Micromeritics
Wondesen G.
   Outline
Micromeritics
 Particle size and size distribution
   Methods for determination of particle size and size
     distribution
  Particle shape and surface area
   Methods for determination of surface area
 Derived properties of powders
     densities,    porosity, packing arrangement,
       flowability
     Objective
o After completion of this chapter, the student will be able to
 Describe      the   concept   of   particle   size   as   it   applies   to
   pharmaceutical sciences.
 Discuss the common particle size of pharmaceutical preparation
   and their impact on pharmaceutical processing/preparation.
 Discuss the method of determining particle size.
 Discuss the role and importance of particle shape and surface
   area.
 Understand the methods for determining particle surface area.
 State the two fundamental properties for any collection of
   particles.
 Describe derived properties of a powder and their importance.
   Micromeritics
Definition: It is the science and technology of
 small particles.
It is the study of a number of characteristics, including
 particle size and size distribution, shape, angle of
 repose, porosity, apparent density, and bulkiness.
The unit of particle size used is the micrometer,( μm),
 micron, (μ), and equal to 10-6 m.
As particle size decreases,         the specific surface
 area increases
The knowledge & control of the size of particles is of
 importance in pharmacy and materials science.
The particle size & the surface area can be related in a
 significant way to
  the physical
  chemical
  pharmacologic properties of drugs.
  Release & dissolution:
Particle size & surface area influence the release of a
 drug from a dosage form
 Higher surface area allows intimate contact of the
   drug with the dissolution fluids in vivo & increases
   the drug solubility & dissolution
 Absorption & drug action
Particle    size & surface area influence the drug
  absorption & subsequently the therapeutic action.
 Higher the dissolution, faster the absorption & hence
  quicker & greater the drug action.
 Physical stability
The particle size in a formulation influences the
  physical stability of the suspensions & emulsions.
 Dose uniformity
In tablet and capsule manufacture, control of the particle
  size is essential
in achieving the necessary flow properties and proper
  mixing of granules and powders.
     Particle Size and Size Distribution
Particle size is a basic property of a powder, which is
 essential to powder technology and dosage form design.
Particles with different size and size distributions exhibit
 different behaviours.
For instance, smaller particles have greater specific
 surface area and their bulk density, porosity, flowability,
 and solubility significantly differ from that of larger
 particle
Fundamental properties of collection of particles
In a collection of particles of more than one size
 ( polydisperse), two properties are important, namely
     Particle size and size distributions
     the shape and surface area of the individual
     particles
The size of a sphere is readily expressed in terms of its
 diameter.
As the degree of asymmetry of particles increases,
 however, so does the difficulty of expressing size in terms
 of a meaningful diameter.
Under these conditions, there is no one unique diameter
 for a particle.
 Recourse must be made to the use of an equivalent
 spherical diameter, which relates the size of the particle to
 the diameter of a sphere having the same surface area,
 volume, or diameter
the surface diameter, ds, is the diameter of a sphere
  having the same surface area as the particle in
  question.
The volume diameter, dv, the diameter of a sphere
  having the same volume as the particle
 the projected diameter, dp, is the diameter of a sphere
  having the same observed area as the particle when
  viewed normal to its most stable plane.
The Stokes diameter, dst, which describes an
  equivalent sphere undergoing sedimentation at the
  same rate as the asymmetric particle
Usually , the type of diameter used reflects the method
  employed to obtain the diameter
 the projected diameter is obtained by microscopic
  techniques
 the Stokes diameter is determined from sedimentation
  studies on the suspended particles.
                            Asymmetric particle
     Different Equivalent Spheres
11
  Average Particle Size
Any collection of particles is usually polydisperse.
therefore necessary to know how many particles of the
 same size exist in the sample.
Thus, we need an estimate of the size range present
 and the number or weight fraction of each particle size,
 i e. the particle-size distribution
 From it we can calculate an average particle size for
 the sample.
general equation for the average particle size, whether it be
 an arithmetic, a geometric, or a harmonic mean diameter
Where   n -is the number of particles in a size range whose
 midpoint, d,
p is an index related to the size of an individual particle,
 because d raised to the power p = 1, p = 2, or p = 3 is an
 expression of the particle length, surface, or volume,
 respectively
p (p is positive mean is arithmetic), (p is zero), geometric
 or(p is negative) harmonic
f the frequency index,, has values of 0, 1, 2, or 3, then the
 size frequency distribution is expressed in terms of the total
 number, length, surface, or volume of the particles,
 respectively.
Statistical Diameters
        Average particle size
 The particle size of a powder is analyzed
      microscopically and the number of particles in
      each
     Size rangesize
                (µm) range    is determined
                      Mean size     No particle in nd
                  range          each size range
                  (in µm ) (d)   (n)
     0.5-1.0      0.75           4                 3
     1.0-1.5      1.25           18                22.5
     1.5-2.0      1.75           39                68.25
     2.0-2.5      2.25           73                164.25
     2.5-3.0      2.75           24                66
     3.0-3.5      3.25           14                45.5
     3.5-4.0      3.75           2                 7.5
                                 n=174            nd=377
16         Average Particle size = 377/174
Calculation of Statistical Diameters from Data Obtained by Use of
the Microscopic Method (Normal Distribution)
   Particle-Size Distribution
Particle size distribution refers to the
 percentage of the particles within a certain
 size range.
 it is important for understanding powder
   uniformity
  it has a great impact on the drug
   dissolution profile
It can be expressed as the frequency
 distribution and the cumulative frequency
 distribution
number distribution, implying that they
 were collected by a counting technique
 such as microscopy.
  The      particle size distribution in a
       powder may be quantified by:
     1. determining the number of particles
        present in each size range
     2. determining the weight of particles
        present in each size range.
  When this number /weight of particles lying
     within a certain size range is plotted against
     size range or mean particle size
               frequency distribution curve is
           obtained
19
             number frequency distribution curve
20   FIGURE . A frequency distribution plot.
     Two sample of powder may have        the same
      average diameter , but may not have the same
      frequency distribution.
      So, expression of the size in terms of average
      diameter may not give a clear expression of the
      particle size distribution
     From frequency distribution curve
       particle size distribution
       the particle size which occur most frequently
       (mode)
21
 A      poly dispersed powder
     system is said to have a
     normal distribution if a
     typical bell shaped frequency
     distribution curve is obtained
  The distribution is symmetric
                                      % frequency
     around the mean, which is
     also the mode.
  However, normal distribution
     is   not    common          in
     pharmaceutical powder
                                                    Particle size
  which         are    frequently Fig. normal or
     processed by      milling or Gaussian size
     precipitation                 frequency distribution
22                                 curve
But, most powder particles will not
   exhibit a normal distribution
  Their curves are usually skewed to
   one side      depending on which size
   range occupies a larger portion of the
   powder solids
      the smaller particles
      the larger particles.
   Positively skewed
      A frequency curve with an elongated
       tail towards higher size ranges
23
   Negative skewed:
a positively skewed size   negatively skewed size
distribution               distribution;
 positively          or      a
     negatively         skewed
     distribution    can     be
     transformed into a log
     normal distribution
                                   % frequency
  by replotting the x-axis
     with    the    logarithmic
     value of the diameter.                       Log particle size
 log-normal                        Fig. log normal distribution curve
                    distribution    obtained for a polydisperse
                                    powder
     curve
25
Alternatively, a particle size distribution can be obtained
     by sequentially adding the percent frequency values to
     produce a cumulative percent frequency distribution
      cumulative percent frequency undersize
      It is the values obtained when the addition sequence
      begins with the finest particles,
      cumulative percent frequency oversize
      The reverse case
26
ble 2 Cumulative frequency distribution data
 27
plot of
                        Cumulative % frequency undersize
cumulative percent
      frequency vs
particle size
 • gives sigmoid
     curve with the
     mode being the
                                                           Particle size (μm)
28
     particle size of
                                    Cumulative % frequency under size (probability scale)
When        the   log   of   the
     particle size is plotted
     against the cumulative
     %      frequency         on
     probability scale a linear
     relationship is obtained.
 the log probability plot.
29                                                                                          log Particle size (µm)
Types of Diameter
  particle size (diameter) can be described by
  different expression
A mean particle diameter
       the sum of all individual diameter
     divided by the total number of
     particles .
     sensitive to extreme value
     represent the size present in the greatest
      number
30
     Median diameter
        a diameter for which 50% of the particles
      are less the stated size.
     Mode diameter
        represent the particle size occurring most
      frequently in the sample
     Mean volume surface diameter
          used to express powder particle size in
      terms of surface area per unit volume.
                                      3
                                   nd
                                   n2
31
                                   dave =
Example 1
A) Present the size distribution from the
 following data by histogram and
B) present the cumulative percent frequency
 distribution (under and over size)
C) A mean particle diameter, Median
 diameter, Mode diameter and Mean
 volume surface diameter
       Methods for Determining Particle
       Size
 Many methods are available for determining particle size
    Microscopy,
      Sieving,
    Sedimentation, and
    the determination of particle volume (Coulter counter)
 None of the measurements are truly direct methods
 Although the microscope allows the observer to view the
  actual particles, the results obtained are probably no more
  “direct” than those resulting from other methods
 because only two of the three particle dimensions are
  ordinarily seen.
 The sedimentation methods yield a particle size relative to
  the rate at which particles settle through a suspending
  medium
 a measurement important in the development of emulsions
  and suspensions
A guide to the range of particle sizes applicable to each method is given in Figure
  Fig. Approximate size ranges of methods
  used for particle-size and specificsurface
   Optical microscopy (range: 0.2 -100 um)
The microscope eyepiece is fitted with a micrometer by
 which the size of the particles may be estimated.
  The effective size range for analyzing particles is about
   0.2 to 100 µm.
Dilute suspension of the particles whose size are to be
 determined is prepared in a liquid in which it is insoluble.
A drop of suspension is placed on the slide
The eyepiece of the microscope is fitted with micrometer
The particles     observed are
  counted
 for ease the field can be
  projected or photographed
average      diameter    of     a
  particulate      system       is
  obtained by measuring the
  particles at random along a
  given fixed line.
• At least 300- 500 particles
  must be counted in order to
  obtain      a     good     size
  distribution analysis of data.
The particles are measured along an arbitrarily chosen
 fixed line, generally made horizontally across the
 center of the particle.
Martin's diameter is the length of a line that bisects the
  particle image
 The line can be drawn in any direction but must be in
  the same direction for all particles measured.
 Feret's diameter, is the distance between two tangents
 on opposite sides of the particle parallel to some fixed
 direction, the y direction in the figure.
the projected area Diameter is the diameter of a circle
 with the same area as that of the particle observed
 perpendicular to the surface on which the particle
 rests.
A general diagram providing definitions of the
Martin, Feret and projected diameters
  Advantages
   Providing a direct visual representation of the
    particles
   Requires an extremely small amount of
    sample
   Needs no calibration by other methods
   The equipment is relatively inexpensive to
    acquire and maintain
   It can provide details about shape, crystal
    habit, and homogeneity within the sample in
    addition to size
   Agglomerate can be detected.
 Disadvantage
 The measured diameter of the particles
  represents two dimensions only.
 Slow and tedious process.
 Sieving
Uses   nests of standard
 sieves stacked one over the
 other.
Involves mechanical shaker.
The particles on each sieve
 sizes are    collected   and
 weighed.
Useful for coarse particles
 (>50m)
if extreme care is used,
 however, they can be
 employed for screening
 material as fine as 44 μm
 (No. 325 sieve).
The nest of sieves is arranged from coarser mesh
 opening to smaller mesh opening, top to bottom
the powder sample of known weight is placed on the
 top of the sieve & shaken for a definite period of time.
The powder is classified as having passed through one
 sieve and being retained on the adjacent finer sieve.
   Mass collected on each sieve is weighed
   Percentage of sample, collected on each sieve
   Cumulative percentage of sample retained on each
   sieve
Advantage
  low-cost and
  ease of operation.
Disadvantage
 sieving errors can arise from a number of
 variables including
  The shape of the particles
  Weight of sample loaded onto the sieve
  Duration and intensity vibration
  aggregation- due to electrostatic charge
  caused by friction or moisture
   actual size is not determined
  Attrition   of   granular   pharmaceutical
 Sedimentation (range: 0.8 -300μm):
Andreasen pipette usually
 consists of
 550 ml stoppered
  cylindrical vessel with 5.5
  cm internal diameter
 The stopper has an integral
  10 ml bulb pipette
 Its lower tip should be 20
                                      Andreasen apparatus
  cm below the surface of             for determining
  the suspension                      particle size by the
                                      gravity
But, centrifugal                     sedimentation
                                      method.
 sedimentation is used to
1 or 2% suspension of the powder is placed
 in the vessel up to 550 ml mark.
Shaked     for uniform distribution of the
 particles within the medium
Left undisturbed in constant temperature
 bath
10 ml sample is drawn at various time
 interval
The samples are evaporated and weighed
The particle diameter corresponding to the various time
 period is calculated using the Stocks equation
   V= h = d2st(ρs – ρo)g
      t      18ηo
     V is the rate of settling
     h the height of the liquid above the lower end of
      the pipette at the time each sample is removed.
     dst is the mean diameter of the particles based on
      the velocity of sedimentation
     ρs is the density of the particles
     ρo is the density of dispersion medium
     ηo is the viscosity of the medium
     g acceleration due to gravity
The equation holds exactly only for spheres falling freely
 without hindrance and at a constant rate.
The residue or dried sample obtained
 at a particular time is the weight
 fraction having particles of size less
 than the size obtained by the Stokes-
 law calculation for that time period of
 settling.
The weight of each sample residue is
 the weight undersize and the sum of
 the    successive    weights   is   the
 cumulative weight undersize.
 The cumulative weight undersize can then
  be plotted on a probability scale against the
  particle diameter on a log scale using a log-
Advantage
i.     the apparatus is inexpensive and the technique is
     simple
ii. The results obtained are precise provided the technique
     is adequately standardized
Disadvantages
1. Method is laborious
2. Very small particles cannot be determined accurately
     since their settling is unduly prolonged
3. The particles must not be aggregated or clumped together
     in the suspension
4. the rate of sedimentation of a particle must not be so
     rapid that turbulence is set up
      because this in turn will affect the sedimentation of
Example, Stokes Diameter
A sample of powdered zinc oxide, density 5.60
 g/cm3 is allowed to settle under the acceleration
 of gravity, 981 cm/sec2 at 25 C. The rate of
 settling v is 7.30 x 10-3 cm/sec; the density of
 the medium is 1.01 g/cm3, and its viscosity is 1
 centipoise= 0.01 poise or 0.01 g/cm sec.
 Calculate the Stokes diameter of the zinc oxide
 Powder.
   Answer 5.4 x 10-4 cm or 5.4 m
Particle Volume
  Measurement
  (Coulter counter)
Principle
 when    a particle
  suspended in a
  conducting liquid
  passes through a
  small         orifice
  (opening),         on
  either    side     of
  which             are
  electrodes,         a
  change in electric
  resistance occurs
                          Schematic diagram of a
                          Coulter counter
o Powder   samples are dispersed in the
 electrolyte to form a very dilute suspension.
oA  known volume of the suspension is
 pumped through the orifice so that only one
 particle passes at a time through the orifice
o A constant voltage is applied across the
 electrodes so as to produce a current.
o As the particle travels through the orifice
  it displaces its own volume of electrolyte
  and
  this results in an increased resistance b/n
  the two electrodes.
For    Stokes's law to apply, a further
  requirement is that
 the flow of dispersion medium around the
  particle as it sediments is laminar or
  streamline.
 i.e the rate of sedimentation of a particle
  must not be so rapid that turbulence is set
  up
 because this in turn will affect the
  sedimentation of the particle.
Whether the flow is turbulent or laminar is
  indicated by the dimensionless Reynolds
  number, Re, which is defined as
According to Heywood, Stokes's law cannot
  be used if Re is greater than 0.2
 because turbulence appears at this value.
 On this basis, the limiting particle size under
  a given set of conditions can be calculated as
  follows.
Rearranging equation and combining it with
 equation gives
And thus
Example 1
Largest Particle Size
1. A powdered material, density 2.7 g/cm3, is suspended
 in water at 20°C. What is the size of the largest particle
 that will settle without causing turbulence? The
 viscosity of water at 20°C is 0.01 poise, or g/cm sec,
 and the density is 1.0 g/cm3.
Example 2
Particle Size, Setting, and Viscosity
2. If the material used in Example 1 is now suspended in
  a syrup containing 60% by weight of sucrose, what will
  be the critical diameter, that is, the maximum diameter
  for which Re does not exceed 0.2? The viscosity of the
  syrup is 0.567 poise, and the density is 1.3 g/cm3.
o The change in resistance is converted into a
 voltage   pulse   which     is   amplified   and
 processed electronically.
o Pulses falling within precalibrated limits or
 thresholds are used to split the particle size
 distribution into many different size ranges.
Equivalent diameter
o Volume diameter, dv
Advantage
o The operation is very rapid (<30s)
o The result is reliable (4000 particle per
 second ,large number of particles are counted)
o Operator variability is avoided
Disadvantage
o The material has to be suspended in an
 electrolyte liquid
o Aggregation of particles can give false result.
   2. Particle Shape and Surface Area
Knowledge of the shape and the surface
 area of a particle is desirable.
The shape affects
 the flow
 packing properties of a powder
 It also has some influence on the surface
  area.
The    surface area per unit weight or
 volume is an important characteristic of a
Particle Shape
A sphere has minimum surface area
 per unit volume
 The more asymmetric a particle, the
 greater is the surface area per unit
 volume
The surface area and volume of a
 sphere:
                     and
o To obtain an estimate of the surface or volume of a
  particle (or collection of particles) whose shape is not
  spherical
 it is necessary to choose a diameter that is
  characteristic of the particle and relate this to the
  surface area or volume of sphere through a correction
  factor.
o Suppose   the      particle     size    is   determined
 microscopically in terms of    dp , then
   o αs is the surface area factors and
   o ds the equivalent surface diameter
   o αv is the volume factor and
   o dv is the equivalent volume diameter
 Specific surface area
 is the surface area per unit volume (Sv ) or per unit
     weight (Sw) and can be derived as follows
  The surface area per unit weight (Sw) is therefore
 Where ρ is true density of the particles
61
       Particle shape and surface area…
     Substituting for Sv
     dvs is the volume-surface diameter
     For spherical and nearly spherical
     simplifies to because αs/αv = 6.0 for a
62
      sphere.
Example 1
Determine the total surface of 5 g of an
 antibiotic powder in which particle have
 an average diameter dvs of 2 μm and a
 true density of 2.4 g/cm3. assume that
 the particles are spherical.
Example 2
What are the specific surfaces, Sw
 and Sv, of particles assumed to be
 spherical in which ρ = 3.0 g/cm3 and
 dvs is 2.57 μm?.
  Methods for Determining Surface Area
Two methods are commonly available that permit
 direct calculation of surface area.
 In the first, the amount of a gas or liquid solute
 that is adsorbed onto the sample of powder to
 form a monolayer is a direct function of the
 surface area of the sample.
 The second method depends on the fact that
 the rate at which a gas or liquid permeates a bed
 of powder is related to the surface area exposed
 to the permeant
In practice, the flow rate through the plug, or
 bed, is also affected by (a) the degree of
 compression of the particles and
  Adsorption Method
Particles with a large specific surface are good
 adsorbents for the adsorption of gases and of
 solutes from solution
In determining the surface of the adsorbent, the
 volume in cubic centimeters of gas adsorbed per
 gram of adsorbent can be plotted against the
 pressure of the gas at constant temperature to give
 a type II isothermas shown in Figure
The  adsorbed layer is monomolecular at low
 pressures and becomes multimolecular at higher
 pressures.
 The completion of the monolayer of nitrogen on a
 powder is shown as point B in Figure
Fig. Isotherm showing the volume of nitrogen
adsorbed on a powder at increasing pressure
ratio.
Point B represents the volume of adsorbed gas
The volume of nitrogen gas, Vm, in cm3 that 1 g of
 the powder can adsorb when the monolayer is
 complete is more accurately given by using the
 Brunauer, Emmett, and Teller (BET) equation,
which can be written as
where V is the volume of gas in cm3 adsorbed per
 gram of powder at pressure p,
 p0 is the saturation pressure of liquefied nitrogen at
 the temperature of the experiment, and
b is a constant that expresses the d/f b/n the heat of
 adsorption and heat of liquefaction of the adsorbate
 (nitrogen).
Fig. 18-11. A linear plot of the Brunauer,
Emmett, and Teller (BET) equation for the
adsorption of nitrogen on a powder
   Air Permeability Method
The principal resistance to the flow of a fluid
 such as air through a plug of compacted powder
 is the surface area of the powder.
The greater is the surface area per gram of
 powder, Sw, the greater is the resistance to flow.
Hence, for a given pressure drop across the plug,
 permeability is inversely proportional to specific
 surface
  measurement of the former provides a means
  of estimating this parameter
A plug of powder can be regarded as a series of
 capillaries whose diameter is related to the
 average particle size.
The internal surface of the capillaries is a
 function of the surface area of the particles.
 According to Poiseuille equation,
where V is the volume of air flowing through a
capillary of internal diameter d and length l in
t seconds under a pressure difference of ΔP.
The viscosity of the fluid (air) is η poise
The Kozeny–Carman equation, derived from the
 Poiseuille equation, is the basis of most air
 permeability methods. Stated in one form, it is
 where A is the cross-sectional area of the plug,
       K is a constant (usually 5.0  0.5) that takes
 account of the irregular      capillaries, and
         ε is the porosity
Fig The Fisher subsieve sizer. An air pump generates air
pressure to a constant head by means of the pressure
regulator. Under this head, the air is dried and
conducted to the powder sample packed in the tube.
The flow of air through the powder bed is measured by
Derived properties of powders
Porosity
Suppose a nonporous powder is placed in a graduated
 cylinder:
 the total volume occupied is known as the bulk volume Vb
 bulk volume (Vb) = true volume (Vp) + volume of spaces
• The volume of the spaces, the void volume, V = Vb – Vp
• The porosity or voids ε of the powder is defined as the ratio
 of the void volume to the bulk volume of the packing.
      Porosity = ε = Vb – Vp = 1 - Vp
                         Vb        Vb
 Porosity is frequently expressed in percent, ε x 100
Packing Arrangements
Powder beds of uniform-sized spheres can
 assume either of two ideal packing
 arrangements:
 closest or rhombohedral
 most open, loosest, or cubic packing.
The theoretical porosity of a powder
 consisting of uniform spheres in closest
 packing is 26% and for loosest packing is
 48%.
The arrangements of spherical particles in
 closest and loosest packing are shown in
 Figure .
The particles in real powders are neither spherical
  in shape nor uniform in size.
Thus, the particles of ordinary powders may have
  any arrangement intermediate b/n the two ideal
  packings
 most powders in practice have porosities b/n 30%
  and 50%.
 If the particles are of greatly different sizes,
 the smaller ones may shift b/n the larger ones to
  give porosities below the theoretical minimum of
  26%.
In powders containing flocculates or aggregates,
 which lead to the formation of bridges and arches
  in the packing, the porosity may be above the
  theoretical maximum of 48%.
 In real powder systems, then, almost any degree of
Example
A sample of calcium oxide powder with a true
 density of 3.203 and weighing 131.3g was found to
 have a bulk volume of 82 cm3 when placed in a
 100-ml graduated cylinder. Calculate the porosity ?
  Answer = 0.5 0r 50%
Calculate the percent porosity of TiO2 having a true
 density of 4.26g/cm3 and 100g sample of which
 was found to occupy a bulk volume of 80 mL.
   B/ Densities of particles:
 Density is physical property of powders, defined as
 weight per unit volume
Types of densities:
 1. True density
     True density refers to the ratio of the mass of the
   particle to its actual volume
 excluding pore volume and the volume of the gap
   between particles
 A helium pycnometry is commonly used method for the
   determination of true density
 Helium can readily penetrate into small pores; therefore,
   it is considered that the density measured by helium
   pycnometry approximates the true density
 Conversely, liquids, such as water and alcohol, cannot
79
   penetrate small pores, so the density measured by these
   fluids is often slightly smaller than the true density
                               Water     or    mercury
                            surrounds such a particle
                            and rests only in the
                            surface irregularities such
                            as regions A and B.
                          Helium      molecules    may
                            enter deep into the cracks
                            at points C
                           Allowing calculation of true
                            rather than granule density
                          Pore size classification
                           Micropores - Less than 2
                            nm
                           Mesopores - Between 2 and
                            50 nm
Pores and crevices of a   pharmaceutical granul
                           Macropores - Greater than
                            50 nm
2. Granule density (g )
 The ration of the mass of the granular powder
  and the volume occupied by the granular
   material together with its intra particle space.
  determined by the displacement of mercury,
   which does not penetrate at ordinary
   pressures into pores smaller than about 10 μm
 When a solid is nonporous, true and granule
   densities are identical, and
 both can be obtained by the displacement of
   helium or a liquid such as mercury, benzene,
81 or water.
 3. bulk density (b)
 It is the ratio of the mass of the powder and its bulk
  volume
 includes the volume of all of the pores within the
  sample.
 The bulk density of a powder depends primarily on
   particle-size distribution,
   particle shape,
   the packaging arrangement
   the tendency of the particles to adhere to one
    another.
 The particles may pack in such a way as to leave
   large gaps between their surfaces, resulting in a
   light powder or powder of low bulk density.
   On the other hand, the smaller particles may shift
82
   between the larger ones to form a heavy powder or
4. Tap density
It is the ratio of mass of powder to tapped
 volume (V2 below)
is achieved by mechanical tapping a
 measuring cylinder containing      a powder
 sample
The cylinder is mechanical tapping, and
 volume readings are taken
                       V1  until little further
 volume change is observed
                                            V2
                             M
                        b 
                             V1
The intraparticle porosity of the granules can
be computed from a knowledge of the true
and granule density.
The porosity is given by the equation
where Vp is the true volume of the solid
particles and Vg is the volume of the particles
The interspace or void
   porosity of a powder of
   porous granules is the
   relative    volume     of
   interspace voids to the
   bulk volume of the
   powder
     exclusive of the
   intraparticle pores.
  The           interspace
   porosity is computed
   from a knowledge of
   the bulk density and
   the granule density
  Interparticle porosity is
85 calculated as
 Total porosity is the sum Interparticle
     porosity and Intraparticle porosity and
     calculated as
                                 but
     and
 where w is the mass (“weight”) of the
     powder, ρ is the true density, and ρb is the
     bulk density
86
Example
The   granule density, ρg, of sodium
 bicarbonate is 1.450 and the true density,
 ρ, is 2.033. Compute the intraparticle
 porosity
Example
The weight of a sodium iodide tablet was
 0.3439 g and the bulk volume was
 measured by use of calipers and found to
 be 0.0963 cm3. The true density of sodium
 iodide is 3.667 g/cm3.
What is the bulk density and the total
 porosity of the tablet?
     Example:
     Estimate    the   Intraparticle   porosity   of
      sulfadiazine granules having a granule
      density of 1.12 g/cm3 and true density of
      1.5g/cm3.
     The granule density of sodium bicarbonate
      is 1.450 g/cm3 and true density of 2.033
      g/cm3 . Compute intraparticle porosity.
88
Example
The following data apply to a 1 g sample of a
  granular powder:
(a) What are the specific true volume, V, the
   specific granule volume, Vg, and the specific
   bulk volume, Vb?
 (b) Compute the total porosity, εtotal, the
   interspace porosity, εinterspace, or void spaces
   between the particles, and the intraparticle
89 porosity, εintraparticle, or pore spaces within the
Bulkiness
Specific bulk volume (bulkiness), the reciprocal
 of bulk density
It is an important consideration in the packaging
 of powders.
The bulk density of calcium carbonate can vary
 from 0.1 to 1.3, and the lightest or bulkiest type
 would require a container about 13 times larger
 than that needed for the heaviest variety.
Bulkiness increases with a decrease in particle
 size.
 In a mixture of materials of different sizes,
 however, the smaller particles shift between the
 larger ones and tend to reduce the bulkiness
     Flow Properties
Flowability refers to the ease with which a powder
  will flow under a specified set of conditions
A bulk powder is somewhat analogous to a non-
  Newtonian liquid, which exhibits plastic flow and
  sometimes dilatancy,
 the particles being influenced by attractive forces to
  varying degrees
Accordingly, powders may be free-flowing or
  cohesive (“sticky
Powder flowability is an essential property, which
  has a great impact on many pharmaceutical
  processes, such as
  blending, transfer, storage, compression, and
    handling,
  as well as the quality of pharmaceutical dosage
Factors Affecting Powder Flowability
There are many factors that affect the flowability of
 powder solids, such as
  particle size,
 shape,
  porosity
 density, and
 Surface texture
With relatively small particles (less than 10 μm),
 particle flow through an orifice is restricted
b/c the cohesive forces b/n particles are of the
 same magnitude as gravitational forces.
Because gravitational forces are a function of the
 diameter raised to the third power, they become
 more significant as the particle size increases and
 flow is facilitated
 methods for evaluating flow properties of powders &
  granules
the flow properties of a powder is quantify either
 directly using dynamic or kinetic methods, or
 indirectly, generally by measurements carried out on
  static beds
Hopper flow rate
 The simplest method of determining powder flowability
  directly is to measure the rate at which powder
  discharges from a hopper
A simple shutter is placed over the hopper outlet and the
  hopper filled with powder.
The shutter is then removed and the time taken for the
  powder to discharge completely is recorded.
By dividing the discharged powder mass by this time, a
  flow rate is obtained
 which can be used for quantitative comparison of
Recording flowmeter
the powder is allowed to discharge from a
 hopper or container on to a balance.
In the case of analogue balances a chart
 recorder is used to produce a permanent
 record of the increase in powder mass with
 time
In some systems the signal from the balance
 is digitized and processed by a microcomputer.
Recording flowmeters allow mass flow rates to
 be determined
 also provide a means of quantifying
 uniformity of flow.
Angle of repose
Angles of repose have been used as   indirect
 methods of quantifying powder flowability
  because of their relationship with
   interparticle cohesion
Angle of Repose (θ) is the maximum angle
 between the surface of a pile of powder and
 horizontal plane
 Carr’s compressibility index
The percentage compressibility (Carr’s Index) can be
calculated by the following equation:
It indirect method of measuring powder flow from
bulk densities
 Hausner found that the ratio tap density
  to   bulk    density   was  related   to
  interparticle friction
 could be used to predict powder flow
  properties