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Syllabus - Mechanical RC 2019-20 Sem III To VIII - Update

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0% found this document useful (0 votes)
18 views111 pages

Syllabus - Mechanical RC 2019-20 Sem III To VIII - Update

Uploaded by

Manas Patil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ANNEXURE A

SECOND YEAR MECHANICAL ENGINEERING COURSE


SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020
SEMESTER –III
Scheme of
Instruction Scheme of Examination
Course Nomenclature of
Hrs/Week
Code the Course
Duration Marks
L T P Credits
(Hrs) Th IA TW P/O Total
ME310 Mathematics –III 3 1 -- 3 100 25 25 -- 150 4
Mechanics of
ME320 4 -- -- 3 100 25 -- 25 150 4
Solids
Engineering
ME330 4 -- -- 3 100 25 -- -- 125 4
Thermodynamics
Engineering
ME340 Materials Science 3 -- -- 3 100 25 -- -- 125 3
and Metallurgy
Engineering
Metrology and
ME350 4 -- -- 3 100 25 -- -- 125 4
Machine
Drawing
Engineering
Materials Science
ME360 -- -- 2 -- -- -- 25 50 75 1
and Metallurgy
Laboratory
Engineering
Metrology and
ME370 Machine -- -- 2 -- -- -- 25 50 75 1
Drawing
Laboratory
Technical 75 2
HM001 2 -- -- -- -- -- 75 --
Communication
Mathematics I &
AC390 II 2 -- -- -- -- -- -- -- -- 0
(*Bridge Course)
TOTAL 22 1 4 -- 500 125 150 125 900 23
*(This course is compulsory to direct second year/lateral entry students. It is introduced to reduce
the knowledge gap in the students)

1
SECOND YEAR MECHANICAL ENGINEERING COURSE
SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020

SEMESTER –IV
Scheme of Scheme of Examination
Instructio n
Hrs/Week
Nomenclatur e Dur Marks
Course
of the atio
Code
Course n Credit
L T P
( Th IA TW P/O Total s
Hrs
)
Energy
ME410 4 1 -- 3 100 25 25 -- 150 5
Conversion
Machine
ME420 4 1 -- 3 100 25 25 -- 150 5
Design
Fluid
ME430 3 1 -- 3 100 25 25 -- 150 4
Mechanics
Analysis and
ME440 Synthesis of 4 -- 2 3 100 25 25 -- 150 5
Mechanisms
Thermal
ME450 -- -- 2 -- -- -- 50 50 100 1
Laboratory-I
Fluid
ME460 Mechanics -- -- 2 -- -- -- 50 50 100 1
Laboratory
Economics for
HM003 3 -- -- 3 100 25 -- 25 150 3
Engineers
TOTAL 18 3 6 -- 500 125 200 100 950 24

2
THIRD YEAR MECHANICAL ENGINEERING COURSE
SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020

SEMESTER –V
Scheme of
Instruction Scheme of Examination
Course Nomenclature of
Hrs/Week
Code the Course
Duration Marks
L T P Credits
(Hrs) Th IA TW P/O Total
Manufacturing
ME510 4 -- -- 3 100 25 -- -- 125 4
Technology-I
Dynamics of
ME520 4 -- -- 3 100 25 -- -- 125 4
Machinery
Advanced
ME531
Thermodynamics
Mechanical
ME532
Vibrations
ME533 Mechatronics
Management 3 -- -- 3 100 25 -- -- 125 3
ME534 Information
Systems
Industrial Safety
ME535 and Occupational
Health
Gas Dynamics and
ME541 Turbo
Machinery 3 -- -- 3 100 25 -- -- 125 3
Engineering
ME542
Tribology
Advanced
M 543
Machine Design
Micro Electro
ME544 Mechanical
Systems
Instrumentation
ME545
and Control
Manufacturing
ME570 -- -- 2 -- -- -- 25 50 75 1
Laboratory
Dynamics of
ME580 Machinery -- -- 2 -- -- -- 25 50 75 1
Laboratory
*** Open Elective 3 -- -- 3 100 25 -- -- 125 3
Engineering
HM010 3 -- -- 3 100 25 -- -- 125
Statistics 3
TOTAL 20 0 4 -- 600 150 50 100 900 22

3
Students to select ANY ONE subject from ME531, ME532, ME533, ME534, ME535 as
Professional Elective - I and ANY ONE subject from ME541, ME542, ME543, ME544, ME545
as Professional Elective - II

LEGEND
Abbreviation Description
L Lecture
T Tutorial
P Practical
O Oral
Th Theory
TW Term Work
IA Internal Assessment

4
THIRD YEAR MECHANICAL ENGINEERING COURSE
SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020

SEMESTER –VI
Scheme of
Instruction Scheme of Examination
Course Nomenclature of the Hrs/Week
Code Course
Duratio Marks
L T P Credits
n (Hrs) Th IA TW P/O Total
Heat and Mass - 4
ME610 Transfer 4 -- 3 100 25 -- -- 125
-
Manufacturing - 4
ME620 Technology-II 4 -- 3 100 25 -- -- 125
-
Power Plant
ME631
Engineering
Advanced Mechanics
ME632
of Solids
Fiber Reinforced -
ME633 3 -- 3 100 25 -- -- 125 3
Composites -
Quality and
ME634
Reliability
Applied Operations
ME635
Research
Alternate Energy
ME641
Sources
ME642 Tool Engineering
ME643 Fluid Power Control -
3 -- 3 100 25 -- -- 125 3
Supply Chain -
ME644
Management
System Modeling and
ME645
Simulation
Thermal Laboratory- - 1
ME650 II -- 2 -- -- -- 25 50 75
-
Manufacturing &
-
ME660 Automation -- 2 -- -- -- 25 50 75 1
Laboratory -

- 3
*** Open Elective 3 -- 3 100 25 -- -- 125
-
Technical English &
-
HM002 Report Writing 3 -- 3 100 25 -- -- 125 3
-
TOTAL 20 0 4 -- 600 150 50 100 900 22
Students to select ANY ONE subject from ME631, ME632, ME633, ME634, ME635 as
Professional Elective - III and ANY ONE subject from ME641, ME642, ME643, ME644, ME645 as
Professional Elective - IV

*** Student will have to enter the course code that he/she takes as part of the open elective.

Between 6th & 7th semester - 8 weeks internship/training/research assistantship.

5
FOURTH YEAR MECHANICALENGINEERING COURSE
SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020

SEMESTER –VII
Scheme of Scheme of Examination
Instructio n
Cours Hrs/Wee
Nomenclature of k
e
Code the Course Marks
Duratio Credit
L T P T Tot
n (Hrs) Th IA O s
W al
ME71 10 2
CAD/CAM 4 -- -- 3 -- -- 125 4
0 0 5
ME72 Refrigeration and
1 AirConditioning

ME72 Finite Element


2 Method
Six 10 2
ME72 3 -- -- 3 -- -- 125 3
Sigma Managem 0 5
3
ent
ME72 Advanced
4 Optimization
ME72 Additive
5 Manufacturing
ME73 CAD/CAM
-- -- 2 -- -- -- 25 50 75 1
0 Laboratory
10 2
*** Open Elective 3 -- -- 3 -- -- 125 3
0 5
ME74
Internship -- -- 6 -- -- -- 50 50 100 3
0
ME75 Project Work-
-- -- 6 -- -- -- 50 75 125 3
0 PHASE I
30 7 12 17
TOTAL 10 0 -- 675 17
0 5 5 5

Students to select ANY ONE subject from ME721, ME722, ME723, ME724, and ME725
as Professional Elective - V

*** Student will have to enter the course code that he/she takes as part of the open
elective.

6
FOURTH YEAR MECHANICALENGINEERING COURSE
SCHEME OF INSTRUCTION AND EXAMINATION REVISED COURSE 2019-2020

SEMESTER –VIII
Scheme of Scheme of Examination
Instructi on
Hrs/Wee
Course Nomenclature of the k
Code Course
Duration Marks
L T P Credits
(Hrs) Th IA TW O Total
Industrial Engineering
-
ME810 and Operations 3 -- 3 100 25 -- -- 125 3
-
Management
Energy Conservation and
ME821
Management
ME822 Automobile Engineering

Industrial Automation
ME823 -
and Robotics 3 -- 3 100 25 -- -- 125 3
Maintenance -
ME824 Engineering and
Management
Computational Fluid
ME825
Dynamics
(nptel/mooc/swayam)
student can take this
-
ME830 online course between 6 3 -- -- -- -- 50 50 100 3
-
to 8 sem. grades will be
awarded in 8th sem.
-
ME840 Project Work- phase II -- 18 -- -- -- 200 200 400 9
-
TOTAL 9 0 18 -- 200 50 250 250 750 18
# Students to select ANY ONE subject from ME821, ME822, ME823, ME824, and ME825 as
Professional Elective - VI

LEGEND
Abbreviation Description
L Lecture
T Tutorial
P Practical
O Oral
Th Theory
TW Term Work
IA Internal Assessment

7
SECOND YEAR MECHANICAL ENGINEERING SYLLABUS

SEMESTER III
Mathematics - III

Course Code ME310 Credits 4


Scheme of Instructions L T P TOTAL
(Hours / week) 3 1 0 (39 + 13) hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 25 100 0 0

Course Objectives:
The course is intended at making students understand fundamentals of Mathematics necessary
to formulate, solve and analyze engineering problems.
Course Outcomes:
On completing this course students will be able to:
Understand the theory of matrices, Laplace transforms, Fourier Series, Probability theory and the
CO 1
formulation of one dimensional wave equation, heat flow equation and its solution.
Compute the rank of matrix, eigen values and eigen vectors of a matrix, Laplace/ inverse
CO 2
transform of functions, Fourier Series of functions and Probability of events.
Use rank of a matrix to analyze solutions of linear systems of equations. Solve differential
CO 3 /integral equations using Laplace transforms. Use Fourier series to find the solution of Partial
differential equations such as wave equations and heat flow equations.
Model real life problems with matrices, use probability for estimation. Propose a value to be
CO 4
substituted in a Fourier series to obtain the given real number series.

UNIT-1 10 Hrs
Matrices : Types of matrices, Determinant, inverse of matrix, Elementary transformations,
Elementary matrices, Rank of matrix, Reduction to normal form, Canonical form, Rank using
elementary transformation, Linear independence and dependence of vectors, System of the
form AX = 0, and AX = B, and their solutions, Eigen values, Eigen vectors with properties, Cayley-
Hamilton theorem with its applications, Diagonalization.
UNIT-2 09 Hrs
Laplace Transforms: Definition. Existence conditions, properties, inverse Laplace transforms.
Laplace transform of periodic functions, Convolution theorem, Laplace transform of Dirac-Delta
function, Application of Laplace transforms in solving linear differential equations with initial
conditions.
UNIT-3 10 Hrs
Fourier Series : Periodic functions, Trigonometric series, Euler’s formulae, Dirichlet’s condition,
Even and odd functions, Half range series, Parseval’s identity. Partial Differential Equations:
Derivation and solution of one dimensional wave equation using separation of variable method.
Derivation and solution of one dimensional heat equation using separation of variable method.

UNIT -4 10 Hrs
Probability: Definition, properties, Axioms of probability, conditional probability, theorem on total
probability, Baye’s theorem; Random variables-discrete & continuous; Expectation and Variance,
Standard deviation, Moment Generating Function & properties, Standard distributions: discrete-
8
Binomial, Geometric & Poisson; continuous- Uniform, Normal, exponential.

TEXTBOOKS
1 B. S. Grewal;Higher Engineering Mathematics; Khanna Publications, New Delhi
2 Veerarajan; Engineering Mathematics; Tata McGraw Hill Publications
3 Montgomery, D. C., Probability and Statistics for Engineers; Prentice Hall of India.
REFERENCES
1 P. Kandasamy; Engineering Mathematics; Chand & Co., New Delhi.
2 Srimanta Pal, Subodh C. Bhunia; Engineering Mathematics; Oxford University Press
3 Erwin Kreyzing; Advanced Engineering Mathematic; New International Limited.
4 D. S. Chandrasekhraiah;Engineering Mathematics- Part III ; Prism Books Pvt. Ltd

MECHANICS OF SOLIDS
Course Code ME320 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 52 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 0 100 0 25

Course Objectives:
To identify stress, strain and deformation due to external loads. To perform two dimensional
stress and strain analysis. To understand the behavioural response of beams, struts, columns and
trusses to forces. To apply various failure theories and energy methods.
Course Outcomes:
On completing this course students will be able to:
Understand the basic concepts of Stress, Strain, Moment of Inertia, Shear Force and Bending
CO 1
Moment Diagram, Theories of Failure and Energy Methods.
Remember the basic relations for Stress, Strain, Moment of Inertia, Pure Torsion, bending of
CO 2
beams, Theories of Failure & Energy Methods.
Remember the basic relations for Stress, Strain, Moment of Inertia, Pure Torsion, bending of
CO 3
beams, Theories of Failure & Energy Methods.
Analyze structural members and machine elements subjected to axial loads, lateral loads, bending
CO 4 and twisting moments for stresses, strains, and displacements and analyze statically determinate
structures using Energy methods

UNIT-1 14 Hrs

9
Introduction: Review of engineering mechanics, static analysis of rigid systems. Introduction to
Stress and Strain. Hooke’s law, Poisson’s ratio, Generalized Hooke’s law, modulus of rigidity, bulk
modulus, relation between material constants.
Uniaxial Deformation: Uniaxial tension and compression, temperature stresses, statically
indeterminate systems.
Two Dimensional Stress and Strain Analysis: Analysis of two dimensional stress and strain, stress and
strain analysis using Mohr’s circle, strain gage rosettes.
UNIT-2 14 Hrs
Properties of Areas: Review of Moments of inertia and polar moment of Inertia, Product of inertia,
Principal axes, Principal moments of inertia, Mohr’s circle for Moment of Inertia.
Beams: Bending moment and shear force in beams, relation between them, sign convention,
Bending stresses in beams- Flexure formula, Shear stresses in beams, deflection of beams (using
double integration method, singularity functions method).
Statically Determinate Trusses: Analysis by method of joints and method of sections in simple
statically determinate trusses.
UNIT-3 14 Hrs
Torsion: Torsion of solid and hollow circular shafts. Application of torsion to close and open coiled
helical springs.
Theories of Failure: Various theories of failures and their limitations comparison and applications.
Combined Loading: Shafts subjected to bending moment and twisting moment, members subjected
to bending and direct tension/ compression.
UNIT -4 14 Hrs
Struts and Columns: Struts and core of section, stability of columns, Euler’s critical load, for different
end conditions of column, empirical formulae for buckling load.
Introduction to Energy Methods: Strain energy under different loading conditions, Maxwell-Betti
reciprocal theorem, Castigliano’s theorems, deflection of structures using virtual load method.
Theorem of minimum potential energy, complementary strain energy.
ASSIGNMENTS
Four assignments, one on each unit to be submitted within the given deadline.

TEXTBOOKS
1 S. Ramamrutham; Strength of Materials; Dhanpat Rai Publishing Co. (P) Ltd.
2 S. S. Bhavikatti; Strength of Materials; Vikas Publishing House Pvt Ltd.
REFERENCES
1 S. P. Timoshenko, D. H. Young; Elements of Strength of Materials, East West.
2 Beer Ferdinand, Johnson E. Russel; Mechanics of Materials, Mc Graw Hill Books.
3 S. Sreenath; Strength of Materials; Tata McGraw-Hill Education.

10
ENGINEERING THERMODYNAMICS

Course Code ME330 Credits 4


Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 52 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
To learn the principles of work and energy. To acquire knowledge about the fundamentals of
thermodynamic laws, concepts and principles. To understand the principles of various cycles and
to apply the thermodynamic concepts in various applications like IC engines and Air conditioning
systems
Course Outcomes:
On completing this course students will be able to:
Remember the basic concepts, properties, processes, laws, relations, and formulae of
CO 1
thermodynamic systems, pure substance, heat engines and basic energy conversion cycles.
Understand the basic concepts, properties, processes, laws, relations, derivations, diagrams,
CO 2 charts and tables of thermodynamic systems, pure substance, heat engines and basic energy
conversion cycles.
CO 3 Apply the knowledge of thermodynamics to various applications in engineering and real life.

CO 4 Analyze the various problems associated with thermodynamics in engineering and real life.

UNIT-1 12 Hrs
FIRST LAW OF THERMODYNAMICS
Internal Energy, Law of Conservation of Energy, First Law of Thermodynamics, Application of First Law
to a Process, Energy—A Property of System, Perpetual Motion Machine of the First Kind-PMM1,
Energy of an Isolated System, Application of First Law of Thermodynamics to Non-flow or Closed
System, Application of First Law to Steady Flow Process, Energy Relations for Flow Process,
Engineering Applications of Steady Flow Energy Equation (S.F.E.E.)
UNIT - 2 12 Hrs
SECOND LAW OF THERMODYNAMICS
Limitations of First law of thermodynamics, Cyclic devices, Directional constraints, Thermal energy
reservoirs. Heat engines, refrigerators/heat pump, Statements – Kelvin- Planck &Clausius,
Mathematical interpretations with efficiency, COP, Ton of Refrigeration, Equivalence of statements
with illustrations, Perpetual motion machine of second kind, Reversibility and irreversibility – causes
and conditions. Carnot Theorems, Absolute temperature scale.
UNIT-3 14 Hrs
ENTROPY
Clausius Inequality, Entropy – property, Temperature entropy plane – all standard reversible
processes (including polytropic process) with calculation for entropy change on T-S plane, Problem
solving & solution procedure. Entropy change - irreversible process, flow processes, concept of lost
work, entropy generation – applications, entropy as a measure of disorder.

PROPERTIES OF PURE SUBSTANCE

11
Definition, P-V-T surface, P-V, P-T diagram, T-S diagram of pure substance, h-s diagram or Mollier
chart, Quality or Dryness Fraction, Steam tables – Reading and use of various tables & calculations,
Measurement of steam quality.
UNIT-4 14 Hrs
VAPOUR POWER CYCLE
Simple steam power cycle, Basic Rankine cycle with derivation, mean temperature of heat addition,
Work ratio, steam rate, heat rate, Carnot efficiency and comparative analysis, modified Rankine-
reheat, regenerative (ideal & actual) with deviation of cycles, derivation & calculation – efficiency.
AIR STANDARD CYCLES
Air standard assumptions, Overview of reciprocating engines, Air standard cycles for reciprocating
engines – Otto, Diesel & dual, Criteria for comparison & comparative analysis, Derivation for
efficiency, Mean effective pressure (MEP)
Brayton Cycle: Ideal cycle for gas turbine engines, Deviation of actual cycle, Enhancement – with
regeneration, with reheating, with intercooling

TEXTBOOKS
1 Y. A. Cengel, M. A. Boles; Thermodynamics – An Engineering Approach; Tata McGraw Hill Education Pvt.
Ltd. New Delhi.4th Ed; 2012.
2 P. K Nag; Engineering Thermodynamics; Tata McGraw Hill Education Pvt. Ltd.; New Delhi.4th Ed.; 2008.
REFERENCES
1 G. V. Wylen; R. Sonntag, C. Borgnakke; Fundamentals of Classical Thermodynamics; John Wiley & Sons, 4th
Ed.; 1996.
2 J. B. Jones, R. E. Dungan; Engineering Thermodynamics; Prentice Hall of India Pvt. Ltd., New Delhi, Eastern
Economy Ed.; 1996.
3 E. Radhakrishna; Fundamentals of Engineering Thermodynamics; Prentice Hall of India Pvt. Ltd., New Delhi,
2nd Ed.; 2011.

ENGINEERING MATERIALS SCIENCE AND METALLURGY


Course Code ME340 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 39 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
Provide a fundamental knowledge about common engineering materials - metals, ceramics,
polymers and composites and the methods of observing, measuring and interpreting these
properties, their usage, which are important in engineering design and manufacture. Give
familiarity with various characteristics and structure - property relationships and also thermal
processing of metals. Provide proficiency and confidence in making judicial material choices for
engineering applications.
Course Outcomes:
On completing this course students will be able to:
Describe crystal structures and understand the impacts of defects at the atomic and microstructure
CO 1
scales.

12
Interpret phase diagrams, understand the concepts of solid solution and solubility limits, and be able
CO 2
to predict the development of microstructures and impacts of phase transformations.

CO 3 Understand heat treatment of materials and characterisation of material properties.

CO 4 Understand the choice of an alloy for a particular application.

UNIT-1 11 Hrs
Crystal Structure: Unit cell, Space lattices and Crystal structures, Packing efficiency, Miller indices for
planes and directions, Linear and planar density.
Crystal Defects: Point defects - vacancy, impurities, Schottky and Frenkel defects. Line defects - edge
and screw dislocations, Burgers vector, Dislocation motion, Multiplication of dislocations. Surface
defects - grain boundaries, twin boundaries, stacking faults.
Plastic Deformation: Slip in a perfect lattice, Deformation by slip, Slip systems, Critical resolved shear
stress for slip, Deformation by twinning, strain hardening, recovery- recrystallization-grain growth.

UNIT-2 10 Hrs
Phase Diagrams: Solid solutions, Cooling curves, Binary phase diagrams, Gibb’s phase rule,
Interpretation of phase diagram, Lever rule.
Iron-Carbon Phase Diagrams: Iron - Iron Carbide diagram, Phases, Structures, Invariant reactions in
Fe-Fe3C diagram, Critical temperature lines and Development of microstructure during slow cooling,
Isothermal Transformation diagram and Continuous Cooling Transformation diagram for eutectoid
steel.
Cast Irons: Gray, White, Malleable and Spheroidal Cast Irons.

UNIT-3 9 Hrs
Alloying of Steels: Effect of alloying elements, Classification, Properties and Typical Applications of
Alloy steels, Tool steels & Stainless steels.
Heat treatment of steels: Annealing – Full Annealing, Process annealing and spheroidizing anneal,
Normalizing, Hardening, Tempering, Hardenability, Jominy End Quench test. Case hardening of steels
- Carburizing, Nitriding, Induction and Flame hardening.

UNIT -4 9 Hrs
Metallography: Sample preparation for micro-structural examination, construction and working of
metallurgical microscope.
Mechanical Testing of Materials: Tensile, Torsion, Impact, Hardness.
Non Destructive Testing of Materials: X - Ray and Gamma Radiography, Magnetic particle inspection,
Fluorescent penetrant test, Ultrasonic inspection, Eddy current inspection.
Other Engineering Materials: Typical properties, classification and applications of –ceramics,
polymers and composite materials.

TEXTBOOKS
1 V. Raghavan; Materials Science and Engineering; PHI; Sixth Edition, 2015.
William D. Callister Jr.; Materials Science and Engineering; John Wiley & Sons, New York; Sixth Edition,
2
2003.
REFERENCES

13
1 Sydney H. Avner; Introduction to Physical Metallurgy; TMH; Second Edition, 1997.
2 George E. Dieter; Mechanical Metallurgy; TMH, Third edition, 2017.
R. A. Higgins; Engineering Metallurgy Part I: Applied Physical Metallurgy; Arnold Publishers; Sixth Edition,
3
1993.

ENGINEERING METROLOGY AND MACHINE DRAWING


Course Code ME350 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 52 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
To visualize mechanical component and convert it into a drawing. To understand conventional
symbols used in machining and mechanical details as per IS. To assemble and disassemble the
mechanical parts.
Course Outcomes:
On completing this course students will be able to:
CO 1 Understand basic principles and standards of engineering measurements

CO 2 Understand the use of limits, fits, tolerances, GD&T in Mechanical engineering

CO 3 Create assembly drawings and freehand sketches of mechanical joints / fasteners.


CO 4 Create disassembly drawings and freehand sketches of permanent joints.
UNIT-1 12 Hrs
Basic Principles of Engineering Measurement: Introduction to Metrology, Need for Inspection,
Objectives of Metrology and Measurements, Process of Measurement, Accuracy and Precision,
Calibration of Measuring Instruments, Errors in Measurements, Systematic and Random Errors,
Methods of Measurement.
Standards of Measurement: Introduction, Standards and their Roles, Systems of Measurement,
Material Standard, Wavelength Standard, Line and End Standards of Measurements, their
characteristics, advantages and disadvantages.
Linear Measurement: Depth gauge, height gauge, Vernier Instruments, Micrometer Instruments, and
Slip Gauges: Sizes and Grades, Wringing, building up of slip gauges for required dimension, care of slip
gauges.
Angular Measurement: Bevel Protractor, Sine Bars, Angle gauges and its combination to build the
required angle

UNIT-2 14 Hrs
Dial Indicators: Requirement of good dial indicator, classification, advantages and limitations.
Comparators: Classification, need, essential characteristics of a good comparator, classification.
Advantages, Limitations and Applications: Mechanical, Optical, Electrical, Electronic, Pneumatic.
Limits, Fits, and Tolerances: Introduction, Tolerances, classification of tolerances, clearance,
interference and transition Fits, allowance, System of Limits and Fits, Indian Standard limit fit system,
Limit gauging, classification of gauges, Taylor’s Principle of Gauge Design, Gauge Tolerance, Wear
Allowance, Design of Plug and Snap gauges.
Geometric Tolerancing: Introduction, types: form, orientation, positioning and run out, symbolic

14
representation of geometric tolerances, symbols on a standard drawing and their interpretation.
Metrology of Screw Threads: Measurement of Screw Thread elements: Major diameter, Minor
diameter, measurement of Pitch.
Metrology of Surface Finish: Concepts, Terminology, Analysis of Surface traces, surface texture symbols.
Tomlinson Surface Meter, Taylor-Hobson Talysurf.
UNIT-3 13 Hrs
Preliminaries: Introduction to machine drawing, conventional representation of machine components,
materials, springs & gears.
Threaded Fasteners & Joints: Screw thread nomenclature, types of threads, nut, bolt and washer,
locking arrangements of nuts, foundation bolts (freehand sketches only)
Keys, Cotters & Pin Joints: Keys, cotter joints, socket & spigot joint, sleeve & cotter joints, jib & cotter
joint, knuckle joint (freehand sketches only)
Assembly Drawings with Sectioning and Bill of Materials (only front view): Footstep bearing, Lathe tool
post, screw jack, pipe vice.
UNIT-4 13 Hrs
Part or Disassembly Drawings: Milling Machine Tail stock, crane hook, blow off cock, feed check valve.

TEXTBOOKS
1 R. K. Jain; Engineering Metrology; Khanna Publishers; 21e; 2015.
2 N. Siddheshwar, P. Kannaiah, V. V. S. Sastry; Machine Drawing; Tata-McGraw Hill.
3 K. C. John; A text book of Machine Drawing; PHI Learning Pvt. Ltd., New Delhi.
REFERENCES
1 N. V. Raghavendra, L. Krishnamurthy; Engineering Metrology and Measurements; Oxford University
Press; 2015.
2 P. S. Gill; Machine Drawing; SK Kataria& Sons, New Delhi.
3 N. D. Bhat; Machine Drawing; Charotar Publishing Company.
ENGINEERING MATERIALS SCIENCE AND METALLURGY LABORATORY
Course Code ME360 Credits 1
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 26 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 75 marks 0 25 0 50 0

Course Objectives:
To study the microstructure and mechanical properties of metallic materials, to check the
presence cracks & flaws in materials and to conduct the heat treatment procedures on steel.
Course Outcomes:
On completing this course students will be able to:
Determine the mechanical properties of a given material such as hardness, impact strength, tensile
CO 1
properties, creep and fatigue strength

Analyse micrograph of given metallic material and correlate the effect of heat treatment on
CO 2
microstructure

LIST OF EXPERIMENTS

15
Eight experiments to be conducted from the below given list of experiments.
To draw the stress-strain curve and calculate the elastic limit, yield strength, ultimate tensile
strength, percentage of elongation, percentage of reduction in area, toughness and resilience of the
given metal.
To measure the hardness of the given material using Brinell/Rockwell/Vicker’s Hardness testing
machine.
To measure the impact strength and notch sensitivity of the given metal. To study the creep
behavior and determine the steady state creep rate of the given specimen
To determine the capacity of the material to withstand repeated cyclic stress through fatigue test.

To determine the ductile - brittle transition temperature of the given metal.


To determine the formability of the given metal using cupping test.
To study the microstructure of (a) mild steel (b) brass (c) cast iron.
To detect the presence of cracks/flaws in the given metal piece by magnetic particle crack
detection method.
To detect the presence of cracks/flaws in the given metal piece by dye penetrant test.
To determine the hardenability of the given specimen using Jominy End Quench test.
To study the change of microstructure and property during heat treatment of the given specimen.

To determine the wear constant of the given material using wear testing machine
To determine the torsional strength and angle of twist of the given specimen

ENGINEERING METROLOGY AND MACHINE DRAWING LABORATORY

Course Code ME370 Credits 1


Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 26hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 75 marks 0 25 0 50 0

Course Objectives:
1. To inculcate in students the habit of giving importance to metrology and measurement
and to apply measurement concepts in real-world situations.
2. To possess knowledge of the sources of measurement errors and how their influence
may be reduced.
3. To read and understand the geometric representations and conventional symbols used
in machining and mechanical details as per IS on the drawing.
4. To visualize mechanical component and convert it into a drawing.
5. To gain knowledge in two dimensional drafting and to assemble and disassemble the
mechanical parts.

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Course Outcomes:
On completing this course students will be able to:
CO 1: Remember the various standards of measurement, basic principles with applications of various
measuring instruments &comparators and the geometric representations and conventional
symbols as per IS used in machining drawing.
CO 2: Understand the sources of measurement errors and how their influence may be reduced, use of
measuring instruments and comparators, limits, fits, tolerances, GD&T in Mechanical
engineering and applications of threaded fasteners, keys & Joints.
CO 3: Apply the knowledge in doing various measurements and create assembly/disassembly drawings
and freehand sketches of mechanical joints & fasteners.
CO 4: Analyze and interpret the readings, assembly/disassembly drawings and tolerances and
conventional symbols as appearing on drawing sheets.
LIST OF DRAWING SHEETS
Following should be completed and submitted within given deadline.
Two sheets on assembly and two sheets on disassembly to be done.
One drawing on assembly and disassembly to be done using AutoCAD or any other standard
drafting software.
Sketch book to comprise of free hand sketches. (Unit 3 and Unit 4)
(Term work marks allotted for the above = 15)
LIST OF EXPERIMENTS
Five experimentsto be conducted from the below given list of experiments.
MeasurementbyUsingVernierCalliper(Dial,DigitalandPlain).
MeasurementofdimensionsusingVernierHeightGauge.
MeasurementofdimensionsusingMicrometerScrewGuage(DigitalandPlain).
Calibration of Vernier Calliper (Dial, Digital, Plain) by using Slip Gauges.
Calibration of Micrometer (Digital, Plain) by using Slip Gauges.
MeasurementofangleusingSinebar/Sinecenter.
Measurement of Angle using BevelProtractor.
Measurement of Angle using HeightGauge.
Use of Dial GaugeasMechanicalComparator.
MeasurementofSurfaceRoughnessusingSurfaceRoughnessTester.
Measurement of various elements of screw thread using Tool Makers Microscope.
MeasurementofScrewthreadparametersusingFloatingCarriageMicrometer.
LinearandangularmeasurementusingProfileProjector.
(Term work marks allotted for the above = 15)

The Term Work marks to be awarded based on the assessment of the completed sheets, soft copy
of drawing using drafting software, the sketch book and the assessment of the file containing
minimum six experiment from the list of experiment given above

TECHNICAL COMMUNICATION

Course Code HM001 Credits 2


Scheme of Instructions L T P TOTAL
(Hours / week) 2 0 0 26 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 75 marks 0 75 0 0 0

17
Course Objectives:
To acquaint the students with basic concepts, theories and barriers to communication. To enhance
communication skills by giving adequate exposure in LSRW skills and interpersonal skill. To build
multidisciplinary approach towards life tasks and life learning.
Course Outcomes:
On completing this course students will be able to:
CO 1 Demonstrate precise language skills with suitable vocabulary and apt style.

CO 2 Develop life skills/interpersonal skills to progress professionally

CO 3 Apply traits of suitable candidature for a job/higher education.

CO 4 Deliver formal presentations and effectively implementing the verbal and non-verbal skills.

UNIT -1 7 Hrs

Communication
Oral Communication
Listening, Speaking, Reading, Writing (LSRW), Conversational Dialogues, Role Play,
Barriers to Oral Communication, Effective Oral Communication, Principles of
Communication, Dos and Don’ts of Group Discussion
Global Communication
Social Media, People Analytics, Models of Culture, Cross-Cultural Communication,
Compare Cultures of the World, Impact of Cultural Differences on Managerial
Communication, Effective Communicator in a Cross-Cultural setting

UNIT -2 7 Hrs
Personality Development
Social Etiquette, Email Etiquette, Table Etiquette, Telephone Etiquette, SWOC Analysis,
Life Coaching, Emotional Intelligence, Leadership, Time Management, Motivation, Goal
Setting, Team Work and Collaboration, Critical Thinking and Problem Solving,
Professional Attitude, Persuasion, Anxiety and Stress Management, Social Responsibility
UNIT -3 6 Hrs
Career Development
Resume Building, Interviewing Skills, Job Search, Personal Networking and Branding,
Personal Finance, Build Professional Portfolio

UNIT -4 6 Hrs
Public Speaking
Methods to overcome anxiety, Build Confidence, Use of Media Aids, Craft an Impactful
Speech, Design Impactful Presentations, Effective Presentation Delivery

TEXTBOOKS
1 Meenakshi Raman and Sangeeta Sharma; Technical Communication: Principles and Practice, 3rded;
Oxford University Press
2 Meenakshi Raman, Prakash Singh; Business Communication; 2nd ed.; Oxford University Press

18
3 Dr. K. Alex; Soft Skills: Know Yourself and Know The World; 3rded; S. Chand Publishing
REFERENCES
1 Nicky Stanton; Mastering Communication; 5th ed.; Palgrave Master Series; Red Globe Press
2 Ghosh, B. N.; Managing Soft Skills for Personality Development; Tata McGraw Hill; 2012
3 Wallace and Masters; Personal Development for Life and Work;10thedition; Thomson Learning
4 Lehman, Dufrene, Sinha; BCOM : A South-Asian Perspective with CourseMate; 2ndedition; Cengage
Learning
5 Ashraf Rizvi; Effective Technical Communication; Tata McGraw-Hill; 2005
6 MolefiKete Asante, William B. Gudykunst, Bella Mody; Handbook of International and Intercultural
Communication; 2nd ed.; Sage Publications

MATHEMATICS-I& II (BRIDGE COURSE)

Course Code AC390 Credits 0

Scheme of Instruction L T P TOTAL


Hours/ Week 2 0 0 26 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 0 marks 0 0 0 0 0

Course Outline:
This is an audit course.
This course is compulsory to direct second year/lateral entry students. It is introduced to reduce
the knowledge gap in the students.
The syllabus is selected topics from FE110 Mathematics I and FE120 Mathematics II.
The Text books and References are same as shown in FE110 Mathematics I and FE120
Mathematics II.
SEMESTER IV
ENERGY CONVERSION
Course Code ME410 Credits 5
Scheme of Instructions L T P TOTAL
(Hours / week) 4 1 0 52 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 25 100 0 0

Course Objectives:
To study the air standard and actual engine cycles. Study of SI and CI engine components and
processes involved along with engine performance characteristics and emissions. Study of
alternate fuels for IC engines.
Course Outcomes:
On completing this course students will be able to:
Understand the construction and operation of engine with alternate fuels used and modern trends
CO 1
in IC Engines

19
CO 2 Illustrate principle of combustion, concepts of fuel air and Actual Cycles

CO 3 Analyse Performance characteristics of the engine, supercharged and turbocharged engines.

CO 4 Evaluate performance and emissions of IC Engines

UNIT-1 12 Hrs
Engine Construction and Operation: Heat engines; Internal and external combustion engines;
Classification of I.C. Engines; Cycle of operations in four strokes and two-stroke IC engines and their
comparative study
Actual Cycles & Their Analysis: Introduction, Comparison of thermodynamic & Actual Cycles,
various losses.

Fuels: Important qualités of the Engine fuels - (SI & CI engines), Alternate fuels (SI & CI engines)
UNIT-2 12 Hrs
Spark Ignition Engines: Theory of Carburetion, Types of carburetors, Electronic fuel injection
system, GDI, MPFI, Combustion in spark Ignition engines, stages of combustion, flame propagation,
rate of pressure rise, abnormal combustion, Phenomenon of Detonation in SI engines, effect of
engine variables on Detonation, . Rating of fuels in SI engines, Additives.
Compression Ignition Engines: Fuel supply system, types of fuel pump, injector and distribution
system, Combustion in compression ignition engines, stages of combustion, factors affecting
combustion, Phenomenon of knocking in CI engine. Effect of knocking, rating of fuels in CI engines.
Dopes & Additives, Comparison of knocking in SI & CI engines.
UNIT-3 14 Hrs
Super Charging/ Turbo-charging: Introduction, Objectives, Effect on power output and efficiency,
Supercharging Systems, Turbo-charging, Characteristics of Supercharged Engines, Method of Super
Charging, and Limits of Supercharging. Types of supercharging and turbo charging, relative Merits,
Matching of turbocharger.
.
Emission of I.C. Engines: Air pollution due to IC engine, Engine emissions, Hydrocarbon emissions,
(HC) & PPM & Carbon monoxide emissions (CO), oxides of Nitrogen (NOx) Euro norms , Bharat stage
norms, Introduction to EDC and IDC , Introduction to carbon credit, Emission control methods for
SI and CI engines, Electronic control unit, Cat con, EGR. Modern Trends in I.C. Engines
UNIT -4 14 Hrs
Engine Testing and Performance: Introduction to Indian. Standards for testing of I.C. Engine, Mean
effective pressure, indicated power, brake power, friction power, Methods to determine power
and efficiencies Variables affecting performance of engine, characteristic curves, heat balance
sheet, Methods of improving engine performance & simple numericals on super & turbocharged
engines.

Alternative Potential Engines: VCR engine, Dual fuel engines, Multi fuel engines, concept of hybrid
vehicles, Modern Trends in I C Engines.

TEXTBOOKS
1 Internal Combustion Engine, V Ganesan - TataMcGraw Hill
2 Internal Combustion Engine, Mathur and Sharma

20
3 Power Plant Engineering, P.K.Nag, McGraw Hill Publications New Delhi.
REFERENCES
1 Internal Combustion Engines, Willard W.Pulkrabek, Pearson Education.

2 Thermal Engineering, .R.K.Rajput, Laxmi Publications New Delhi.

3 Power Plant Engineering, Domkundwar& Arora, Dhanpat Rai & Sons, New Delhi.

MACHINE DESIGN
Course Code ME420 Credits 5
Scheme of Instructions L T P TOTAL
(Hours / week) 4 1 0 (52+13) hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 25 100 0 0

Course Objectives:
The student will achieve an understanding of the design process in mechanical engineering and
will be able to correlate design with manufacturing. Understand and be able to design various
types of machine elements.
Course Outcomes:
On completing this course students will be able to:
Understand the basic principles for designing machine elements and joints subjected to Static and
CO 1
Fatigue loading.
CO 2 Comprehend and apply mathematical relations for designing machine elements and joints.

CO 3 Calculate the dimensions of machine elements and joints subjected to static and dynamic loading
Analyze the problems related to static and fatigue loading of machine components and selection of
CO 4
drives for given applications.

UNIT-1 14 Hrs
Introduction to Design Process: Process of Machine Design, Design considerations in machine parts,
use of standard codes, factor of Safety, preferred numbers and preferred series.
Static Considerations in Design: Design of simple parts subjected to direct and combined stresses.
Design of socket and spigot type of cotter joint and knuckle joint. Design of levers viz. hand / foot
lever, bell crank lever, lever for safety valve.
Design of curved members with rectangular, circular, trapezoidal and I sections.
Design for Fatigue:
Stress concentration, reasons, effects and methods to reduce stress concentration, fluctuating
stresses, failure due to fatigue, S-N curve, endurance limit, endurance strength modifying factors,
Design for finite and infinite life, Miner’s equation, Soderberg, Goodman and Gerber criteria in
designing for alternating stresses. Modified Goodman diagram. Design of components for fatigue
under combined stresses.
UNIT-2 14 Hrs
Design of Shafts, Keys & Couplings: Design of shaft based on strength, torsional rigidity and lateral
rigidity. Design of shaft based on A.S.M.E. code. Classification of keys, Design of Parallel, Taper Sunk

21
keys, Woodruff key and Splines. Classification and objectives of couplings, Design of rigid Flanged
Coupling and Flexible Bushed Pin Coupling.
Design of Threaded Joints: Threaded connections: screw fastener classification, Terminology of ISO
metric threads, Bolted joint in tension, Eccentrically loaded threaded joints.
Design of Welded Joints: Stresses in fillet & Butt welds. Strength of Parallel & Transverse fillet weld,
Eccentrically loaded welded joints, Weld joints subjected to bending and twisting moments.
UNIT-3 14 Hrs
Springs: Types, application and material for springs, Design equations for helical compression
springs, styles of ends, Design of Helical Compression and Tension Springs, helical concentric springs.
Flexible Power Drives: Classification and comparison of flexible drives. Belt Drives: Flat belt and V
belt drives, open and crossed belt drives, length of open and crossed belt drive, stresses in flat and
V-belts, selection of flat and V-belts for industrial applications using Data Book/manufacturer’s
catalogue. Power transmission using Wire ropes (theoretical treatment only), types of chains, Power
transmission using Chains (theoretical treatment only)
UNIT -4 10 Hrs
Gear Design: Classification of gears, selection of Gears, Law of Gearing.
Spur Gears: Terminology, Interference, Backlash, Force Analysis, Gear Tooth failures, Beam strength,
and Wear Strength of Gear Tooth based on Buckingham’s approach and Spott’s approach,
Estimation of module based on beam and wear strength, heat treatment of gears, Gear lubrication.

TEXTBOOKS
Design of Machine Elements, Bhandari V. B., Tata McGraw-Hill Education.
Mechanical engineering Design, Shigley J. E., McGraw-Hill Publication.
REFERENCE BOOKS
Hall A.S., Holowenko A.R. and Laughlin H.G, Theory and Problems of Machine Design, Schaum’s
Outline Series.
C.S.Sharma and KamleshPurohit, Design of Machine Elements, PHI Learning Pvt. Ltd.
D.K.Aggarwal&P.C.Sharma, Machine Design, S.K Kataria and Sons
Design Data - P.S.G. College of Technology, Coimbatore.
K. Mahadevan, K. Balveera Reddy, Design Data Handbook for Mechanical Engineers, CBS
Publishers.
Design of Machine Elements, Spotts M. F., Shoup T. E., Prentice Hall International.
Peter Childs, Mechancial Engineering Design
R.L.Norton, Machine Design, Pearson Education.

Note: Only Reference Books at No. 4 and 5 to be used as data books in semester examination.
These reference books (Data Books) at 4 and 5 above are to be provided by the College
Examination Cell. Students should not be allowed to carry their own data books in the examination
hall.

FLUID MECHANICS
Course Code ME430 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 3 1 0 (39+13) hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 25 100 0 0

Course Objectives:

22
To understand fluids, its properties and fluid statics.To analyze Kinematics and Dynamics of fluid
flow.To understand the concept of buoyancy and viscous flow.To study boundary layer concept.
Course Outcomes:
On completing this course students will be able to:
CO 1 Understand the basic concept of fluid flow and properties of fluids

CO 2 Understand the principles of fluid statics, kinematics and dynamics

Analyse fluid flow problems with the application of the momentum and energy equations.
CO 3
Understand concept of buoyancy, viscosity and importance of viscosity in real flows
Perform dimensional analysis for problems in fluid mechanics. Understand the concept of
CO 4
boundary layer formation.

UNIT-1 10 Hrs
Properties of Fluids: Basic concepts and definitions, Classification and properties of fluids,
Surface tension and capillarity, Compressibility and bulk modulus.
Fluid Statics: Liquid pressure and its types, Pascal’s law, Pressure variation in a static fluid,
Measurement of pressure, Manometers (simple), Differential manometers, Mechanical
gauges
Hydrostatic Forces on Surfaces: Total pressure, Center of pressure on vertical submerged
surfaces in liquid, Total pressure, Center of pressure on horizontal & inclined submerged
surfaces in liquid, Hydrostatic paradox.
UNIT-2 10 Hrs
Fluid Kinematics & Dynamics: Types of fluid flow, Discharge, continuity equation, Continuity
equation in 3D, Equations of motion, Euler’s equation, Bernoulli’s equation, Practical application
of Bernoulli’s equation, Impulse momentum equation, Kinetic energy and momentum
correction factor.
Flow through Pipes: Loss of head in pipes, major, minor losses, Darcy’s Weisbach equation,
Hydraulic gradient and total energy line, Flow through siphon , Equivalent pipe -series &
parallel pipes, Flow through nozzle, Water hammer in pipes.
UNIT-3 09 Hrs
Buoyancy: Buoyancy, Centre of Buoyancy, Conditions of equilibrium of floating &
submerged bodies, Meta-centre and Metacentric height.
Viscous Flow: Introduction, Reynold’s experiment, Flow of viscous fluid through circular
pipe-Hagen Poiseuille formula, Flow of viscous fluid between two parallel plates, Power
absorbed in viscous flow: Viscous resistance of journal bearing, Foot-step bearings, Collar
bearings, Loss of head due to friction in viscous flow
UNIT -4 10 Hrs
Dimensional Analysis: Dimensions of physical properties, Dimensional homogeneity,
Buckingham’s pi theorem, Raleigh’s method, Important dimensionless numbers.
Boundary layer: Laminar and turbulent boundary, Laminar sub layer, Boundary layer thickness,
Energy thickness and momentum thickness, Drag force on a flat plate due to boundary layer,
Total drag due to laminar and turbulent layers, Boundary layer separation and its control.

TEXTBOOKS
R. K. Bansal; A textbook of Fluid Mechanics & Hydraulic machines; Laxmi Publications (p)
1
Ltd; 2012.

23
2 D. S. Kumar; Fluid Mechanics & Fluid Power Engineering; S. K. Kataria& sons, New Delhi; 2008.

P. N. Modi, S. M. Seth; Hydraulics & Fluid Mechanics including Hydraulic Machines; Standard Book
3
House, New Delhi; 2009.
REFERENCES

1 Y. A. Cengel, J. M. Cimbala; Fluid Mechanics: Fundamentals & Applications; TMH, New Delhi; 2/e.

2 R. W. Fox, P. J. Pritchard, A. T. McDonald; Introduction to Fluid Mechanics; Wiley India; 7/e.

ANALYSIS AND SYNTHESIS OF MECHANISMS

Course Code ME440 Credits 5


Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 2 (52+26) hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 25 100 0 0

Course Objectives:
Aims at initiating, Mechanical Engineering students, in the area of synthesis and analysis of the
mechanisms. To analyse mechanical systems, in general. Familiarize basic concepts of toothed
gearing and kinematics of gear trains.
Course Outcomes:
On completing this course students will be able to:
Understand fundamental concepts in the study of mechanisms and analyse the motion of
CO 1
commonly used linkages.
Analyse linkages for position, velocity and acceleration using analytical and graphical
CO 2
methods.
Synthesize linkages to produce predetermined motion using analytical and graphical
CO 3
methods.
CO 4 Design and analyse cams, gears, and gear trains.

UNIT-1 13 Hrs
Classification of Mechanisms: Basic kinematic concepts and definitions, degree of freedom,
mobility, Kutzbach’s criterion, Gruebler’s criterion, Grashof’s Law, kinematic inversions of
four-bar chain and slider crank chains, limit positions, mechanical advantage, transmission
angle.
Description of some Common Linkages: Exact and approximate straight-line mechanisms,
steering gear mechanisms, Geneva wheel mechanism, ratchet and pawl mechanism, toggle
mechanism, pantograph and universal joint.
Kinematics of Rigid Body: Mathematical preliminaries on vectors & matrices, fixed and
moving reference frames, coordinate transformations, displacement, time derivatives, angular

24
velocity and acceleration, velocity and acceleration analysis using moving reference frame,
Chasles’ theorem.
UNIT-2 13 Hrs
Velocity and Acceleration Analysis of Mechanisms: Displacement, velocity and
acceleration analysis of mechanisms having higher and lower pairs, by graphical and
analytical methods, instantaneous centre of velocity, Aranhold Kennedy theorem, angular
velocity ratio theorem, kinematic analysis by algebraic methods, vector approach, Klein’s
construction, Coriolis acceleration.
UNIT-3 13 Hrs
Kinematic Synthesis of Planar Mechanisms: Task of synthesis and it’s classification, synthesis
of mechanism for three accuracy points using graphical and analytical techniques,
Freudenstein’s equation, Four bar coupler curves, Cognate linkages, Bloch’s synthesis method,
Practical consideration in mechanism synthesis.
Cams: Different types of Cams and followers and terminology for Cam- follower
Mechanisms: follower motions : uniform velocity, uniform acceleration and retardation , SHM
and cycloidal, their comparison, graphical synthesis of cam profile for a given follower and
it’s motion, 3-4-5 polynomial cams.
UNIT -4 13 Hrs
Spur Gears: Introduction, classification of gears, gear terminology, law of gearing, velocity of
sliding, forms of teeth, cycloidal profile teeth, involute profile teeth, path of contact, arc of the
contact, numbers of pairs of teeth in contact, interference in involutes gears, minimum number
of teeth to avoid interference, interference between rack and pinion, under cutting, method
of avoiding interference, non- standard gears, comparison of cycloidal and involute tooth
forms.
Gear Trains: Analysis of simple, compound and epicyclic gear trains.

ASSIGNMENTS
Four assignments, one on each unit to be submitted within the given deadline.

TEXTBOOKS
1 S.S. Rattan; Theory of Machines; McGraw-Hill Education (India) Pvt Ltd.

2 J. S. Rao, R. V. Dukkipati; Mechanism and Machine Theory; Wiley Eastern Limited

3 Irving H. Shames; Engineering Mechanics; Prentice Hall of India Pvt. Ltd.

REFERENCES
Jospeh E. Shigley, John J. Uicker Jr.; Theory of machines and Mechanisms; McGraw Hill
1
International.
2 Hamilton H. Mabie, F. Charles F. Reinholtz; Mechanism and Dynamics of Machinery; John Wiley & Sons.

3 George H. Martin; Kinematics and Dynamics of Machines; McGraw-Hill International.


Waldron, Kenneth J., Gary L. Kinzel, and Sunil K. Agrawal. Kinematics, dynamics, and design of
4
machinery. John Wiley & Sons, 2016.

THERMAL LABORATORY-I
Course Code ME450 Credits 1

25
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 26 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL =100 marks 0 50 0 50 0
Course Objectives:
1. This course aims to provide a good platform to mechanical engineering students to understand,
model and appreciate concept of dynamics involved in thermal energy transformation.
2. To prepare them to carry out experimental investigation and analysis at later stages of graduation.
Course Outcomes:
On completing this course students will be able to:
Understand the knowledge of mathematics, science and engineering fundamentals to
CO 1
model the energy conversion phenomenon
Apply the knowledge of mathematics, science and engineering fundamentals to study
CO 2
Internal Combustion Engines and Turbomachines
CO 3 Analyze performance of Internal Combustion Engines, Turbomachines and Boiler
Evaluate performance parameters of Internal Combustion Engines and
CO 4
Turbomachines

LIST OF EXPERIMENTS
Part A: Study of physical systems in terms of constructional details and functions
1] 2 Stroke and 4 Stroke Engines
2] Carburetor.
3] Ignition system.
4] Fuel injection system.
5] Reciprocating Compressor
6] Boilers
Part B: Students shall perform at least 5 experiments from the list

Performance Test on Four stroke Petrol Engine


Performance Test on Four stroke Diesel Engine
Emission Analysis of Petrol Engine
Emission/ smoke Analysis of Diesel Engine
Performance Test on Reciprocating Compressor
Operating/main characteristics of Kaplan Turbine.
Operating/main characteristics of Pelton Wheel.
Operating/main characteristics of Francis Turbine
Performance Analysis of Boiler.

FLUID MECHANICS LABORATORY


Course Code ME460 Credits 1
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 26 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL =100 marks 0 50 0 50 0

Course Objectives:

26
The students will learn to conduct experiments to verify fundamental principles of fluid
mechanics, calibrate measuring devices, analyze experimental data and develop empirical
relations when appropriate.
Course Outcomes:
On completing this course students will be able to:
Understand working and principle of flow rate measuring devices in closed conduit.
CO 1
Distinguish the constructional differences between orifice meter and venturimeter.
CO 2 Understand working and principle of flow rate measuring devices in open channels.
CO 3 Experimental measurement of coefficient of friction and losses in fluid system.
Understand effect of metacentric height on stability of Floating body and forces on
CO 4
submerged body.

LIST OF EXPERIMENTS
Eight experiments to be conducted from the below given list of experiments.
Verification of Bernoulli’s Theorem
To determine the coefficient of discharge of a venturimeter
To determine the coefficient of discharge of a orifice meter
Calibration of a rotameter
To determine the coefficient of discharge of a mouthpiece
To determine the coefficient of discharge of a V- notch
To determine the coefficient of discharge of a Rectangular- notch
To calculate friction factor in Helical coil
To determine coefficient of friction in pipe set-up
To find minor losses in pipes
To determine the coefficient of discharge of a flow nozzle
Demonstration of Reynold’s Experiment
Determination of metacentric height of a ship model
Determination of the centre of pressure of a plane surface being subjected to hydrostatic
thrust
Experimental verification of momentum equation
Study of boundary layer velocity profile

ECONOMICS FOR ENGINEERS

Course Code HM003 Credits 3


Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 39 hrs/sem
Scheme of Examination IA TW TM P O
TOTAL = 150 marks 25 0 100 0 25

Course Objectives:
1. To expose students to basic Economic concepts and apply economic reasoning to problems of
business.
2. To familiarize the students with the microeconomics principles of economics.

27
3. To enhance students understanding of macroeconomic issues and problems.
4. To acquaint the students with standard concepts that they are likely to find useful in their
profession when employed.

Course Outcomes:

On completing this course students will be able to:

Understand the basic principles of economics, micro behaviour of consumer &


CO1 firms in different market structures, various macroeconomic policies, aspects of
financial market & measures of Economic Growth and Development.
CO2 Apply the basics of economics, costs concepts in decision making.
Analyze the macroeconomic concepts & their relation to microeconomic concept
CO3 & how they affect the business and economy. Assess the measures of Economic
Growth and Development
Evaluate economic theories, principles of economics, cost concepts, market
CO4 structures, measures of National Income and assess its impact on economic
growth and development. Make economically sound decision.

UNIT 1
Central concepts of Economics- Definitions of Economics , Scarcity and Efficiency, 11 Hours
Nature of Economics: Positive and normative economics, Microeconomics and
Macroeconomics
Basic Elements of Supply and Demand- The Demand Schedule, The Demand
Curve, Market Demand , Forces behind the Demand Curve, Shifts in Demand. The
Supply Schedule The Supply Curve, Forces behind the Supply Curve , Shifts in
Supply. Equilibrium of Supply and Demand, Effect of a Shift in Supply or Demand.
Supply and Demand: Elasticity and Applications to major economic issues
Estimation/Forecasting of Demand: Meaning, importance, methods – trend,
exponential smoothing, regression analysis

UNIT 2
Microeconomics: Demand & Consumer Behaviour- Choice & Utility Theory. 09 Hours
Production and Business Organization, Theory of Production and Marginal
Products Basic Concepts, The Nature of the Firm, Big, Small, and Infinitesimal
Businesses. Economic Analysis of Costs, Total Cost: Fixed and Variable.
Production, Cost Theory, and Decisions of the Firm.
UNIT 3
Macroeconomics: Key Concepts of Macroeconomics. Objectives and Instruments 09 Hours
of Macroeconomics. Aggregate Supply and Demand.

National Income Terms: -Gross Domestic Product: The Yardstick of an Economy’s


Performance. Real vs. Nominal GDP. Net Domestic Product, GNP, National
Income, Per capita income, Disposable Income, Price Index, Inflation.

Monetary Policy and the Economy .Government Control of the Economy- The
Tools of Government Policy
UNIT 4

28
Economic Growth and Development: Economic Growth- The Long-Term 10 Hours
Significance of Growth, The Four Wheels of Growth. Economic Development-
meaning, criteria, measures of development- Per Capita Income, Index of Human
Development .
Financial markets- Structure, Participants, functions. Capital market-
Instruments, Players, trading - Primary and secondary market - Role of stock
exchanges and stock indices. Money market

TEXTBOOKS
1 P.A. Samuelson & W.D. Nordhaus, Economics, 19th Edition McGraw Hill, New York, 1995.
2 A. Koutsoyiannis, Modern Microeconomics, Macmillan, 1975.
3 O.P. Khanna , Economics for Engineers,VK Global Publications Private Limited.

REFERENCES
Chandra P., Fundamentals of Financial Management, Tata McGraw Hill Education Private Limited, New
1
Delhi

ANNEXURE C
THIRD YEAR MECHANICAL ENGINEERING SYLLABUS
SEMESTER V

(Prof. Core-9) MANUFACTURING TECHNOLOGY – I


Course Code ME510 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 56 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To introduce basic manufacturing processes: casting, metal forming, welding and plastic processing.
2. To introduce jigs and fixtures, their types and applications.
Course Outcomes:
On completing this course students will be able to:
Understand the principles of Casting, welding, forming processes and processing of
CO 1
plastics.
CO 2 Select the appropriate manufacturing processes for a given product.
CO 3 Compute the process parameters for casting and metal forming.

29
CO 4 Apply the knowledge of jigs and fixtures for turning and milling applications.

UNIT-1 14Hrs
Casting: Basic steps in making sand moulds, advantages of casting.
Pattern: Materials, types, pattern making allowances.
Core: Functions, types, core boxes, core making, core print, chaplets.
Moulding Sand: Moulding sand composition, general properties of moulding sand,
sand testing (analytical treatment), green sand moulds, dry sand moulds. Electric
Furnaces for Melting Iron & Steel: Construction & operation.
Special Moulding and Casting Processes: CO2 Moulding, Shell Moulding, Plaster Mould
Casting, Investment Casting, Centrifugal Casting-True, Semi and Centrifuging.
Pressure Die Casting-Hot Chamber & Cold Chamber.
Casting Design: Pouring and Feeding, Progressive and Directional Solidification,
Typical Gating System and its Elements, Gates and Risers. Casting Defects
UNIT-2 14Hrs
Welding: Advantages, Classification and Types of Welds. Edge preparation for butt welds,
Weldability and Metallurgical aspects of Welding.
Thermit Welding: Advantages, Disadvantages and Applications.
Gas Welding: Oxy-Acetylene Gas Welding, Types of Flames, Welding techniques,
Welding equipment‘s.
Arc Welding: Submerged Arc Welding (SAW), Tungsten Inert Gas Welding (TIG), Metal
Inert Gas Welding(MIG), Under Water Welding.
Resistance Welding: Spot, Seam Projection, Upset Butt, Flash Butt, Percussion , High
Frequency.
Brazing and Soldering: Advantages and Applications.
Solid State Welding: Smith, Cold Pressure, Friction, Explosive, Diffusion.
Radiant Energy Welding: Laser Beam Welding (LBW), Electron Beam Welding
(EBW), Ultrasonic Welding (USW).

UNIT-3 14Hrs
Metal Forming: Theoretical basis and analysis of Metal Forming, Classification of
Forming Processes, Hot and Cold Working, Explosive Forming, Electromagnetic
Forming, Effect of variable on Metal Forming.
Rolling: Types of Rolling Mills, Roll Product Technology, Force and Power Calculation.
Forging: Classification-Open Die and Closed Die Forging, Hammer and Press Forging,
Hand and Machine Forging, Force Calculation, Advantages and Disadvantages of
Forging.
Extrusion: Direct, Indirect, Impact, Hydrostatic. Drawing -Wire & Tube. Drawing Die and
its Construction, Protective Metallic Coatings

UNIT -4 14 Hrs

30
Fabrication of plastics: Casting-Hot Compression Moulding, Transfer Moulding, Injection
Moulding, Blow Moulding, Extrusion, Thermoforming, Calendering, Machining and
Joining of Plastics.
Jigs and fixtures: Introduction, Definitions, Elements, Principles of Location, Types of
Locaters, Clamps, Jig Bushes, Types of Jigs-Template, Plate, Channel, Leaf, Box. Types of
Fixtures, Turning, Milling, Component based applications of Jigs and Fixtures
.

TEXTBOOKS
1 P. N. Rao; Manufacturing Technology, Volume- I; Tata McGraw Hill
S. K. Hajra Choudhury, A. K. Hajra Choudhury, Nirjhar Roy; Elements of Workshop Technology,
2
Volumes I; Media Promoters & Publishers Pvt. Ltd.
3 P. H. Joshi; Jigs And Fixtures; TMH
RE FERENCES
R. K. Rajput; Manufacturing Technology (Manufacturing Processes); Laxmi Publications (P) Ltd.
1
P.C. Sharma; A text book of Production Technology (Manufacturing Processes); S. Chand &
2
Company Ltd.
E. Paul DeGarmo, J.T. Black, Ronald A. Kohser; Materials and processes in Manufacturing;
3
Prentice Hall India.
4 R. K. Jain; Production Technology; Khanna Publishers

(Prof. Core 10) : DYNAMICS OF MACHINERY


Course Code ME520 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 56 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. This course shall help the student to understand the static and dynamic analysis of rigid bodies.
2. This course shall help the student to apply the concept of static and dynamic analysis to mechanisms.
3. To understand and apply the principle of static and dynamic balancing
4. To understand the working principles and applications of governors, dynamometers and gyroscopes

Course Outcomes:
On completing this course students will be able to:
Understand the basic principles of static and dynamics of rigid bodies, dynamometers, belt
CO 1
drives, balancing of rotating and reciprocating masses and mechanical vibrations

31
Apply the principles of dynamics to estimate the forces in lower and higher order pair
CO 2 linkages, gyroscope, flywheel and governors and estimate undamped and damped natural
frequency of vibration for single dof systems.
CO 3 Analyze linkages with lower and higher pair, gyroscopic effect, and vibratory response.
Evaluate force and torque in linkages with lower and higher pair, gyroscopic couple, firing
CO 4
order of cylinder for balancing requirements.

UNIT-1 15 Hrs
Rigid Body Dynamics: Motion of Rigid body in Three Dimensions, Rigid Bodies in Spheric
Motion, Principal Axes, Angular Velocity and Momentum about the Principal Axes, Euler’s
Equation of Motion.
Gyroscopic Action in Machines: Gyroscopic Force and Couple, Effect of Gyroscopic Couple
on an Aeroplane and Naval Ship, Stability of an Automobile and Motorcycle, Problems.
Governor Mechanisms: Types of Governors, Centrifugal Governors – Watt, Porter, Proell, &
Hartnell Governors, Characteristics of Centrifugal Governors, Hunting of Centrifugal
Governors, Inertia Governors.

UNIT-2 15 Hrs
Static Force Analysis: Static Force Analysis of Planar Mechanisms using the Method of
Equilibrium, Method of Superposition, and Method of Virtual Work, Effect of Friction,
Problems.
Inertia Force Analysis: Inertia Force and inertia torque, D’Alembert’sPrinciple,Inertia Force
Analysis of a Four Bar Mechanism, Inertia Force Analysis of a Reciprocating Engine
Mechanisms, Dynamically Equivalent Systems, Engine Output Torque, Shaking Force and
Shaking Couple, Problems.
Flywheel: Turning Moment Diagram, Fluctuation of Crankshaft Speed, Flywheel in IC
Engine, Flywheel in Punching Press
UNIT-3 15 Hrs
Balancing of Rotating Masses: Internal and External Balancing, Static and Dynamic
Balancing, Two Plane Balancing, Determination of Balancing Masses using Graphical and
Analytical Methods, Balancing Machines, Problems.
Balancing of Reciprocating Masses: Balancing of Reciprocating Engine Mechanism, Partial
Balancing & its Effects (theoretical aspects), Firing Order, Balancing of MultiCylinder Inline
Engines, V Engine, and W Engine, Opposed Engines, Method of Direct and
Reverse Crank, Problems.
UNIT -4 15 Hrs
Undamped Free Vibration of Single Degree of Freedom Systems: Introduction, Terminology,
Basic Elements of Vibratory Systems, Degrees of Freedom, Natural Frequency, Differential
Equation of Motion and its Solution for Single DOF Systems, using Equilibrium Method,
Energy Method, and Rayleigh’s Method, Equivalent Springs, Compound Pendulum, Bifilar,
Trifilar Suspensions, Initial Value Problems.
Damped Free Vibrations of Single Degree of Freedom Systems: Damping, Differential Equation
of Motion and its Solution for Viscously Damped Free Vibrations of Single DOF Systems –
Underdamped, Critically Damped, and Overdamped Cases, Damping Ratio, Logarithmic
Decrement, Initial Value Problems.
Introduction to Forced Vibrations.

32
TEXTBOOKS
1 S. S. Rattan; Theory of Machines and Mechanisms, Tata McGraw Hill; 2017
2 J. S. Rao, R. V. Dukkipati: Mechanism and Machine Theory; New age International; 1989
3 Ambekar; Mechanism and Machine Theory; Prentice Hall of India; 2007
4 G. K. Grover, Mechanical Vibrations, Nem Chand & Bros., 5e, 1993
RE FERENCES
1 V. P. Singh, Mechanical Vibrations, Dhanpat Rai &Co., 5e, 2016
2 J. S. Mehta, A. S. Kailey, Mechnaical Vibrations, S. Chand Publication, 1e, 2012
3 J. E. Shigley, J. J. Uicker; Theory of Machines and Mechanisms; McGraw Hill; 2010
4 Ghosh, A. K. Malik; Theory of Mechanisms and Machines; East west Publishers; 3e.; 2006
5 Shames, G. K. M. Rao: Engineering Mechanics: Statics and Dynamics; Pearson Education; 2009
P. Beer, E. R. Eisenberg, E. R. Johnston, W. E. Clausen: Vector Mechanics for Engineers; Tata
6
McGraw Hill, 10e; 2013
7 P. L. Ballaney; Theory of Machines and Mechanisms; Khanna Publication; 2001

Prof. Elect– 1(a):ADVANCEDTHERMODYNAMICS


Course Code ME531 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0
Course Objectives:
This course aims to provide a good platform to mechanical engineering students to understand, advanced
concepts involved in thermal energy transformation.
Course Outcomes:
On completing this course students will be able to:
Understand the behavior of combustion of fuels, gas and vapour and different
CO 1
Thermodynamic cycles
Apply the knowledge of mathematics, science and engineering fundamentals to study
CO 2
combustion phenomenon, Psychrometry and thermodynamic cycles.
Analyze combustion equations, exhaust gases, Psychrometric Processes, Air and Vapour
CO 3
Cycles.
Evaluate Combustion, properties of Gas and Vapour Mixtures and performance of
CO 4
different thermodynamic cycles.

UNIT-1 10 Hrs

33
FUELS AND COMBUSTION
Classification of Fuels, Solid Fuels, Liquid Fuels, Gaseous Fuels, Basic Chemistry,
Combustion Equations, Theoretical Air and Excess Air, Stoichiometric Air Fuel (A/F)
Ratio, Air-Fuel Ratio from Analysis of Products, How to Convert Volumetric Analysis to
Weight Analysis, How to Convert Weight Analysis to Volumetric Analysis, Weight of
Carbon in Flue Gases, Weight of Flue Gases per kg of Fuel Burnt, Analysis of Exhaust and
Flue Gas, Internal Energy and Enthalpy of Reaction, Enthalpy of Formation (ΔHf),
Calorific or Heating Values of Fuels, Determination of Calorific or Heating Values, Solid
and Liquid Fuels, Gaseous Fuels, Adiabatic Flame Temperature, Chemical Equilibrium,
Actual Combustion Analysis
UNIT-2 10 Hrs
GASES AND VAPOUR MIXTURES
Introduction, Dalton’s Law and Gibbs-Dalton Law, Analysis of a Gas Mixture, The
Apparent Molecular Weight and Gas Constant, Specific Heats of a Gas Mixture, Mixing of
Perfect Gases ,Gas and Vapour Mixtures.
PSYCHROMETRICS
Concept of Psychrometry and Psychrometrics, Definitions, Psychrometric Relations
Psychrometers, Psychrometric Charts, Psychrometric Processes, Mixing of air streams,
Sensible heating, Sensible cooling, Cooling and dehumidification, Cooling and
humidification, Heating and dehumidification, Heating and humidification.

UNIT-3 11 Hrs
GAS TURBINE CYCLE
Ideal Brayton cycle, Pressure ratio for maximum work, Work ratio, Open cycle gas
turbine-actual brayton cycle, Methods for improvement of thermal efficiency of open
cycle gas turbine plant, Effect of operating variables on thermal efficiency, Closed cycle
gas turbine, Gas turbine fuels. Derivation & calculations,
JET AND ROCKET PROPULSION
Theory, Classification of jet engines, Thermodynamic cycle - Ram-jet, turbo-jet, turbo prop,
I and II law analysis on each cycle, thermal efficiency, Carnot efficiency and propulsive
efficiency, Derivation & calculations, Basic rocket propulsion air cycle analysis.

UNIT -4 11 Hrs
MODIFIED VAPOUR POWER CYCLE
Regenerative Cycle, Reheat Cycle, Binary Vapour Cycle, Reheat-regenerative Cycle,
Feed water Heaters, Energy Analysis of Vapour Power Cycles, Characteristics of an ideal
working fluid in vapour power cycles, Binary Vapour Cycle.
AIR AND VAPOUR REFRIGERATION CYCLE
Introduction and Classification of Refrigeration systems, Reversed Carnot cycle, Reversed
Brayton cycle, Merits and demerits of air refrigeration system, Simple vapour compression
cycle, Vapour compression cycle on temperature-entropy (T-s) and Pressure-enthalpy (p-h)
diagrams, Factors affecting the performance of a vapour compression system, Actual
vapour compression cycle.

TEXTBOOKS

34
1 Y. A. Cengel, M. A. Boles; Thermodynamics – An Engineering Approach; Tata McGraw Hill
Education Pvt. Ltd. New Delhi.4th Ed; 2012.
2 P. K Nag; Engineering Thermodynamics; Tata McGraw Hill Education Pvt. Ltd.; New Delhi.4th Ed.;
2008.
RE FERENCES
1 G. V. Wylen; R. Sonntag, C. Borgnakke; Fundamentals of Classical Thermodynamics; John Wiley &
Sons, 4th Ed.; 1996.
2 J. B. Jones, R. E. Dungan; Engineering Thermodynamics; Prentice Hall of India Pvt. Ltd., New Delhi,
Eastern Economy Ed.; 1996.
3 E. Radhakrishna; Fundamentals of Engineering Thermodynamics; Prentice Hall of India Pvt. Ltd.,
New Delhi, 2nd Ed.; 2011.

PE 1(b): MECHANICAL VIBRATIONS


Course Code ME532 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand the phenomenon of vibration.
2. To analyse single degree of freedom systems using different methods.
3. To formulate models and solve differential equations of motion.
4. To analyse free and forced vibration effects using classical and numerical methods

Course Outcomes:
On completing this course students will be able to:
Understand simple harmonic response in structures and machinery, undamped, damped free
CO 1 and forced vibrations for single and multiple degrees of freedom systems, critical speeds and
vibration measurement.
Apply the relations forundamped and damped free and forced vibrations for single and
CO 2
multiple degrees of freedom systems for estimating natural frequencies and mode shapes.
Analyze system responses to steady state and transient excitation, critical speeds of shafts
CO 3
and use of vibration instrumentation for condition monitoring.

35
Evaluate the Vibration parameters for systems subjected to free and forced vibrations using
CO 4
classical and numerical methods.

UNIT-1 11 Hrs
Introduction: Definitions & terminology. Elements of a vibrating system, Harmonic
motion

Undamped Free Vibration: Equations of motion using Newton’s method, DAlembert’s


method, Energy method, Systems having angular oscillations,
Equivalents springs, Bifilar &Trifilar suspension, Initial value problem

Damped Free Vibrations of single degree of freedom system:Free vibration with viscous
damping, overdamped, underdamped & critically damped systems, logarithmic
decrement, Initial value problems,
UNIT-2 11 Hrs
Forced Vibrations of single degree of freedom systems:Forced Vibration with constant
harmonic excitation, Excitation by rotating & reciprocating unbalance, Harmonic
motion of support, Vibration measuring instruments, Force & motion transmissibility,
Vibration Isolation.

Two degrees of freedom system: Free vibrations & the Eigen value problem, use of
flexibility and influence coefficients, properties of vibrating systems, two rotor systems,
and two rotors stretched on a tightly stretched string, double pendulum, and Vibration
absorbers
UNIT-3 10 Hrs
Transient Vibrations:
Method of Laplace transformations, Responses to impulsive excitation, Responses to
step & pulse input, Phase plane method, Duhamel’s integral method.

Multi degrees of freedom system:


Rayleigh’s method, Dunkerley’s method, Holzers method, method of Matrix Iteration,
Stodola’smethod
UNIT -4 10 Hrs
Critical Speeds of shafts:
Critical speed of a light shaft having a single disc without damping and with damping
Experimental methods in Vibration Analysis: Vibrations exciters, Signal Analysis techniques
Time domain, frequency domain & Cepstrum, Amplitude & Power Spectra, Auto and Cross
correlations, Amplitude& frequency modulation, Fast Fourier Transform analyzer.

TEXTBOOKS

36
J.S. Rao , K Gupta, theory & Practice of Mechanical Vibrations, New Age International, 2e,
1
1999

2 G. K. Grover, Mechanical Vibrations, New Chand & Bros; 8e; 2009

RE FERENCES
1 S.S. Rao, Mechanical Vibrations, Pearson Inc.,4e 2004

2 V.P. Singh, Mechanical Vibrations, S.K Kataria& sons, 3e, 2006


3 W.T. Thomson, Mechanical Vibrations, Prentice Hall of India, 5e, 2007

Prof. Elec-1 (c) MECHATRONICS


Course Code ME533 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To describe key elements of Mechatronics system and automation tools.
2. To introduce basic concepts of Control engineering.

Course Outcomes:
On completing this course students will be able to:

CO 1 Understand the basic concepts and working principle of elements of mechatronic system

CO 2 Apply the concepts of various mechatronic sub system to build a simple mechatronic system
Apply the concepts of Fluid power systems and PLC programming to develop simple
CO 3
automation systems
CO 4 Analyze mechatronic system using concepts of control engineering

UNIT-1 11 Hrs

37
Introduction to Mechatronics: Definition, open loop & closed loop control systems, Basic
elements of closed loop control system,
Concepts of Control Engineering: Review of Laplace transform, Transfer function, First order
system with time response specifications subjected to unit step, ramp & impulse inputs,
numerical problems on time response of first order systems, concept of second order system
with time response specification, basics of proportional, integral, derivative, PI, PD,
PID controllers

UNIT-2 11 Hrs
Sensors: Performance terminology of sensors, RTD sensor, Absolute Encoder, Capacitive &
Inductive proximity sensor, LVDT, Load Cell, Photoelectric sensor,

System Models: Mathematical models, Electrical system building blocks, Mechanical system
building blocks, Electrical & Mechanical analogies, Fluid system building blocks,Thermal
system building blocks.

Signal Conditioning: Operational amplifier with pin diagram, Only Inverting & non inverting
amplifier, Filtering-low pass, high pass, band pass, band stop, principle of Analog to digital
conversion, principle of Digital to analog conversion

UNIT-3 10 Hrs
Pneumatic & Hydraulic Actuation Systems: Introduction, basic control valves (direction,
pressure, flow), actuators (linear, rotary), basic hydraulic and pneumatic circuits, Process
control valve.
Electrical Drives: Relay, Solenoid, Working Principle of stepper and servo motor Data
acquisition: Basics of PC based data acquisition.

UNIT-4 10 Hrs
Programmable Logic Controllers: Introduction to PLC, block diagram of PLC, PLC
architecture, I/O units & I/O processing, Introduction to ladder programming using logic
gates, latching, timers, counters, selection of PLC.
Overview of MEMS: Basic concept of MEMS as micro sensor and micro actuator, basic
concept of micro motor and micro optical components.

TEXTBOOKS
1 W. Bolton; Mechatronics: Electronic Control Systems in Mechanical and Electrical Engineering;
Pearson; 3e; 2005.
2 D. Necsulescu; Mechatronics; Pearson; 2002.
3 D. A. Bradley, D. Dawson, N.C. Burd, A. J. loader; Mehatronics: Electronics in Products
& Processes; Nelson Thornes Ltd. (India); 2004
4 C. W. de Silva; Mechatronics: A Foundation Course; CRC Press (Indian edition); 2013

RE FERENCES
1 A. Smaili, F. Mrad; Mechatronics: Integrated technologies for Intelligent
Machines; Oxford University press; 2009
2 K. P. Ramachandran, G. K. Vijayaraghavan, M. S. Balasundaram; Mechatronics: Integrated
Mechanical Electronic systems; Wiley India; 2015

38
3 D. G. Alciatore, M.B. Histand; Introduction to Mechatronics and Measurement Systems;
Tata McGraw Hill; 2e; 2003
4 D. Shetty, R. A. Kolk; Mechatronics System Design; Cengage; 2e; 2012
5 T. C. Chang, R. Wysk, H. P.Wang; Computer Aided Manufacturing, Pearson; 3e; 2010

6 J. Prasad, M. N. Jayaswal, V. Priye; Instrumentation & Process Control, I. K. International


Publishing House Pvt Ltd; 2012
7 T. Hsu; MEMS & Microsystem Design & Manufacture; Tata McGraw Hill; 2012
8 S. Soloman, Sensors and Control systems in Manufacturing; Mcfgraw Hill Professional publishing,
2e, 2009

Prof Elect. 1(d) MANAGEMENT INFORMATION SYSTEMS

Course Code ME534 Credits 3


Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand the importance Management Information Systems.
2. To understand basics of Structured Query Language.
3. To analyze systems and understand its design phases.
4. To understand the applicability of MIS in implementing Enterprise Management Systems.
Course Outcomes:
On completing this course students will be able to:
CO 1 Understand various concepts of MIS systems
CO 2 Apply tools /techniques/models/SQL in MIS
CO 3 Analyze various architecture/models/systems as applicable in MIS
CO 4 Evaluate the implementation of various entities in MIS

UNIT -1 10 Hrs

39
Fundamentals and Concepts: Introduction and importance of MIS, Computers and MIS,
Organisational structure-basic model and its modifications, Information concepts, Information: A
quality product, Classification of information, MIS and information concepts, Organizational
behavior and MIS, Management and Decision making, Classification of information systems,
Organizing Information System, Absorption of MIS in organizations. Evolution of Computer
Hardware and software, Basics of networking topology, Open system interconnection (OSI)
architecture, Intranet, Internet and extranet, Domain classification systems in internet.

UNIT -2 11 Hrs
Decision Making: Decision making concepts, Decision methods, tools and procedures, Decision
making process, Systems, Types and natures of decisions, Methods for deciding decision
alternatives, Organizational decision making, MIS and Decision making.
Decision Support Systems: Introduction, Characteristics, Types of DSS, Types of Tools/Models-
Behavioral model, Management Science model, Operation research model, Examples of
forecasting model, Budgeting model, Break even analysis model, Return on investment analysis
model, Inventory control models.
Enterprise Management Systems: Introduction, Enterprise Resource Planning (ERP) System. ERP
basic features, Benefits of ERP, ERP implementation, EMS and MIS.
UNIT -3 11 Hrs
Database Management Systems: Database Concept, Database Management System (DBMS),
Database models, Data models, Entity Relation (E-R) Diagram, Database design, Conceptual model
and physical model, Definition and significance of Relational Database Management System
(RDBMS).
Structured Query Language (SQL): Introduction, Using SQL to retrieve information from
tables, Using relational and Boolean operators, Using separate operators in conditions,
Summarizing data with aggregate functions, Formatting query output, Querying multiple tables at
once, Entering, Deleting and changing field values, Creating tables
UNIT -4 10 Hrs
Systems Analysis and Design: Introduction, Organizational context of system analysis, Role of
system analyst, System Development Life Cycle (SDLC), Requirement Analysis, Requirement
specifications, Diagramming techniques. Design and development phase, Implementation.
Artificial Intelligence and Expert Systems in MIS: Introduction, AI - Definitions, Components of
AI, Expert Systems - Introduction, Architecture, Goal of expert system, Working, Stages in expert
system development, Advantages and limitations of expert system

TEXTBOOKS

1 S. Sadagopan; Management Information Systems; Prentice-Hall of India Pvt. Ltd.; 1997.

2 W. S. Jawadekar; Management Information Systems; Tata McGraw-Hill Publishing


Company Ltd.; 2002
3 G. Davis, M. Olson; Management Information Systems – Conceptual Foundations,
Structure, Development; Tata McGraw-Hill Publishing Company Ltd.; 2009
R EFERENCES

1 M. Gruber; Understanding SQL; John Wiley & Sons; 4e; 2000


2 E. Oz; Management Information Systems; Thomson Press (India) Ltd; 6e; 2013

40
3 D. P. Goyal; Management Information Systems: Managerial Perspective; Vikas
Publishing; 2014

Prof Elect. 1(e) INDUSTRIAL SAFETY AND OCCUPATIONAL


HEALTH
Course Code ME535 Credits 3

L T P TOTAL
Scheme of Instruction Hours/
Week 3 0 0 42 hrs/sem

IA TW TM P O
Scheme of Examination
TOTAL = 125marks 25 0 100 0 0

Course Objectives:
1. To understand the concept and importance of industrial safety.
2. To appreciate the methods and mechanisms of ensuring industrial safety.
3. To understand the issues related to Occupational Health.
4. To appreciate the ways of achieving Occupational Health.

Course Outcomes:
On completing this course students will be able to:
CO 1 Understand the concepts related to industrial safety and occupational health.
Apply techniques and methods for prevention of industrial accidents and occupational
CO 2
diseases.

CO 3 Analyze situations involving industrial accidents and occupational diseases.

41
Evaluate situations involving industrial accidents, occupational diseases and develop solutions
CO 4

UNIT-1 10 Hrs
Introduction to Industrial Safety: Concept of safety, Goals of safety engineering, Need for
safety, Safety and productivity, employee participation in safety, safety and plant layout, safety
and equipment design, safety and work environment.
Safety in Organization: objectives, functions, role of management, supervisors, workmen,
unions, government and voluntary agencies in safety. Safety Officer- responsibilities &
authority. Safety committee-need, advantages.
Industrial Accidents: Definition of Accidents, Injury, Unsafe act, Unsafe Condition, Dangerous
Occurrence, Nature, Causes, Classification. Accident costs, Measurement, Prevention.
Investigation and analysis of accidents. Accident measurement.
Accident Prevention: Method-Engineering, Education and Enforcement. Communication-
purpose, Barrier to communication.
UNIT-2 10 Hrs
Safety in Engineering Industry:Manual Material Handling, working on cranes, fork lift and
machines.
Planning for Safety: Planning procedure, Safety policy-Elements of safety policy,
formulation and implementation of safety policy.
Safety Education: Training, Accident Report and Insurance Coverage, Personal Safety, Welfare
provisions and role of Factory Inspector.
Safety Standards and Acts: Safety Standards, Factories Act
UNIT-3 11 Hrs
Industrial Hazards and Prevention: Types of industrial hazards- Mechanical hazards and
Machine safeguarding, Chemical Hazards, Fire hazard, prevention of fire, Fire detection and
control, Extinguishers, Electrical hazards and safety requirements, Pressure vessel hazards,
Safety precautions in boilers, Noise and noise control, Dust control.
Hazard Identification Techniques:Failure mode and effect analysis (FMEA) technique, Hazard
and operability review technique, Technique of operation review, fault tree analysis, risk
analysis technique. Safety Audit.
Recognizing and Controlling Hazards: Engineering hazard control, work practice control,
administrative control, and personal protective equipment. First Aid, Artificial respiration.
UNIT -4 11 Hrs
Occupational Health: Concept and Significance of Industrial Health, Occupational safety and
Health Administration, Occupational safety and Health Act.
Occupational and Work Related Diseases: Types of Occupational diseases, Industrial
toxicology, dangerous properties of chemicals and their health effects, routes of entry of toxic
material into human body, permissible exposure limits, Threshold limit value, lethal dose and
lethal concentration.
Ergonomics: Musculoskeletal Disorders, application of Ergonomics for safety & health.
Epidemiology and Biostatistics in Occupational Health: Concept, importance, Record Keeping.

42
TEXTBOOKS
1 L. M. Deshmukh; Industrial Safety Management; McGraw Hill Education (India) Pvt.Ltd. 2013

2 S. Z. Mansdorf; Complete Manual of Industrial Safety; Prentice Hall; 1993

3 K. T. Kulkarni; Introduction to Industrial safety; K. T. Kulkarni Publishers; 2002

RE FERENCES
1 R. W. King, J. Magid; Industrial hazard And Safety Handbook; Butterworths; 1980

2 S. K. Haldar, Industrial and Occupational Health, CBS Publishers & Distributors, 1e, 2017
Basudev Panda, Industrial Safety, Health Environment and Security, Laxmi Publications, 1e,
3
2018
4 David Goetsch, Occupational Safety and Health, Pearson publication, 9e, 2019

(Prof. Elect. – 2 (a)) GAS DYNAMICS AND TURBOMACHINERIES

Course Code ME 541 Credits 3


Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To introduce the fundamental concepts of compressible flow.
2. To understand conceptually jet propulsion.
3. To understand the fundamental concepts of turbo machinery.
4. To understand the fundamental concepts of Hydraulic turbine, Centrifugal Pump

Course Outcomes:
On completing this course students will be able to:
Remember concept of compressible flow. Understands working of power absorbing and
CO 1
generating turbomachinaries.
Understand shock wave phenomenon. Understand energy exchange in Turbomachineries
CO 2
Analyze change in properties across shock wave and manometric head and minimum speed
CO 3
of centrifugal pumps.
Evaluate compressible flow through ducts with area variation, heat transfer and friction,
CO 4
analyze power generating and absorbing Turbomachineries using velocity triangle.

UNIT-1 11 Hrs

43
INTRODUCTION TO COMPRESSIBLE FLOW: Thermodynamics of compressible flow,
perfect gases, Reynolds transport theorem, integral form of conservation equations:
conservation of mass, conservation of momentum and conservation of energy. Sonic velocity
and Mach number, wave propagation- Mach cone & Mach angle, Regimes of flow, Prandtl
velocity ellipse, concept of stagnation and reference/characteristic states, Alternate form of
energy equation, Effect of Mach number on compressibility.
1D STEADY ISENTROPIC FLOW IN VARIABLE AREA PASSAGES: Governing equations,
effect of area change on flow properties, Flow through nozzles: Area- Mach no relations,
Impulse function, effects of different pressure ratios across a supersonic nozzle, under expansion
& over expansion, mass flow rate in nozzles.
UNIT-2 10 Hrs
FLOW WITH NORMAL SHOCK WAVE: Introduction and development of normal shocks,
Governing equations, Prandtl relation, Change in Mach number across a shock wave, change in
properties across a shock wave – static pressure, temperature and density, stagnation pressure
and stagnation temperature.
FLOW WITH HEAT TRANSFER AND FRICTION: Hugoniot equation, Prandtl-Mayer
equation, Hugoniot curve, Fano and Rayleigh flows and curves.
UNIT-3 10 Hrs
INTRODUCTION TO TURBOMACHINES: Definition & classification, Application of First
law & Second law to turbomachines, Efficiencies of turbomachines, Unit and specific values.

ENERGY EXCHANGE IN TURBOMACHINES: Velocity triangles and Euler turbine equation


and alternate form, Impulse & reaction: Degree of Reaction, Reheat factor and Turbine
utilization factor. Enthalpy Entropy diagrams for power generating and power absorbing
turbomachines.
UNIT -4 11 Hrs
HYDRAULIC TURBINES: Introduction & classification of turbines, selection based on
specific speed. Construction, work done & efficiencies, of Pelton wheel, Francis and Kaplan
turbines, numericals.

CENTRIFUGAL PUMPS: Construction & classification, Types of heads & efficiencies,


Velocity triangles and analysis - effect of blade outlet angle on energy transfer, Characteristic
curves, Minimum speed, NPSH and cavitation, Series & parallel arrangement.

TEXTBOOKS
1 Fundamentals of Compressible Flow- P. Balachandran, Prentice Hill of India.
2 Turbomachines- B.U. Pai (Wiley India).

3 Fluid mechanics & Hydraulic Machines - R.K.Rajput, S. Chand & Co.


4 Fundamentals of Turbomachineries- B.K.Venkanna Prentice Hill of India.
5 Gas Turbines, V. Ganesan. Tata McGraw Hill Publishers
RE FERENCES
An Introduction to Energy Conversion: Turbomachinery, V. Kadambi, Manohar Prasad, New Age
1
Publishers

44
2 Fundamentals of Compressible Flow- S.M.Yahya, New Age International Publishers.
3 Gas Dynamics and Jet Propulsions-Somasundaram. PR.S.L, New Age International Publishers.
4 Fundamentals of Gas Dynamics, Babu. V., ANE Books India.
5 Gas Turbine Theory- Cohen. H., G.E.C. Rogers and Saravanamutto, Longman Group Ltd.
6 Gas Dynamics, EthirajanRadhakrishanan, PHI.
7 Modern Compressible Flow- Anderson, Tata Mc Graw Hill

Prof Elect. 2 (b) ENGINEERING TRIBOLOG Y


Course Code ME542 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0
Course Objectives:
1. To introduce the fundamental principles of friction, wear & fluid film
lubrication.
2. To study & analyse the different bearings used in engineering applications.
3. To develop the ability to select / design bearings for engineering applications

Course Outcomes:
On completing this course students will be able to:
Understand the principles of friction & wear mechanisms, fluid film lubrication,
CO 1
hydrostatic, hydrodynamic and elasto – hydrodynamic lubrication
Apply theories of fluid film lubrication in relation to hydrostatic, hydrodynamic and
CO 2 elasto – hydrodynamic lubrication and the knowledge of bearing materials and
application of science of tribology.
Analyse & calculate bearings parameters for hydrostatic, hydrodynamic and elasto
CO 3
– hydrodynamic lubrication
Evaluate bearings parameters for hydrostatic, hydrodynamic and elasto –
CO 4
hydrodynamic lubrication

UNIT-1 10 Hrs

45
Introduction: Meaning of Tribology, friction, wear & lubrication.

Friction: Laws of Friction,Physical basis of Laws of Friction, Adhesion, Junction Growth, Static
& kinetic friction, stick - slip phenomenon, measurement of friction

Wear: Definition & its classification, Archard’s Wear Equation, Wear Maps, Wear Mechanism
– Seizure, Melt Wear, Oxidation Wear, Mechanical Wear - Running – in Wear, adhesive wear,
erosive wear, cavitation, corrosive wear, fatigue wear, fretting wear.

UNIT-2 10 Hrs
Lubrication and its physical properties: Requisite properties of lubricants, Oil viscosity &
viscosity Index, Oil viscosity Classification, Viscosity relationship with temperature, Pressure
& Shear Rate, Viscosity Measurement – Capillary & Rotational.

Regimes of Fluid Film Lubrication: Hydrostatic, Hydrodynamic, Elasto hydro Dynamic, Mixed
& Boundary Lubrication

Hydro – static Bearings: Analysis of Flat circular hydrostatic pad bearings for Pressure
distribution, Lubricant flow, Load capacity, Frictional torque & power loss, Control of stiffness
through capillary restrictors & orifice.
UNIT-3 11 Hrs

Hydrodynamic Lubrication:
Towers Experiment, Reynolds Equation – Assumptions & RE in 3 – D, simplification
Pad Bearings:
Infinite Linear pad bearing: Bearing geometry, pressure distribution, load capacity,
frictional force, Coefficient of friction, lubricant flow rate.

Journal Bearings:
Narrow Bearing: Bearing geometry, pressure distribution, load capacity, frictional
force, Coefficient of friction, lubricant flow rate.
Idealized Journal Bearing: Pressure distribution, load capacity

UNIT -4 11 Hrs
Elasto Hydrodynamic Bearings: Contact Stress, contact parameters between elastic
bodies with varied geometry – Contact area, pressure, maximum deflection and position
of maximum shear stress, Effects contributing to generation of Elasto - hydrodynamic
films, Grubin’s expression for film thickness in EH linear contact.
Application of Tribology: Rolling Contact Bearings, Gears &tribo testing.
Bearing material: General Requirements of Bearing Materials, Type of Bearing
Materials.

TEXTBOOKS
1 GwidonStachowiak Andrew Batchelor, Engineering Tribology, Butterworth Heinemann,
Elsevier Inc, 2014

46
2 B.C. Majumdar, Introduction to Tribology of Bearings, S. Chand & Co., 2015
RE FERENCES
1 Bharat Bhushan, Introduction to Tribology, Wiley Publication, 2013
2 S. K. Srivastava, Tribology in Industries, S. Chand & Co., 2012

Prof Elect – 2(b) ADVANCED MACHINE DESIGN


Course Code ME543 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To inculcate the belief that the real life problems in design are not closed bound.
2. To demonstrate the methodology of designing near real life situations through
problem solving
3. To enable the student to acquire knowledge about selection of appropriate machine
components for given applications.
4. To enable the student to apply engineering tools and techniques to machine Element
Design

Course Outcomes:
On completing this course students will be able to:
Understand the basic principles of designing clutches, brakes, flywheel gears, I. C. Engine
CO 1
components, power screws, Sliding contact bearings and selection of R. C. bearings.
Comprehend and apply mathematical relations for designing clutches, brakes, flywheel gears, I.
CO 2
C. Engine components, power screws and Sliding contact bearings.
Analyze the problems related to design of clutches, brakes, flywheel gears, I. C. Engine
CO 3
components, power screws and sliding contact bearings and R. C. Bearings
Evaluate the dimensions of the above machine elements for loading conditions specified and
CO 4 select appropriate R. C. bearings for given applications using standard data books /
manufacturer’s catalogue.

UNIT-1 11 Hrs

47
Clutches: Torque transmitted by single plate, multi-plate, and cone clutch. Design of clutch
plate, pressure plate, springs & lever. Design of Centrifugal clutch.

Brakes: Similarity and difference between brake and clutch, energy equations, Classification of
brakes, block or shoe brake, band brake, pivoted shoe brake, internal expanding shoe brake, and
disc brakes. Issue of heating of brakes.

Flywheel: Objectives of flywheel, comparison with governor, torque analysis, coefficient of


fluctuation of speed and coefficient of fluctuation of energy, stress analysis in solid disc
flywheel and rimmed flywheel. Designing of flywheel for I.C. Engines and Punch Press
applications.
UNIT-2 11 Hrs
Bearings:
Sliding Contact Bearings: Types of lubrication, viscosity, Petroff’s law, Stable lubrication,
Thick-film lubrication, Bearing Modulus, Introduction to hydrodynamic theory, Reynold’s
equation and dimensionless numbers, Types of Journal bearings, Full and partial bearings,
Heat dissipation of bearings, bearing materials, journal bearing design.

Rolling Contact Bearings: Classification, selection criteria, static load carrying capacity,
Stribeck’s equation, Dynamic Load carrying capacity, Load - Life relationship, selection of ball
and roller bearings from manufacturer’s catalogue, Bearing selection for criteria other than L10
life, RC bearings subjected to cyclic loads and speeds, Mounting of bearings
UNIT-3 10 Hrs
Gears: Classification of gears, selection of Gears, Law of Gearing. Introduction to design of
involute spur gears.
Helical Gears: Terminology, Force analysis, Formative or virtual teeth, Beam strength and wear
strength of helical gears, Estimation of module based on beam and wear strength, Herringbone
gears.
Worm Gears: Terminology, proportions of worm Gears, Force Analysis, material selection,
Strength and wear rating of worm gears, Thermal considerations in design of worm gears

UNIT -4 10 Hrs
I.C. Engine Components: Design of - Connecting Rod, Piston and Cylinder of IC Engines.
Power screws:Design of screw and Nut for common engineering applications with Square,
Acme and Buttress threads. Application of Power Screw principles to design Screw Jack and
Turnbuckle.
Patent and Intellectual Property: Introduction to Intellectual Property, types of Intellectual
Property.

TEXTBOOKS

1 V. B. Bhandari Design of Machine Elements; Tata McGraw


2 J. E. Shigley; Mechanical engineering Design; Metric Edition; McGraw
RE FERENCES

A.S Hall., A.R. Holowenko and H.G Laughlin; Theory and Problems of Machine Design;
1
Schaum’s Outline Series; 1981.
2 C.S.Sharma and K. Purohit; Design of Machine Elements; PHI Learning Pvt. Ltd; 2009.

48
3 D. K. Aggarwal & P. C. Sharma; Machine Design; S.KKataria and Sons; 2013
4 PSG College Coimbatore - KalaikathirAchchagam; Design Data Book; 2012.
K. Mahadevan, K. Balveera Reddy, Design Data Handbook for Mechanical Engineers, 4e,
5
CBS Publishers; 2015.
M. F. Spotts, T.E.Shoup; Design of Machine Elements, Prentice Hall International; 1998
6

Note: Only Reference Books at No. 4 and 5 to be used as data books in semester examination. These reference
books (Data Books) at 6 and 7 above are to be provided by the College Examination Cell. Students should not
be allowed to carry their own data books in the examination hall

Prof. Elec-2 (c) MICROELECTROMECHANICAL SYSTEMS (MEMS)


Course Code ME544 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To provide an overview of Microsystems and their application in various branches of
Engineering medical science and basic sciences.
2. To introduce sensors, actuators, integration and packing of micro systems.

Course Outcomes:
On completing this course students will be able to:

CO 1 Understand the basics of MEMS systems and their micro fabrication techniques

CO 2 Select appropriate sensors and actuators for a given MEMS application

CO 3 Select a micro-fabrication technique for a specific MEMS fabrication process

CO 4 Apply the concepts of basic science in design and modeling of MEMS systems

UNIT-1 11 Hrs
Introduction to Micro and Smart Systems: Smart materials, Structures and systems, Components
of a smart system, Microsystems, Micromachined transducers, Applications of MEMS.
Micro Sensors and Actuators :Working principle of Microsystems , micro sensors type:Silicon
capacitive accelerometer, Piezo-resistive pressure sensor, Biosensors, Microactuator types:
micropump, micromotors, micro valves, microgrippers, microaccelerometers

UNIT-2 11 Hrs

49
Fabrication Methods: Bulk and Surface Micromachining, Etching (Isotropic and Anisotropic),
Deposition techniques: Chemical Vapor Deposition, Metallization Techniques, 3D High Aspect
Ratio Techniques: LIGA, Ion-beam Lithography.
Scaling Laws in Miniaturization: Introduction to scaling, scaling in geometry, scaling in rigid
body dynamics, scaling electrostatic forces, electromagnetic forces, electricity, scaling in fluid
mechanics & heat transfer

UNIT-3 10 Hrs
Modeling: Scaling issues, Elastic deformation and stress analysis of beams and plates, Thermal
loading, Heat transfer issues, Basic fluid issues, Electrostatics. Coupled electromechanics.
Electromagnetic actuation, Capillary electro-phoresis, Piezoresistive modelling, Piezoelectric
modelling, Magnetostrictive actuators .
UNIT-4 10 Hrs
Integration and Packaging of Micro electro Mechanical Systems: Integration of microdevices
at wafer and chip levels. Microelectronic packaging: wire and ball bounding, flipchip, Low-
temperature-cofired-ceramic(LTCC) multi-chip-module technology, Microsystem packaging
examples.
Case Studies: BEL pressure sensor and active vibration control.

TEXTBOOKS
1 MEMS and Microsystems: Design, Manufacture, and Nanoscale Engineering By Tai-Ran Hsu,
2nd edition
2 Microsystem Design, S.D. Senturia, 2001, Kluwer Academic Publishers, Boston. USA.ISBN
07923-7246-8.
3 Analysis and Design Principles of MEMS Devices, Minhang Bao, Elsevier, Amsterdam,
theNetherlands, ISBN 0-444-51616-6, 1st edition
4 Design and Development Methodologies, Smart Material System and MEMS: V Varadan, K.J.Vinoy,
S. Gopalkrishnan, Wiley., September 2006
RE FERENCES
1 Fundamentals of mocro fabrication, the science of miniaturization –Max J. Madou, Nanogen
corporation, USA, CRC press, March 2002
2 Julian W. Garden, Vijay K. Varadan and Osama O. Awadelkarim ―Microsensors MEMS and Smart
devices‖, John Wiley and sons, Ltd., November 2001
3 NadimMulaf and Kirt Williams, ―An Introduction to Microelectromechanical systems
Engineering‖, Artech House., 2nd Edition
4 NicolaeLobontiu and Ephrahim Garcia, ―Mechanics of Microelectromechanical systems‖, Kluwer
Academic Publication.2005 edition
5 Stanley Wolf and Richard Tauber, ―Silicon Processing for the VLSI era Volume -1 Technology‖,
Lattice press

50
Prof. Elect 2 (e) INSTRUMENTATION AND CONTROL

Course Code ME545 Credits 3


Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To expose the students to various measurement techniques used for the measurement
of temperature, flow, pressure and level in process industries.
2. To impart knowledge of mathematical modeling, characteristics and performance of
control system.

Course Outcomes:
On completing this course students will be able to:
Understand basic working principles of different measurement tools and control engineering
CO 1
concepts used in process industries

CO 2 Select temperature, flow, pressure and level measuring device for specific process

CO 3 Generate mathematical models of sensors and dynamic control systems

Analyze the behavior of a control system in terms of different system and performance
CO 4
parameters

UNIT -1 11 Hrs
Instrumentation Systems: The Constituent Elements of an Instrumentation System, Difference
between Instrument and Sensor, Static Characteristics of sensors, Reliability, Calibration, Safety.
Temperature measurement: Introduction to temperature measurements, Techniques and
Classification, Thermocouple, Thermistor, Radiation Thermometry- Total Radiation Pyrometer,
Optical Pyrometer.
Pressure measurement: Introduction, Basic principle of Manometer, Elastic Type: Bourdan tube,
Diaphragm type, Electrical Type, Low pressure (Vacuum) measurement, Piezoelectric sensor,
Differential Pressure Transmitters, I/P and P/I Converters.
Displacement & speed measurement: Potentiometer, Mechanical Switches, Tachogenerator

UNIT -2 10 Hrs

51
Distance measurement & Range sensors: Ultrasonic Sensor, Infra-red Sensor, Microwave
Sensors
Level measurement: Introduction, Float Type, Displacer Type, Hydrostatic, Differential pressure
level detector, Capacitance level sensor, Ultrasonic level detector and Radar level transmitter,
Nucleonic level indicator
Flow measurement: Introduction and classification of flow meters, Differential Pressure (Head
Type): Variable area flow-meters & Positive displacement flow meters, Electro Flow meters:
Turbo-magnetic & Electromagnetic.
Case studies : Smart Actuators- The Future of Automobile Systems, Heart Beat Sensor and
Automobile Tyre Pressure Monitoring
UNIT -3 11 Hrs
Introduction and Modeling of control system: Review of Systems Models (Mechanical &
Electrical), Mathematical Models – Differential Equations, Transfer Functions, Block Diagrams,
Feedback Control System.
System Response: Transients and steady-state response for First and Second Order System, its
Characteristics and Performance Specifications, Dynamic response of sensors.
UNIT -4 10 Hrs

The Root Locus Method:


Introduction, Significance of root loci. Construction of loci, general procedure. Loci equations of
parameters
Compensators: Lead, Lag, Lag-Lead, Parallel Compensators
Controllers: P, I, D and PID Controllers. Controller Tuning

TEXTBOOKS

1 Ernest.O.Doebelin and Dhanesh.N.Manik, Doebelin‘s Measurement Systems, McGraw


Hill Education, 6th Edition, 2011
2 Patranabis D, Principles of Industrial Instrumentation, Tata McGraw Hill, 3rd Edition,
2010.
3 Katsuhiko Ogata, ―Modern Control Engineering‖, PHI Learning Private Ltd, 5th
Edition, 2010
Nise, N.S., Control Systems Engineering, Wiley, 7th Edition, 2015

R EFERENCES

1 B. C. Kuo; Automatic Control Systems; Wiley; 9e; 2014


2 J. Nagarath, M.Gopal; Control Systems Engineering, New Age International (P)
Limited; 6e; Jan 2017
3 Douglas M. Considine, Process / Industrial Instruments & Controls Handbook, McGraw
Hill, Singapore, 5th Edition, 1999
4 William Bolton, Instrumentation and Control, Elsevier, 2nd Edition, 2015
5 S. Graham Kelly, System Dynamics, CENGAGE Learning, India Edition, 2003
6 1. W. Bolton; Mechatronics: Electronic Control Systems in Mechanical and Electrical
Engineering; Pearson; 3e; 2005

52
7 S. K. Singh; Industrial Instrumentation and Control, Tata McGraw-Hill Education, 2003

8 S. Soloman, Sensors and Control systems in Manufacturing; Mcfgraw Hill Professional


publishing, 2e, 2009

MANUFACTURING LABORATORY

Course Code ME570 Credits 2


Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 28 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL =75 marks 0 25 50 0

Course Objectives:
1. To practically demonstrate casting, forming and welding processes.
2. To inculcate safe practices during the fabrication and joining process.

Course Outcomes:
On completing this course students will be able to
1. Apply the concepts of Casting and Forming for the fabrication of simple components.
2. Apply the concepts of welding for making simple joints.

LIST OF EXPERIMENTS
PART A
Welding
1. Create a butt joint in various positions using welding.
2. Create a lap joint in various positions using welding.

PART B
Foundry Practice
1. One job of casting using sand molding.

PART C
Forging & Sheet metal Operations 1.
One job on forging.
2. One job on sheet metal.

53
DYNAMICS OF MACHINERY LABORATORY

Course Code ME580 Credits 1


Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 28 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL =100 marks 0 25 0 50 0

Course Objectives:
1. To provide an insight into static and dynamic force analysis and working of governor
2. To provide training to students to enhance their practical skills.
3. To practically demonstrate Gyroscopic rule and balancing of rotating mass. 4. To determine
natural frequency of single degree freedom system
5. To develop team qualities and ethical principles.

Course Outcomes:
On completing this course students will be able to:
1. Understating the principles ofnatural frequency, gyroscopic rule and characteristics
of governor.
2. Apply static and dynamic force analysis on linkages.
3. Interpret the results and draw appropriate conclusions.

LIST OF EXPERIMENTS
1. Static and dynamic balancing of rotating masses.
2. Characteristics of dead weight controlled governor
3. Characteristics of speed controlled governor
4. Verification of gyroscopic rule
5. At least two sheets on force analysis of mechanisms (static and dynamic)
6. At least two sheets on balancing
7. Determination of natural frequency of single dof systems
8. Determination of mass M. I. using compound pendulum / Bifilar / Trifilar
suspension

54
ENGINEERING STATISTICS

Course Code HM010 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand the pattern of randomness found in real life situations and the necessity
of modeling the situations
2. To study widely used discrete and continuous distribution along with their
applications.
3. To estimate the unknown parameters of the population and implement hypothesis
testing
4. To understand advanced statistical analysis through goodness of fit and regression

Course Outcomes:

On completing this course students will be able to:

Understand the concepts of randomness, probability distributions, inferential


CO1
statistics and linear regression
Explain the development of characteristics of random variable, standard
CO2 probability distributions and sampling distributions, applications of inferential
statistics and linear regression
Compute - Probabilities and characteristics associated with random variable,
CO3
outcomes in inferential statistics and coefficients of linear regression
Evaluate - behaviour of randomness, Point and Confidence Interval Estimators,
CO4
Test of Hypothesis and regression model

UNIT 1
Probability Preliminary: Review of Set theory, Introduction to Probability, definition, 10 Hours
Sample Space, Events, Conditional Probability, Theorem on total probability, Bayes’
theorem. Random Variable: Introduction, Discrete and Continuous, Characteristics-
Mean, Variance and Distribution function, MomentGenerating function. Function of
One Dimensional Random Variable: Discrete and continuous case, E and V-operations
with approximations
UNIT 2

55
Discrete Probability distributions: Bernoulli trial, Binomial, Geometric, Poisson 12 Hours
distribution. Mean, Variance, Distribution functionand Moment Generating Function.
Important properties, approximations, applications and numericals. No
derivations.Continuous Probability distributions: Uniform, Exponential and
Normal distribution. Mean, Variance Distribution functionand Moment Generating
Function, important properties, approximations, applications, and numericals. No
derivations
UNIT 3
Statistic and Sampling Distributions: Population and the Sample, Statistic, Sampling 10 Hours
distributions- Normal, Student‘s t-distribution, Chi-square and F- distributions. Applications,
numericals. No derivations.

Parameter Estimation:Point Estimation-Definition, unbiased estimator, standard error, method


of maximum likelihood. Parameter estimation of standard distributions- Bernoulli, Binomial,
Geometric, Exponential and Normal.

Parameter Estimation: Confidence Interval Estimation- Concept, Confidence interval on mean


and difference in means of single and two normal population, variance known and unknown,
Confidence interval on variance of normal population and on the ratio of variances of two
normal distributions, Error and selection of sample size
UNIT 4
Tests of Hypotheses: Introduction, Type I and type II errors, significance level and 10 Hours
power of the test, Test of hypotheses - on mean of single normal population and
equality of two means of two normal populations with variance(s) known and
unknown, on variance of single normal population and variances of two normal
populations, choice of sample size.
Goodness of Fit Test:Chi-square test- Introduction, concept, algorithm for testing
discrete and continuous distributions discussed in Unit 2, P-value. Test for
Independence.

Simple Linear Regression: Simple Linear Regression Concept, development of


regression model, residual-computation and plotting

TEXTBOOKS
D. C. Montgomery, C. G. Runger, Applied Statistics and Probability for Engineers, 6th
1
Edition, n Wiley India, 2016
D. C. Montgomery, G. C. Runger, N. F. Hubele; Engineering Statistics, Wiley India; 5th
2
Edition; 2013
R. E. Walpole, R. H. Myers, S. L. Myers, K. E. Ye; Probability and Statistics for Engineers
3 and
Scientists,9th Edition, Pearson Education India, 2013
RE FERENCES

1 R. A. Johnson, Probability and Statistics for Engineers, 8e, Prentice Hall of India, 2011.
T. Veerarajan; Probability, Statistics and Random Processes, 3e, Tata McGraw Hill India;
2
2017

56
A. R. Johnson, Probability and Statistics for engineers, Eighth Edition, Prentice Hall of India,
3
New Delhi, 2015
4 J. Ravichandran, Probability and Statistics for Engineers, Wiley India, 2010

SEMESTER VI

(Prof. Core – 11) HEAT AND MASS TRANSFER


Course Code ME610 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 56 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand basic of the phenomena of heat transfer.
2. To develop methodologies for solving a wide variety of heat and mass transfer problems.
3. To understand heat Transfer rates and the consequent temperature distributions in different
practical contexts.
4. To understand Mass transfer concepts.

Course Outcomes:
On completing this course students will be able to:
CO 1 Understand the basic laws of heat transfer.
CO 2 Analyze problems involving steady state heat conduction in simple geometries.
CO 3 Apply the fundamentals of convective heat transfer process.
Evaluate heat exchanger performance by using the method of log mean temperature
CO 4
difference.

UNIT-1 14 Hrs
INTRODUCTION TO HEAT TRANSFER AND CONCEPTS: Thermodynamics versus
Heat Transfer, Modes of heat Transfer, Basic laws of Heat Transfer, Problems.
CONDUCTION: General heat conduction equation in Cartesian, cylindrical & spherical
coordinates, Initial and Boundary conditions, One-dimensional steady state conduction: plane
walls & composite plane walls, hollow & composite cylinders, Thermal contact resistance,
Critical radius of Insulation: spheres & cylinders, Variable thermal conductivity, Thermal
Insulation.
CONDUCTION WITH HEAT GENERATION: Plane wall with uniform heat generation,
Cylinder with uniform heat generation.
UNIT-2 14 Hrs

57
HEAT TRANSFER FROM EXTENDED SURFACES: Generalized Fin Equation, Heat
dissipation from fins: infinitely long fin, insulated fin, fin losing heat at the tip, Fin effectiveness
& efficiency, Thermometric well.
TRANSIENT HEAT CONDUCTION: Lumped Parameter analysis, Transient heat conduction
in large plane walls, long cylinders, Heisler charts.
HEAT EXCHANGERS: Classification of Heat Exchangers, Overall heat transfer coefficient,
The LMTD Method for Heat exchanger analysis, Correction for LMTD for use with cross flow
& multipass exchangers, e – NTU method for heat exchanger analysis.
UNIT-3 14 Hrs
FORCED CONVECTION: Physical Mechanism of forced Convection, Velocity boundary
layer – laminar & turbulent flows , Reynolds number, Thermal Boundary layer, Flow over flat
plates – laminar flow , turbulent flow, Flow across Cylinders – the Drag coefficient, the heat
transfer coefficient , Flow in tubes.
NATURAL CONVECTION: Physical Mechanism of Natural Convection Empirical
correlations. Natural Convection over surfaces –Natural Convection inside enclosures –
effective thermal conductivity, Natural convection from finned surfaces.
Introduction to boiling and condensation, Pool boiling regimes. Numericals.
UNIT -4 14 Hrs
RADIATION HEAT TRANSFER: Thermal Radiation, Blackbody radiation , Radiation
properties, Planck’s law, Stefan Boltzman’s Law, Wien’s Displacement Law, Kirchhoff’s law,
Gray body & selective emitters, Intensity of Radiation & Lambert’s Cosine Law, Atmospheric
and solar radiation,
RADIATION EXCHANGE BETWEEN SURFACES: The view factor, View Factor Algebra,
Radiation heat transfer – black surfaces, diffuse and gray surfaces, Radiation shields.
MASS TRANSFER: Introduction to Mass transfer, Modes of Mass Transfer, Fick’s law of
diffusion, General mass diffusion equation in stationary media, Steady state diffusion through a
plain membrane, Steady state equimolar counter diffusion. The mass transfer coefficient,
isothermal evaporation process in the atmosphere, Convective mass transfer and Correlations
for mass transfer.

TEXTBOOKS
1 Heat & Mass Transfer, R.K. Rajput, S. Chand & Co.
2 Heat and Mass Transfer, Dr. D. S. Kumar, S. K. Kataria& sons.

3 Heat transfer – A Practical Approach, Yunus A. Cengel, McGraw Hill.


RE FERENCES
1 Heat transfer-A basic approach, Ozisik N.M, McGraw-Hill.
2 Heat Transfer, Taine & Petit, Prentice Hall.
Heat Transfer, Holman J.P, McGraw-Hill
3

58
Prof. Core-12 Manufacturing Technology II
Course Code ME620 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 56 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
This course will enable students to:
1. Impart the fundamental knowledge of metal cutting.
2. Introduce the concepts of non conventional manufacturing and finishing processes
.
Course Outcomes:
On completing this course students will be able to:
Understand the working principle of conventional &non conventional manufacturing
CO 1
processes

CO 2 Understand the working principle of various finishing processes

Apply the concepts of cutting tool life and tool wear for conventional machining
CO 3
processes

CO 4 Select the appropriate manufacturing process for a given product

UNIT-1 14 Hrs
Theory of Metal Cutting: Single point cutting tool nomenclature. Mechanics of Chip
Formation, Types of Chips. Merchants circle diagram and analysis, modified merchant
theory, shear angle relationship, problems on Merchant‘s analysis.
Tool Wear and Tool failure: Effects of cutting parameters on tool life. Tool Failure Criteria,
Taylor‘s Tool Life equation. Problems on tool life equation.
Cutting Tool Materials: Desired properties and types of cutting tool materials –
High carbon steel, HSS, carbides, coated carbides, ceramics (Composition and selection).
Cutting fluids: Desired properties, types and selection.

UNIT-2 14 Hrs

59
Turning (Lathe), Shaping and Planning Machines: Classification, constructional features of
Turret and Capstan Lathe. Construction and working of Shaping Machine, Planning
Machine, Different operations on shaping machine and planning machine. Simple problems
on machining time calculations
Drilling machines: Classification, constructional features, drilling & related operations.
Types of drill & drill bit nomenclature, drill materials.
Sheet Metal working: Standard die set and its accessories. Press working operation:
Blanking, Shearing, Punching, Piercing, Notching, Slotting, Trimming, Bending, Drawing,
Embossing, Calculation of free length of blank.
UNIT-3 14 Hrs
Milling: Machine Classification, constructional features, milling cutters nomenclature, up
milling and down milling concepts.
Indexing: Simple, compound, differential and angular indexing calculations. Problems on
simple and compound indexing.
Grinding machines: Types of abrasives, Grain size grade and structure of grinding wheels,
grinding wheel types. Classification, constructional features of Centerless, cylindrical and
surface grinding machines. Selection of grinding wheel. Grinding process parameters.

UNIT -4 14 Hrs
Finishing Processes: Lapping and honing operations – Principles and application. Super
finishing process, polishing, buffing operation and application.
Non-traditional machining processes
Need for nontraditional machining, Principle, equipment & operation of Laser

Beam, Plasma Arc Machining, Electro Chemical Machining, Ultrasonic Machining,


Abrasive water Jet Machining, Electron Beam Machining, Electron Discharge Machining
and Plasma Arc Machining.

TEXTBOOKS
Workshop Technology, Hazara Choudhry, Vol-II, Media Promoters & Publishers Pvt. Ltd.
1
2004
2 Production Technology, R.K.Jain, Khanna Publications, 2003
3 Production Technology, HMT, Tata Mc Graw Hill, 2001

RE FERENCES

1 Manufacturing Science, Amitabha Ghosh and Mallik, affiliated East West Press, 2003

2 Fundamentals of Metal Machining and Machine Tools, G. Boothroyd, McGraw Hill, 2000

60
Prof. Elect. – 3 (a)POWER PLANT ENGINEERING

Course Code ME631 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To develop an ability to identify, formulate, and solve engineering problems.
2. To develop an ability to use the techniques, skills, and modern engineering
tools necessary for engineering practice.
Course Outcomes:
On completing this course students will be able to:
Remember basics of Power Generation, solar, wind, tidal, Geothermal, Ocean, bio and
CO 1
new energy sources of power generation
Understand working principles the various renewable energy sources like wind, solar,
CO 2
biomass, Ocean energy, Fuel cells and MHD systems.
Apply principles of thermodynamics and energy conversion in different power plants
CO 3

CO 4
Analyze performance of various Power Plants

UNIT-1 10 Hrs
Power Generation: Global Scenario, Present status of power generation in India, Role of
private and governmental organizations, Carbon credits, Pitfalls in power reforms, concept
of cascade efficiency, Introduction to the Sources of Energy – Resources and Development
of Power in India.
Economics of Power Generation: Introduction, load curve and load duration curves and
terminology. Cost of generation of electrical energy with numerical, Selection and Type of
generation, Selection of generating equipment and electrical energy Tariff methods.

UNIT-2 11 Hrs

61
Steam Power Plants: Introduction, General layout of modern power plant with different
circuits, working of thermal power plant, coal classification, coal, ash and dust handling,
selection of coal for Thermal Power Plant, FBC boilers, cogeneration power plant,
Necessity of steam condenser, Classification, cooling water requirements, Condenser efficiency,
Vacuum efficiency, Cooling towers, air Leakage, Effects of Air Leakage on condenser
performance.
Diesel Power Plants: Plant Layout, Diesel Engine Power Plant Performance Analysis,
application, selection of engine size, advantages & disadvantages of diesel power plant.

UNIT-3 11 Hrs
Nuclear Power Plants: Principles of nuclear energy, basic nuclear reactions, nuclear reactors-
PWR, BWR, CANDU, Sodium graphite, fast breeder homogeneous; gas cooled.
Advantages and limitations, nuclear power station, waste disposal.
Gas Power Plant: Introduction, fuels, materials selection for GTPP, Brayton Cycle
analysis, Thermal Efficiency, Work ratio, maximum & optimum pressure ratio, Actual
cycle effect of operating variables on thermal efficiency, inter-cooling reheating, &
regeneration cycle, Open, Closed & Semi Closed Cycles Gas Turbine Plant, combined
cycle plant.
UNIT -4 10 Hrs
Non-Conventional Power Plants: Introduction, Solar Power Thermal Plants. Solar
Photovoltaic Power System, Wind Power Plant, Tidal, Ocean Thermal Energy
Conversion (OTEC), geothermal, magneto hydrodynamics, fuel cell, Thermoelectric,
Thermionic Generarots, Nuclear Batteries, hybrid power plants, Challenges in
commercialization of Non-Conventional Power Plants.
Environmental impact due to power plants: Environmental aspects, introduction,
constituents of atmosphere, different pollutants due to thermal power plants and their
effects of human health, Environmental control of different pollutant such as particulate
matter, Oxides of sulphur, nitrogen, global warming & greenhouse effect, thermal
pollution of water & its control. Noise pollution by power plants.

TEXTBOOKS

1 E.I.Wakil, ―Power Plant Engineering‖, McGraw Hill Publications New Delhi

2 P.K.Nag, ―Power Plant Engineering‖, McGraw Hill Publications New Delhi

3 K KRamalingam ,‖ Power Plant Engineering, SCITECH Publications Pvt Ltd


RE FERENCES

1 Domkundwar& Arora, ―Power Plant Engineering‖, Dhanpat Rai & Sons, New Delhi

2 R.K.Rajput, ―Power Plant Engineering‖, Laxmi Publications New Delhi

3 R.Yadav , ―Steam and Gas Turbines‖ ,Central Publishing House, Allahabad

4 D .K.Chavan&G.K.Phatak, ―Power Plant Engineering‖ , Standard Book House, New Delhi.

62
5 S.P.Sukhatme, ―Solar Energy‖ Tata McGraw-Hill Publications, New Delhi

Prof Elect. 3 (b) ADVANCED MECHANICS OF SOLIDS


Course Code ME632 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:

1. To make the students familiar with analysis of stress and strain.

2. To make the students comfortable in analyzing asymmetric bending and curved beams.

3. To familiarize the students with the theory of elasticity as applied to planar stresses and strains.

4. To make the students familiar with axisymmetric problems.

5. To familiarize the students with Energy approach to solve structural problems & Rayleigh Ritz
method to solve problems in elastic instability.

Course Outcome:

After undergoing this course, students will be able to:

Understand the principles of asymmetric bending, curved beam theory, three


CO 1 dimensional stresses, strain, theory of elasticity, axis-symmetric problems and energy
methods in evaluating structures.
Apply the relations of un-symmetric bending, curved beam theory, theory of elasticity,
CO 2
axis-symmetric problems and energy methods in engineering problems.
Analyze the structural members for stresses, strains and displacements subjected to external
CO 3 loading.

Evaluate the stresses, strains and displacements in members subjected to external


CO 4 loading including axis symmetric members and curved members and use of energy
methods to evaluate structures.

UNIT-1 12 Hrs

63
Analysis of Stress: Analysis of stress, Tensor notation, Stress transformation, Principal stresses,
octahedral stresses, Mohr’s Circle, theories of failure.
Analysis of Strain: Definition, Displacement Field, Strain as Second Order Tensor, Strain
transformation, Principal Strains, Mohr’s Circle for Strain, Compatibility equations
Asymmetric Bending In Beams: Review of product inertia, stresses due to asymmetric bending
in beams.
Curved Beams: Stresses in beams with initial curvature.
UNIT-2 12 Hrs
Theory of elasticity: Constitutive equations, equations of elasticity, uniqueness theorem,
principle of superposition, Saint Venant’s principle, Airy’s stress function. Twodimensional
problems in Cartesian co-ordinate system: viz. bending of narrow cantilever beam of narrow
cross section under edge load, simply supported beam of narrow cross
section under edge load and simply supported beam subjected to uniformly distributed load.

UNIT-3 12 Hrs
Axis-Symmetric problems: General equations in cylindrical co-ordinates, Thick cylinders under
uniform pressure, shrink and force fit, stresses in rotating discs.
Torsion: Torsion of circular and non-circular bars, torsion of thin tubes.

UNIT -4 12 Hrs
Energy Methods: Maxwell-Betti’s Reciprocal theorem, Castigliano’s theorems, principle of
virtual work, complementary strain energy, dummy load method, Stationary potential energy.
Analysis of structures using energy methods.
Elastic stability: Bucking of columns, Rayleigh-Ritz method to find critical load for columns

TEXTBOOKS

L. S Srinath; Advanced Mechanics of Solids; Tata McGraw Hill Publishing Company Ltd.;
1
2009.

RE FERENCES

1 Timoshenko , Goodier, Theory of Elasticity; McGraw Hill Education; 3e 2010.

2 Irwin Shames; Introduction to Solid Mechanics; Prentice Hall of India; 3e 2003.

3 S. M. A. Kazimi; Solid Mechanics, Tata McGraw Hill Education; 1e 1982.

P. N.Singh& P. K. Jha; Elementary Solid Mechanics; New Age International (P) Ltd.
4
Delhi; 2011.

64
Prof.l Elective – 3 (c) FIBER REINFORCED COMPOSITES
Course Code ME633 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To acquire comprehensive understanding of processing various composites using
different processing methods, to get an overview of the principles involved in the mechanics
of FRCs
2. To be able to apply the elementary theories to various problems involving FRCs,
understand theories of failure to FRCs under load.

Course Outcomes:
On completing this course students will be able to:
Explain the constituent materials, manufacturing mehods, fibre-matrix interactions and
CO 1
recycling of fibre reinforced composites
Determine stresses during longitudinal & transverse loading of unidirectional
CO 2
continuous & discontinuous fibres reinforced composites
Evaluate the compliance and stiffness matrices in unidirectional continuous fibres
CO 3
reinforced composites
Apply the quality inspection & mechanical testing methods and predict failure in fibre
CO 4
reinforced composites

11 Hrs
UNIT-1
Introduction to Fibre Reinforced Composites: Definition, General characteristics,
Classification, Advantages, Disadvantages and Applications of fibre reinforced composites
FibreMaterials:Naturalfibres,Glass fibres, Carbon Fibres, Aramid Fibres, Boron fibres, Ceramic
Fibres and their manufacturing, Surface Modification of fibres.
Matrix materials:Polymer matrices –Thermoplastic and thermosetting matrix materials,Unique
Characteristics of Polymeric Solids, Creep and Stress Relaxation, Heat
Deflection Temperature
Incorporation of fibres into matrix – Prepregs and Sheet Moulding Compounds (SMC)
10 Hrs
UNIT-2

65
FRC Manufacturing:
Fundamental concepts: Degree of Cure, Viscosity, Resin Flow, Consolidation, Gel-time
Test, Shrinkage, Voids
Typical Manufacturing Processes: Hand Lay-Up Process, Spray-Up Process, Autoclave
Moulding, Resin Transfer Moulding, Reaction Injection Moulding, Filament Winding,
Pultrusion, Compression Moulding; Manufacturing Processes for Thermoplastic Matrix
Composites (No Numericals).

UNIT-3 11 Hrs
Quality Inspection Methods: Raw Materials, Cure Cycle Monitoring, Cured Composite Part -
Radiography, Ultrasonic, Acoustic Emission, Acousto-Ultrasonic, Thermography
Mechanics of FRC: Fiber-Matrix Interactions in a Unidirectional Lamina, Longitudinal and
Transverse Loading of Unidirectional Continuous and Discontinuous Fibres reinforced
Composites.

Characteristics of a Fiber-Reinforced Lamina – Fundamentals, Coordinate Axes,


Notations, Stress and Strain Transformations in a Thin Lamina under Plane Stress, Isotropic,
Anisotropic, and Orthotropic Materials

UNIT -4 10 Hrs
Elastic Properties of a Lamina: Stress–Strain Relationships for a Thin Lamina, Compliance and
Stiffness Matrices (Derivations and Numericals)
Failure Prediction in a Unidirectional Lamina: Maximum Stress Theory and Tsai-Wu
Failure Theory
Mechanical Properties and Testing of FRCs: Tensile Properties, Compressive Properties,
Flexural Properties, Impact Properties, Fracture, Fatigue and Creep Properties of FRCs

TEXTBOOKS
1 P. K. Mallick, Fiber Reinforced Composites, CRC Press, 3rd Edition, 2007
Bhagwan D. Agarwal, Lawrence J. Broutman and K. Chandrashekhara, Analysis and Performance
2
of Fiber Composites, 3rd Edition, Wiley India, 2012
Isaac M. Daniel and Ori Ishai, Engineering Mechancis of Composite Materials, 2nd Edition,
3
Oxford University Press, 2013
RE FERENCES

1 GuneriAkovali,Handbook of Composite Fabrication, Rapra Technology Ltd, 2001

2 M. Balasubramanian, Composite materials and processing, CRC Press, 2014


Sanjay K. Mazumdar, Composites Manufacturing - Materials, Product, and Process Engineering,
3
CRC Press, 2002

66
Prof. Elec-3 (d1) QUALITY AND RELIABILITY
Course Code ME634 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To make the students aware about importance of quality and its effect on bottom line of
the organization.
2. To introduce statistical process control and acceptance sampling as methods of online and
off line quality improvement tools.
3. To study reliability and its importance with respect to the life of the product.
4. To study various mathematical expression of reliability as well as probabilistic design
methodology
Course Outcomes:
On completing this course students will be able to:
Understand the concepts of quality, statistical process control, acceptance sampling,
CO 1
reliability engineering and reliability-based design.
Apply the knowledge gained from statistical process control, acceptance sampling,
CO 2
reliability engineering and reliability-based design on different cases.
Analyze using control charts, sampling plans, reliability measures and reliabilitybased
CO 3
design.
Evaluate the performance using control charts, sampling plans, product/system
CO 4
reliability and reliability-based design.

UNIT-1 10 Hrs
Quality: Introduction and its role in industry, Quality Costs, Quality of conformance, Quality of
design, Quality of performance. Quality Philosophies, Role of Quality Assurance department.
Introduction to Six Sigma, Zero Defect and Zero Effect, ISO 9001 quality standards, Total
Quality Management.
Statistical Quality control: Introduction and methods, Quality tools: Flow Chart, Histogram,
Pareto chart, Cause and Effect diagram, Scatter diagram. Statistical Process Control-
Introduction, Chance and Assignable causes of Quality Variation, Statistical Basis of the
Control Chart.
Variable Control Charts: Introduction, Statistical basis of the Charts, Development and Use of
Sample Mean and Range Charts, Development and Use of Sample Mean and Standard
Deviation Charts, Interpretation, Analysis of pattern, Type I and II errors, Average Run Length
(ARL), Average Time to Signal (ATS), Operating-Characteristic (O.C.)Curve, Process
Capability studies.
UNIT-2 10 Hrs

67
Control Charts for Attributes: Introduction, Control charts for non-conforming items (pchart,
np-chart)- Statistical Basis, Development and Operation, Fixed sample size and Variable sample
size, Type I and II errors, O.C. curve and ARL. Control charts for nonconformities (c-chart, u-
chart)- Statistical Basis, Development and Operation, Fixed sample size and Variable sample
size, Type I and II errors, O. C. curve and ARL.
Acceptance Sampling by Attributes: Introduction, Advantages and Disadvantages of sampling,
single, double and multiple sampling plans - Calculation of probability of acceptance, O. C.
curve concept; Military Standard System- Terminology, referring tables, Designing single,
double and multiple sampling plans; Dodge-Romig system- Terminology, referring tables,
Designing single and double sampling plans; Sequential Sampling Plan- design and application.

UNIT-3 11 Hrs
Reliability Engineering: Need for Reliability, definition of reliability and its various measures,
reliability analysis- Exponential, Normal, Lognormal and Weibull distribution. Derivation
restricted only to only reliability and hazard function, Reliability of Systems - Series, Parallel
and Combined Series-Parallel systems, Complex systems. Reliability Allocation - Equal
Apportionment technique, ARINC Apportionment technique, AGREE Allocation method

UNIT -4 11 Hrs
Reliability-based Design: Probabilistic Design Methodology. Combination of random variables
in design- Transformation of Random variables, Expectation and Variance of a function of
Random Variables, Approximation for E-Operator and V-operator of function of random
variables, Statistical Tolerancing.
Interference Theory: Computation of reliability with stress and strength both Exponential, both
Normal, both Lognormal.
Reliability-based Design of Mechanical Components: Shaft (Tension and Torsion)

TEXTBOOKS
D. C. Montgomery; Statistical Quality Control: A Modern Introduction; Sixth Edition, Wiley
1
India; 2009
C. E. Ebeling; An Introduction to Reliability and Maintainability Engineering; Tata McGraw
2
Hill; 2000.
3 K. C. Kapur, L. R. Lamberson; Reliability in Engineering Design; Wiley India; 1997.

RE FERENCES

1 S. S. Rao; Reliability Engineering, Pearson Education; 2016

A. Mitra; Fundamentals of Quality Control and Improvement; Third Edition; Wiley India;
2
2008.
E. L. Grant, R. S. Leavenworth; Statistical Quality Control; Seventh Edition; McGraw
3
Hill India; 2000
R. K. Jain, H. M. Trivedi; Quality Management for Zero Defect and Zero Effect: A
4 Compendium of Case Studies and Best Practices; American Society for Quality India; 2016.

68
Prof. Elec-3 (d2) APPLIED OPERATIONS RESEARCH

Course Code ME635 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 25

Course Objectives:
1. To analyze real life decision making situations and develop the art of converting these
situations into mathematical models
2. To understand the working principles of techniques to solve LPP models and solve
differently styled LP problems
3. To study standard network analysis problems and apply solution techniques
4. To solve problems wherein the dynamic decisions are made in stages and consolidated to
arrive at final decision
5. To understand the working of simulation technique and apply it to solve problems related
to queuing and inventory systems

Course Outcomes:

On completing this course students will be able to:

Understand the applied concept of real life models, problem formulations and
CO1
tools to solve various linear programming models
Apply the appropriate technique to solve any given real-life linear programming
CO2
model
Analyze the formulation strategies of linear programming models and the
CO3
complexity of solution procedures to solve linear programming problems
Evaluate the performance of various solution techniques used to solve the linear
CO4
programming problems

UNIT 1

69
Introduction: Management and decision making, historical development of 12 Hours
operations research, models and principles of modeling, techniques in operations
research.

Linear Programming: Introduction, Formulation of linear programming problems


(LPP), Assumptions and guidelines in solving LPP, Graphical method to solve
LPP, Special cases.

Techniques to solve LPP: Simplex method, Analysis of special cases through


simplex method, Big-M method, Two phase method, Modified Simplex method.

UNIT 2
Transportation model: Introduction, Formulation, Transportation algorithm – 10 Hours
finding initial basic feasible solution using Northwest corner rule, Least cost cell
and Vogel’s approximation method. Optimizing a transportation model.

Assignment model: Introduction, Formulation, Hungarian algorithm


UNIT 3
Network Analysis: Introduction, scope, definitions, Minimal spanning tree 10 Hours
problem, Shortest-Route problems, Maximal-flow problems. Project
management-CPM/PERT.
Game Theory: Introduction, Two-person zero-sum game, saddle point, pure and
mixed strategy, Dominance rule, graphical solution, formulation and solution as
an LPP.
UNIT 4
Dynamic Programming: Introduction, characteristics of dynamic programming, 10 Hours
dynamic programming approach to Capital allocation problem, Knap Sack and
Travelling Salesman problem.

Simulation: Introduction, Basic steps in Simulation, Monte Carlo Simulation.

Queuing Theory: Introduction, general structure and performance measures of


queuing system, cost analysis, Markovian Poisson-exponential single server
infinite population model.

TEXTBOOKS
A. Ravindran, D. Philips, J. J. Solberg; Operations Research: Principles and Practice; John Wiley &
1
Sons Inc.; 2e; 2012
2 R. Paneerselvam; Operations Research; Prentice Hall of India Private Ltd.; 2e; 2009

N. D. Vohra; Quantitative Techniques in Management; Tata McGraw-Hill Publishing Co. Ltd.; 2e;
3
2001.
RE FERENCES

70
1 S. D. Sharma; Operations Research: Theory; Methods and Applications; Kedar Nath; 2012

2 J. K. Sharma; Operations Research; Laxmi Publications; 3e; 2009

3 S. R. Yadav, A. K. Malik; Operations Research; Oxford University Press; 1e; 2014

4 P. K. Gupta, D. S. Hira; Operations Research; S Chand; 5e;1976

5 H. A. Taha; Operations Research: An Introduction; Pearson Education, Inc.; 9e; 2014

6 F. S. Hillier, G. J. Lieberman; Introduction to Operations Research; Tata McGraw Hill; 8e; 2005

Prof Elect. 4 (a1) ALTERNATE ENERGY SOURC ES

Course Code ME641 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. At the end of the course, the student expected to do Understand and analyse the pattern of renewable
energy resources
2. Suggest methodologies / technologies for its utilization
3. Economics of the utilization and environmental merits
4. Understand general physical mechanism of energy conversion.
Course Outcomes:
On completing this course students will be able to:
CO 1 Remember basics of commercial and renewable energy sources

Understand working principles the various renewable energy sources like wind, solar,
CO 2
biomass, Ocean energy, Fuel cells and MHD systems.
CO 3 Apply Principles of renewable and new energy sources
CO 4 Analyze performance of various alternate Energy Sources

UNIT-1 10 Hrs
INTRODUCTION: Indian energy scenario, Need, Characteristics and challenges in the
successful utilization of renewable energy sources, Jawaharlal Nehru National Solar Mission.
SOLAR ENERGY: Solar radiation and its measurements, Solar Angles. Theory of flat plate
collectors - Photovoltaic and thermal applications, Limitation of solar energy, Solar water
heating, solar drying, solar stills, solar cooling and refrigeration.

UNIT-2 11 Hrs

71
WIND ENERGY: Basic principle of Wind energy conversion, Wind data and Energy
Estimation, Site selection considerations.Types of wind turbines, Terminology, Impact of
tower height, Maximum Rotor efficiency (Betz Limit), Wind turbine generators, Average
power in wind, Estimation of wind availability, performance evaluation.
GEOTHERMAL ENERGY: Prospects of geothermal energy in India. Estimation and nature
of Geothermal Energy, geothermal sources & resources like hydrothermal, geopressured hot
dry rock, magma. Advantages, disadvantages and application of geothermal energy,

UNIT-3 11 Hrs
OCEAN ENERGY: Ocean Thermal Energy Conversion (OTEC) System like open cycle,
closed cycle, Hybrid cycle, prospects of OTEC in India. Energy from tides, basic principle of
tidal power, single basin and double basin tidal power plants, advantages, limitations and
scope of tidal energy. Wave energy and power from wave, wave energy conversion devices,
advantages and disadvantages of wave energy.
FUEL CELL AND MHD SYSTEMS: Fuel cell principle, types, Advantages and
disadvantages, conversion efficiency, application. MHD Power Generation Principle, Open
cycle and Closed cycle, Design problems and developments, Advantages and limitations

UNIT -4 10 Hrs
BIO-ENERGY: Biomass as a source of energy, Classification of biomass, Biomass
conversion process, Types of gasifiers, Briquetting, Gasification and combustion of biomass
ENERGY THROUGH FERMENTATION: Bio-methanation, biogas as a rural energy
source, Environmental significance, Biomass production mechanism, Biogas plant and its
components, Types of biogas plants.

TEXTBOOKS
S. P. Sukhatme, Solar Energy - Principles of thermal collection and storage, second edition, Tata
1
McGraw-Hill, New Delhi, 1996
2 Rai, G. D., Non-Conventional Energy Sources, Khanna Publishers, 4th edition, New Delhi, 2005.
3 Wakil, M. M. EL., Power Plant Technology, McGraw Hill Book Company, New York, 1984.
RE FERENCES
1 Twidell, J. W. and Weir, A. D., Renewable Energy Resources, ELBS Publication, 1986.
2 D. D. Hall and R. P. Grover, Biomass Regenerable Energy, John Wiley, New York, 1987

72
Prof. Elec-4 (c)TOOL ENGINEERING
Course Code ME642 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To introduce the importance of tool engineering in enhancing productivity and quality.
2. To introduce the applicability of Press tools, Dies, Mould, jigs and fixtures.
Course Outcomes:
On completing this course students will be able to:
CO 1 Understand the principles of Press tools, Dies, Mould, jigs and fixtures

CO 2 Compare and Select proper tool for precision manufacturing operation

CO 3 Apply the knowledge of jigs and fixtures for turning and milling applications.

Compare and select a suitable CNC machining process for a given application
CO 4

UNIT-1 10 Hrs
Introduction to tool design: Tooling, requirements of a tool designer, general tool design
procedure. Design of Single point Cutting Tools, Design of single point lathe tool, Design of
shank dimension using strength and rigidity considerations for rectangular, square and round
cross section and selection of tool geometry. Solid type tool, brazed tip tool, long index able
insert, throwaway index able insert types and chip breakers
UNIT-2 11 Hrs
Design of Sheet Metal: Working of a power press and classification of presses. Components of
a simple die, press tool operation, die accessories, shearing action in punch & die, clearance,
shear on punch and die, Centre of pressure and problems, scrap strip layout. Simple, progressive,
compound, combination and inverted dies. Design problems on blanking and piercing dies for
simple components.
Bending & Drawing: Bending dies – Introduction, bend allowance, spring back, edge bending
die design. Drawing dies – Single action, double action and triple action dies, factors affecting
drawing, drawing die design.
UNIT-3 11 Hrs

Die Casting Dies: Terminology: Core, cavity, sprue, slug, fixed and movable cores, finger cams,
draft, ejector pins ejector plates, gate, goose nozzle, over-flow, platten, plunger, runner, vent,
cooling channels etc. Types of Dies: Single cavity, multi cavity dies, combination dies, unit dies.
Die casting alloys, defects in die casting, finishing trimming and inspection of die casting
components. Modern trends in die casting dies.
Injection Molding: Injection moulding machine and its elements, general configuration of a
mould. 2 plate and 3 plate mould. Introduction to: gate, runner, parting surface, ejection system,
Core and cooling system

73
UNIT -4 10 Hrs
Design of Jigs :Functions and differences between jigs and fixtures, advantages in mass
production, design principles, economics of jigs and fixtures. 3-2-1 Principles of location,
Different types of locating elements. Clamping – Principles of clamping, types of clamping
including power clamping devices. Drill jigs- Types, Drill bushes, simple exercises of designing
jigs for given components.
Introduction to CNC Machine Tool- Components of CNC machine tool, Drives and controls,
Automatic Tool Changers, Automatic Pallet Changers, tool offsets and work offsets, high speed
and precision machining concepts

TEXTBOOKS
B.J.Ranganath; Metal Cutting and Tool Design; Vikas Publishing House Pvt. Ltd.; New
1
Delhi; 2009
2 P. C. Sharma, ―Production Engg. , Khanna publishers. ISBN8121904218

3 P.C. Sharma, ―Machine tools & Tool Design‖. ISBN812192362X

RE FERENCES
Richard Kibbe, John E.Neely, Meyer, White, ―Machine tool practices‖. ISBN8120315006
1

2 J. Nee; Fundamentals of Tool Design; Society of Manufacturing Engineers; PHI; 2010

3 C. Donaldson, G. H. Lecain, V.C. Goold; Tool design; McGraw Hill Education; 2012

4 L. E. Doyle; Tool engineering: analysis and procedure; Prentice-Hall, 2007

5 HMT; Production Technology; Tata McGraw-Hill Education, New Delhi; 2001

Design Data: Data Book of Engineers; PSG College-Kalaikathir, Achchagam Coimbatore;


6
2012
7 P. C. Sharma; A text book of Production Engineering; S. Chand Publishers; 1999

74
Prof. Elect 4 (c) FLUID POWER CONTROL

Course Code ME643 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 25

Course Objectives:
1. To impart knowledge of applications of governing laws of fluid mechanics and working
principle of various components used in hydraulic and pneumatic systems.
2. To provide training in the design of hydraulic and pneumatic circuits for Industrial
applications

Course Outcomes:
On completing this course students will be able to:

CO1 Understand the various concepts involved in fluid power control systems.

Apply the various concepts involved in fluid power control systems to simple
CO2
hydraulic and pneumatic circuits.
CO3 Analyse the performance of various components in a fluid power circuit.

CO4 Evaluate the performance of various components in a fluid power circuit.

UNIT 1

75
Introduction to Fluid Power: advantages & application of fluid Power systems, 12 Hours
Components of fluid power system, Types of fluid power control system,
Environmental Issues.
Physical Properties of Hydraulic Fluids: Pascal ‘s law, Bulk Modulus, Viscosity &
Viscosity Index.
Energy and Power in Hydraulic Systems: Application of Pascal‘s Law,
Conservation of Energy, The Continuity Equation, Bernoulli‘s Equation,
Torricelli‘s theorem.
Hydraulic Conductors and Fittings: Conductor Sizing for Flow Rate Requirements,
Pressure Rating of Conductors, Steel Pipes, Steel Tubing, Plastic Tubing, Flexible
Hoses, Metric Steel Tubing.
UNIT 2

Basics of Hydraulic Flow in Pipelines: Frictional losses in Laminar and Turbulent 12 Hours
Flow, Losses in Valves and Fittings, Equivalent Length technique, Hydraulic
Circuit Analysis.
Hydraulic Pumps: Pumping theory, Classification of pumps, Gear pumps, Vane
pumps, Piston pumps, Pump Performance, Pump Selection, Pump Noise.
Hydraulic Actuators and Motors: Linear Hydraulic Actuators, Mechanics of
Hydraulic Cylinders loadings, Limited Rotation Hydraulic Actuators, Gear Motors,
Vane Motors, Piston Motors, Hydraulic Motor Performance.
Hydraulic Direction Control: Check Valves, Shuttle Valves, 2-Way, 3-Way and 4-
Way Direction Control Valves, Direction Control Valve Actuation, Hydraulic
Circuits, Specifications.
UNIT 3

Hydraulic Pressure Control: Pressure Relief Valves, Unloading Valves, Pressure 12 Hours
Reducing Valves, Sequence Valves, Counterbalance Valves, Brake Valves,
Pressure Compensated Pumps, Specifications.
Hydraulic Flow Control: Flow Valve Control Valve types, Flow Coefficient,
Circuits, Cushioned Cylinders, Flow Dividers, Specifications.
Ancillary Hydraulic Components: Accumulators, Intensifiers, Reservoirs, Filters,
Seals and Bearing
UNIT 4

Pneumatics: Introduction, Gas laws, Gas Flow, Vacuum, Pneumatic Systems, 12 Hours
Compressor Types, Compressor Sizing, Vacuum Pumps.
Pneumatic Components and circuits: Pneumatic Cylinders, Pneumatic Motors,
Pneumatic Direction Control Valves, Pneumatic Flow Control Valves, Air
Preparation, Air Distribution. Circuits for shuttle valve, AND valve, Quick exhaust
valve, Meter-in & Meter-out, Pressure sequence valves. Displacement diagrams.

TEXTBOOKS
1 A. Esposito; Fluid Power with Applications; Pearson; 5e; 2003.

76
J. L. Johnson, Introduction to Fluid Power, Delmar-Thomson Learning, Chennai,
2
2003
S. Illango, V.Soundararajan; Introduction to Hydraulics and Pneumatics, Prentice
3
Hall of India; 2e; 2013
RE FERENCES
P. Rohner, Fluid Power and Logic Circuit Design, Macmillan, Hereford, United
1
Kingdom, 1979
J. Pippenger, T. Hicks, Industrial Hydraulics, McGraw Hill International Edition,
2
Singapore, 1980
T. Jagadeesha, T. Gowda; Fluid Power: Generation, Transmission, and Control, Wiley; 1e;
3
2013
4 NPTEL notes on fluid power control

Prof. Elect 4 (d) SUPPLY CHAIN MANAGEMENT

Course Code ME644 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 25

Course Objectives:

1. The course employs a strategic structure that identifies and illustrates facilities,
inventory, transportation, information, sourcing, and pricing as the key drivers of supply
chain performance in order to help students understand what creates a competitive
advantage.

2. The course provides guidelines for the students for implementing SCM initiatives to
learn basically the "why, what and how" of supply chain management.

3. The course will help students, in revisiting the management policies being practiced
in the industry where they will be assuming their office/get placed sooner.

77
4. The course conforms to the immediate requirements of aspirants for post graduate
studies in Industrial Engineering, Mechanical Engineering and Management Colleges.

Course Outcomes:

On completing this course students will be able to:

Understand the basic concepts and role of drivers, customer & supplier
CO1
relationships and performance measures associated with supply chain
CO2 Apply the supply chain and network design concepts in real life situations.
Analyze case studies on supplierselection, various business models and tourism
CO3
business in Goa
Evaluate economics of scale and cost tradeoffs pertaining to drivers of supply
CO4
chain.

UNIT 1
Supply Chain Basics: History, Supply Chain Management, Manufacturing and Service 10 Hours
Supply Chains, Product Life Cycle, Flow of Material Information and Funds, Push &
Pull System, Mass Production, Mass Customization, Customization, Localization,
Impact of Uncertainty on Supply chain, Responsive
& Efficient Supply Chain, Zone of Strategic Fit, Total Profits Across Supply
Chain.

Predictable Variability: Managing Supply & Demand, Forward Buying.

Supply chain performance measures: Quantitative and qualitative


UNIT 2
Facilities: Types of facilities, Role of Network Design in Supply Chain, Factors 11 Hours
influencing network design decisions, Framework for Facility Location Decisions,
Gravity Location Model.

Inventory: Types of Inventory, EOQ, Quantity Discounts, CSL, Safety Inventory,


Bullwhip Effect, Vendor Managed Inventory
UNIT 3
Transportation: Players in Transportation, Modes of Transportation, Design Options, 11 Hours
Transportation- Inventory Trade-off, Transportation-Responsiveness Trade-off.
Distribution: Role of Distribution in Supply Chain, Factors Influencing Distribution Network
Design, Design Options for a Distribution Network.
Information: Role of Information Technology in Supply Chain, Typical IT Solutions,
EBusiness, B2B, B2C, Logistics, Reverse Logistics, 3PL, 4PL.
UNIT 4

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Supplier Relationship Management: SRM Strategy, Critical Dimension of 10 Hours
Relationship, Typology of Relationship, Relationship Path, Relationship Matrix.

Customer Relationship Management: CRM Strategy, Elements of Strategic Supply


Chain.

Case Studies: Tourism Supply Chain in Goa, Online Business, Retail chain Store,
Supplier Selection using TOPSIS

TEXTBOOKS
S. Chopra, P. Meindl, D. V. Kalra; Supply Chain Management – Strategy; Planning and
1
Operation; Pearson Education; 6e; 2016
R. P. Mohanty, S. G. Deshmukh; Supply chain Management - Theories and Practices;
2
Biztantra; 2005
3 J. Shah; Supply Chain Management Text and Cases; Pearson Education; 2009

RE FERENCES
G. Raghuram, N. Rangaraj; Logistics and Supply Chain Management: Cases and Concepts;
1
Macmillan India Ltd; New Delhi; 2000
2 K. S. Bhat; Logistics Management; Himalaya Publishing house; 2009
T. D. Chaudhuri, I. Ghosh; Application of Multi Criteria Decision Making in Management;
3
Lambert Academy publishing; 2015

Prof. Elect 4 (e) SYSTEM MODELING AND SIMULATION

Course Code ME645 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand fundamental concepts of system modeling and simulation.
2. To understand discrete and continuous simulation.
3. To learn about simulation languages and programming Course Outcomes:

On completing this course students will be able to:

CO1 Understand various concepts ofof system modeling and simulation

79
CO2 Apply simulation techniquesin Industrial engineering

CO3 Analyze simulation programs for various applications

CO4 Evaluate different entities of system modeling and simulation

UNIT 1
System models, System studies, System simulation – Concept, Need, Definition, 11 Hours
Techniques, Inferential statistics and system simulation, Discrete and continuous
system simulation, Random numbers – Need, Importance, Desirable properties,
Generation, Generation and application of random numbers with Bernoulli trial,
Binomial, Geometric, Pascal, Exponential, Uniform, Normal, Weibull distribution
UNIT 2
Simulation approaches - Next event, Fixed time increment, Process oriented, 10 Hours
Simulation of - Inventory system, Queuing system, Project network, Application of
simulation for solving deterministic problems such as evaluation of definite integral,
Estimating area of circle, Value of root, Value of imperfect square
UNIT 3
GPSS: Features, Introduction to various block and control statements such as GENERATE, 10 Hours
ADVANCE, SEIZE, RELEASE, QUEUE, DEPART, ENTER, DEPART, TRANSFER,
MARK, TABULATE, TERMINATE, SAVEVALUE, PRIORITY, ASSIGN, GATE, LOGIC,
FUNCTION, START, RESET, JOB, SIMULATE, Standard numeric attributes, Modeling and
simulation of various systems using GPSS
UNIT 4
Testing the random numbers for various distributions, Estimation of parameters, 11 Hours
Analysis of output, Length of simulation, Effect of initial bias, Variance reduction
techniques, Validation, Factors in selection of discrete simulation language,
Classification of simulation languages, Features of SIMSCRIPT and SIMULA,
Simulation of continuous systems, Continuous system simulation languages and their
features

TEXTBOOKS

1 G. Gordon; System Simulation; Pearson Education, Inc.; 2e; 2015

2 N. Deo; System Simulation with Digital Computer; Prentice-Hall of India Pvt. Ltd., 2013

RE FERENCES

1 S. M. Ross; Simulation; Academic Press, Elsevier; 5e; 2013

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THERMAL LABORATORY-II
Course Code ME650 Credits 1
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 28 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL =75 marks 0 25 0 50 0

Course Objectives:
This course aims to provide a good platform to mechanical engineering students to understand, advanced
concepts involved in thermal energy transformation.
Course Outcomes:
On completing this course students will be able to:
Understand the behavior of heat and mass transfer and refrigeration and Airconditioning
CO 1
Apply the knowledge of mathematics, science and engineering fundamentals to study heat
CO 2
transfer, heating, refrigeration and Air-conditioning
Analyze performance of heat transfer, heating, refrigeration and Air-conditioning
CO 3
equipment
Evaluate performance of heat transfer, heating, refrigeration and Air-conditioning
CO 4
equipment

LIST OF EXPERIMENTS
Students shall perform at least 8 experiments (at least 4 each from refrigeration and Air-
conditioning and Heat Transfer) from the list 1) Thermal Conductivity of A plane wall.
2) Thermal Conductivity of a composite wall.
3) Thermal Conductivity of a Composite cylinder.
4) Analysis of a parallel flow heat exchanger.
5) Analysis of a counter flow heat exchanger.
6) Estimation of Forced Convection heat transfer coefficient.
7) Estimation of Natural Convection heat transfer coefficient.
8) Determination of Stefan Boltzmann Constant
9) Test on Domestic Refrigerator for evaluation of EER
10) Test on vapour compression test rig
11) Test on air conditioning test rig
12) Test on ice plant test rig
13) Test on Heat Pump Test Rig
14) Estimation of cooling load of simple air conditioning system (case study)
15) Visit to any air conditioning/ Refrigeration plant
16) Thermal analysis of refrigeration cycle using suitable software

81
Lab -8 MANUFACTURING & AUTOMATION LABORATORY
Course Code ME660 Credits 1
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 28 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL =75 marks 0 25 0 50 0

Course Objectives:
1. To practically demonstrate creation of a mechanical component by various machining operations
and application of automation tools.
2. To inculcate safe practices during the machining process.

Course Outcomes:
On completing this course students will be able to
1. Apply the concepts of machining operations for the fabrication of simple components. 2.
Apply the knowledge of various industrial automation tools

LIST OF EXPERIMENTS
PART A
Machining
Two composite jobs for machining of square or hexagonal nut
Or
One composite job for machining of square or hexagonal nut and one job on Gear cutting.

PART B
Automation
List of Experiments
1. Data Acquisition with Labview
2. Programming with PLC for actuation of single acting and double acting cylinder
3. Control valve characteristics
4. P/I & I/P convertor and demo on Real time temperature/pressure/flow Controllers

82
TECHNICAL ENGLISH & REPORT WRITING
Course Name of the L T P Scheme of Examination
Code course
Hrs/week 3 - - Th S TW P O TOTAL
TECHNICAL Duration 3 - - - - -
ENGLISH & 3 - - (min)
HM002 REPORT Credits Marks
WRITING 100 25 - - - 125

Course Objectives:
The Students will be able to:

1. Strengthen their listening skill which will help them comprehend lectures and
talks in their areas of specialisation.
2. Develop their speaking skills to make technical presentations, participate in group
discussions.
3. To help them develop their reading skills by familiarizing them with different
types of reading strategies.
4. To equip with writing skills needed for academic as well as workplace contexts.
5. Foster their ability to write convincing job applications and effective reports.

Course Outcomes:
The students after undergoing this course will be able to:

1. Communicate effectively in different situations by using specific, technical


vocabulary.
2. Write letters and reports effectively in formal and business situations.
3. Speak convincingly, express their opinions clearly, initiate a discussion, negotiate
and argue using appropriate communicative strategies.
4. Write effectively and persuasively and produce different types of writing such as
narration, description, exposition and argument as well as creative, critical,
analytical and evaluative writing.
5. Read different genres of texts, infer implied meanings and critically analyse and
evaluate them for ideas as well as for method of presentation.
6. Face the challenges in the interviews at global level.

83
UNIT 1
LISTENING SKILLS : Listening process and practice- exposure to recorded and structured talks,
problems in comprehension and retention, note taking practice, listening tests, importance of
listening in the corporate world, organization- spatial organization, chronological organization,
order of increasing and decreasing importance, styles of communication, accuracy, brevity,
clarity, objectivity, impersonal language, professional speaking ability, listening process, hearing 10hrs
and listening, types of listening- superficial, appreciative, focused, evaluative, attentive,
empathetic. Barriers to listening- physical, psychological, linguistic, cultural. Speech decoding,
oral discourse analysis, effective listening strategies, listening in conversational interaction,
listening to structured talks, pre-listening analysis, predicting, links between different parts of the
speech, team listening, listening to a telephone conversation, viewing model interviews (face-to-
face, telephonic and video conferencing) listening to situation based dialogues, identifying the
characteristics of a good listener.
UNIT 2
SPEAKING SKILLS: The speech process, message, audience, speech style, feedback, conversation
and oral skills, fluency and self-expression, body language phonetics and spoken English, speaking
techniques, word stress, correct stress patterns, voice quality, correct tone, types of tones,
barriers to speaking, building self-confidence and fluency, Job interview, interview process,
characteristics, of the job interview, pre-interview preparation techniques, interview questions
and answers, positive image projection techniques. Group discussion- characteristics, subject
knowledge, oral and leadership skills, team management, strategies, and individual contribution. 10hrs
Presentation skills-planning, preparation, organization, delivery.
Conversation practice in real life situations, asking for directions (using polite expressions), giving
directions (using imperative sentences), Purchasing goods from a shop, Discussing various
aspects of a film (they have already seen) or a book (they have already read) Conversation skills
with a sense of stress, intonation, pronunciation and meaning –seeking information – expressing
feelings (affection, anger, regret, etc.) Speaking – Role play practice in telephone skills – listening
and responding, -asking questions -note taking – passing on messages, role play and mock
interview for grasping interview skills.

UNIT 3
READING SKILLS : Introduction to different kinds of reading material: technical and non-technical-
the reading process, purpose, different kinds of texts, reference material, scientific and technical
texts, active and passive reading, reading strategies-vocabulary skills, eye reading and visual
perception,, prediction techniques, scanning skills, distinguishing facts and opinions, drawing
inferences and conclusions, comprehension of technical material- scientific and technical texts, 09hrs
instructions and technical manuals, graphic information. Note making- tool for study skills,
topicalising, organization and sequencing. Making notes from books, or any form of written

84
materials. Summarizing and paraphrasing. Reading a short story or an article from newspaper,
Critical reading, Extensive reading activity (reading stories / novels) Speed reading – reading
passages with time limit Reading the job advertisements and the profile of the company
concerned.
UNIT 4
REFERENCING & WRITING SKILLS : Methods of referencing, book references, user guides,
references for reports, journal references, magazines and newspapers, unpublished sources,
internet references, explaining and elucidating. Writing skills- Effective writing- vocabulary
expansion- Effective sentence structure, brevity and clarity in writing- cohesion and coherence in
writing, emphasis. Paragraph writing. Letter writing skills - form and structure, style and tone.
Inquiry letters, Instruction letters, complaint letters, Routine business letters, Sales letters.
Reports, Resumes and Job Applications: Introduction to report writing- Types of reports,
information and analytical reports, oral and written reports, formal and non-formal reports, 10hrs
printed forms, letter and memo format, manuscript format, proposals, technical articles, journal
articles and conference papers, review and research articles. E-mails, Business Memos,
Employment Communication- resume design, resume style. Writing a review / summary of a
story / article, Personal letter (Inviting your friend to a function, congratulating someone for his /
her success, thanking one’s friends / relatives) Writing minutes of meeting – format and practice
in the preparation of minutes – Writing summary after reading articles from journals – Format for
journal, articles – elements of technical articles (abstract, introduction, methodology, results,
discussion, conclusion, appendices, references) Writing strategies.

Text Books:
1. Technical Communication- Principles & Practice by Meenakshi Raman and Sangeeta Sharma, Oxford.
2. Technical writing- B.N. Basu, PHI learning.
3. Professional Communication Skills- Alok Jain, Pravin S.R. Bhatia, A.M. Sheikh. S Chand.
4. Basic Communication Skills for technology- Andrea J Rutherford, Pearson.

85
SEMESTER VII

Prof. Core-13CAD/CAM
Course Code ME710 Credits 4
Scheme of Instructions L T P TOTAL
(Hours / week) 4 0 0 56 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To impart knowledge of Computer Aided Design and Computer Aided Manufacturing
concepts
2. To introduce the basic concepts of automation in Computer Aided Manufacturing
Systems and how it can be implemented in modern industry.

Course Outcomes:
On completing this course students will be able to:
Understand the basic concepts of geometric modeling, Finite Element Method,
CO 1
Computer Graphics and Computer Integrated Manufacturing Systems
Write programs for Line drawing, Geometric transformation and Computer Numerical
CO 2
Control using standard software tools
Apply the concepts of Geometric construction, Finite Element Methods, robotics and
CO 3
networking for various applications

CO 4
Compare and select a suitable rapid prototyping process for a given application

UNIT-1 14 Hrs
Introduction to CAD/CAM and CIM, Fundamentals of CAD, CAD Software, Geometric
modeling – Classification, Construction methods, Constraint based modeling, Other modeling
methods, Curve and surface representation, CAD standards, CAD database, Concurrent
engineering.
Introduction to FEM, General steps of the finite element method, Engineering applications of
FEM in various fields, Advantages of FEM, Types of elements. FEM software, Generation of
matrix displacement equation for 1-D bar element using direct approach, Solution for
displacements, forces, reaction, stresses. Problems on the same.
UNIT-2 14 Hrs
Introduction to computer graphics, Basic working principle of Plasma, LED and LCD display
devices, Bresenham‘s line drawing algorithm (First quadrant only), Cohen- Sutherland line
clipping algorithm, Geometric transformations: Numerical on 2D transformation only, Depth
buffer algorithm for hidden surface removal, Parametric representation of B-spline and Bezier
curves (No numerical).

UNIT-3 14 Hrs

86
Introduction to CAM and CIMS, Automation in production systems, Numerical control (NC),
NC part programming, Computer controls in NC, Computer Numerical Control,
Direct Numerical Control, Adaptive control machining systems.
Rapid Prototyping (RP), RP procedure, Basic working principles of Stereo lithography, SLS,
FDM & LOM processes, The STL file, Applications of RP, Introduction to Reverse
Engineering
UNIT -4 14 Hrs
Automated material handling and storage systems, Robot technology, Robot applications and
types, Group Technology (GT), Lean production and agile manufacturing, Flexible
Manufacturing Systems (FMS), Computer-Aided Process Planning (CAPP), Web based
manufacturing, Introduction to Industry 4.0 and Industrial Internet of Things, hardware elements
& interfaces of networking in CIM.
Product Life Cycle Management – Introduction, Phases and Components.

TEXTBOOKS
P. N. Rao; CAD/CAM: Principals and Applications; Tata McGraw-Hill Publishing
1
Company Ltd.; 2e; 2004
M. P. Groover, E. W. Zimmers, Jr.; CAD/CAM: Computer-Aided Design and
2
Manufacturing; Prentice-Hall of India Pvt. Ltd.; 2000
D. F. Rogers; Procedural Elements for Computer Graphics; Tata McGraw- Hill Publishing
3
Company Ltd.; 2e; 2001
D. F. Rogers, J Alan Adams; Mathematical Elements for Computer Graphics; McGraw-
4
Hill Publishing Company Ltd, 2e
IbhrahimZeid , R. Sivasubramanium, CAD/CAM, Theory & Practice, Tata McGraw-Hill
5
Publishing Company Ltd.; 2e; 2009
RE FERENCES
T. R. Chandrupatla, A. D. Belegundu; Introduction to Finite Elements in Engineering;
1
Prentice-Hall of India Pvt. Ltd.; 1996
2 N. Krishnamurthy- Introduction to computer graphics --- (TMH)

T.K. Kundra, P. N. Rao, N.K. Tewari – Numerical control & computer aided manufacturing
3
--- (TMH)
Radhakrishnan P. Subramanyan S, CAD/CAM/CIM, New Age International publishers,
4
1994
Tien Chien Chang, Rolland Wyst, HSU Pin Wang, Computer aided manufacturing, Pearson
5
Education
6 Alasdair Gilchrist, IOT Industry 4.0: The Industrial Internet of Things, Apress, 2016

87
Prof Elect. 5 (a) REFRIGERATION AND AIRCONDITIONING
Course Code ME721 Credits 3
L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 48 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To Study the basic principles and methods of refrigeration and air conditioning.
2. Comparative study of different refrigerants with respect to properties, applications and
environmental issues.
3. Understand the basic air conditioning processes on psychometric charts, calculate cooling
load for its applications in comfort and industrial air conditioning.
4. To study of the various equipment-operating principles, operating and safety controls
employed in refrigeration air conditioning systems

Course Outcomes:
On completing this course students will be able to:
Understand and Illustrate the fundamental principles of refrigeration and air
CO 1
conditioning system.
Analyse the various refrigeration systems by applying Thermodynamic principles.
CO 2

Apply refrigeration load calculations for selection of components and refrigerants.


CO 3

Evaluate Coefficient of performance, psychometric properties, heating/cooling


CO 4
load of different HVAC systems.

UNIT-1 10 Hrs
AIR REFRIGERATION SYSTEMS: Bell Coleman cycle, applications. Aircraft air
refrigeration systems: Need for aircraft refrigeration, Simple, Bootstrap including
evaporative cooling, Reduced ambient, Regenerative air cooling system, Comparison
of these systems based on DART rating.
NONCONVENTIONAL REFRIGERATION SYSTEMS: Thermoelectric
Refrigeration, Thermo-acoustic Refrigeration, Vortex Tube Refrigeration, steam jet
refrigeration.

88
UNIT-2 11 Hrs
REFRIGERANTS- Classification of refrigerants, Desirable properties of refrigerants,
environmental issues, ODP, GWP & LCCP, selection of environment friendly
refrigerants, secondary refrigerants, anti-freeze solutions, Zeotropes and Azeotropes,
refrigerant.
VAPOR COMPRESSION REFRIGERATION SYSTEM: Simple vapour compression
cycle, Effect of liquid sub-cooling & superheating, factors affecting the performance of
VCRS, methods of improving, use of P-h charts, Limitations of
simple VCR cycle, Two stage VCR cycle with Water intercooler, flash intercooler &
liquid sub-cooler.
UNIT-3 10 Hrs
LOW TEMPERATURE REFRIGERATION: Limitations of VCRS for production of
low temperature, Cascade refrigeration system, Solid carbon dioxide or Dry ice,
Liquefaction of gases, Liquefaction of air, Liquefaction of Hydrogen, Liquefaction
of Helium, Application of low temperature.
VAPOR ABSORPTION REFRIGERATION: Importance of VAR system, COP of
ideal VAR system, Ammonia-water VAR system, Lithium Bromide – Water VAR
system, Electrolux refrigeration system. Solar VAR system.
UNIT -4 11 Hrs
PSYCHROMETRY: Need for air conditioning, Principle of psychromerty,
Psychrometric properties, chart and processes, air washers, requirements of comfort air
conditioning, summer and Winter Air conditioning, Thermal exchange of body with
environment, Effective temperature, Comfort chart, Comfort zone.
DESIGN OF AIR CONDITIONING SYSTEMS: Different Heat sources,-
Adiabatic mixing of two air streams, Bypass factor, sensible heat factor, RSHF, GSHF,
ERSHF, Room apparatus dew point and coil apparatus dew point, Ventilation and
infiltration, Inside and Outside Design condition, Cooling Load estimation ,
Introduction to Unitary Products viz. Room/Split and Packaged Air Conditioners.

TEXTBOOKS
1 Refrigeration and air-conditioning – C P Arora, TMH
2 Principles of refrigeration – R J Dossat, Willey Eastern Publication
3 Refrigeration and air-conditioning – W F Stoker and J W Jones, TMH
RE FERENCES
1 Basic Refrigeration and air-conditioning- P.Ananthanarayana, TMH
2 Refrigeration and air-conditioning- Manohar Prasad, New Age Int (P) Ltd
3 Refrigeration and air-conditioning – R. K. Rajput, S. K. Kataria& Sons
4 Modern Air-conditioning practice – C P Arora, TMH

89
FINITE ELEMENT METHOD

Course Code ME722 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1) Understand the basics of the Finite Element Technique, a numerical tool for the
solution of different classes of problems in Engineering.
2) Understand the mathematical and physical principles underlying the FEA
3) Demonstrate the ability to invoke appropriate assumptions, select proper elements
and develop FEA models that adequately and efficiently represent physical systems

Course Outcomes:
On completing this course students will be able to:
Understand the steps in FEM, the principles of theory of elasticity, variation of calculus,
matrix algebra & calculus, numerical methods and the various approaches to model FEM
CO 1
problems including weighted residual techniques & Rayleigh Ritz method and review of
basic equations in fluid mechanics and heat transfer.
Apply the FEM techniques to solve problems in statics, dynamics, structural engineering,
CO 2 heat transfer and fluid flow problems using FEM formulations / FEM techniques

Analyze the structural, heat transfer and fluid mechanics problems using FEM
CO 3
formulation.
Compute the stresses and displacements in structural problems, heat flow and
CO 4 temperature in heat transfer problems and pressure and flow rate in fluid flow problems.

UNIT-1 11 Hrs

90
Introduction to Finite Element Method- general description of the method, Types of Elements,
Steps involved, advantages, range of applications.
Basic Equations from Linear theory of Elasticity – Analysis of Stress and Strain, Equilibrium
Equations, Compatibility strain-displacement Equations .Generalized Hooke’s Law:
Constitution Laws for plane stress & plane strain problems. Strain Energy at a point under given
state of stress, Analysis of Elastic Stability of columns using Rayleigh Ritz method.
Discrete systems- Generation of matrix displacement equations for 1-D bar element using direct
and potential energy approach. Application to 1-D Fluid mechanics, 1-D heat transfer problem
& 1-D Torsion.

UNIT-2 11 Hrs
Co-ordinate System – Global, local and natural co-ordinates. Convergence requirement on
displacement field. Shape functions-Properties of shape functions, Development of shape
functions for linear and higher order 1-D elements using generalized coordinates, Lagrange’s
interpolation function for higher order elements, shape functions in terms of natural co-ordinates
and Cartesian co-ordinates for 2-D CST, shape functions for LST and 4-noded rectangular
element. Brief introduction to Isoparametric element & its formulation - Jacobian matrix.
Variational Calculus-functional, Euler-Lagrange’s Equation. Approximate analytical method:
Rayleigh-Ritz method; applications to bars, trusses and beams. Rayleigh-Ritz- piecewise
approach.
Solution of simultaneous equations using Gauss elimination, Cholesky’s decomposition
&Crout’s factorization method.

UNIT-3 10 Hrs

Finite element Formulation of 2-D solid mechanics and 2-D heat transfer Problem Generation
of element level matrices and force vectors.
Weighted Residual methods –Strong formulation--- Sub domain, least square, collocation
method, Galerkin method-applications to bars and beam. weak formulation – Galerkin’s piece
wise formulation.
Numericalintegration – Gauss Legendre Quadrature technique
UNIT -4 10 Hrs
Stiffness matrix for a beam element. Hermite shape functions. Applications to determinate and
indeterminate beams
Structural Dynamics - Hamilton’s principle, Free vibration analysis of bar, beam and shaft –
consistent mass matrix –element equations, finding natural frequency and mode shapes.

TEXTBOOKS
T.R. Chandrapatla and A.D. Belegundu; Introduction to Finite Element Method in
1
Engineering; Prentice Hall of India; 2002
Abel and Desai; Introduction to the Finite Element Method; CBS Publishers &
2
Distributors; 2005
RE FERENCES

1 S. Rao; Finite Element method in Engineering; Butterworth-Heinemann, 4th e 2005

2 K.J. Bathe; Finite Element Procedure Prentice-Hall of India Pvt. New-Delhi; 1996

91
C.S. Krishnamoorthy; Finite Element Analysis, Theory and Programming; Tata McGraw-
3
Hill Publishing Company Ltd. New Delhi; 2nd e 2004.
S. Moaveni; Finite Element Analysis Theory and Application with ANSYS; Pearson
4
Education Ltd.; 3e 2008.
J. N. Reddy; An Introduction to the Finite Element Method; McGraw-Hill Company; 3rd e
5
2005.

Prof. Elec-5 (d) SIX SIGMA MANAGEMENT

Course Code ME723 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. Exposing students to the fundamentals of Six Sigma methodology.
2. Exposing students to tools and techniques used in Six Sigma.
3. Building capability among students in mapping the organizational activities and problems
in terms of six sigma framework.
4. Demonstrate ability to implement a structured approach for process, product or service
improvement.

Course Outcomes:

On completing this course students will be able to:

Understand the concepts, tools, techniques and methodologies in Six Sigma


CO1
Management
Apply Six Sigma concepts tools and techniques and methodologies to practical
CO2
problems in service and manufacturing sectors.
Analyze real-life situations for design and continual improvement of product and
CO3
processes
CO4 Evaluate cases using Six Sigma Methodologies

UNIT 1

92
Overview of Six Sigma Management :Introduction, Successful applications of 10 Hours
Six Sigma Management, Timeline for Six Sigma Management, Benefits of Six
Sigma Management, Voice of the Process, Voice of the Customer, Non-
technical and Technical Definition of Six Sigma, Terminologies in Six Sigma
Management, Overview of PDCA.

Six Sigma Roles and Responsibilities: Champion, Master Black Belt, Black
Belt, Green Belt, Yellow Belt, Process Owner.

Data Analysis: Measures of Central Tendency, Measures of Variation,


Skewness, Kurtosis, and Measurement system analysis using gauge R&R
UNIT 2
Tools and Techniques used in Six Sigma: SIPOC diagram, Root Cause 10 Hours
Analysis, Frequency distribution and Histogram, Run charts,
Stem-and-leaf plots, Pareto diagrams, Cause and Effect Diagrams, Box Plots,
Normal probability plots. Quality Function Deployment, Failure Mode Effect
Analysis - At least two case studies.

UNIT 3
Design of Experiments (DOE): Factorial designs: Introduction, TwoFactor 12 Hours
factorial (22) design, Three-Factor Factorial (23) Design, ANOVA. Numericals
on 22 and 23factorial designs.
Taguchi Method: Taguchi philosophy, Loss function, Signal-to-Noise ratio,
experimental design in Taguchi Method, Parameter design.
UNIT 4
DMAIC process: Define, Measure, Analyze, Improve, Control phases. 10 Hours

Case study on DMAIC - At least one each from manufacturing industry and
service industry highlighting the use of tools and techniques used in each phase.

Design for Six Sigma (DFSS): Define, Measure, Analyze, Design, Verify
phases.

Case study on DFSS - At least one each from manufacturing industry and
service industry highlighting the use of tools and techniques used in each phase

TEXTBOOKS
H. S. Gitlow, D. M. Levine ; Six Sigma for Green Belts and Champions; Prentice Hall; First
1
Edition; 2004
2 . Mitra; Fundamentals of Quality Control and Improvement; Wiley; Third edition; 2013

3
D. C. Montgomery; Design and Analysis of Experiments; Wiley; Eighth Edition; 2013

93
RE FERENCES

1 P. J. Ross; Taguchi techniques for Quality Engineering; McGraw Hill; Second Edition; 2005
T. McCarty, L. Daniels, M. Bremer, P. Gupta; The Six Sigma Black Belt Handbook; McGraw
2
Hill; 2010
3 T. Allen; Introduction to Engineering Statistics and Six Sigma; Springer ; 2008

4 J. ReVelle, J. Moran, C. Cox; The QFD Handbook; John Wiley and Sons; 1998.

5 T. Pyzdek; The Six Sigma Handbook; McGraw Hill; Eighth Edition; 2017

6 G. R. Henderson; Six Sigma Quality Improvement with Minitab; Wiley; Second Edition; 2011.
A. M. Roderick, J. M. Matthew, B. N. Mohamed, R. Govindarajan, J. Z. Daniel; The Certified Six
7
Sigma Green Belt Handbook; ASQ Quality Press; 2015

Prof. Elec-5 (e)ADVANCED OPTIMIZATIO N


Course Code ME724 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand the advanced topics in linear programming like duality theory,
parametric and goal programming
2. To analyze the computational complexity of simplex method and Karmarkar interior
point algorithm
3. To analyze real life non linear situations and develop the art of converting these
situations into mathematical models
4. To understand the working principles of techniques to solve single variable and multi
variable non-linear problems
5. To understand the working and application of evolutionary algorithms Course
Outcomes:

On completing this course students will be able to:

Understand the applied concept of real life linear and non-linear models,
CO1 problem formulations, algorithmic complexity and tools to solve these models

Apply the appropriate technique to solve specific linear and non-linear


CO2
programming model

94
Analyze the complexity of solution procedures used to solve specific linear and
CO3
non-linear programming model
Evaluate the performance of various traditional and recent solution techniques
CO4
used to solve the models

UNIT 1
Duality theory: Dual linear programs, comparison of primal and dual solutions, 12 Hours
economic interpretation of dual problem, Dual simplex method

Sensitivity Analysis: Introduction, Modified simplex method, Sensitivity analysis on the


cost vector, right hand side vector and the constraint matrix, Introduction of additional
variable and constraint.

Parametric programming: Parametric cost problem and parametric right hand side
problem
UNIT 2
Goal programming: Formulation with competing objectives and solution 10 Hours

algorithms
Complexity of algorithms: Introduction, space and time and computational complexity
of algorithms, notations, performance measurement.
Interior point algorithm: Karmarkar algorithm and its comparison with simplex method

UNIT 3
Non-linear optimisation: Optimization in design, need. Concept of adequate, optimum 10 Hours
and robust design. Formulation of design problem. Classification of design problems,
classification of Optimization methods.
Single variable optimization: Classical technique, Bracketing and locating methods,
Unrestricted search, Dichotomous search, Interval Halving method, Golden Section
method, Fibonacci search. Interpolation methods: Bisection method, Secant method,
Newton Raphson method, Quadratic Interpolation
UNIT 4
Multi-variables optimization without constraints: Classical method, Powell’s Conjugate 10 Hours
direction method, Steepest Ascent Descent method, Newton’s method, Simplex method.
Multi-variables optimization with constraints: KTC conditions, Lagrange’s method,
Cutting Plane method.
Evolutionary algorithms: Introduction to other evolutionary algorithms like
Genetic algorithm, Simulated Annealing, Tabu search, Neural networks and Ant Colony
Optimization

TEXTBOOKS

95
A. Ravindran, D. Philips and J. J. Solberg, Operations Research: Principles and Practice,
1
John Wiley & Sons Inc., 2e; 2012
H. Ellis, S. Sartaj and R. Sanguthevar, Computer Algorithms, Galgotia Publications Pvt.
2
Ltd. 2006
3 S. S. Rao, Optimisation Theory and Applications, Wiley Eastern Limited, 1984

4 P. K. Gupta and D. S. Hira, Operations Research, S Chand., 5e; 1976

D. Kalyanmoy, Optimization for Engineering Design: Algorithms and examples, PHI


5
Learning Pvt. Ltd., 2e; 2012
6 S. D. Sharma, Operations Research: Theory, Methods and Applications, Kedar Nath. 2012

RE FERENCES

1 S. N. Sivanandam and S. N. Deepa, Introduction to Genetic Algorithms, Springer, 1e, 2007

2 S. R. Yadav and A. K. Malik, Operations Research, Oxford University Press, 1e, 2014

F. S. Hillier and G. J. Lieberman, Introduction to Operations Research, Tata McGraw Hill,


3
8e, 2005

Prof.Elec-5 (c) ADDITIVE MANUFACTURING

Course Code ME725 Credits 3


L T P TOTAL
Scheme of Instructions
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 25

Course Objectives:
1. To know the principle methods, areas of usage, possibilities and limitations as well as
environmental effects of the Additive Manufacturing technologies
2. To be familiar with the characteristics of the different materials those are used in Additive
Manufacturing.
3. To introduce the concepts of reverse engineering.
4. To provide an overview the software‘s and design methodology of RP.
.
Course Outcomes:

On completing this course students will be able to:

96
Understand the various processes of additive manufacturing, rapid tooling and
CO1 reverse engineering

Select the appropriate additive manufacturing and rapid tooling process for a
CO2 desired application

Apply the knowledge of Computer aided design and additive manufacturing for
CO3 engineering and biomedical applications

CO3 Develop a simple prototype using the principle of additive manufacturing

UNIT 1
Introduction: Need-Classification -Additive Manufacturing Technology in product 10 Hours
development-Materials for Additive Manufacturing Technology – Tooling –
Applications.
Liquid based and solid based additive manufacturing systems: Classification –
Liquid based system –Stereo lithography Apparatus (SLA) Principle, process,
advantages and applications –Solid based system –Fused
Deposition Modeling –Principle, process, advantages and applications
UNIT 2
Powder based additive manufacturing systems: Selective Laser Sintering – 11 Hours
Principles of SLS process –Process, advantages and applications, Three
Dimensional Printing –Principle, process, advantages and applications-Laser
Engineered Net Shaping (LENS), Electron Beam Melting.
Laminated Object Manufacturing: Principle of operation, LOM materials, process
details, Applications.
Solid Ground Curing: Principle of operation, Machine details, Applications
UNIT 3
Concepts Modelers: Principle, Thermal jet printer, Sander‗s model market 3- 10 Hours
D printer, object Quadra systems, Laser Engineering Net Shaping (LENS) Rapid
Tooling :Indirect Rapid tooling -Silicon rubber tooling —Aluminum filled epoxy
tooling Spray metal tooling, Cast kirksite, 3D keltool, Direct Rapid Tooling —
Direct AIM, Quick cast process, Copper polyamide, Rapid Tool DMILS, Sand
casting tooling, soft Tooling vs. hard tooling.
Rapid manufacturing process optimization: factors influencing accuracy, data
preparation errors, Part building errors, Error in finishing, influence of build
orientation.
UNIT 4

97
Software for RP: STL files, Overview of Solid view, magics, imics, magic 11 Hours
communicator, etc. Internet based software, Collaboration tools.
Cad & reverse engineering: Basic Concept –Digitization techniques –Model
Reconstruction –Data Processing for Additive Manufacturing Technology: CAD
model preparation –Part Orientation and support generation –Model Slicing –Tool
path Generation. Surface digitizing, surface generation from point cloud, surface
modification —data transfer to solid models.
Medical and bio-additive manufacturing: Customized implants and prosthesis,
Design and production. Bio-Additive Manufacturing-Computer Aided Tissue
Engineering (CATE) –Case studies

TEXTBOOKS
1 Paul F. Jacobs: ―Stereo 1ithography and other RP & M Technologies‖-SME NY, 1996
2 Flham D.T &Dinjoy S.S ―Rapid Manufacturing-Verlog London 2001
3 Terry Wohler‗s ―Wohler‘s Report 2000‖-Wohler‗s Association 2000

RE FERENCES

1 Tooling: Technologies and Industrial Applications‖, CRC press, 2000


Kamrani A.K. and Nasr E.A., ―Rapid Prototyping: Theory and practice‖, Springer, 2006. 3.
2
Hilton P.D. and Jacobs P.F., ―Rapid
Liou L.W. and Liou F.W., ―Rapid Prototyping and Engineering applications : A tool box for
3
prototype development‖, CRC Press, 2007
4 Gebhardt A., ―Rapid prototyping‖, Hanser Gardener Publications, 2003
Chua C.K., Leong K.F., and Lim C.S., ―Rapid prototyping: Principles and applications‖,
5
Third Edition, World Scientific Publishers, 2010

Lab 9 CAD/CAM Laboratory


Course Code ME730 Credits 1
Scheme of Instructions L T P TOTAL
(Hours / week) 0 0 2 28 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL =75 marks 0 25 0 50 0

Course Objectives:

1. To learn the basics of CAD modeling and 1D FEA analysis


2. To learn the basics of CNC programming

98
Course Outcomes:

The student after undergoing this course will be able to:


1. Draw simple 3D & 2D views of machine parts using a standard CAD software
2. Analyse simple 1D structural problems using a standard FEM software
3. Simulate CNC programs for simple turning and milling operations

LIST OF EXPERIMENTS

1. CAD: Solid modeling of any six 3-D objects, machine parts/ components using
standard CAD software.

2. FEA: One exercise on 1D structural analysis using bar element using a standard
FEA software.

3. Two exercises on CNC programming using any simulation software.

SEMESTER VIII

Prof. Core-14 INDUSTRIAL ENGINEERING AND OPERATIONS


MANAGEMENT
Course Code ME810 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To understand the concept of productivity
2. To understand methods of improving existing methods
3. To study methods of establishing work standard
4. To understand the role of operations manager
5. To study the techniques for effective management of operations

Course Outcomes:
On completing this course students will be able to:

99
Understand the objectives and techniques of Industrial Engineering and Operations
CO 1
Management
Apply techniques of Industrial Engineering and Operations Management for
CO 2 improving methods, establishing work standards, productivity improvement and
effective management of Operations
Analyze work cycles for improving methods and establishing work standards for
CO 3 productivity improvement and Analyze situations using qualitative and quantitative
techniques in operations management.
CO 4 Evaluate situations to provide solutions to industrial problems.

UNIT-1 10 Hrs
Productivity: Definition, measurement, scope, Partial and total productivity, Means of
increasing productivity.
Work Study: Definition, objectives, procedure, Work content analysis, Work study as a means
of improving productivity, Human factor in the application of work study.
Method Study: Definition, objectives, procedure, Selection of a job, Recording techniques –
Charts-Outline, Flow process, two-handed, multiple activity and travel chart, Diagrams- Flow
and string diagram, Critical examination, Design cycle of Method Study.
Principles of Motion Economy and Ergonomics: Use of human body, arrangement of the
work place, design of tools and equipments.

UNIT-2 10 Hrs
Work Measurement: Definition, objectives, Techniques of work measurement.
Time Study: Definition, Time Study Equipment’s, Job selection, Steps in time study, Breaking
jobs into elements, Systems of rating, Standard rating, Performance rating, Allowances,
Calculation of standard time, Predetermined Motion time study (PMTS). Work Sampling:
Definition, procedure, determination of sample size.
Wages and Incentives: Wages, need, Elements of ideal wage system, types of wages -
Time wage system, Piece wage system, Characteristics, types of incentives plans - Financial and
Non-financial, Individual and Group Incentives schemes - Taylors differential piece rate plans,
Emerson Efficiency plan

UNIT-3 11 Hrs

100
Forecasting Techniques: Forecasting as a planning tool, forecasting time horizon, short and long
range forecasting, sources of data, types of forecasting, qualitative forecasting techniques,
quantitative forecasting models - Linear regression, Moving average, Weighted moving
average, Exponential smoothing, Exponential smoothing with trends, Measurement of errors,
accuracy and control of forecast.
Plant Location: Need and nature of location decisions, factors affecting location decisions and
their relative importance for different types of facilities, Evaluating Location alternatives –
Break Even Analysis, Factor Rating, Center of Gravity Method.
Plant Layout: Layout and its objectives, principles, types of plant layouts – product layout,
process layout, fixed position layout, cellular manufacturing layouts, Factors influencing layout
changes.
Assembly Line Balancing: Concept of work stations, cycle time, idle time. Assigning task to
work station using single rule or combination of rules - task times, following tasks, positional
weight.
UNIT -4 11 Hrs
Sequencing and Scheduling: Sequencing, Priority rules, Single processor system, Two processor
and Three processor systems, Johnson’s rule, Scheduling operations, Gantt chart.
Inventory Management: Dependent and independent demand. Inventory control - ABC analysis,
EOQ models for purchasing and manufacturing situation without shortages. Project
Management and Network Analysis: Introduction, Network construction -AON and AOA
diagrams, CPM and PERT analysis.

TEXTBOOKS

K. George; Introduction to work study by ILO; Universal Book Corporation, Bombay,


1
2011
M. Telsang; Industrial Engineering and Production Management; S. Chand, New Delhi;
2
2015
3 W. J. Stevenson; Operation Management; McGraw Hill, New York; 2005

RE FERENCES
R. M. Barnes; Motion and Time study - Design and Measurement of Work; Wiley and
1
Sons; New York; 1980
J. G. Monks; Operations Management: Theory and Problems; McGraw Hill, New York;
2
1987
3 A. P. Verma; Industrial Engineering & Management; S. K. Kataria& Sons; 2012.

M. Mahajan; Industrial Engineering and Production Management; Dhanpat Rai & Co.;
4
2014

Prof. Elect. – 7 (a)-ENERGY CONSERVATION AND MANAGEMENT


Course Code ME821 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

101
Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0
Course Objectives:
1. Study principles of energy management
2. Study energy economics and auditing
3. Study electrical energy management, cogeneration and waste heat recovery Outcomes:
Course Outcomes:
On completing this course students will be able to:
CO 1 Remember basics of General Aspects of Energy Auditing and Management

Understand working principles boilers, waste heat recovery systems,


CO 2
cogeneration, insulation and electrical systems.
Apply principles of working principles boilers, waste heat recovery systems,
CO 3
cogeneration, insulation and electrical systems.
CO 4 Analyze energy economics and performance of thermal and electric utilities

UNIT-1 10 Hrs
General Aspects of Energy Management: Current energy scenario: India and
World, Current energy consumption pattern in global and Indian industry, Principles
of Energy management, Energy policy, Energy action planning, Energy security
and reliability, Energy and environment, Need of Renewable and energy efficiency.

Energy Auditing : Need of Energy Audit, Types of energy audit, Components of


energy audit, Energy audit methodology, Instruments, equipment used in energy
audit, Analysis and recommendations of energy audit - examples for different
applications, Energy audit reporting.
UNIT-2 11 Hrs
Energy Economics: Costing of Utilities - Determination of cost of steam, natural
gas, compressed air and electricity. Financial Analysis Techniques - Simple
payback, Time value of money, Net Present Value (NPV), Return on Investment
(ROI), Internal Rate of Return (IRR), Risk and Sensitivity analysis.

Boiler Performance Calculations: Boilers: Types, Combustion in boilers, Performances


evaluation, Analysis of losses, Feed water treatment, Blow down, Energy conservation
opportunities, Boiler performance.
UNIT-3 11 Hrs
Energy Efficiency in Thermal Utilities: Energy conservation in refrigeration and air
conditioning system, compressed air system. Energy conservation in steam generation
and supply system.
Cogeneration: Need for cogeneration, Principle of cogeneration, Technical options for
cogeneration, Classifications of cogeneration systems, Factors influencing cogeneration
choice. Important Technical parameters for cogeneration, Quality of

102
Thermal Energy Needed, Prime-movers for cogeneration, Typical cogeneration
performance parameters, relative merits of cogeneration systems, Case study
Waste Heat Recovery: Classification, Advantages and applications, commercially
viable waste heat recovery devices, saving potential.
UNIT -4 10 Hrs
Insulation:Materials of insulations form of insulations, desirable properties of
insulations, economic thickness of insulation, Refractories.
Electrical Energy Management: Distribution and transformer losses. Electrical motors
- types, efficiency and selection. Speed control, Energy efficient motors, Electricity Act
2003.

TEXTBOOKS
1 Energy engineering and management, AmlanChakrabarti, PHI Learning, New Delhi 2012
Handbook of Energy Audit, Albert Thumann P.E. CEM, William J. Younger CEM, The
2
Fairmont Press Inc., 7th Edition.
Energy Performance assessment for equipment and Utility Systems Vol. 1 to 4, Bureau of
3
Energy Efficiency, Govt. of India
RE FERENCES
1 Trivedi P R, Jolka K R, Energy Management, Commonwelth Publications, New Delhi
Handbook on Energy Audit and Environment management, Abbi Y. A., Jain Shashank,
2
TERI, New Delhi, 2006
Energy management Handbook, 5th Edition, Wayne C. Turner, The Fairmont Press Inc.,
3
Georgia.
4 Boiler Operators Guide Fourth Edition, Anthony L Kohan, McGraw Hill

Prof. Elect 6 (a1)-AUTOMOBILE ENGINEERING


Course Code ME822 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0
Course Objectives:

1. It aims to provide students with a thorough understanding of the construction and operating principle
of modern automobile.

103
2. It also enables students to familiarize with regulatory norms concerning performance, safety and
pollution.

Course Outcomes:
On completing this course students will be able to:

CO 1 Understand the need functioning and purpose of various automotive system.

CO 2 Applying Automobile engineering solutions to performance pollution and safety norms.

CO 3 Analyze the vehicle performance in various scenarios.

CO 4 Evaluate automotive solutions to Performance, pollution and safety.

UNIT-1 11 Hrs

Introduction: Automobile history and development, Classification, Basic Frame Structure,


Sub-frames, Integral and Chassis-less construction, Body styles, Engine and Drive-Train.
Engine Components: Engine Block, Cylinders, Piston and Rings, Connecting Rod,
Crankshaft, Bearings, Camshaft, Valve-Train and Valves, Cylinder Head, Combustion
chamber, Intake and Exhaust Manifold construction, Oil pan and sump, Gasket and Sealant.

Friction Clutches: Requirement and Operating Principle of friction clutch, Clutch components
and construction, Single plate clutch, Diaphragm spring clutch, Multi-plate clutch, Semi
Centrifugal, Centrifugal and Electro-Magnetic clutches. Fluid Coupling.
UNIT-2 10 Hrs

Gearbox: Necessity of gear box, Sliding Mesh, Constant mesh, Synchromesh, Torque
convertor, Epicyclic gear box, Transfer Case and Four wheel drive system, Overdrive.

Drive Line: Universal joint, Constant Velocity joint, Propeller Shaft, Slip Joint, Differential
gears and mechanism, Rear axles.

Tyres and Wheels: Types of tyre construction, Tyre tread, Aquaplaning, Tyre specification,
Types of wheels, Wheel construction, alloy wheels.

Vehicle Performance: Power for propulsion, Traction and Tractive effort, Acceleration,
Gradiability and Drawbar pull.
UNIT-3 11 Hrs

104
Steering System: Condition for true rolling motion, steering geometry, and General
arrangement of a Steering System.

Types of Steering Gear boxes: Worm and Worm wheel, Worm and Nut, recirculating ball
type and Rack and pinion. Over–Steer and Under–Steer, collapsible steering, Tilt steering,
Hydraulic power Steering and Electronic power steering.

Wheel Alignment: Principles, Caster angle, Camber angle, King Pin Inclination, Toe-in and
Toe out.
Suspension System: Suspension Components, Leaf Spring and Coil Spring, Torsion bar,
Telescopic Damper, Independent suspension types: Double wishbone and MacPherson strut,
Independent Rear suspension.

Brakes: Functions and Requirements of Brakes, Types of brake systems, Stopping distance.
Theory of shoe brakes, Weight transfer, Drum brake, Self-Energized brakes, Disc brake,
Hydraulic Brakes, Parking brakes, Air brakes, Power brakes.
UNIT -4 10 Hrs

Automotive Electrical Systems: Starting system, Battery, Starting Motor. Charging system,
Ignitions system, Purpose and Requirement, Battery Ignition and Magneto Ignition.
Electronic Ignition system Electric, Hybrid and Fuel Cell Vehicles: Battery Electric Vehicle
and Layout, Basic unit of battery electric vehicle, Hybrid Electric Vehicles and Layout, Fuel
Cell Vehicle.

Safety Features: Antilock Braking system, Seat belts, Air bags, Traction Control and
Stability Control, Crumple Zone, Hill start assistant control, Intelligence Speed Assist, Lane
Assist System, parking assistant.

Automobile Air Conditioning: Introduction, Construction and working. Automobile


sensors: Introduction to temperature sensors, inductive sensors, Position sensors (rotary,
linear). Hot wire and thin film air flow sensors, Optical sensor, Oxygen sensors, Light
sensors, Rain sensors. Drive/ Steer by Wire Automobiles.

TEXTBOOKS
1 K. Singh, Automobile Engineering, Vol I & II, Standard Publishers Distributors; 13e; 2012

2 K. K. Jain, R. B. Asthana; Automobile Engineering; Tata McGraw Hill; 2002.

3 A. S. Rangwala; Trends in Automobile Engineering, New Age International Publishers; 2017

4 N. K. Giri; Automotive Mechanics; Khanna Publishers, New Delhi; 2005.

RE FERENCES

1 W. H. Crouse, Donald L Anglin Author; Automotive Mechanics; Tata McGraw Hill; 2007.

2 M. J. Nunney; Light and Heavy Vehicle Technolog; Elsevier Ltd, 2009.

3 R. K. Rajput; Automobile Engineering; Laxmi Publications Ltd.; 2017.

Prof. Elect-6 (c)INDUSTRIAL AUTOMATION AND ROBOTICS

105
Course Code ME823 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 42 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To introduce students to the structure, performance characteristics, forward & inverse
kinematics of an industrial robot.
2. To impart knowledge of machine vision, mobile robots and industrial automation tools.

Course Outcomes:
On completing this course students will be able to:
CO 1 Understand the basic concepts in industrial robot, machine vision and mobile robots
Understand the working principles of robot grippers, sensors, control systems and drives
CO 2
used in industrial robot
CO 3 Apply the knowledge of PLC programming for an automatic control system

Apply spatial transformation to obtain forward kinematics equation and to solve


CO 4
inverse kinematics for robot manipulators

UNIT-1 11 Hrs
Introduction to Automation: Automation in Production systems, Types of Automation: Fixed,
Programmable and Flexible, Basic Elements of an Automated System, Levels of Automations.
Introduction to basics of SCADA and DCS (Basic concepts only).
PLC Applications for control: Pneumatic pistons, Servo motors, Level control in a tank,
Detection and Sorting.
Basic Concepts in Robotics: Robot anatomy, Basic structure of robots, DOF and degree of
motion, Joints and symbols, Work volume and envelope, Robot Body-arm and wrist motions,
Resolution, Accuracy, Repeatability and Compliance, Robot Applications

UNIT-2 10 Hrs
Classification of Robotic Systems: Point to point and Continuous path systems. Grippers,
Factors for Gripper selection.
Drives and Control Systems: Hydraulic and Pneumatic systems, Control loop of robotic
systems.
Sensors in Automation and Robotics: Touch sensors, Force and torque sensors, Acoustic
sensors, Slip sensors, Proximity & Range sensors, Smart sensors and transmitters, smart
actuators.

UNIT-3 11 Hrs
Robot Arm Kinematics: General Mathematical Preliminaries on Vectors & Matrices, Direct
kinematics problem, Denavit-Hartenberg convention and its applications, Inverse

106
kinematics solution for 2 axis planar mechanisms and 3-axis spherical.
Trajectory planning: Introduction, Steps in Trajectory planning, Necessity of interpolators,
Generation of motion commands, Joint space and Cartesian space Techniques.
UNIT -4 10 Hrs
Machine Vision: Introduction, Sensing & digitizing function, Imaging devices, Lighting
techniques, Image storage, Image processing and analysis, Image data reduction, Segmentation,
Feature extraction, Object recognition
Mobile Robotics: Introduction, Key issues for locomotion, Legged mobile robots: Types, leg
configuration and stability, Wheeled mobile robots: Wheel configuration & wheel design.

TEXTBOOKS
Singh, M. Deswal; PLC and SCADA; Laxmi Publications Private Limited; First edition;
1
2016.
2 C. Johnson; Process Control Instrumentation Technology; Pearson; 8e; 2006

J. Prasad, M. N. Jayaswal, V. Priye; Instrumentation and Process Control; I K International


3
Pvt Ltd; 1st Reprint;2011
K. S. Fu, R. C. Gonzalex, C. S. G. Lee; Robotics Control Sensing, Vision and Intelligence;
4
McGraw Hill Book Co.; Tata McGraw Hill Education; 1e; 1987
S. Soloman, Sensors and Control systems in Manufacturing; Mcgraw Hill
5
Professionalpublishing, 2e, 2009
Roland Siegwart and Illah R. Nourbakhsh, Introduction to Autonomous Mobile Robots, The
6
MIT Press (2004).
RE FERENCES

1 S. K. Singh; Industrial Instrumentation and Control; McGraw Hill Publications; 2010

D. Popovic, V. Bhatkar; Distributed Computer Control Systems in Industrial


2
Automation; CRC Press; 1990.Y. Koran; Robotics for engineers; McGraw Hill Co.; 1985
M. P. Groover, M. Weiss, R. N. Nagel, N. G. Odrey; Industrial Robotics Technology,
3
Programming and Applications; Tata McGraw Hill Education; Special Indian; 2e; 2012.
4 R. K. Mittal, I J Nagrath; Robotics and Control; Mcgraw Hill Education; 1e; 2003

5 M. Chidambaram, Computer control of processes; Narosa Publishing house; 2006

Prof. Elec-6 (d)MAINTENANCE ENGINEERING AND MANAGEMENT


Course Code ME824 Credits 3
L T P TOTAL

107
Scheme of Instructions 3 0 0 42 hrs/sem
(Hours / week)
Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:
1. To introduce students various aspects of Maintenance and its related statistical
analysis.
2. To develop awareness of Reliability, Availability and Maintainability strategies in the
improvement of product and process quality.
3. To instill liking among student community, for techniques which are used in reduction
of failures and downtime.
4. To enhance analytical abilities through the use of statistical approaches in Reliability,
Availability and Maintainability.
Course Outcomes:
On completing this course students will be able to:
CO 1 Understand Reliability, Availability and Maintainability concepts.
CO 2 Apply Reliability, Availability and Maintainability to product or system.
CO 3 Analyze measures of Reliability, Availability and Maintainability.
Evaluate performance of product or system based on Reliability, Availability and
CO 4
Maintainability.

UNIT-1 10 Hrs
Introduction: Maintenance Concept, Challenges, Objectives, Responsibilities of Maintenance
Department, Types of Maintenance, Benefits and Effects of Maintenance, Maintenance
Evaluation, Computers in Maintenance Economic Aspects of Maintenance, Organizational
Structure for Maintenance, Lubricants and Maintenance, Maintenance Material Planning and
Control, Manpower Planning for Maintenance, Environmental Impact of Maintenance,
Categories of Maintenance Selective control.
Advanced Maintenance Systems: Introduction, Methodology and Benefits of Total Productive
Maintenance, Reliability Centered Maintenance and Condition Based Maintenance.

UNIT-2 11 Hrs
Reliability Concepts: Review of Reliability Measures and failure distributions. Nonparametric
methods for Ungrouped and Grouped Complete data. Probability Plotting: Exponential,
Weibull, Normal and Lognormal distribution.
System Reliability: Series Configuration, Parallel Configuration, Complex Configuration, Star-
Delta Configuration, Time dependent, Rare-event approximation, Standby Redundant systems:
Perfect switching and Imperfect switching.
UNIT-3 11 Hrs

Reliability Testing: Product Testing, Reliability Life Testing, Test time calculations, Burnin
Testing, Accelerated Life Testing: Number of units on test, Accelerated Cycling,

108
Constant-Stress Models.
State-Dependent Systems: Markov Analysis, Load-Sharing System, Standby Systems,
Degraded Systems, Three-State Devices. Failure Analysis, FMEA, System Safety and Fault
Tree Analysis.
UNIT -4 10 Hrs
Maintainability: Analysis of downtime, The Repair-time distribution; Exponential, Lognormal,
Reliability under Preventive Maintenance, State-Dependent Systems with repair.
Design for Maintainability: Maintenance Requirements, Design methods, Human Factors and
Ergonomics, Maintenance and Spares Provisioning, Maintenance Prediction and
Demonstration.
Availability: Concepts and Definitions, Exponential Availability model, System Availability:
Introduction, Standby system availability, Stead-state system availability, Design trade-off
analysis, Maintainability allocation

TEXTBOOKS

1 R. C. Mishra, K. Pathak; Maintenance Engineering and Management; Prentice Hall of India


Pvt. Ltd.; 2e; 2012

2 C. E. Ebeling; An Introduction to Reliability and Maintainability Engineering; Tata


McGraw Hill; 2009

3
S. S. Rao; Reliability Engineering, Pearson Education; 2016
RE FERENCES

1
K. C. Kapur, L. R. Lamberson; Reliability in Engineering Design; Wiley India; 2011

Prof. Elec-6 (a2)COMPUTATIONAL FLUID DYNAMICS


Course Code ME825 Credits 3
Scheme of Instructions L T P TOTAL
(Hours / week) 3 0 0 48 hrs/sem

Scheme of Examination IA TW TM P O
TOTAL = 125 marks 25 0 100 0 0

Course Objectives:

1. To model fluid/heat transfer problems and apply fundamental conservation principles.

2. To discretize the governing differential equations and domain by Finite Difference Method.

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3. To solve basic convection and diffusion equations and understands the role in fluid flow and heat
transfer.

4. To prepare the students for career in industry in CAE through use of software tools.

5. To prepare the students for research leading to higher studies.

Course Outcomes:
On completing this course students will be able to:

CO 1 Remember basics of thermodynamics, Fluid Mechanics and Heat Transfer

CO 2 Understand working principles of Basic governing equations in integral and differential


forms

CO 3 Apply principles of Two Dimensional Steady and unsteady heat conduction, Convection
and Incompressible Fluid Flow

CO 4 Analyze CFD as Practical Approach

UNIT-1 11 Hrs

Introduction to CFD: CFD – a research and design tool, CFD as third dimension of
engineering supplementing theory and experiment, Steps in CFD solution procedure,
strengths and weakness of CFD, Flow modeling using control volume - finite and
infinitesimal control volumes, Concept of substantial derivative, divergence of velocity, Basic
governing equations in integral and differential forms – conservation of mass, momentum and
energy (No derivations), Physical interpretation of governing equations, Navier-Stoke‘s
model and Euler‘s model of equations.
UNIT-2 10 Hrs

Basic Discretization Techniques: Introduction to grid generation (Types of grids such as


structured, unstructured, hybrid, multiblock, Cartesian, body fitted and polyhedral etc.), Need
to discretize the domain and governing equations, Finite difference approximation using
Taylor series, for first order (Forward Difference Approximation, Backward
Difference Approximation, Central difference Approximation) and second order (based on 3
node, 4 node and 5 node points),explicit and Implicit approaches applied to 1D transient
conduction equation, Couette flow equation using FTCS and Crank Nicholson‘s Method,
UNIT-3 11 Hrs

Two Dimensional Steady and unsteady heat conduction: Solution of two dimensional steady
and unsteady heat conduction equation with Dirichlet, Neumann, robbins and mixed
boundary condition – solution by Explicit and Alternating Direction Implicit method (ADI
Method).

Convection: first order wave equation solution with upwind, Lax–Wendroff, Mac Cormack
scheme, Stability Criteria concept and physical interpretation Convection –Diffusion: 1D and
2D steady Convection Diffusion system – Central difference approach, Peclet Number,
upwind difference approach, 1 D transient convection-diffusion system.
UNIT -4 10 Hrs

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Incompressible Fluid Flow: Solution of Navier-Stoke‘s equation for incompressible flow
using SIMPLE algorithms and its variation (SIMPLER), Application to flow through pipe,
Introduction to finite volume method.

CFD as Practical Approach: Introduction to any CFD tool, steps in pre-processing, geometry
creation, mesh generation, selection of physics and material properties, specifying boundary
condition, Physical Boundary condition types such as no slip, free slip, rotating wall,
symmetry and periodic, wall roughness, initializing and solution control for the solver,
Residuals, analysing the plots of various parameters (Scalar and Vector contours such as
streamlines, velocity vector plots and animation). Introduction to turbulence models.
Reynolds Averaged Navier-Stokes equations (RANS), Simple problems like flow inside a 2-
D square lid driven cavity flow through the nozzle.

TEXTBOOKS

1 John D Anderson: Computational Fluid Dynamics- The Basics with Applications, McGraw-Hill

2 J. Tu, G.-H. Yeoh and C. Liu: Computational Fluid Dynamics: A practical approach, Elsevier.

3 A. W. Date: Introduction to Computational Fluid Dynamics, Cambridge University Press, India

RE FERENCES

1 P. S. Ghoshdastidar: Computer Simulation of Fluid flow and heat transfer, Tata McGraw Hill.

2 C. Hirsch: Numerical Simulation of internal and external flows Vol. 1, John Wiley

3 Tannehill, Anderson, and Pletcher: Computational Fluid Mechanics and Heat transfer, CRC Press.

4 Zikanov, Essential Computational Fluid Dynamics, Wiley India

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