TOWER CRANE TC-12 ERECTION
LIEBHERR 85
CUP BUILDING, NMIA PROJECT
ECB
OVERALL TOWER CRANE LAYOUT
TC-12
ERECTION PLANNED
TC-01 TC-03 TC-05
TC-11 TC-10 TC-09
TC-02
TC-04 TC-06 TC-08
TC-07
ERECTED DISMANTLED ERECTION PLANNED
EAST PIER & CUP BUILDING TOWER CRANE LAYOUT
TC-12
LIEBHERR 85 ECB
ERECTION PLANNED NO JIB-TO-JIB COLLISION
BETWEEN TC-07 & TC-12
TC-07 TC-08
LIEBHERR 100 LC LIEBHERR 85 ECB
ERECTED DISMANTLED
JIB TO JIB COLLISION CHECK
JIB TIP RADIUS – 51.25 M JIB TIP RADIUS – 51.24 M
SPACING
1M
LIEBHERR 100 LC TOWER CRANE LIEBHERR 85 ECB TOWER CRANE
TC-07 TC-12
• There will be no jib to jib collision between the
two cranes.
PROJECT AND TOWER CRANE (TC-12) DETAILS
• LIEBHERR 85 ECB Tower Crane
• Tip load Capacity 1.15 T(4
fall)
• Jib length 50 m
• Max. load Capacity 5 T (4 fall)
• Counter Jib Swing Rad. 12.6 m
PROJECT AND TOWER CRANE (TC-12) DETAILS
Load Chart
PROJECT AND TOWER CRANE (TC-12) DETAILS
• D- Mast + Standard Mast + B- Mast + 4*
Standard Mast - 29.52 m height is to
be erected.
29.52 m
CUP
15 m
Height Under Hook (m)
After Erection BUILDING
29.52 m
PROJECT AND TOWER CRANE (TC-12) DETAILS
Main Boom to be
positioned
Opposite to the blasting
zone during blasting
When crane operational
No personnel to be in the
blast restricted zone
MOBILE CRANE SELECTION
Erection Radius:
1. Mast Sections 12 m
2. Slewing Unit 12 m
Bo
3. Main Boom 12 m
om
Le
ng
th
Weight:
1. D – Mast 2.05 T Height
2. B – Mast + Std. Mast 3.29 T
3. Slewing Unit 3.80 T
4. Main Boom 50 m 5.32 T
Radius
MOBILE CRANE SELECTION – MASTS ERECTION
Height Requirement:
Foundation Height + Mast Height + top Kit + Slings + Hook
Height + Limit
= 2 + 29.25 + 2.35 + 6 + 1 + 1.5 = 42.1 m selection
100 T
𝐵𝑜𝑜𝑚 𝑙𝑒𝑛𝑔𝑡h =√ 𝐻𝑒𝑖𝑔h𝑡 2 + 𝑅𝑎𝑑𝑖𝑢𝑠 2 45 m boom
length
Boom Length Requirement
1. Mast Sections 43.77 m
2. Main Boom 43.77 m
3. Slewing Unit 43.77 m
MOBILE CRANE – LIEBHERR LTM 1100/1
• Main Boom – 45 m
• Counter weight – 15 T
• Erection radius – 12 m
• Minimum lifting radius – 8 m
• SWL at erection radius – 12.6 T
MOBILE CRANE PLACEMENT – MAST ERECTION
MOBILE CRANE
• The mast sections had been stacked
m
LIEBHERR LTM 1100/1
within the reach of mobile crane
12
• Mobile Crane LIEBHERR LTM 1100/1
• Boom Length - 45 m
• Counterweight - 15 T
TOWER CRANE LOCATION
MOBILE CRANE PLACEMENT – TOP KIT ERECTION
12 m
LIE
BH G
ERR
LTM OMC
110 I N BO
0/1 MA
LIEBHERR 85 ECB – ERECTION SEQUENCE
Mobile Crane Placement and Fitness inspection
Erection of D-Mast
Erection of Standard Mast + B- Mast
Erection of 4 nos. Standard Mast
Erection of Slewing Unit
Erection of Operator Cabin
Erection of Counter Jib
Erection of Partial Ballasts 2*A type
Erection of Main Jib – 50 m
Erection of Remaining Counterweights 4*A + 2*B + 1*C
Wire Rope Reeving and Final Commissioning
Tower crane Erection - Tools & Tackles
Spanner set 10 to 36 mm Close, box and Open end
Allen Key Set - 1 number
Adjustable spanner - 1 number
Hammers – 10 lbs, 14 lbs and 20 lbs - 1 number each
Safety belt - 7 numbers
PPE rope - 50 meter
Wire rope sling 10 T 6 m - 4 numbers
Wire rope sling 8 T 12 m - 2 numbers
Web sling 8 T 6 m - 4 numbers
Web sling 3 T 3 m/6 m - 4 numbers
Bow shackle 4.5 T - 4 numbers
Bow shackle 9.5 T - 4 numbers
Chain pulley 2 T, 1 T, 5T - 2 numbers each
Welding and Gas Cutting - 1 set
Walkie Talkie - 4 numbers
Tower crane Erection Component Weight Details (OEM Manual Extract)
OVERALL WEIGHT DETAILS SLEWING UNIT
Tower crane Erection Component Weight Details (OEM Manual Extract)
MAIN BOOM SECTION – 50 M
COUNTERWEIGHTS
STANDARD PRACTICES – TOOLS & TACKLES VERIFICATION & DAILY EHS PEP TALK
PEP TALK ALONG WITH TSC CREW & MOBILE CRANE OPERATOR
LIEBHERR 85 ECB (TC-12) ERECTION PARTICULARS
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
1 D-Mast 1 2.05 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
2 B-Mast + Standard Mast 1 3.29 LIEBHERR LTM 1100/1 12 12.6 34% 12 12.6 34%
3 Standard Mast - Set of two 2 2.3 LIEBHERR LTM 1100/1 12 12.6 26% 12 12.6 26%
4 Slewing Unit 1 3.8 LIEBHERR LTM 1100/1 12 12.6 38% 12 12.6 38%
5 Operator Cabin 1 0.85 LIEBHERR LTM 1100/1 12 12.6 15% 12 12.6 15%
6 Counter Jib 1 2.35 LIEBHERR LTM 1100/1 12 12.6 27% 12 12.6 27%
7 Counterweight A 2 1.45 LIEBHERR LTM 1100/1 12 12.6 19% 12 12.6 19%
8 Main Boom - 50 m 1 5.32 LIEBHERR LTM 1100/1 12 12.6 50% 12 12.6 50%
9 Counterweight A - set of two 2 2.9 LIEBHERR LTM 1100/1 12 12.6 31% 12 12.6 31%
10 Counterweight B - Set of two 1 2 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
11 Counterweight C 1 1 LIEBHERR LTM 1100/1 12 12.6 16% 12 12.6 16%
* Hook weight added for %SWL utilization calculation
MASTS ERECTION POST RAISING USING PICK & CARRY CRANE
• TAILING TO BE DONE WIT HELP OF F-15 PICK AND CARRY CRANE
• WATCHER TO BE DEPLOYED
• AREA TO BE BARRICADED AS PER SCHEME
Sequence of TC Erection
1. Erection of Mast Sections
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
1 D-Mast 1 2.05 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
2 B-Mast + Standard Mast 1 3.29 LIEBHERR LTM 1100/1 12 12.6 34% 12 12.6 34%
3 Standard Mast - Set of two 2 2.3 LIEBHERR LTM 1100/1 12 12.6 26% 12 12.6 26%
Sling Points
Sequence of TC Erection
2. Erection of Slewing Unit and Operator Cabin
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
4 Slewing Unit 1 3.8 LIEBHERR LTM 1100/1 12 12.6 38% 12 12.6 38%
5 Operator Cabin 1 0.85 LIEBHERR LTM 1100/1 12 12.6 15% 12 12.6 15%
Sling Points Sling Points
Sequence of TC Erection
3. Erection of Counter Jib and Partial Ballasting
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
6 Counter Jib 1 2.35 LIEBHERR LTM 1100/1 12 12.6 27% 12 12.6 27%
7 Counterweight A 2 1.45 LIEBHERR LTM 1100/1 12 12.6 19% 12 12.6 19%
Sling Points
Sequence of TC Erection
4. Trolley Wire Rope Reeving
Sequence of TC Erection
5. Erection of Main Jib
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
8 Main Boom - 50 m 1 5.32 LIEBHERR LTM 1100/1 12 12.6 50% 12 12.6 50%
Sequence of TC Erection
6. Final Ballasting
Erection Lifting
Quan Weight SWL @ SWL @
S.No. Component Erection Equipment Radius SWL % Radius SWL %
tity (T) ER(T) LR(T)
(ER) (m) (LR) (m)
9 Counterweight A - set of two 2 2.9 LIEBHERR LTM 1100/1 12 12.6 31% 12 12.6 31%
10 Counterweight B - Set of two 1 2 LIEBHERR LTM 1100/1 12 12.6 24% 12 12.6 24%
11 Counterweight C 1 1 LIEBHERR LTM 1100/1 12 12.6 16% 12 12.6 16%
Sequence of TC Erection
7. Hoist Wire Rope Reeving
Hoist wire rope Reeving
TEAMWORK ALWAYS WINS
TSC
SITE P&M
CMPC
SITE TEAM
EHS
PLANNING
THANK
YOU
