SEN02081-01

HYDRAULIC EXCAVATOR 1SHOP MANUAL

PC1250-8R
PC1250SP-8R

Machine model Serial number

PC1250-8R 35001 and up
PC1250SP-8R 35001 and up

40 Troubleshooting 1
Troubleshooting by failure code
(Display of code), Part 2
Failure code [CA352] Sens Supply 1 Volt Low Error ...................................................................................... 3
Failure code [CA386] Sensor Sup. 1 Volt. High Error ..................................................................................... 4
Failure code [CA441] Battery Voltage Low Error ............................................................................................ 6
Failure code [CA442] Battery Voltage High Error ........................................................................................... 6
Failure code [CA449] Rail Press Very High Error ........................................................................................... 7
Failure code [CA451] Rail Press Sensor High Error ....................................................................................... 8
Failure code [CA452] Rail Press Sensor Low Error...................................................................................... 10
Failure code [CA553] Rail Press High Error ................................................................................................. 10
Failure code [CA554] Rail Press Sensor In Range Error ...............................................................................11
Failure code [CA559] Rail Press Low Error .................................................................................................. 12
Failure code [CA689] Eng Ne Speed Sensor Error....................................................................................... 16
Failure code [CA731] Eng Bkup Speed Sens Phase Error ........................................................................... 18
Failure code [CA757] All Persistent Data Lost Error ..................................................................................... 19
Failure code [CA778] Eng Bkup Speed Sensor Error ................................................................................... 20

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SEN02081-01 40 Troubleshooting

Failure code [CA1633] KOMNET Datalink Timeout Error ............................................................................. 22

Failure code [CA2185] Throt Sens Sup Volt High Error ................................................................................ 24
Failure code [CA2186] Throt Sens Sup Volt Low Error................................................................................. 26
Failure code [CA2249] Rail Press Very Low Error ........................................................................................ 27
Failure code [CA2555] Grid Htr Relay Volt Low Error ................................................................................... 28
Failure code [CA2556] Grid Htr Relay Volt High Error .................................................................................. 30
Failure code [D110KB] Battery Relay Drive S/C ........................................................................................... 32
Failure code [D163KB] Flash Light Relay S/C .............................................................................................. 34
Failure code [D195KB] Step Light Relay S/C................................................................................................ 36
Failure code [DA22KK] Pump controller solenoid: Source voltage reduction ............................................... 38
Failure code [DA25KP] Press. Sensor Power Abnormality........................................................................... 40
Failure code [DA2SKQ] Model selection Abnormality................................................................................... 42
Failure code [DA80MA] Auto. Lub. Abnormal ............................................................................................... 44
Failure code [DA2RMC] Pump Comm. Abnormality ..................................................................................... 46
Failure code [DAFRMC] Monitor Comm. Abnormality .................................................................................. 48

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40 Troubleshooting SEN02081-01

Failure code [CA352] Sens Supply 1 Volt Low Error 1

Action code Failure code Sens Supply 1 Volt Low Error

Trouble
E15 CA352 (Engine controller system)
Contents of
• Low voltage error occurred in sensor power supply 1 (5V) circuit.
trouble
• Operates the Ne speed sensor with signal from the Bkup speed sensor.
Action of • Limits output of the bypass valve lift sensor and closes the EGR valve.
controller • Fixes the pressure of the ambient pressure sensor at 50.99 kPa {0.52 kg/cm2} and continues the
operation.
Problem that
appears on • Engine output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA386].
in normal state

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SEN02081-01 40 Troubleshooting

Failure code [CA386] Sensor Sup. 1 Volt. High Error 1

Error code Failure code Sensor Sup. 1 Volt. High Error

Trouble
E15 CA386 (Engine controller)
Contents of
• Signal voltage in sensor power supply 1 (5 V) circuit is abnormally high.
trouble
• Operates the Ne speed sensor with signal from the Bkup speed sensor.
Action of • Limits output of the bypass valve lift sensor and closes the EGR valve.
controller • Fixes the pressure of the ambient pressure sensor at 50.99 kPa {0.52 kg/cm2} and continues the
operation.
Problem that
appears on • Output drops.
machine
Related
information

Causes Standard value in normal state/Remarks on troubleshooting

Defective related sys-
1 If another failure code is indicated, carry out troubleshooting for it.
tem
a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Disconnect devices at
Defective sensor right in order. If error
2
(Internal trouble) code disappears when Atmospheric pressure
PAMB connector
a device is discon- sensor
nected, that device has
a defect in it.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENG (female) (33) –
harness Resistance Max. 1 z
PAMB (female) (1)
3 (Disconnection in wir-
Possible ing or defective contact Wiring harness between ENG (female) (16) – NE
Resistance Max. 1 z
causes and in connector) (female) (1)
standard value Wiring harness between ENG (female) (38) –
Resistance Max. 1 z
in normal state each sensor (female)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between ENG (female) (33) –
Resistance Min. 1 Mz
harness PAMB (female) (1) and chassis ground
4
(Short circuit with GND Wiring harness between ENG (female) (16) – NE
circuit) Resistance Max. 1 z
(female) (1) and chassis ground
Wiring harness between ENG (female) (38) –
Resistance Min. 1 Mz
each sensor (female) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Short circuit in wiring
Wiring harness between ENG (female) (33) –
harness
5 PAMB (female) (1) and wiring harness between Resistance Min. 1 Mz
(With another wiring
ENG (female) (38) – each sensor (female)
harness)
Wiring harness between ENG (female) (16) – NE
Resistance Min. 1 Mz
(female) (1)

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40 Troubleshooting SEN02081-01

Causes Standard value in normal state/Remarks on troubleshooting

Possible a Prepare with starting switch OFF, then turn starting switch ON and carry
causes and out troubleshooting.
standard value Defective engine con-
6 ENG Voltage
in normal state troller
Between (16) – (48) and
4.75 – 5.25 V
(33) – (38)

Circuit diagram related to sensor power supply 1 (5 V)

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SEN02081-01 40 Troubleshooting

Failure code [CA441] Battery Voltage Low Error 1

Action code Failure code Battery Voltage Low Error

Trouble
E10 CA441 (Engine controller system)
Contents of
• Low voltage error occurred in power supply circuit.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Operations are continued, but engine may stop during operations or may not start in stopped state.
machine
Related • Power supply voltage can be checked with monitoring function
information (Code No. 03200: Power supply voltage).

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

Failure code [CA442] Battery Voltage High Error 1

Action code Failure code Battery Voltage High Error

Trouble
E10 CA442 (Engine controller system)
Contents of
• High voltage error occurred in power supply circuit.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Operations are continued, but engine may stop during operations or may not start in stopped state.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

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Failure code [CA449] Rail Press Very High Error 1

Action code Failure code Rail Press Very High Error

Trouble
E11 CA449 (Engine controller system)
Contents of
• There is high pressure error (level 2) in common rail pressure sensor circuit.
trouble
Action of
• Limits output and continues operation (limits common rail pressure).
controller
Problem that
appears on • Engine output lowers.
machine
Related • Common rail pressure can be checked with monitoring function
information (Code No. 36400: Common rail pressure).

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA553].
in normal state

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SEN02081-01 40 Troubleshooting

Failure code [CA451] Rail Press Sensor High Error 1

Action code Failure code Rail Press Sensor High Error

Trouble
E11 CA451 (Engine controller system)
Contents of
• High pressure error occurred in common rail pressure sensor circuit.
trouble
Action of
• Limits output and continues operation (limits common rail pressure).
controller
Problem that
appears on • Engine output lowers.
machine
Related • Signal voltage of common rail pressure sensor can be checked by monitoring function
information (Code No. 36401: Voltage of common rail pressure).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor If failure code [CA352] or [CA386] is displayed, carry out troubleshooting
1
power supply system for it first.
a Prepare with starting switch OFF, then turn starting switch ON or start
engine and carry out troubleshooting.
PFUEL Voltage
Defective common rail
Between (1) – (2) Power supply 4.75 – 5.25 V
2 pressure sensor
(Internal defect) Between (3) – (2) Signal 0.25 – 4.6 V
Sensor voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for another
cause of trouble, and then judge.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENG (female) (37) –
harness Resistance Max. 1 z
PFUEL (female) (1)
3 (Disconnection in wir-
ing or defective contact Wiring harness between ENG (female) (25) –
Resistance Max. 1 z
in connector) PFUEL (female) (3)
Possible Wiring harness between ENG (female) (47) –
causes and Resistance Max. 1 z
PFUEL (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between ENG (female) (37) –
Resistance Min. 1 Mz
harness PFUEL (female) (1) and chassis ground
4
(Short circuit with GND Wiring harness between ENG (female) (25) –
circuit) Resistance Min. 1 Mz
PFUEL (female) (3) and chassis ground
Wiring harness between ENG (female) (47) –
Resistance Min. 1 Mz
PFUEL (female) (2) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between ENG (female) (37) –
PFUEL (female) (1) and between ENG Resistance Min. 1 Mz
Short circuit in wiring (female) (25) – PFUEL (female) (3)
harness
5 Wiring harness between ENG (female) (37) –
(with another wiring
harness) PFUEL (female) (1) and between ENG Resistance Min. 1 Mz
(female) (47) – PFUEL (female) (2)
Wiring harness between ENG (female) (25) –
PFUEL (female) (3) and between ENG Resistance Min. 1 Mz
(female) (47) – PFUEL (female) (2)

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40 Troubleshooting SEN02081-01

Cause Standard value in normal state/Remarks on troubleshooting

Possible a Prepare with starting switch OFF, then turn starting switch ON or start
causes and engine and carry out troubleshooting.
standard value Defective engine ENG Voltage
6
in normal state controller
Between (37) – (47) 4.75 – 5.25 V
Between (25) – (47) 0.25 – 4.6 V

Circuit diagram related to common rail pressure sensor

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SEN02081-01 40 Troubleshooting

Failure code [CA452] Rail Press Sensor Low Error 1

Action code Failure code Rail Press Sensor Low Error

Trouble
E11 CA452 (Engine controller system)
Contents of
• Low pressure error occurred in common rail pressure sensor circuit.
trouble
Action of
• Limits output and continues operation (limits common rail pressure).
controller
Problem that
appears on • Engine output lowers.
machine
Related • Signal voltage of common rail pressure sensor can be checked by monitoring function
information (Code No. 36401: Voltage of common rail pressure).

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA451].
in normal state

Failure code [CA553] Rail Press High Error 1

Action code Failure code Rail Press High Error

Trouble
E15 CA553 (Engine controller system)
Contents of • Excessively high pressure is detected in the common rail pressure sensor circuit (Excessively high
trouble pressure, which is far beyond the specified pressure, is indicated for over 10 sec).
Action of
• Limits output and continues operation (limits common rail pressure).
controller
Problem that
appears on • Engine output lowers.
machine
Related • Common rail pressure can be checked with monitoring function
information (Code No. 36400: Common rail pressure).

Cause Standard value in normal state/Remarks on troubleshooting

Defect in related sys-
1 If another failure code is displayed, carry out troubleshooting for it.
tem
Fuel used may be improper. Check it directly.
2 Use of improper fuel
(Viscosity is high)
Defective electrical
Electrical system of common rail pressure sensor may be defective. Carry
3 system of common rail
Possible out troubleshooting for failure code [CA451].
pressure sensor
causes and
standard value Defective mechanical
Mechanical system of common rail pressure sensor may be defective.
in normal state 4 system of common rail
Check it directly.
pressure sensor
Defective overflow Spring damage, seat wear, or ball fixing of overflow valve is suspected.
5
valve Check it directly.
Clogged overflow pip-
6 Overflow piping may be clogged. Check it directly.
ing
Defective pressure lim-
7 Pressure limiter may be damaged mechanically. Check it directly.
iter

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40 Troubleshooting SEN02081-01

Failure code [CA554] Rail Press Sensor In Range Error 1

Action code Failure code Rail Press Sensor In Range Error

Trouble
E11 CA554 (Engine controller system)
Contents of
• In range error occurred in common rail pressure sensor circuit.
trouble
Action of
• Limits output and continues operation (limits common rail pressure).
controller
Problem that
appears on • Engine output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA451].
in normal state

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Failure code [CA559] Rail Press Low Error 1

Action code Failure code Rail Press Low Error

Trouble
E15 CA559 (Engine controller system)
Contents of
• There is rail press very low error (level 1).
trouble
Action of
• Limits common rail pressure.
controller
Problem that
appears on • Engine output lowers.
machine
Related • Signal voltage of common rail pressure sensor can be checked by monitoring function
information (Code No. 36401: Voltage of common rail pressure).

Cause Standard value in normal state/Remarks on troubleshooting

Defect in related sys-
1 If another failure code is displayed, carry out troubleshooting for it.
tem
2 Use of improper fuel Fuel used may be improper. Check it directly.
a For more information on troubleshooting, see Note 1. For check of pres-
sure in fuel low pressure circuit, see Testing and adjusting, Checking
Defect in low pressure fuel pressure.
3
circuit parts
Pressure in fuel low-pressure Min. 0.15 MPa
circuit {Min. 1.5 kg/cm2}
Clogged fuel filter,
4 a For more information on troubleshooting, see Note 2.
strainer
Defective electrical
Electrical system of supply pump PCV may be defective. Carry out trou-
5 system of supply pump
bleshooting for failure code [CA271], [CA272], [CA273], or [CA274].
Possible PCV
causes and Defective common rail Mechanical system of common rail pressure sensor may be defective.
6
standard value pressure sensor Check whether wiring harness is damaged.
in normal state a For check of leakage through pressure limiter, see Testing and adjust-
Defective pressure lim- ing, Checking fuel return rate and leakage.
7
iter
Leakage through pressure limiter Max. 10 cc/min (at 1,600 rpm)
a For check of limit return rate (spill) from injector, see Testing and adjust-
ing, Checking fuel return rate and leakage.
Limited return (spill) rate from injec-
Speed in rated operation
tor

8 Defective injector 1,600 rpm 960 cc/min

1,700 rpm 1,020 cc/min
1,800 rpm 1,080 cc/min
1,900 rpm 1,140 cc/min
2,000 rpm 1,200 cc/min
9 Defective supply pump If causes 1 – 8 are not detected, supply pump may be defective.

<How to use check sheet>

Carry out the above troubleshooting and take a record of the contents of the attached “Check sheet for no-
pressure feed”.

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40 Troubleshooting SEN02081-01

Note 1: Check the low-pressure circuit parts for the following items.
1) Fuel level
2) Clogging of fuel tank breather
3) Sticking and wear of feed pump and clogging of filter
4) Leakage through and clogging of low-pressure fuel piping
5) Defective operation of bypass valve and installation of wrong part (See Fig. 1)
6) Clogging of fuel filter
7) Fuel in oil pan (Fuel leakage inside head cover)

Fig. 1: Locations of overflow valve (1), bypass valve (2), and fuel inlet joint (3)
• Overflow valve (1): Spring is seen through both holes.
• Bypass valve (2): Spring is seen through hole on nut side.
• Fuel inlet joint (3): Gauze filter is seen through both holes.

Note 2: Follow the procedure below to check, clean, and replace filter and strainer.
1) Gauze filter: Disassemble this filter for checking. If clogged, clean it
2) Gauze filter upstream strainer: Clean upstream strainer if gauze filter is clogged
3) Fuel filter: If failure is not remedied after steps 1) and 2) above were executed, replace fuel filter

PC1250-8R 13
SEN02081-01 40 Troubleshooting

Check sheet for no-pressure feed

Machine model Working No.
Model serial No. # Checked on / /
Engine Service meter h
Engine serial No. # Worker name

A. Visual check Good Bad

1 Fuel leakage to outside
2 Clogged fuel tank breather

B. Check with machine monitor (Abnormality record, monitoring, cylinder cut-out operation) Good Bad
3 Checking error/failure code / / / /
Checking monitoring information
Standard value Measured
Code Display item Check conditions Unit Good Bad
(Reference value) value
Low idle rpm 900 ± 25
*1 Engine Speed High idle rpm 2,000 ± 50
Rating or equivalent rpm 1,800
Low idle % 0
*2 Throttle speed
High idle % 100
*3 Injection rate command Rating or equivalent mm3 — — —
4
Common rail pressure
*4 Rating or equivalent MPa
command
*5 Common rail fuel pressure Rating or equivalent MPa
Low idle CA — — —
*6 Injection timing command High idle CA — — —
Rating or equivalent CA — — —
*7 Boost Pressure Rating or equivalent kPa 160 {1,200} — —
*8 Engine coolant temperature Low idle °C — — —
*9 Fuel temperature Low idle °C — — —
Checking cylinder cut-out operation (Engine speed)
Func- Standard value Measured
Cut-out cylinder Check conditions Unit Good Bad
tion (Reference value) value
Cylinder 1 Low idle rpm — — —
5 Cylinder 2 Low idle rpm — — —
Cylinder 3 Low idle rpm — — —
*10
Cylinder 4 Low idle rpm — — —
Cylinder 5 Low idle rpm — — —
Cylinder 6 Low idle rpm — — —

Standard value Measured

C. Checking fuel circuit pressure Check conditions Unit Good Bad
(Reference value) value
Pressure in fuel low-pressure High idle or equivalent to MPa Min. 0.15
6
circuit rated load (Pump relief) {kg/cm2} {Min. 1.5}

D. Checking strainer and filter Good Bad

7 Visual check of strainer
8 Visual check of gauze filter
9 Visual check of fuel filter
10 Visual check of bypass valve

Standard value Measured

E. Checking leakage and fuel return rate Check conditions Unit Good Bad
(Reference value) value
11 Leakage through pressure limiter No-load, 1600 rpm cc/min Max. 10
Rating or equivalent 1,600 rpm cc/min 960 Speed:
Rating or equivalent 1,700 rpm cc/min 1,020
12 Return rate from injector Rating or equivalent 1,800 rpm cc/min 1,080 Return
rate:
Rating or equivalent 1,900 rpm cc/min 1,140
Rating or equivalent 2,000 rpm cc/min 1,200
*1 – *10: Check with the monitoring function of the machine monitor.

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40 Troubleshooting SEN02081-01

PC1250-8R 15
SEN02081-01 40 Troubleshooting

Failure code [CA689] Eng Ne Speed Sensor Error 1

Action code Failure code Eng Ne Speed Sensor Error

Trouble
E11 CA689 (Engine controller system)
Contents of
• There is error in engine Ne speed sensor circuit.
trouble
Action of
• Operates the engine with signal from engine Bkup speed sensor.
controller
Problem that
• Engine stops during operations. (When engine Bkup speed sensor is also defective)
appears on
• Engine cannot be started during operations. (When engine Bkup speed sensor is also defective)
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor
1 If failure code [CA238] is displayed, carry out troubleshooting for it first.
power supply system
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENGINE (female) (16) –
harness Resistance Max. 1 z
NE (female) (A)
2 (Disconnection in wir-
ing or defective contact Wiring harness between ENGINE (female) (48) –
Resistance Max. 1 z
in connector) NE (female) (B)
Wiring harness between ENGINE (female) (27) –
Resistance Max. 1 z
NE (female) (C)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between ENG (female) (16) – NE
Resistance Min. 1 Mz
harness (female) (A) and chassis ground
3
(Short circuit with GND Wiring harness between ENG (female) (48) – NE
circuit) Resistance Min. 1 Mz
(female) (B) and chassis ground
Possible Wiring harness between ENG (female) (27) – NE
causes and Resistance Min. 1 Mz
(female) (C) and chassis ground
standard value
in normal state a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between ENG (female) (16) – NE
(female) (A) and between ENG Resistance Min. 1 Mz
Short circuit in wiring (female) (48) – NE (female) (B)
harness
4 Wiring harness between ENG (female) (16) – NE
(with another wiring
harness) (female) (A) and between ENG Resistance Min. 1 Mz
(female) (27) – NE (female) (C)
Wiring harness between ENG (female) (48) – NE
(female) (B) and between ENG Resistance Min. 1 Mz
(female) (27) – NE (female) (C)
Defective sensor
installation or defec- Ne speed sensor may be installed defectively (improper clearance), or
5
tive rotation sensor rotation sensor parts (flywheel) may be defective. Check them directly.
parts
Defective engine Ne If causes 1 – 5 are not detected, engine Ne speed sensor may be defec-
6
speed sensor tive. (Since trouble is in system, troubleshooting cannot be carried out.)
Defective engine con- If causes 1 – 6 are not detected, engine controller may be defective.
7
troller (Since trouble is in system, troubleshooting cannot be carried out.)

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40 Troubleshooting SEN02081-01

Circuit diagram related to engine Ne speed sensor

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Failure code [CA731] Eng Bkup Speed Sens Phase Error 1

Action code Failure code Eng Bkup Speed Sens Phase Error
Trouble
E11 CA731 (Engine controller system)
Contents of
• There is phase error in engine Bkup speed sensor circuit.
trouble
Action of
• Controls the engine with signal from engine Ne speed sensor.
controller
Problem that
• Engine stops during operations. (When engine Ne speed sensor is also defective)
appears on
• Engine cannot be started during operations. (When engine Ne speed sensor is also defective)
machine
Related • Bkup speed sensor is changed together with the fuel supply pump (For details, see "Removal and
information installation of fuel supply pump" in Disassembly and assembly).

Cause Standard value in normal state/Remarks on troubleshooting

Possible
Defective engine Ne Engine Ne speed sensor may be defective. Carry out troubleshooting for
causes and 1
speed sensor system failure code [CA689].
standard value
in normal state Defective engine Bkup Engine Bkup speed sensor may be defective. Carry out troubleshooting
2
speed sensor system for failure code [CA778].

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Failure code [CA757] All Persistent Data Lost Error 1

Action code Failure code All Persistent Data Lost Error

Trouble
E10 CA757 (Engine controller system)
Contents of
• All data in engine controller are lost.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Operations are continued, but engine may stop during operations or may not start in stopped state.
machine
Related infor-
mation

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

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Failure code [CA778] Eng Bkup Speed Sensor Error 1

Action code Failure code Engine Bkup speed sensor error

Trouble
E11 CA778 (Engine controller system)
Contents of
• There is error in engine Bkup speed sensor circuit.
trouble
Action of
• Operates the engine with signal from engine Ne speed sensor.
controller
Problem that
• Engine stops during operations. (When engine Ne speed sensor is also defective)
appears on
• Engine cannot be started during operations. (When engine Ne speed sensor is also defective)
machine
Related • Bkup speed sensor is changed together with the fuel supply pump (For details, see "Removal and
information installation of fuel supply pump" in Disassembly and assembly).

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor If failure code [CA187] or [CA227] is displayed, carry out troubleshooting
1
power supply system for it first.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENG (female) (37) – G
harness Resistance Max. 1 z
(female) (A)
2 (Disconnection in wiring
or defective contact in Wiring harness between ENG (female) (47) – G
Resistance Max. 1 z
connector) (female) (B)
Wiring harness between ENG (female) (26) – G
Resistance Max. 1 z
(female) (C)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between ENG (female) (37) – G
Resistance Min. 1 Mz
harness (female) (A) and chassis ground
3
(Short circuit with GND Wiring harness between ENG (female) (47) – G
circuit) Resistance Min. 1 Mz
(female) (B) and chassis ground
Possible Wiring harness between ENG (female) (26) – G
causes and Resistance Min. 1 Mz
(female) (C) and chassis ground
standard value
in normal state a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between ENG (female) (37) – G
(female) (A) and between ENG (female) (47) – G Resistance Min. 1 Mz
Short circuit in wiring (female) (B)
harness
4
(with another wiring har- Wiring harness between ENG (female) (37) – G
ness) (female) (A) and between ENG (female) (26) – G Resistance Min. 1 Mz
(female) (C)
Wiring harness between ENG (female) (47) – G
(female) (B) and between ENG (female) (26) – G Resistance Min. 1 Mz
(female) (C)
Defective sensor
Bkup speed sensor may be installed defectively (improper clearance), or
installation or defec-
5 rotation sensor parts (in supply pump) may be defective. Check them
tive rotation sensor
directly.
parts
Defective engine Bkup If causes 1 – 5 are not detected, engine Bkup speed sensor may be defec-
6
speed sensor tive. (Since trouble is in system, troubleshooting cannot be carried out.)
Defective engine con- If causes 1 – 6 are not detected, engine controller may be defective.
7
troller (Since trouble is in system, troubleshooting cannot be carried out.)

20 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to engine Bkup speed sensor

PC1250-8R 21
SEN02081-01 40 Troubleshooting

Failure code [CA1633] KOMNET Datalink Timeout Error 1

Action code Failure code KOMNET Datalink Timeout Error

Trouble
E0E CA1633 (Engine controller system)
Contents of
• There is error in KOMNET communication circuit with machine monitor, or pump controller.
trouble
Action of
• Operates in default mode or holds the state set when error occurred.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness
Wiring harness between P03 (female) (16) –
1 (Disconnection in wir- Resistance Max. 1 z
CE02 (female) (47), – C02 (female) (22)
ing or defective contact
in connector) Wiring harness between P03 (female) (15) –
Resistance Max. 1 z
CE02 (female) (46), – C02 (female) (32)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between P03 (female) (16) –
harness CE02 (female) (47), – C02 (female) (22), – other Resistance Min. 1 Mz
2
(Short circuit with GND related circuit and chassis ground
circuit) Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Resistance Min. 1 Mz
Possible related circuit and chassis ground
causes and
standard value a Prepare with starting switch OFF, then turn starting switch ON and carry
in normal state out troubleshooting.
Wiring harness between P03 (female) (16) –
Hot short (Short circuit
CE02 (female) (47), – C02 (female) (22), – other Voltage Max. 1 V
3 with 24V circuit) in wir-
related circuit and chassis ground
ing harness
Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Voltage Max. 1 V
related circuit and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
Defective CAN termi- turning starting switch ON.
4
nal resistance K02(male), K31 (male) Resistance
Between (A) – (B) 120 ± 12 z
Defective machine
If causes 1 – 4 are not detected, machine monitor, engine controller, or
monitor, engine con-
5 pump controller may be defective. (Since trouble is in system, trouble-
troller, or pump control-
shooting cannot be carried out.)
ler

22 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to CAN communication of pump controller

PC1250-8R 23
SEN02081-01 40 Troubleshooting

Failure code [CA2185] Throt Sens Sup Volt High Error 1

Action code Failure code Throt Sens Sup Volt High Error
Trouble
E14 CA2185 (Engine controller system)
Contents of
• High voltage error occurred in throttle sensor power supply (5V) circuit.
trouble
• If the error is detected while the starting switch is ON, the controller indicates 100%.
Action of
• If the error is detected while the engine is operating, the controller keeps the signal of the fuel con-
controller
trol dial which has been output just before the error detection.
Problem that
appears on • Engine speed can not be controlled.
machine
Related • Signal voltage of the fuel control dial can be checked by monitoring function
information (Code No. 03000: voltage of fuel control dial).

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Defective fuel control
1 dial Disconnect sensors at
(Internal defect) right in order. If no error
Fuel control dial P20 connector
code is displayed, that
sensor is defective.
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness
Wiring harness between CE02 (female) (22) –
2 (Disconnection in wir- Resistance Max. 1 z
P20 (female) (1)
ing or defective contact
in connector) Wiring harness between CE02 (female) (23) –
Resistance Max. 1 z
P20 (female) (3)
Possible
causes and a Prepare with starting switch OFF, then carry out troubleshooting without
standard value Ground fault in wiring turning starting switch ON.
in normal state harness Wiring harness between CE02 (female) (22) –
3 Resistance Min. 1 Mz
(Short circuit with GND P20 (female) (1) and chassis ground
circuit) Wiring harness between CE02 (female) (23) –
Resistance Min. 1 Mz
P20 (female) (3) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
Short circuit in wiring turning starting switch ON.
harness
4 Wiring harness between CE02 (female) (22) –
(with another wiring
harness) P20 (female) (1) and between CE02 Resistance Min. 1 Mz
(female) (23) – P20 (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective engine con- out troubleshooting.
5
troller CE02 Voltage
Between (22) – (23) 4.75 – 5.25 V

24 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to fuel control dial throttle sensor

PC1250-8R 25
SEN02081-01 40 Troubleshooting

Failure code [CA2186] Throt Sens Sup Volt Low Error 1

Action code Failure code Throt Sens Sup Volt Low Error
Trouble
E14 CA2186 (Engine controller system)
Contents of
• Low voltage error occurred in throttle sensor power supply (5V) circuit.
trouble
• If the error is detected while the starting switch is ON, the controller indicates 100%.
Action of
• If the error is detected while the engine is operating, the controller keeps the signal of the fuel con-
controller
trol dial which has been output just before the error detection.
Problem that
appears on • Engine speed can not be controlled.
machine
Related • Signal voltage of the fuel control dial can be checked by monitoring function
information (Code No. 03000: voltage of fuel control dial).

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA2185].
in normal state

26 PC1250-8R
40 Troubleshooting SEN02081-01

Failure code [CA2249] Rail Press Very Low Error 1

Action code Failure code Rail Press Very Low Error

Trouble
E11 CA2249 (Engine controller system)
Contents of
• There is rail press very low error (level 2).
trouble
Action of
• Limits common rail pressure.
controller
Problem that
appears on • Engine output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA559].
in normal state

PC1250-8R 27
SEN02081-01 40 Troubleshooting

Failure code [CA2555] Grid Htr Relay Volt Low Error 1

Action code Failure code Grid Htr Relay Volt Low Error
Trouble
E15 CA2555 (Engine controller system)
Contents of
• Voltage low error was detected in grid heater relay circuit.
trouble
Action of
• None in particular.
controller
Problem that
appears on • Engine does not start easily at low temperature.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA2556].
in normal state

28 PC1250-8R
40 Troubleshooting SEN02081-01

PC1250-8R 29
SEN02081-01 40 Troubleshooting

Failure code [CA2556] Grid Htr Relay Volt High Error 1

Action code Failure code Grid Htr Relay Volt High Error
Trouble
E15 CA2556 (Engine controller system)
Contents of
• Open error was detected in intake air heater relay circuit
trouble
Action of
• Stops driving auto-preheater relay R18.
controller
Problem that
• Auto-preheater does not work (Manual preheater works).
appears on
• Engine does not start easily at low temperature.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective grid heater turning starting switch ON.
1 relay
R18 (male) Resistance
(Internal defect)
Between (1) – (2) 200 – 400 z
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness
Wiring harness between CE02 (female) (40) –
2 (Disconnection in wir- Resistance Max. 1 z
R18 (female) (1)
ing or defective contact
Possible in connector) Wiring harness between CE02 (female) (42) –
Resistance Max. 1 z
causes and R18 (female) (2)
standard value a Prepare with starting switch OFF, then carry out troubleshooting without
in normal state turning starting switch ON.
Ground fault in wiring
harness Wiring harness between CE02 (female) (40) –
3 Resistance Min. 1 Mz
(Short circuit with GND R18 (female) (1) and chassis ground
circuit) Wiring harness between CE02 (female) (42) –
Resistance Min. 1 Mz
R18 (female) (2) and chassis ground
a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Defective engine con- CE02 Heater relay Voltage
4
troller
Operating condition Max. 1 V
Between (40) – (42)
Stop condition 20 – 30 V

30 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to intake air heater relay (Case of PC1250-8)

PC1250-8R 31
SEN02081-01 40 Troubleshooting

Failure code [D110KB] Battery Relay Drive S/C 1

Action code Failure code Battery Relay Drive S/C

Trouble
— D110KB (in pump controller system)
Contents of
• When a signal is output to the battery relay drive circuit, abnormal current flowed.
trouble
Action of • The controller turns OFF the output to the battery relay drive circuit.
controller • When the failure cause disappears of itself, the machine operation returns to normalcy.
Problem that
• When this fault occurs, if the starting switch is turned to the OFF position with the Hi idle switch and
appears on
auto-deceleration switch ON, the engine speed rises for a while and then stops.
machine
Related • Operation of the battery relay (ON or OFF) can be checked in the monitoring function.
information (Code No. 03700: Controller output 1)

Cause Standard value in normal state/Remarks on troubleshooting

a Turn the engine starting switch OFF for the preparations, and hold it in
the OFF position during the troubleshooting.
Battery relay defec- Battery relay Continuity/Resistance value
1
tive (Internal fault) Between terminals BR and E There is continuity
Between terminal BR
Min. 1 Mz
and grounding
Possible
causes and a Turn the engine starting switch OFF for the preparations, and hold it in
Grounding fault of wir- the OFF position during the troubleshooting.
standard value ing harness
in normal state 2
(Contact with ground- Between wiring harness between C03 (female) Resis-
ing circuit) (4), D01, J01, J20, and battery relay terminal tance Min. 1 Mz
BR and grounding value
a Turn the engine starting switch OFF for the preparations, and hold it in
the ON position during the troubleshooting.
Pump controller
3 C03 (female) Starting switch Voltage
defective
Between (4) and 20 – 30 V
ON OFF
grounding (For 0.5 sec)

32 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to battery relay drive

PC1250-8R 33
SEN02081-01 40 Troubleshooting

Failure code [D163KB] Flash Light Relay S/C 1

Action code Failure code Flash Light Relay S/C

Trouble
— D163KB (in pump controller system)
Contents of • Abnormal current flowed when the power for the flash light drive relay (the primary circuit of the
trouble relay) is turned ON.
• The controller turns OFF the output to the coil circuit of the flash light relay.
Action of
• Even after the failure cause disappears of itself, the machine operation does not return to normalcy,
controller
unless the engine starting switch is once turned OFF.
Problem that
appears on • The flash light does not flash.
machine
• Operation (ON/OFF) of the flash light drive relay circuit (the primary side of the relay) can be
Related
checked in the monitoring function (Code 03701: Controller output 2).
information
• The pump controller cannot detect abnormality in the secondary circuit of the relay.

Cause Standard value in normal state/Remarks on troubleshooting

Flash light relay defec- a Turn the engine starting switch OFF for the preparations, and hold it in
tive the OFF position during the troubleshooting.
1
(Internal short-circuit- R21 (male) Resistance value
ing) Between (1) and (2) 250 – 350 z
Hot short circuit in wir- a Turn the engine starting switch OFF for the preparations, and hold it in
Possible the OFF position during the troubleshooting.
ing harness
causes and 2
(Contact with 24V cir- Between wiring harness between C03 (female) Resistance
standard value Max. 1 Mz
cuit) (18) and R21 (female) (1) and grounding value
in normal state
a Turn the engine starting switch OFF for the preparations, and hold it in
the ON position during the troubleshooting.
Pump controller C03 Horn switch Voltage
3
defective 20 – 30 V Max. 1 V
Between (18) and ON
(at constant cycle)
grounding
OFF Max. 1 V

34 PC1250-8R
40 Troubleshooting SEN02081-01

Electrical diagram related to horn & flash light

PC1250-8R 35
SEN02081-01 40 Troubleshooting

Failure code [D195KB] Step Light Relay S/C 1

Action code Failure code Step Light Relay S/C

Trouble
— D195KB (in pump controller system)
Contents of • When a signal is output to the step light power source drive relay circuit (the primary circuit of the
trouble relay), abnormal current flowed.
• The controller turns OFF the output to the step light drive relay circuit.
Action of
• Even after the failure cause disappears of itself, the machine operation does not return to normalcy,
controller
unless the engine starting switch is once turned OFF.
Problem that
appears on • The step light does not light up.
machine
• Operation of the step light drive relay circuit (the primary circuit of the relay) (ON or OFF) can be
Related
checked in the monitoring function. (Code No. 03701: Controller output 2)
information
• The pump controller cannot detect abnormality in the secondary circuit of the relay.

Cause Standard value in normal state/Remarks on troubleshooting

a Turn the engine starting switch OFF for the preparations, and hold it in
Step light drive relay the OFF position during the troubleshooting.
1 defective (Internal
R15 (female) Resistance value
short-circuiting)
Between (1) and (2) 250 – 300 z
Grounding fault of wir- a Turn the engine starting switch OFF for the preparations, and hold it in
Possible the OFF position during the troubleshooting.
ing harness
causes and 2
(Contact with ground- Between wiring harness between C02 (female) Resistance
standard value Min. 1 Mz
ing circuit) (18) and R15 (female) (2) and grounding value
in normal state
a Turn the engine starting switch OFF for the preparations, and hold it in
the OFF position during the troubleshooting.
Pump controller C02 Step light switch Voltage
3
defective 20 – 30 V
Between (18) and ON
(For 60 seconds)
grounding
OFF Max. 1 V

36 PC1250-8R
40 Troubleshooting SEN02081-01

Electric diagram related to step light

PC1250-8R 37
SEN02081-01 40 Troubleshooting

Failure code [DA22KK] Pump controller solenoid: Source voltage

reduction 1

Action code Failure code Pump controller solenoid: Source voltage reduction
Trouble
E0E DA22KK (Pump controller system)
Contents of
• Pump controller solenoid valve is below 20 V.
trouble
Action of
• Limits engine speed to upper limit of 1,400 rpm.
controller
• If solenoid source voltage lowers extremely, work equipment, swing system and travel system do
Problem that
not move.
appears on
• Engine speed does not rise above 1,400 rpm.
machine
• Hydraulic fan cannot be reversed.
Related
• If D110KB is displayed, carry out troubleshooting for it first.
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective circuit a If circuit breaker No. 2 or No. 6 is turned OFF, circuit probably has
1
breaker No. 2 or No. 6 ground fault etc. (See Cause 3.)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between C03 (female) (2), (12),
Resistance Max. 1 z
(22) – J07 (female) (5), (7), (9)

Disconnection in wiring Wiring harness between J07 (female) (1) – B26 Resistance Max. 1 z
harness Wiring harness between circuit breaker B16 –
Resistance Max. 1 z
2 (Disconnection in wir- B22
ing or defective contact Wiring harness between battery relay terminal M
in connector) Resistance Max. 1 z
– B12
Possible Wiring harness between starting switch terminal
Resistance Max. 1 z
causes and BR – battery relay terminal BR
standard value Wiring harness between C03 (female) (21), (32),
in normal state Resistance Min. 1 Mz
(33) – J05 – ground
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between C03 (female) (2), (12),
Resistance Min. 1 Mz
Ground fault in wiring (22) – J07 (female) (5), (7), (9)
3 harness (Contact with Wiring harness between J07 (female) (1) – B26 Resistance Min. 1 Mz
GND circuit) Wiring harness between circuit breaker B16 –
Resistance Min. 1 Mz
B22
Wiring harness between battery relay terminal M
Resistance Min. 1 Mz
– B12
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective pump con- out troubleshooting.
4
troller
Between C03 (2), (12), (22) – (21), (32), (33) Voltage 20 – 30 V

38 PC1250-8R
40 Troubleshooting SEN02081-01

Electric diagram related to pump controller power supply

PC1250-8R 39
SEN02081-01 40 Troubleshooting

Failure code [DA25KP] Press. Sensor Power Abnormality 1

Action code Failure code Press. Sensor Power Abnormality

Trouble
— DA25KP (in pump controller system)
Contents of
• Abnormal current flowed in the power supply (5-V) circuit of the pressure sensor.
trouble
• The output to the power supply (5-V) circuit is turned OFF.
Action of
• Even if the cause of the failure disappears, the system does not reset itself until the starting switch
controller
is turned OFF.
Problem that
• The signal of the pressure sensor is not input normally.
appears on
• The failure code of a pressure sensor trouble is displayed, too.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Turn the engine starting switch OFF for the preparations, and hold it in
the ON position during the troubleshooting.
Pressure sensor Disconnect parts shown F pump pressure sen- VH02 connector
defective at right in order. If fail- sor
1
(Internal short-circuit- ure code disappears R pump pressure sen-
ing) VH03 connector
when a part is discon- sor
nected, that part has Swing pump pressure
internal defect. VH04 connector
sensor
a Turn the engine starting switch OFF for the preparations, and hold it in
the OFF position during the troubleshooting.

Possible Between wiring harness between C01 (female)

causes and (22), JC22, and VH02 (female) (C) and ground- Resistance
Min. 1 Mz
standard value ing value
in normal state Grounding fault of wir- [F pump pressure sensor system]
ing harness Between wiring harness between C01 (female)
2
(Contact with ground- (22), JC22, and VH03 (female) (C) and ground- Resistance
ing (GND) circuit) Min. 1 Mz
ing value
[R pump pressure sensor system]
Between wiring harness between C01 (female)
(22), JC22, and VH04 (female) (C) and ground- Resistance
Min. 1 Mz
ing value
[Swing pump pressure sensor system]
a Turn the engine starting switch OFF for the preparations, and hold it in
Pump controller the ON position during the troubleshooting.
3
defective C01 Voltage
Between (22) and (21) 4.5 – 5.5 V

40 PC1250-8R
40 Troubleshooting SEN02081-01

Electric diagram related to pressure sensor

PC1250-8R 41
SEN02081-01 40 Troubleshooting

Failure code [DA2SKQ] Model selection Abnormality 1

Action code Failure code Model selection Abnormality

Trouble
— DA2SKQ (in pump controller system)
Contents of • A model code signal was inputted which indicates another model that is not registered in the con-
trouble troller.
• The controller treats it as a default-set model (PC1250).
Action of
• Even if the failure cause disappears of itself, the machine operation does not return to normalcy,
controller
unless the engine starting switch is once turned OFF.
Problem that
appears on • None in particular with PC1250 model
machine
• Model names (expressed in number) that the controller recognizes can be confirmed in the moni-
Related toring function. (Code No. 10201: Controller Model Code)
information a Input of model selecting signals (ON or OFF) can be confirmed in the monitoring
function.(Code No. 02201:Switch Input 2)

Cause Standard value in normal state/Remarks on troubleshooting

a Turn the engine starting switch OFF for the preparations, and hold it in
Model selecting con- the OFF position during the troubleshooting.
nector defective C09 (female) Resistance value
1
(Internal disconnec-
tion or short-circuiting) Between (7) and (8) Max. 1 z
Between (1), (2), (3), (4) and (7), (8) Min. 1 Mz
a Turn the engine starting switch OFF for the preparations, and hold it in
the OFF position during the troubleshooting.
Possible Between wiring harness between C02 (female)
causes and Grounding fault of wir- Resistance
(7) (17) (27) (37) and C09 (male) (4) (3) (2) (1) Min. 1 Mz
standard value ing harness value
2 and grounding
in normal state (Contact with ground-
ing circuit) Between wiring harness between C02 (female)
(7) (17) (27) (37) and C09 (male) (4) (3) (2) (1) Resistance
Min. 1 Mz
Between wiring harness between C09 (male) (7) value
(9) and grounding
a Turn the engine starting switch OFF for the preparations, and hold it in
the ON position during the troubleshooting.
Pump controller C02 Voltage
3
defective
Between (17), (27) and grounding 20 – 30 V
Between (7), (37) and grounding Max. 1 V

42 PC1250-8R
40 Troubleshooting SEN02081-01

Electric circuit diagram related to model selection connector

PC1250-8R 43
SEN02081-01 40 Troubleshooting

Failure code [DA80MA] Auto. Lub. Abnormal 1

a This failure code is displayed only when automatic lubrication equipment is installed.

44 PC1250-8R
40 Troubleshooting SEN02081-01

PC1250-8R 45
SEN02081-01 40 Troubleshooting

Failure code [DA2RMC] Pump Comm. Abnormality 1

Action code Failure code Pump Comm. Abnormality

Trouble
E0E DA2RMC (Pump controller system)
Contents of • Pump controller detected communication error in CAN communication circuit between machine
trouble monitor and engine controller.
Action of • Fixes engine output to E-mode, and limits pump absorption torque to about 80%.
controller • If cause of failure disappears, system resets itself.
Problem that
• Output lowers. (Pump absorption torque decreases.)
appears on
• As the working load increases, engine may stall.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness
Wiring harness between P03 (female) (16) –
1 (Disconnection in wir- Resistance Max. 1 z
CE02 (female) (47), – C02 (female) (22)
ing or defective contact
in connector) Wiring harness between P03 (female) (15) –
Resistance Max. 1 z
CE02 (female) (46), – C02 (female) (32)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between P03 (female) (16) –
harness CE02 (female) (47), – C02 (female) (22), – other Resistance Min. 1 Mz
2
(Short circuit with GND related circuit and chassis ground
circuit) Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Resistance Min. 1 Mz
Possible related circuit and chassis ground
causes and
standard value a Prepare with starting switch OFF, then turn starting switch ON and carry
in normal state out troubleshooting.
Wiring harness between P03 (female) (16) –
Hot short (Short circuit
CE02 (female) (47), – C02 (female) (22), – other Voltage Max. 1 V
3 with 24V circuit) in wir-
related circuit and chassis ground
ing harness
Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Voltage Max. 1 V
related circuit and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
Defective CAN termi- turning starting switch ON.
4
nal resistance K02 (male), K31 (male) Resistance
Between (A) – (B) 120 ± 12 z
Defective machine
If causes 1 – 4 are not detected, machine monitor, engine controller, or
monitor, engine con-
5 pump controller may be defective.
troller, or pump control-
(Since trouble is in system, troubleshooting cannot be carried out.)
ler

46 PC1250-8R
40 Troubleshooting SEN02081-01

Circuit diagram related to CAN communication of pump controller

PC1250-8R 47
SEN02081-01 40 Troubleshooting

Failure code [DAFRMC] Monitor Comm. Abnormality 1

Action code Failure code Monitor Comm. Abnormality

Trouble
E0E DAFRMC (Machine monitor system)
Contents of • Machine monitor detected communication error in CAN communication circuit between pump con-
trouble troller and engine controller.
Action of
• Fix engine output to E-mode, and limit pump absorption torque to about 80%.
machine moni-
• If cause of failure disappears, system resets itself.
tor
Problem that
• Output lowers. (Pump absorption torque decreases.)
appears on
• As the working load increases, engine may stall.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness
Wiring harness between P03 (female) (16) –
1 (Disconnection in wiring Resistance Max. 1 z
CE02 (female) (47), – C02 (female) (22)
or defective contact in
connector) Wiring harnesses between P03 (female) (15) –
Resistance Max. 1 z
CE02 (male) (46) and – C02 (females) (32)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring Wiring harness between P03 (female) (16) –
harness CE02 (female) (47), – C02 (female) (22), – other Resistance Min. 1 Mz
2
(Short circuit with GND related circuit and chassis ground
circuit) Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Resistance Min. 1 Mz
Possible related circuit and chassis ground
causes and
standard value a Prepare with starting switch OFF, then turn starting switch ON and carry
in normal state out troubleshooting.
Wiring harness between P03 (female) (16) –
Hot short (Short circuit
CE02 (female) (47), – C02 (female) (22), – other Voltage Max. 1 V
3 with 24V circuit) in wir-
related circuit and chassis ground
ing harness
Wiring harness between P03 (female) (15) –
CE02 (female) (46), – C02 (female) (32), – other Voltage Max. 1 V
related circuit and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting without
Defective CAN termi- turning starting switch ON.
4
nal resistance K02(male), K31 (male) Resistance
Between (A) – (B) 120 ± 12 z
Defective machine
If causes 1 – 4 are not detected, machine monitor, engine controller, or
monitor, engine con-
5 pump controller may be defective. (Since trouble is in system, trouble-
troller, or pump control-
shooting cannot be carried out.)
ler

48 PC1250-8R