RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
TANK PROPERTIES
Tank dimensions: Tank volume:
mm in effective: 10.147 m³
Lenght: 2200 86.6142 total: 10.68056 m³
Width: 2120 83.4646
Height: 2290 90.1575 Liquid weight: 10147 kg
10.15 ton
Effective capacity: 95.00%
With cover plate? Yes Seam: 26.44m
Material properties of plates: Material properties of stiffenings:
Material: A36 Material: A36
Stress value: 250 MPa Stress value: 250 MPa
36259 psi 36259 psi
Elasticity Modulus: 200 GPa Elasticity Modulus: 200 GPa
29007 kpsi 29007 kpsi
Corrosion allowance: 1.6 mm
0.0630 in
mm in
Density of the liquid: 1000 kg/m³ Cover plate thickness: 6.35 1/4
Liquid Specific gravity: 1
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RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
BOTTOM PLATE AND I BEAM DESIGN
N° of bottom plate beams 4 mm in
Distance between beams: 699.33 27.5328
mm in Minimum bottom plate thickness: 6.88 0.2707
Actual bottom plate thickness: 9.5250 3/8 Safety factor 3.26
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
BOTTOM PLATE THICKNESS SATISFACTORY
Material properties of I Beams: I beams minimum required moment of inertia:
580.61 cm^4
Material: A36
Actual moment of inertia: 1686 cm^4
Stress value: 250 MPa
36259 psi I BEAM TYPE: W 200 x 19,3
Elasticity Modulus: 200 GPa Actual height of beam: 203 mm
29007 kpsi Width of beam: 102 mm
Maximum deflection (1st attempt): 2.75 mm Maximum deflection 0.95 mm
*sugestion 2.12 mm Maximum stress 41.064 MPa
Liquid weight: 10147 kg Safety factor 6.09
Bottom plate weight: 349 kg
Cover plate weight: 232 kg MAXIMUM STRESS<MAXIMUM ALLOWABLE STRESS
Total force/beam: 25740 N BEAM SATISFACTORY
Uniform load on each beam: 12 N/mm
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TRESS
RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
TOP EDGE STIFFENING DESIGN
From table x-x
Ratio H/L 1.04 Constant beta: 0.16818 Constant alfa 0.02372
mm in
Minimum plate thickness: 10.14 0.3991 Maximum deflection of plate 1.19
Actual plates thickness: 12.7000 1/2 Safety factor 2.21
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame: lb/in kg/mm
Load per unit of lenght: 146.31 2.61
Reaction R1: 43.893 0.78
Reaction R2: 102.417 1.83 ANGLE TYPE: 4 '' x 12,19
Height/Width of beam 101.6 mm
Minimum required moment of inertia: 0.8871 in^4 Beam thickness 7.94 mm
37 cm^4
Top edge stiffening: cm^4 in^4
Actual moment of inertia: 154 3.6999
ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
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RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
VERTICAL STIFFENING DESIGN
From table x-x
Ratio H/l 3.12 Constant beta 0.43982 Constant alfa 0.07996
N° of vertical stiffenings: 2 mm in
Distance between stiffenings: 733.33 28.8714
mm in Required plate thickness: 6.20 0.2441
Actual plates thickness: 7.9375 5/16 Safety factor: 2.98
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame properties: lb/in kg/mm Vertical stiffening:
Load per unit of lenght: 146.311 2.61 ANGLE TYPE: 5 '' x 15,31
Reaction R1: 43.893 0.78 Height/Width of beam: 127 mm
Reaction R2: 102.417 1.83 Beam thickness: 7.94 mm
ACTUAL STIFFENING Zxx>REQUIRED STIFFENING Zxx
Vertical stiffening: cm³ in³ VERTICAL STIFFENING SATISFACTORY
Required section modulus: 22 1.3486
Actual section modulus: 33.4 2.0382 Top-edge stiffening:
ANGLE TYPE: 4 '' x 16,8
Top-edge stiffening: cm^4 in^4 Height/Width of beam: 101.6 mm
Minimum required moment of inertia: 59 1.4194 Beam thickness: 11.11 mm
Actual moment of inertia: 208 4.9972 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
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RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
HORIZONTAL STIFFENING DESIGN
Spacing of Stiffenings: mm in
Larger height H1: 1374 54.0945 mm in
Smaller height H2: 916 36.0630 Required plate thickness: 8.10 0.3189
Actual plates thickness: 9.525 3/8
Safety factor 2.15
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame Properties: lb/in kg/mm Top-edge stiffening:
Load per unit of lenght: 146.31 2.61 ANGLE TYPE: 2 1/2'' x 7,44
Reaction R1: 8.779 0.16 Height/Width of beam: 63.5 mm
Reaction R2: 43.893 0.78 Beam thickness: 7.94 mm
Reaction R3: 93.639 1.67 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
Top-edge stiffening: cm^4 in^4
Minimum required moment of inertia: 10 0.2366 Intermediate stiffening:
Actual moment of inertia: 35 0.8409 ANGLE TYPE: 4 '' x 14,57
Height/Width of beam: 101.6 mm
Intermediate stiffening: cm^4 in^4 Beam thickness: 9.5 mm
Minimum required moment of inertia: 49 1.1828 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
Actual moment of inertia: 183 4.3966 INTERMEDIATE STIFFENING SATISFACTORY
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RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
TIE ROD DESIGN
Number of tie rod columns: 2 mm in
Distance between top line and tie rod first row h1*: 750 29.5276 1045 mm ---> *sugestion
Distance between side line and tie rod last column: 1000 39.3701
mm in
Vertical pitch**: 1000 39.3701 200 mm ---> **sugestion
Horizontal pitch: 200 7.8740
mm in Tie Rods Material: A36
Distance between top line and tie rod second row h2: 1750 68.8976
Distance between tie rod second row and bottom line: 540 21.2598
mm in
mm in Required row 2 rods diameter: 5.77 0.2273
Required plate thickness: 7.39 0.2909 Required row 1 rods diameter: 4.33 0.1706
Actual plate thickness: 7.9375 5/16
Safety factor 1.88 Row 2: mm in
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS Actual Rods diameter: 11.1125 7/16
SIDE PLATE THICKNESS SATISFACTORY Safety factor 7.09
ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER
lb kg ROD DIAMETER SATISFACTORY
Load on tie rod on row 2: 768.899 348.77
Load on tie rod on row 1: 329.528 149.47 Row 1: mm in
Actual Rods diameter: 7.9375 5/16
in² mm² Safety factor 8.44
Tie Rod Row 2 Req. cross sectional area: 0.0212 13.6810 ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER
Tie Rod Row 1 Req. cross sectional area: 0.0091 5.8633 ROD DIAMETER SATISFACTORY
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RECTANGULAR TANK DESIGN
CALCULATION REPORT rev. 0
8/5/2010
DESIGN SUMMARY
TAG NUMBER:
Tank type Top-edge Stiffening
*Covered
Corrosion Allowance:
1.6 mm
Dimensions:
2200 x 2120 x 2290 H
Material: I Beam type: W 200 x 19,3
Plates: A36 (safety factor: 6.09)
Internals: A36
External Stiffeners: A36 Thickness of:
I Beams: A36 Bottom plate: 9.525 mm (safety factor: 3.26)
Cover plate: 6.35 mm
Stifenners angle type: Side plates: 12.7 mm (safety factor: 2.21)
Top-edge: 4 '' x 12,19
Intermediate: - Tie Rods:
Vertical: - Row 2 diameter: - mm
Row 1 diameter: - mm
Nº of vertical stiffeners: -
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H/L 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5
constante beta 0.024 0.031 0.041 0.056 0.08 0.116 0.16 0.26
H/L 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5
constante alfa 0.00027 0.00046 0.00083 0.0016 0.0035 0.0083 0.022 0.043
H/L 1.040909 b 2.2
índice 1 7 1 0.16 0.022 h 0.387919
índice 2 8 1.5 0.26 0.043 B1 0.587919
beta 0.168182 B2 0.2
alfa 0.023718 teta 10
H/l 3.122727 Aact 0.866711 3.03349
índice 1 11 3 0.43 0.078 Areq 1.857143 6.5
índice 2 12 3.5 0.47 0.086 L 2412.081 mm
beta 0.439818 Li 2233.939 mm
alfa 0.079964 B2 200 mm
2 2.5 3 3.5 4
0.34 0.38 0.43 0.47 0.49
2 2.5 3 3.5 4
0.06 0.07 0.078 0.086 0.091
B1 587.9194 mm
23.21651
