RECTANGULAR TANK DESIGN CALCULATION
REPORT
TANK PROPERTIES
Tank dimensions:
Lenght:
Width:
Height:
mm
11000
2400
2800
Tank volume:
in
433.0709
94.4882
110.2362
Effective capacity:
With cover plate?
50.177 m
73.92 m
effective:
total:
Liquid weight:
51431 kg
51.43 ton
67.88%
Yes
Seam:
Material properties of plates:
Material:
Stress value:
Elasticity Modulus:
Corrosion allowance:
Density of the liquid:
Liquid Specific gravity:
64.8m
Material properties of stiffenings:
A36
250 MPa
36259 psi
200 GPa
29007 kpsi
1.6 mm
0.0630 in
1025 kg/m
1.025
Material:
Stress value:
Elasticity Modulus:
Cover plate thickness:
A36
250
36259
200
29007
mm
4.7625
rev. 0
8/5/2010
A36
MPa
psi
GPa
kpsi
in
3/16
RECTANGULAR TANK DESIGN CALCULATION
REPORT
BOTTOM PLATE AND I BEAM DESIGN
N of bottom plate beams
Actual bottom plate thickness:
4
mm
6.3500
in
1/ 4
Distance between beams:
Minimum bottom plate thickness:
Safety factor
mm
3632.67
32.28
0.04
ACTUAL PLATE THICKNESS<REQUIRED PLATE THICKNESS
BOTTOM PLATE THICKNESS NOT SATISFACTORY
Material properties of I Beams:
I beams minimum required moment of inertia:
4233.69 cm^4
Material:
A36
Actual moment of inertia:
Stress value:
250 MPa
36259 psi
200 GPa
29007 kpsi
Elasticity Modulus:
Maximum deflection (1st attempt):
*sugestion
2.4 mm
Liquid weight:
Bottom plate weight:
Cover plate weight:
Total force/beam:
51431 kg
1316 kg
987 kg
129363 N
I BEAM TYPE:
Actual height of beam:
Width of beam:
2.75 mm
Maximum deflection
Maximum stress
Safety factor
1686
W 200 x 19,3
203
102
6.91
233.636
1.07
MAXIMUM STRESS<MAXIMUM ALLOWABLE STRESS
BEAM SATISFACTORY
Uniform load on each beam:
54 N/mm
rev. 0
8/5/2010
in
143.0184
1.2710
0.04
inertia:
cm^4
W 200 x 19,3
mm
mm
mm
MPa
1.07
WABLE STRESS
RECTANGULAR TANK DESIGN CALCULATION
REPORT
TOP EDGE STIFFENING DESIGN
Ratio H/L
Minimum plate thickness:
Actual plates thickness:
From table x-x
Constant beta:
0.02488
0.25
mm
19.98
6.3500
in
0.7866
1/ 4
Constant alfa
Maximum deflection of plate
Safety factor
0.00029
92.81
0.12
ACTUAL PLATE THICKNESS<REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS NOT SATISFACTORY
Stiffening Frame:
Load per unit of lenght:
Reaction R1:
Reaction R2:
lb/in
224.20
67.261
156.943
Minimum required moment of inertia:
Top edge stiffening:
Actual moment of inertia:
kg/mm
4.00
1.20
2.80
1699.2320 in^4
70727 cm^4
cm^4
154
ANGLE TYPE:
Height/Width of beam
Beam thickness
in^4
3.6999
ACTUAL STIFFENING Ixx<REQUIRED STIFFENING Ixx
TOP EDGE STIFFENING NOT SATISFACTORY
4 '' x 12,19
101.6
7.94
rev. 0
8/5/2010
0.00029
'' x 12,19
mm
mm
RECTANGULAR TANK DESIGN CALCULATION
REPORT
VERTICAL STIFFENING DESIGN
Ratio H/l
From table x-x
Constant beta
0.36327
2.29
N of vertical stiffenings:
Constant alfa
8
mm
6.35
Actual plates thickness:
Distance between stiffenings:
Required plate thickness:
Safety factor:
in
1/ 4
0.06582
mm
1222.22
9.40
0.66
ACTUAL PLATE THICKNESS<REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS NOT SATISFACTORY
Stiffening Frame properties:
Load per unit of lenght:
Reaction R1:
Reaction R2:
lb/in
224.205
67.261
156.943
Vertical stiffening:
Required section modulus:
Actual section modulus:
Top-edge stiffening:
Minimum required moment of inertia:
Actual moment of inertia:
cm
69
75.4
kg/mm
4.00
1.20
2.80
Vertical stiffening:
ANGLE TYPE:
6 '' x 29,2
Height/Width of beam:
152.4
Beam thickness:
12.7
ACTUAL STIFFENING Zxx>REQUIRED STIFFENING Z
VERTICAL STIFFENING SATISFACTORY
in
4.2115
4.6012
cm^4
70727
1007
in^4
1699.2320
24.1933
Top-edge stiffening:
ANGLE TYPE:
6 '' x 36
Height/Width of beam:
152.4
Beam thickness:
15.88
ACTUAL STIFFENING Ixx<REQUIRED STIFFENING Ix
TOP EDGE STIFFENING NOT SATISFACTORY
rev. 0
8/5/2010
0.06582
in
48.1190
0.3702
0.66
'' x 29,2
mm
mm
STIFFENING Zxx
ACTORY
'' x 36
mm
mm
STIFFENING Ixx
ISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT
HORIZONTAL STIFFENING DESIGN
Spacing of Stiffenings:
Larger height H1:
Smaller height H2:
mm
1680
1120
Safety factor
in
66.1417
44.0945
Required plate thickness:
Actual plates thickness:
mm
10.50
12.7
2.04
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Stiffening Frame Properties:
Load per unit of lenght:
Reaction R1:
Reaction R2:
Reaction R3:
lb/in
224.20
13.452
67.261
143.491
kg/mm
4.00
0.24
1.20
2.56
Top-edge stiffening:
ANGLE TYPE:
6 '' x 42,7
Height/Width of beam:
152.4
Beam thickness:
19.05
ACTUAL STIFFENING Ixx<REQUIRED STIFFENING Ix
TOP EDGE STIFFENING NOT SATISFACTORY
Top-edge stiffening:
Minimum required moment of inertia:
Actual moment of inertia:
cm^4
7073
1173
in^4
169.9232
28.1814
Intermediate stiffening:
Minimum required moment of inertia:
Actual moment of inertia:
cm^4
35364
1173
in^4
849.6160
28.1814
Intermediate stiffening:
ANGLE TYPE:
6 '' x 42,7
Height/Width of beam:
152.4
Beam thickness:
19.05
ACTUAL STIFFENING Ixx<REQUIRED STIFFENING Ix
INTERMEDIATE STIFFENING NOT SATISFACTORY
rev. 0
8/5/2010
in
0.4133
1/ 2
'' x 42,7
mm
mm
STIFFENING Ixx
ISFACTORY
'' x 42,7
mm
mm
STIFFENING Ixx
ATISFACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT
TIE ROD DESIGN
Number of tie rod columns:
8
Distance between top line and tie rod first row h1*:
Distance between side line and tie rod last column:
Vertical pitch**:
Horizontal pitch:
mm
1000
1285.7143
in
39.3701
50.6187
mm
750
1000
1285.7143 mm --->
mm
in
Required plate thickness:
7.46
0.2938
Actual plate thickness:
7.9375
5/16
Safety factor
1.83
ACTUAL PLATE THICKNESS>REQUIRED PLATE THICKNESS
SIDE PLATE THICKNESS SATISFACTORY
Load on tie rod on row 2:
Load on tie rod on row 1:
Tie Rod Row 2 Req. cross sectional area:
*sugestion
in
68.8976
41.3386
Tie Rods Material:
Required row 2 rods diameter:
Required row 1 rods diameter:
mm
12.31
8.61
Row 2:
mm
Actual Rods diameter:
11.1125
Safety factor
1.08
ACTUAL ROD DIAMENTER<REQUIRED ROD DIAMETE
ROD DIAMETER NOT SATISFACTORY
kg
2298.12
984.91
in
0.1397
757.14286 mm --->
**sugestion
mm
1750
1050
Distance between top line and tie rod second row h2:
Distance between tie rod second row and bottom line:
lb
5066.496
2171.356
in
29.5276
39.3701
mm
90.1482
Row 1:
mm
Actual Rods diameter:
7.9375
Safety factor
1.28
ACTUAL ROD DIAMENTER<REQUIRED ROD DIAMETE
Tie Rod Row 1 Req. cross sectional area:
0.0599
38.6349
ROD DIAMETER NOT SATISFACTORY
rev. 0
8/5/2010
A36
in
0.4848
0.3391
in
7/16
1.08
ROD DIAMETER
ACTORY
in
5/16
1.28
ROD DIAMETER
ACTORY
RECTANGULAR TANK DESIGN CALCULATION
REPORT
DESIGN SUMMARY
TAG NUMBER:
Tank type Tie Rods
*Covered
Corrosion Allowance:
1.6 mm
Dimensions:
11000 x 2400 x 2800 H
Material:
Plates:
A36
Internals: A36
External Stiffeners:
I Beams: A36
I Beam type:
W 200 x 19,3
(safety factor: 1.07)
A36
Thickness of:
Bottom plate:
Cover plate:
Side plates:
Stifenners angle type:
Top-edge:
Intermediate:
Vertical:
N of vertical stiffeners:
Tie Rods:
Row 2 diameter:
Row 1 diameter:
-
6.35 mm
4.7625 mm
7.9375 mm
(safety factor: 0.04)
11.1125 mm
7.9375 mm
(safety factor: 1.08)
(safety factor: 1.28)
(safety factor: 1.83)
rev. 0
8/5/2010
H/L
constante beta
H/L
constante alfa
0.25
0.024
0.286
0.031
0.333
0.041
0.4
0.056
0.5
0.08
0.667
0.116
1
0.16
0.25
0.00027
0.286
0.00046
0.333
0.00083
0.4
0.0016
0.5
0.0035
0.667
0.0083
1
0.022
H/L
ndice 1
ndice 2
beta
alfa
0.254545
1
2
0.024884
0.000294
H/l
ndice 1
ndice 2
beta
alfa
2.290909
9
10
0.363273
0.065818
0.25
0.286
2
2.5
0.024
0.031
0.34
0.38
0.00027
0.00046
0.06
0.07
b
h
B1
B2
teta
2.2
0.387919
0.587919
0.2
10
Aact
Areq
L
Li
B2
0.866711
1.857143
2412.081
2233.939
200
1.5
0.26
2
0.34
2.5
0.38
3
0.43
3.5
0.47
4
0.49
1.5
0.043
2
0.06
2.5
0.07
3
0.078
3.5
0.086
4
0.091
B1
3.03349 23.21651
6.5
mm
mm
mm
587.9194 mm
