File No: SEIAA 14 IND 2013
Welcome to
The Honorable Chairman & Members of State Level Expert Appraisal Committee, Karnataka.
Presentation For Industrial expansion Project (Manufacture of TMT Bars & Steel Ingots) By
M/s. Khayati Steel Industries Pvt. Ltd
12-P-II & 12 P-III Thandya Industrial Area, Nanjangud Taluk, Mysore District
28.06.2013
COMPANY PROFILE
Khayati Steel Industries P. Ltd. is promoted by Mr. Navin Kumar Gupta and his mother Mrs. Anita Gupta who are already in the field of steel industry & metal scrap business etc. Khayati Steel is now proposed for expansion of rolling mill by another 49,000/- MTPA and steel melt shop (induction furnace of 20 MT) increasing its Billets manufacturing capacity by another 70,000/MTPA. at Thandya Industrial Area Thandavapura ,Nanjangud Taluk Mysore District.
Khayati Steel Industries P. Ltd.
SALIENT FEATURES OF THE PROJECT
Name of the Project Type of Project Proposed location Investment for Expansion Extent of land Man Power Water requirement Power requirement Project Category Raw Materials Khayati Steel Industries P. Ltd. Expansion of Steel ingots from 50,000 TPA to 1,20,000 TPA. Expansion of TMT bars from 49,000 TPA to 1,00,000 TPA. 12-P-II, Thandya Industrial Area, Nanjangud Taluk, Mysore District 50.61 crores 32494 sq.m Existing =145Additional =40 Total = 185 Existing: 31.55KLD Additional: 20KLD Total: 51.55 KLD Existing = 8,000 KVA , Additional = 12,000 KVA Total = 20,000 KVA 3(a), c,ii Scraps, sponge Iron & Ferro Silicon
Khayati Steel Industries P. Ltd.
SALIENT FEATURES OF THE PROJECT
Nearest Human settlement
Thandavapura 2 kms
Nearest water body
Road connectivity Annual rainfall Latitude Longitude
Kabini River -2 kms
Mysore Ooty Highway. 585 mm 1200923.84N 7604122.66E
Type of soil
Present land use Nearest town
sandy loam and sandy clay loams
KIADB Area Nanjangud 6 Km
Khayati Steel Industries P. Ltd.
TOPOMAP (1:50,000) with 10 km radius
Khayati Steel Industries P. Ltd.
GOOGLE IMAGE
Khayati Steel Industries P. Ltd.
LOCATION PLAN
Khayati Steel Industries P. Ltd.
LAND UTILIZATION
LAND USE
EXISTING Area 16188 sq.m
AREA (sq.m)
ADDITIONAL * 16306 sq.m 32494 sq.m TOTAL
Built up Area
Vacant Area Greenbelt
6000 sq.m
4188 sq.m 6000 sq.m
3000 sq.m
7306 sq.m 6000 sq.m
9000 sq.m
11494 sq.m 12000 sq.m
area
Note: The company has acquired 16306sq.m of Land at 12P-II which is adjoining and next to the existing .
Khayati Steel Industries P. Ltd.
DETAILS OF THE PROPOSED PRODUCT
Sl. Products No.
1. 2. 1. TMT Bars 2. Steel Ingots
PRODUCTION CAPACITY
EXISTING 51,000 TPA 50,000 TPA ADDITIONAL 49000 TPA 70,000 TPA TOTAL 1,00,000 TPA 1,20,000 TPA
Khayati Steel Industries P. Ltd.
RAW MATERIAL REQUIREMENT PER MONTH
Sl. Description No. 1. M.S Scrap & Sponge Iron. 2. Coal 3. Ferro Silicon
(MTPM) Existing 4940 336 34
Additional
Total
Source
6405
0 15
11345
336 49
Khayati Steel Industries P. Ltd.
PROPOSED FLOW CHART AND MATERIAL BALANCE 369.1MT 369.1MT
SCRAP INSPECTION INDUCTION FURNACE
1.9% 7.06 MT Waste
LADLE
362.04MT 361.21 MT
CONTINUOS CASTER
STEEL BILLETS
0.23% 0.83MT Waste
SHIFT TO REHEATING FURNACE
361.21MT
ROUGHING MILL
0.64% 2.32 MT Waste
INTERMEDIATE MILL FINISHING MILL TMT PLANT
358.8 MT
COOLING BED
CUTTING & STACKING
358.8MT
SOLID WASTE
Sr. No 1.
A.
Description of Waste Non Hazardous
Mill Scale
Quantity (MTPA) Existing 400 Additional 400 Total 800
Mode of storage & disposal
Furnace Slag
1000
1400
2400
C
2. A.
Ash
Hazardous 5.1 Spent Oil
282
nil
282
Stored in scrap yard and sent to authorized reprocessor Treated in pulveriser plant and then sold to RMC Unit. Stored in ash pond and sent for brick manufacturing
0.3 KLPA
Nil
0.3 KLPA
B.
33.3 Discarded chemical containers
20 Nos
Nil
20 Nos
Stored in leak proof containers and sold to KSPCB authorized reprocessor Stored on leak proof platform and sold to KSPCB authorized reprocessor
Khayati Steel Industries P. Ltd.
SOURCES OF AIR POLLUTION
Exist ing Nos Source of Air Pollution Type of Fuel Sulphur Content Consumption Kgs/hr in T/hour in case of case agro liquid fuel based fuel Chimney height (in mts) & air pollution system provided/propos ed Chimney height (in mts) & air pollution control system required as per previous consent 6mts
DG Set 500 KVA Re-heating furnace 12 TPH Induction furnace (7 TPH) Additional
HSD
1.1 %
70lts/hr
6.0 m ARL 40 m AGL (with cyclone dust collector) 40 m AGL (with cyclone scrubber)
Coal
<0.05%
800 kg/hr
40mts
Electricity
NA
NA
40mts
Induction furnace (12 TPH)
Electricity
NA
NA
40 m AGL (with Venturi scrubber)
Khayati Steel Industries P. Ltd.
POWER REQUIREMENT
Power
Existing = 8,000 KVA Additional = 12,000 KVA Total = 20,000 KVA
Power is sourced from KPTCL.
Khayati Steel Industries P. Ltd.
REQUEST TO EXEMPT EIA AND CONSIDER AS B2 CATEGORY
Under EIA notification 2006 Environmental Clearance has been obtained for the existing unit from SEIAA, Karnataka, EC dated 9th October 2009. EIA was prepared for the steel plant. Project site is located in the notified KIADB industrial area.
Existing reheating furnace
which is used for the bar making will be
stopped and it will reduce the pollution load. Existing coal consumption of 336 TPM will be nil after expansion.
Terms of Reference (TOR) for Environmental Impact Assessment
Environmental Impact Assessment
-As per the guidelines/requirements of MoEF & KSPCB - Study Area 10 km
Chapter 1 Introduction
Project Background Project Area Description Approach & Methodology of EIA
Manufacturing Process Sources of Pollution Proposed Control Measures Primary data collection of various environmental components Secondary data collection from published sources and Governmental agencies.
Chapter 2 Project Description Chapter 3 Baseline Data
Environmental Impact Assessment (contd)
Chapter 4 Impact Assessment Construction & Operational Phase Impacts Impacts on air quality AERMOD model Impact on water use & quality Impacts on Noise, soil, ecology, socio-economic aspects Air pollution Management Water Pollution Management Noise Pollution Management Solid Waste Management Greenbelt Development Environmental Monitoring Plan Cost Estimates
Chapter 5
Management Plan
Environmental Impact Assessment (contd)
Chapter - 6 Risk Assessment & DMP Potential hazard identification Risk associated with manufacturing activity Off-site and on-site DMP Occupational Health & Safety
