novel cold-rolled steel sheet |
| CN104562120A (en) * | 2015-01-23 | 2015-04-29 | 张家港市新港星科技有限公司 | Steel strip tinning method |
| CN105755513A (en) * | 2016-04-28 | 2016-07-13 | 四川昊吉科技有限公司 | Tinning preservative |
| CN107723758A (en) * | 2016-08-12 | 2018-02-23 | 惠州大亚湾金盛科技有限公司 | A kind of tin plating additive |
| CN111826690B (en) * | 2020-08-04 | 2021-07-13 | 烟台洛姆电子有限公司 | Formula and process of vertical high-speed continuous tin plating solution |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2667323B2 (en) * | 1991-04-01 | 1997-10-27 | 川崎製鉄株式会社 | Antioxidant, auxiliary for plating bath and plating bath using the same |
| JPH05195283A (en) * | 1992-01-22 | 1993-08-03 | Kawasaki Steel Corp | Tin plating bath and method for tin plating |
| JPH06346272A (en) * | 1993-06-14 | 1994-12-20 | Nippon Steel Corp | Sulfuric acid bath for tinning at high current density and tinning method |
| JPH07157889A (en) * | 1993-12-03 | 1995-06-20 | Nippon Steel Corp | Manufacturing method of plated steel sheet with excellent corrosion resistance |
-
1997
- 1997-02-27 TW TW086102627A patent/TW412602B/en active
- 1997-02-28 BR BR9707796A patent/BR9707796A/en not_active Application Discontinuation
- 1997-02-28 WO PCT/JP1997/000625 patent/WO1997032058A1/en not_active Application Discontinuation
- 1997-02-28 AU AU22311/97A patent/AU718314B2/en not_active Ceased
- 1997-02-28 CA CA002247440A patent/CA2247440A1/en not_active Abandoned
- 1997-02-28 KR KR1019980706801A patent/KR19990087386A/en not_active Application Discontinuation
- 1997-02-28 CN CN97193376A patent/CN1218520A/en active Pending
- 1997-02-28 EP EP97905428A patent/EP0889147A1/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| KR19990087386A (en) | 1999-12-27 |
| AU718314B2 (en) | 2000-04-13 |
| AU2231197A (en) | 1997-09-16 |
| WO1997032058A1 (en) | 1997-09-04 |
| EP0889147A1 (en) | 1999-01-07 |
| BR9707796A (en) | 1999-07-27 |
| CN1218520A (en) | 1999-06-02 |
| TW412602B (en) | 2000-11-21 |
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