RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
TANK PROPERTIES
Tank dimensions: Tank volume:
mm in effective: 14.000 m³
Lenght: 2750 108.2677 total: 20.625 m³
Width: 3000 118.1102
Height: 2500 98.4252 Liquid weight: 11802 kg
11.80 ton
Effective capacity: 67.88%
With cover plate? Yes Seam: 33m
Material properties of plates: Material properties of stiffenings:
Material: A36 Material: A36
Stress value: 250 MPa Stress value: 250 MPa
36259 psi 36259 psi
Elasticity Modulus: 200 GPa Elasticity Modulus: 200 GPa
29007 kpsi 29007 kpsi
Corrosion allowance: 1.6 mm
0.0630 in
mm in
Density of the liquid: 843 kg/m³ Cover plate thickness: 4.7625 3/16
Liquid Specific gravity: 0.843
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
BOTTOM PLATE AND I BEAM DESIGN
N° of bottom plate beams 4 mm in
Distance between beams: 966.00 38.0315
mm in Minimum bottom plate thickness: 8.59 0.3383
Actual bottom plate thickness: 9.5250 3/8 Safety factor 1.86
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
BOTTOM PLATE THICKNESS SATISFACTORY
Material properties of I Beams: I beams minimum required moment of inertia:
1499.59 cm^4
Material: A36
Actual moment of inertia: 1686 cm^4
Stress value: 250 MPa
36259 psi I BEAM TYPE: W 200 x 19,3
Elasticity Modulus: 200 GPa Actual height of beam: 203 mm
29007 kpsi Width of beam: 102 mm
Maximum deflection (1st attempt): 2.75 mm Maximum deflection 2.45 mm
*sugestion 2.75 mm Maximum stress 63.030 MPa
Liquid weight: 11802 kg Safety factor 3.97
Bottom plate weight: 617 kg
Cover plate weight: 308 kg MAXIMUM STRESS<MAXIMUM ALLOWABLE STRESS
Total force/beam: 30458 N BEAM SATISFACTORY
Uniform load on each beam: 11 N/mm
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
TOP EDGE STIFFENING DESIGN
From table x-x
Ratio H/L 0.83 Constant beta: 0.13798 Constant alfa 0.01514
mm in
Minimum plate thickness: 11.71 0.4612 Maximum deflection of plate 2.43
Actual plates thickness: 12.7000 1/2 Safety factor 1.58
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame: lb/in kg/mm
Load per unit of lenght: 147.00 2.63
Reaction R1: 44.100 0.79
Reaction R2: 102.899 1.84 ANGLE TYPE: 4 '' x 12,19
Height/Width of beam 101.6 mm
Minimum required moment of inertia: 3.0818 in^4 Beam thickness 7.94 mm
128 cm^4
Top edge stiffening: cm^4 in^4
Actual moment of inertia: 154 3.6999
ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
VERTICAL STIFFENING DESIGN
From table x-x
Ratio H/l 2.50 Constant beta 0.38000 Constant alfa 0.07000
N° of vertical stiffenings: 2 mm in
Distance between stiffenings: 1000.00 39.3701
mm in Required plate thickness: 7.20 0.2833
Actual plates thickness: 7.9375 5/16 Safety factor: 2.01
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame properties: lb/in kg/mm Vertical stiffening:
Load per unit of lenght: 146.998 2.63 ANGLE TYPE: 5 '' x 15,31
Reaction R1: 44.100 0.79 Height/Width of beam: 127 mm
Reaction R2: 102.899 1.84 Beam thickness: 7.94 mm
ACTUAL STIFFENING Zxx>REQUIRED STIFFENING Zxx
Vertical stiffening: cm³ in³ VERTICAL STIFFENING SATISFACTORY
Required section modulus: 33 2.0171
Actual section modulus: 33.4 2.0382 Top-edge stiffening:
ANGLE TYPE: 4 '' x 16,8
Top-edge stiffening: cm^4 in^4 Height/Width of beam: 101.6 mm
Minimum required moment of inertia: 205 4.9309 Beam thickness: 11.11 mm
Actual moment of inertia: 208 4.9972 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
HORIZONTAL STIFFENING DESIGN
Spacing of Stiffenings: mm in
Larger height H1: 1500 59.0551 mm in
Smaller height H2: 1000 39.3701 Required plate thickness: 8.41 0.3310
Actual plates thickness: 9.525 3/8
Safety factor 1.96
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame Properties: lb/in kg/mm Top-edge stiffening:
Load per unit of lenght: 147.00 2.63 ANGLE TYPE: 2 1/2'' x 7,44
Reaction R1: 8.820 0.16 Height/Width of beam: 63.5 mm
Reaction R2: 44.100 0.79 Beam thickness: 7.94 mm
Reaction R3: 94.079 1.68 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING SATISFACTORY
Top-edge stiffening: cm^4 in^4
Minimum required moment of inertia: 34 0.8218 Intermediate stiffening:
Actual moment of inertia: 35 0.8409 ANGLE TYPE: 4 '' x 14,57
Height/Width of beam: 101.6 mm
Intermediate stiffening: cm^4 in^4 Beam thickness: 9.5 mm
Minimum required moment of inertia: 171 4.1091 ACTUAL STIFFENING Ixx>REQUIRED STIFFENING Ixx
Actual moment of inertia: 183 4.3966 INTERMEDIATE STIFFENING SATISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
TIE ROD DESIGN
Number of tie rod columns: 2 mm in
Distance between top line and tie rod first row h1*: 750 29.5276 750 mm ---> *sugestion
Distance between side line and tie rod last column: 1000 39.3701
mm in
Vertical pitch**: 1000 39.3701 1000 mm ---> **sugestion
Horizontal pitch: 1000 39.3701
mm in Tie Rods Material: A36
Distance between top line and tie rod second row h2: 1750 68.8976
Distance between tie rod second row and bottom line: 750 29.5276
mm in
mm in Required row 2 rods diameter: 10.17 0.4003
Required plate thickness: 6.92 0.2723 Required row 1 rods diameter: 7.21 0.2838
Actual plate thickness: 7.9375 5/16
Safety factor 2.23 Row 2: mm in
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS Actual Rods diameter: 11.1125 7/16
SIDE PLATE THICKNESS SATISFACTORY Safety factor 1.68
ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER
lb kg ROD DIAMETER SATISFACTORY
Load on tie rod on row 2: 3240.910 1470.05
Load on tie rod on row 1: 1388.961 630.02 Row 1: mm in
Actual Rods diameter: 7.9375 5/16
in² mm² Safety factor 2.00
Tie Rod Row 2 Req. cross sectional area: 0.0894 57.6655 ACTUAL ROD DIAMETER>REQUIRED ROD DIAMETER
Tie Rod Row 1 Req. cross sectional area: 0.0383 24.7138 ROD DIAMETER SATISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT rev. 0
8/5/2010
DESIGN SUMMARY
TAG NUMBER:
Tank type Tie Rods
*Covered
Corrosion Allowance:
1.6 mm
Dimensions:
2750 x 3000 x 2500 H
Material: I Beam type: W 200 x 19,3
Plates: A36 (safety factor: 3.97)
Internals: A36
External Stiffeners: A36 Thickness of:
I Beams: A36 Bottom plate: 9.525 mm (safety factor: 1.86)
Cover plate: 4.7625 mm
Stifenners angle type: Side plates: 7.9375 mm (safety factor: 2.23)
Top-edge: -
Intermediate: - Tie Rods:
Vertical: - Row 2 diameter: 11.1125 mm (safety factor: 1.68)
Row 1 diameter: 7.9375 mm (safety factor: 2.00)
Nº of vertical stiffeners: -
H/L 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5
constante beta 0.024 0.031 0.041 0.056 0.08 0.116 0.16 0.26
H/L 0.25 0.286 0.333 0.4 0.5 0.667 1 1.5
constante alfa 0.00027 0.00046 0.00083 0.0016 0.0035 0.0083 0.022 0.043
H/L 0.833333 b 2.2
índice 1 6 0.667 0.116 0.0083 h 0.387919
índice 2 7 1 0.16 0.022 B1 0.587919
beta 0.137978 B2 0.2
alfa 0.015143 teta 10
H/l 2.5 Aact 0.866711 3.03349
índice 1 10 2.5 0.38 0.07 Areq 1.857143 6.5
índice 2 11 3 0.43 0.078 L 2412.081 mm
beta 0.38 Li 2233.939 mm
alfa 0.07 B2 200 mm
2 2.5 3 3.5 4
0.34 0.38 0.43 0.47 0.49
2 2.5 3 3.5 4
0.06 0.07 0.078 0.086 0.091
B1 587.9194 mm
23.21651
