TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (ELECTRONIC GOVERNOR SPECIFICATION G MODE) ‘Action taken by self-diagnostic device and problems on machine: 20:302 Judgment table for transmission controller, transmission related parts 20-310 Etecteieal circuit dlagram far engine contro ler system 20-314 ‘Abnormality in power source 20-315 Abnormality in cortrollee 20-315 [E972] Abnormality in rack sensor system... 20.316 [E073] Adrormaity in rack sensor system left bank 20-317 [E14] Abnormality in governor solenoid system right bank 20.318 [E.057.5] Aonormatty in governor solenoid system left bank 20-319 [E76] Apnormatity in governor cut relay system right bank “20-320 [E013] Abnormality in gauernor cut elay system left bank 20-321 [E318] Abnormality in rach sensor power source system 20-322 [E18] Abnormality in govomnor servo system right BANK sn “20-323 [ESTA] Abnormality in governor servo system left bank 20-383 [E.s1.b] Abnormality in engine speed sensor system A. 20.324 [E.<21-¢] Abnormality in engine speod sensor SyStOm B sno 20-325 [E1.4) Abnormality in pre-stroke solenoid system right bark 20-326 [ESE] Abnormality in pre-stroke Solenoid system left bank 20-327 [E021] Mistaken connection of connector = 20.328 [E22] Engine overrun 20-329 [E123] Engine overheatine 20.329 [Es92.4] Drop in engine oll prossure....~ 20-329 [E4371] Abnormality in acceleration sensor system 20-330 [E134] Abnormality in engine water temperature system 20-333 [£036] Abnormal in engne oil pressure sensor 20-334 [E655] Abnormatity in network. : “20-335, [E956] Abnormality in solenoid power source Systems right 20-336 [€.635.7] Abnormality in solenoid power source system loft 20.336 [E658] Abnormality in baccup power SOUtCE SYSTEM enn 20-336 [E4458] Abnormality in bacaup power source system 20-338 [E.03C.2] Defective model se ection data 20.339 [E-e9C.4] Abnormaity in acceleration sensor system 20-340 [E6€5) Abnormality in idling validation 20-343 Engine 0025 Mt StF enn nnn se ' 20-348TROUBLESHOOTING OF ENGINE SYSTEM (S MODE) Method of using troubleshcoting charts eer 20-402 'S- 1. Starting performance is poor (Starting always takes time) sn 20-408 S- 2. Engine does not start . snes 20-408 4} Engine ture but no exhaust amoke comes out (fuel is not being injected)... 20-408 bb] Exhaust smoke comes out but engine does not start (fuel is being injected) 20-409 Engine does not pick up smoothly (Follow-up is pot)... Engine stops during operations : Engine does not rotate smoothly (Hunting) 3 20-410 4 5 S- 6 Engine lacks ourput (or lacks power) 7 8 20-412 20.414 nse 20-415, 120-418 20.417 20.418 Exhaust smoke is black (Incomplete combustion)... Oil consumption is excessive (ar exhaust smoke is blue) S- @ Oil becomes contaminated quickly $-10 Fuel consumption is excessive . ? ae 20-419 6-11 Oi in cooling water, or water spurts beck, or water level goos down 20-420 S12 Oil pressure caution lamp lights up (drop in oll presstre) como over 20-421 $-13 Oil lovel rises. i 20-422 5-14. Water tompereture Lecomes too high (Overheating) 20.423 5-15 Abnormal noise is made 20.428 5-16 Vibration is excessive = 20-426TROUBLESHOOTING OF TRANSMISSION CONTROLLER SYSTEM (A MODE) Points to remember when carrying out woubleshooting of transmission controller Stem wos enensens enn 20-508, ‘Action taken by soit diagnostic device and problems on machine 20-508 Judgment table for transmission controller, transmission related pats venewww snes 20528 ision conteole $YSI0M sn ennsinn nnn 20530 ‘Abnormality in power source system So omer Electtical circuit dlagram for transt 11 [uy | # 10FF conto seinen slay LED dest ht up ne nneonnnen BOSSE woot (E-oS234] 9) orop in votage of controler power sour is displayed 20533 vnar (Ef 01pm vonage otter dc power source antes cnn 20884 wal ed 9) Drop in voltage af main power source Is displayed sesame BIE v002 [E'. 123] «) Aanornaity in warsmission cut aay power sources assayed 20535 x2 003 (Ep 2223] Abnormality in neural saety system i csplayed 20837 ‘Abnormality in contrller system a ot [£85] Dow nooner te ch er ase a 1000 (Eg!288} Abnormality in wansrisin fut coy ayatom dead. 20 acs v00e [£-¢72 3) Abnormal in ear brake solenoid systom is dap wenn 20640 ae oe [ pti Saeed nnn 68 fur cace(E¢ 94) a storccicu wih round in BV ar soos seed -. 70882 uae (E12) ») sponcremin avo soo sls sie Hear [Abnormality in epaed sensor systom 6 480 Aa sara [Fo 13} orboeo (£1229) 1) Dleconnecton a soln speed stosor [Bl eater played actronie governor Pecarinue rch or tale ster ypoedanwo' i oplyed lane. Beare wisesstoy mectnelioe ates ‘sas fond eer von [E5314] or toot [Eo 84) ©) Disconnection input shah soed snaoraytem a deployed raiMontor Seley bore pater ‘esi fe. e142 E62] £01213] orem (E82 ©) Disconnection in intermediate shalt speed sons systam ie deplayed or follure of intermediate shaft speed sensor is displayed. Bots £463] E013) ove (E6583) {Disconnection in travel speed sensor (transmission output shaft speed sensor) 20848 system i alsplayed ot aur of output sha apeed senor lseayed = 20-548 Speed senor sytem. cuth oni ag 0022 [E122] orbozs (E.,1233] 01 mout sta sond senso ort duh sem i dplaye 20-5850 vos (F022 34) - vor [F.2234 8) Tivel speed sensor ter or peed uh 1.2.9.4, R) ystems displayed .. 70881 Abscrmlty in model satcsion eye ‘10 2014 [Eq £214) 01 Abnormality in mode selection (wiring harness daplayed 20582 boat [EE £4] bl Abnormal in model soicetion (rotary awiteh) i displaVEd nn + 20-663 ‘Abnormality in tit ever system crt to07 (E_$222] «) shortcreutin eh lover assombiy power souse i loved _. 20584 8016 [E(c$7 18] b) Shittlever position signal input for 2 or more systems is csplayed 1 20556 2016 (E¢21 29) ©) sit tover postion sina inet input a 20267 822 bo17 [Fg £2 13] A bnormalty in accelaraor signal is displayed es 20858 ‘Ac13 bors [F.c17 1:3) bnormaiy in transmission ol temperature sensors daplayed ween 20860 [Abnormality in press. contol valve system sata bos (E-.0232] - soa (EGt 38) sin cigat cutoh OND is displayed reonrtess of ornnan 20501 wore (E.o$2 43) - 00s (Eq6 $8] to rit signal isnot inp andehich sipping ented... 20669 1 nepoctng fil signal 2827 nn 20503 wose (E922 $3] + vos [F¢$242] o2 inspecting ransmisson input shat sped signal system, HL latch system (check clutch si) posse woes (Ect 44] « s0es [Ec12 $8] »-2 neposting transmission output shaft speed signa system. 1-4, elteh system nepestingcith lips ssnn 20808 crs. nasa (Fic1283] - cco (Eco 88] when fi staal is not input ow detector valve system) ..29:565AG Bay 07 oe er Eel Eoata E aor Ecoa 5 o7e F275 Short ciruitin prescure control velve solenoid - une system is eisplayect 5 aos system is displayed Abnormality in sensor system ant Waring asp ana a9 20 a2 owe boas bone bok boa boa boas oe boa oes bors bore bb0b7 oct boiz bois oes bors bois bois E sal Foaa? 5 oAs FoaAs E ab2 Foab2 E 4b3 Foab3 E aba Ecaba lay Edd Foadl E sas Foods E 4a6 Fads, Essa? Eady. EES Femes, EES Ears ES ECOES, E esb? Ecab7 E scr Feat E od? Eced2 E403 Foods E sES FCaES EFS Ears E sda Fada. E sag Ecada 2) Amoxmalty in tore converter ll emmperaturesansar system is deplayed ) Abnormality intel level sensor cystem is dsplayee 6) Almormality cooling water temparatute sensor system i dieplayed 4) bmormality fy sir prescune sensor system is played ©) Abnormality in retorder brake oil temperature sansor is displayed 2) Transmission iter lagged werning is displayed | Tiewaraing is lsplayed 6) Drop in radiator water lave warning fs deplayed 4) Battery charge level waning is csplayes ©) Steering ol temperature cvetheat warning is clsolaved 4) Drop in engine oil pressure warning is displayed (nechanicel governor specification machine) 4g) Rear brake cil pressure waming is displayed: Abnormality in engine oil pressure sensor system is displayed (mechanical governer specification machine) Abnormality in connector connection is displayed 8) Torque converter oil temperature overheat waming is displayed ) Engine water temperature overheat warning is displayed ©) Air pressure drop watning is displayed 4) Retarder brake olltemperature overheat warning is displayed 6) Engine overrun prevention brake actuated is displayed 1) Engine overshoot actuated is displayed 2ase6 roses rose 2osee 2asto rast 2asi2 2asta rasta 2asis 20576 20817 2osie 20579 20.880 20581 ro.ss2 ro.ss2 ro.ss2 ro.ss2 20.883 20.883TROUBLESHOOTING OF SUSPENSION CONTROLLER SYSTEM (SP MODE) Judgment table for suspension controller, suspension related parts... 20-602 ‘Action taken by self-diagrostic device and problems on machine 20-604 Electrical circuit diagram ‘or transmission controller eystom... 20-608 Monit EEE, comote pay SP 1 d001 IAIOFF or£.+011 Abnormality in power source is displayed aos0 SP 2 011 [6.111 displayea) _Absotmalty in pressure sensor right system is dispyed....20-611 SP O12 [E128 deplayed| Abnormal in pressure concolor i ciplyod 20-612 SP. 4 dO15. [E.411Sis displayed] Abnormality in wave speed sensor eysiem i splayed 20-613 SP-5 dO16 [E.+18is displayed! Abnormality in steering sensor system is displayed... 20-614 SP-6 C2 IE. C2is played) Defective mode! selection date is daployed 20-615 SP-7 21 [6.121 edeplayaa) Abnormality i slonoid [1 syatom is daployod 20616 SPB ao22 [Abormelty in soleneld [2] systom ls dapleyed 20017 SP-8 1025 [E.n23isdiaplayed! Abnormality in solenoid [system is displayed 20018 20-619 20.620 SP-10 d0C1 [E.c+CTis displayed) Disconnection in network is displayed SP-11 dOC3 [E.43C3ie displayed) Defective travel speed componcation data is diplavod..Service codes and self-diagnosis of payload meter (printer type) .. Electrical circuit diagram for payload meter (printer type) system .. Lp Lp.2 Le. ve Le ve. ve. vp. wee LP wpa Lpa2 LPa3 LPs LPs LPa6 Lpar lpg Lpag LP-20 TROUBLESHOOTING OF PAYLOAD METER (PRINTER TYPE) SYSTEM (LP MODE) No display appears when starting switch is turned ON Calibration demand (CAL flashes) is shown continuously after sterting switch is turned ON i sens 20-707 Calibration cannot be cartied out... ie i ‘After starting switch is turned ON, ail external display lamps do not light up Condition does not exist for lamps to light up, but external display lamps light Up -.-....20-715 Level of lighting up of external display lamps Is not correct, Abnormality in display logic £01 - £04 ie displayed E11 E14 ie displayed £21 E28 ie dieplayed by sonsor chock .. £31 is displayed £32 is displayed ... £41 is displayed £42 is displayed... i Printer does not print anvthing (lank paper comes Out. Printer prints only "NO DATA «0. Printer does not print out when PRT switch is pressed "PAPE" flashes... Time is Wr0NG sn —_ i E33 is displayedTROUBLESHOOTING OF PAYLOAD METER II (CARD TYPE) SYSTEM (LC MODE) Service codes and self-diagnosis of payload meter II (card typed 20-802 Electrical circuit diagram for payload meter Il (card type) system. 20-806 LC- 1. No display appears when starting switch is turned ON nr SOHO: LC: 2 After starting switch is turned ON, all external display lamps de not light up. 20-808 LC- 3 Condition does not exist for lamps to light up, but external display lamps light up 20-810 LC: 4 Loval of lighting up of external display lamps is not correct 20-811 LC. 5 Cycle data is not recorded, ON/OFF data is not recorded: Battory chorge signal system: Engine is not started is detected ... 20-813 LC- 6 Calibration cannot be carried out, time display does not match conditions: Shift lever N position signal system 20-814 Le: 7 Abnormality in display logic 20-815 LC. 8 b-FL romaine displayed and does not change: Body FLOAT relay system: When not dumping and waen dump lover ie not at FLOAT position 20-817 Le- 9 F-09 is displayed: Drop in voltage of back-up battery built into payload meter 20-818 LO-10 CLFULL display appears .ecsnnn 20-818 L.c-11_F-20 is displayed: Sensor power source voltage system. sens 20819 Lc-12 F-21-F-24 Is displayed: Disconnection, short rout with ground in suspension pressure sensor system 20-820 LO-13 F-25 -F-28is displayed: Short circuit in suspension pressure sensor system power source 20-822 LC-14 FCAL is displayed: Calibration not carried out, damaged data inside payload meter ......20-823 LC-18. F-41 ~ F-45 is displayed: Short circuit in external display lamp system power source .....20-824 LC-16 Lbad is displayed: Cycle data saved when machine was swaying seine 20-826 LC-17 Machine is not loading but external dieplay lamps give load estimate display After loading, display switches to time display before traveling 160 m 20-827 Le-18 F-31 is displayed: Disconnection, short circuit with ground in clinometer System .wn.ne« 20-826 Lc-19 F-32 is displayed: Short circuit with clinometer system power source 20-829 Lc-20 F-18 is displayed: Disconnection in battery charge signal so 20-830 LC-21 F-93~99 are displayed : Abnormality in notwork (whon PMC is inctallod) 20-831 LC-22 F-71, 73, 80, 81, 91, 92 are displayed : (when PMC, TALKS are installed) smn 20-892TROUBLESHOOTING OF ARSC [AUTOMATIC RETARDER Outline Electrical clreuit diagram for ARSC [Automatic Retarder Speed Contr 103 e108 F105, F108 F107 F108, R109 R110 Rant SPEED CONTROLLER] SYSTEM (R MODE) 20-902 20.908 er system (0.1 (Abnormality in power source voltage) is displayed ... oo 20.908 1.0 (Disconnection in engine speed sensor system} is displayed 20.909 13 Olscomecton in tranemission output shaft pood soner sya) ie caplayed nnn 20910 15 (Failure in retarder oll temperature sensor system) is dISpIaYeD no... 20.911 17 (Failure in accolerator signal systom| is displayod ... otsens 20-912 118 (Failure in suspension pressure sensor “left” system) is displayed 20.913 119 (Failure in suspension pressure sensor “right” systam) Is displayed -...-c.-00 20-918 42 (Disconnection in exhaust brako selector signal system} is displayed... 20.915 4433 (Disconnection in ARSC caution lamp system) Is displayed 20.916 4.4 (Disconnection in READY lamp system) is displayod. onennnannne: 20.917 45 (Disconnection in panel caution and buzzer system! is displayed me. neunen 20-918, 5.2 (Short circuit with ground in exhaust brake selector signal output systom) is displayed. sone 20-919 5.3 (Shor circuit with ground in ARSC caution lamp system) is displayed. 20.920 5.4 (Short circuit with ground in READY output circuit systom) ic displayed «mcr ernnee 20-021 5.5 (Short circuit with ground in panel caution lamp and buzzer output system) is displayed... 20.922 6.0 (Failure in engine speed system! is displayed. 20.923 7.0 (Disconnection in travel speed display UP output system) is dispiaye 20-974 7.1 (Disconnection in travel epood display DOWN output system) is displayed .. 20-925 7.2 (Disconnection in trevel speed display CLEAR output system) is displayed .... 20-926 7.3 (Short circuit with ground in travel speed display UP output system) ie displayed... 20.927 7.4 (Short circuit with ground in travel speed display DOWN output system) is displayed -.. 20-028 7.5 (Short circuit with ground in travel speed display CLEAR output system) is displayed . 20-928 8.1 (Short circuit with ground in pressure control valve system) is displayed 20-930, 8.3 (Disconnection in pressure control valve system) is displayed 20.931 85 (Failure in pressure control valve (pressure control valve remains openi) is displayed .. 20-932 8.7 (Failure in proceure control valve (proscure control valve dove not open) ie dieplayad . 20.02 8.9 (Short circuit with ground in pressure switch valve system) is displayed svn 20-834 9.0 (Disconnection in pressure switch valve system) is displayed Sonne, 20-935 8.1 (Failure in pressure switch valve system {remains open!) is displayed a.onnewnnrr 20-936 8.2 (Failure in pressure switch valve system (does not open) is displayed 20-937 9.3 (Disconnection in system switch eyatem) is displayed. ae 20888 9.4 (Short circuit with ground in system switch system) is displayed 20-939 9.5 (Disconnection, short circuit with ground in travat spoed setting switch system) is displayed.. sa : 5 2 - 20-940 Set speed cannot be set. 20-941 Failure code is always cleared (controller display window always chows “—") 7 failure code cannot be cleared Effect of retarder is too strong when machine is empty, oF too weak when 20-944 ‘machine is loaded (does not judge loaded/unloaded condition properly) 20-845 Abnormality appears in other controller 20.945 When traveling downhill, even when set speed is exceeded, no control is carried out ~~ 20-946 ‘Monitor lamp [buzzer) stays ON (or OFF) 20-947 READY lamp does not light UP (or stays lightod up). 5 20-948, Exhaust brake does not work properly sein 20-950 (Exhaust brake ig actuated when exhaust brake ewitch is OFF; or axhaust brake not actuated when exheust brake switch is ON). 20-950 There is difference between travel speed ‘ad value and actual machine value...» 20-962 Retarder lamp does not light up, 0 stays lighted up see, 20-985 Travel speed display always gives display (or does not give ary display) = 20.958413 Ha HAS #16 HAT 18 Note: TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) Machine does not stat. sone 20-1002 Machine does not travel smoothly. 20-1004 Lockup clutch cannot be disengaged. 20-1004 Excessive shock when starting or shifting, 20-1005 Transmission does net shift up « 20-1005 Machine lacks power or speed when traveling o 20-1006 Time lag is excessive when starting or shitting gear 20-1010 Torque converter oil temperature is high 20-1012 Torque converter oll pressure is Low. 20-1013 Front brake is ineffective, or effective only on One Side .vrnnninnnn 20-1014 20-1015 Rear brake is ineffective, or effective only on one side ‘Steering wheel is heavy 20-1016 ‘Steering whee! does not work 20-1017 Steering whee! vibrates sn 20-1017 Hoist cylinder lacks liting force (lifting speed)... 20-1018 Hoist cylinder does not work... 20-1019 Excessive hydraulic dift of dump body 20-1020 Air pressure does notrise. 20-1021 When checking items H-1, 2,38, and 6, check first that there is no abnormality in the transmission controller system.TROUBLESHOOTING OF MONITOR PANEL SYSTEM (P MODE) Method of self-diagnostic display for monitor panel and controllers. snenae 20-1103 Action taken by self-diagnostic device and problems on machine (monitor panel system) x 20-1104 Electrical circuit diagram for monitor panel syStEM wn 20-1108, P. 1 Chock pattern for wiring harnesses between MOMUIES winrnnnn snennnnen 20D P. 2 Nothing on monitor panel works... 20-1114 P. 3 LH, RH module and fuel gauge do not work... 20-1115, P. 4 LH, RH module and fuel gauge do not work. - 20-1916 P. 5. RH module does not work 20.1117 P. 6 LH module does not work 20.1118 P. 7 Travel calculator does rot WOEK nnn 20.1119 P. 8 Service meter display does not work correctly . 20-1120, P- 9. Central warning lamp does not work, or monitor panel detects fallure code (AOO2}.u.-20-1121 P10. Central warning lamp stays lighted UP -ren:sneninnnennninnn 20-1122 P-11 Alarm buzzer does not work, or monitor panel detects failure code [A003] 1-20-1123 P12. Alarm buzzer continues to sound . 20-1124 P-18_All date from shift controler (speedometer, tachometer, shift indicator, et) are abnormal (nothing is displayed, or display does not change), oF monitor panel detects service code [A013], or monitor panel detects service code (A018) senne 20-1925 P14 Suspension mode, power/economy mode displays are abnormal {nothing is displayed, oF display does not changel, or monitor panel detects service code [A076] .. ses 20-1926 P-18. Gauge displays are abnormal (nothing is displayed, or display does not change) eunnu-20-1127 P-16 Cooling water level drop caution lamp does not work, or monitor panel detects service code [AON evnne 20-1728 P-17 Cooling water level drop caution lamp stays lighted up 20-1129 -18 Emergoney stering pil! lamp does not work, or monitor panel detects sorvice code (AOD) 20-1130 P-19 Emergency steering pilot lamp stays lighted up. — 20-1131 P-20 Engine ol pressure drop caston lamp doesnot work, or mono panel detects serve code (AOD. 20-1132 P21 Engine oil pressure drop caution lamp stays lighted up 20-1133 P-22 Exhaust brake pilot lamp does not work, or monitor panel detects service code [AQO1) «20-1134 P23. Exhaust brake pilot lamp stays lighted Up ..ecnnnnensnesene 20-1135, P-24 Charging cireuit abnormality caution lamp does not work, or monitor panel detects srvice code [AQO!].. 20-1136 P.25 Charging circuit abnormality caution lamp stays lighted up. 20-1187 'P-26 Transmission fiter clogging caution lamp does not work, or monitor panel detects service code (AOD1).. 20-1138 P.27 Transmission filter clogging caution lamp stays lighted up 20-1139 P-28 Brake stroke caution lamp does not work, or monitor panel detects service code (A001) ..20-1140 P.29 Brake stroke caution lamp stays lighted up. vo 20-1141 P-30 reheating switch pilot lamp does nat work, or monitor panel detects service code [AOO1) «20-1142 P-31 Preheating switch pilot amp stays lighted up 20-1143TROUBLESHOOTING OF PMC SYSTEM PMC RELATED PMC Related electric circuit diagram .nnnnmnennnsnunn 20-1208 PMC does net work Met m2 m3 M4 M5 M8 m9 m0 men maz m3, m4 m5, m6 ma7 mas. Monier pio £001 002 003 e011 cor E013 014 e015 E016 e017 £018 £026 027 £028 £029 02a E035 E041 e042 E043 coaa 054 055 058 £057 £058 Contrliercitoy (0.1: flashes] (0.2: flashes} (0.3: flashes} (1.4: flashes} 11.2: flashes] 11.3: flashes] (1.4: flashes] (1.5: flashos} (1.6: flashes} (1.7: flashes} lashes} flashes) [27: flashes} [2.8: flashes] [2.9: flashes} [2A flashes! (3.5: flashes] (4.1: flashes! [4.2: flashes} [4.3: flashes} icy ashes] (5.4: flashes} (5.5: flashes] flashes} 1.7: flashes} flashes} (A: flashes} [A.2: flashes} (M MODE) oe — : 20-1208 Failure in NV RAM data is displayed. ennnnnn seen 20-1207 Drop in battery direct power source voltage is displayed .....20-1208 Abnor nality in connector connection is displayed. 20-1210 Discornection in GSP communications is displayed 20-1211 Abnornality in GSP communications is displayed. 20-1211 Discornection in MOM communications is displayed. 20-1212 Abnormality in MOM communications is displayed.. 20-1212 Discornection in TMS communications is displayed 20-1213 Abnornality in TMS communications ie dieplayod. 20-1213 Discornection in CENSE communications is displayed .....-.20-1213 Abnor nality in CENSE communications is displayed .. 20.123 Communications abnormality 1 is displayed . Communications abnormality 2 is displayed .. Communications abnormality 3 is displayed .... 20-1214 20-1214 20-1214 Communications abnormality 4 is displayed .. 20-1214 Communications abnormality § ie dieplayod 20-1214 Abnormality in idling validation is displayed... 20.1218 ‘Short circuit with groundidisconnection in suspension pressure sensor (right) system is displayed 20-1218 Short circuit with ground/disconnection in suspension pressure sensor (left) system is displayed. Short circuit in suspension pressure sensor (right) system 20-1218 is displayed .. i ss snes OAD Short circuit in suspension pressure sensor (left) system Is displayed sn 10928 Discornection in accelerator signal system is displayed ......20-1219 Short circuit in accelerator cell signal system is displayed ....20-1220 Abnor nality in engine speed sensor system is displayed ......20-1221 Abnormality in input shaft speed sensor system is displayed ...20-1222 Abnor nality in travel speed sensor Itransmission output shaft speed sensor) is displayed . .- 20-1223 ‘When angine is not running, drop in brake oil level is displayed . se 20-1224 ‘When angine is not running, drop in retarder cil level is displayed ove 20-1295,m.20 m21 22 m.23 m.2a M25 M28 M27 M28 M29 30 Moi M102 M103 M108 m-105 Montor "Fone, Comet delay EDA3 [A3: flashes] Wher ongino is not running, drop in hydraulic displeyod -- 20-1228 EOAS IAG: Mathes] _When engine is running, retardrfitor clogged ie displayed 20-1227 EOA7 A: flashes] When engine is running, fullflow filter clogged is displayed ....20-1228 EOA8 [A8: flashos] When ongino is running, hydraulic Fiter clogged is displayed ...20-1229 £02 [b2:flashos) At neutral, right etardor brako dice wear ie dieplayed swan 20-1290 E03 [b3: flashes) At neutral, lot rotarder brako disc woar ie cisplayed... E0b4 [bé:fiashes] When engine is not running, drop in battery electrolyte lovol is displayed 5 ODS bE: flashes} When ongino is not running, drop in engine displayed : E0b6 (BS: flashes] When ongino is running, si clean clogged is displayed FOCI (C1: flashes] Abnormality in network system is displayed E0C2 (C2:flashes} Abnormality in model selection data is displayed .. EOC3_(C3:flashes] Abnormality in travel speed compensation data is displayed Setting of PIC dipswitches MOM display is not given MOM display goes out 4éigit error code and error message are displayed on MOM MOM time display is slow, waming display shaws datective operation of clock I, or warning display shows drop in battery voltage oo 20-1248 (Drop in battery voltage) waming is displayed ns 2O-72AB 20-1299 20-1240TROUBLESHOOTING OF ABS/ASR SYSTEM (OP) Troubleshooting flowchart. For machines with ABS installed independently For machines with ABS/ASR instaled .. Method of deleting ECU trouble data from memory Procedure for deleting trouble data from memory Method of troubleshooting using self-diagnostic function Of ECU sn INDEX (troubleshooting code) System check sheet for using system checker .. Troubleshooting W-1 Warning lamp dose not light up. 11 ASR information switch does not go out ASA-1 Failure in ASR control valve (only mad ASR2 ABS-1 Failure inside ECU ABS.2 Failure in front right pressure control valve ABS.3 Failure in front left pressure control valve ABS-4 Failure in rear left pressure control valve . ‘ABS-S Failure in rear right pressure control valve ABS-6 Failure in front cight wheel speed sensor . ABS-10 Abnormality in front right wheel speed sensor output ABS-7 Failure in front left wheel speed sensor . ABS-11 Abnormality in front left wheel speed sensor output ABS-8 Failure in rear left wheel speed sensor... ABS-12. Abnormality in rear left wheel speed sensor output ABS-3 Failure in rear right wheel speed sensor ABS-13 Abnormality in rear right wheel speed sensor OUEPUE sec ABS-14 Failure in valve relay (VR2) ABS-18 Failure in valve rolay (VR) ABS-16 Fallure in valve relay (VRQ) oon ABS.14 Fallure in valve relay (VR new ABS-18 Abnormality in power source voltage .. 20-1252 20-1252 20-1253 20-1254 ss 20-1286 20-1287 20-1268 201288 20-1270 20-1271 20-1272 20:1273 20-1274 20-1275 20.1275 20-1276 20-1276 20-1277 20-127 20-1278 20-1278 20.1279 20-1280, 20-1281 20-1282 20-1283,TROUBLESHOOTING FOR AUTOMATIC SPIN REGULATOR ( ASR-II) SYSTEM (AS MODE) Outline teaeainaiie ee : AS-1 "Failure code 0.1 ‘Abnormality in power source voltage" is displayed... 20-1404 AS-2 Failure code 1.0 ‘Disconnection in engine speed sensor system" Is displayed ..... 20-1405 AS3__ Failure code 1.1 ‘Disconnection in RR whaal speed sensor’ is displayed... AS-4 Failure code 1.2 ‘Disconnection in RL wheel speed sensor” is displayed AS-5 Failure code 1.3 ‘Disconnection in transmission output shaft speed sensor system is displayed. AS6 Failure code 1.6 “Failure in steering angle sensor’ is displayed AS-7 Failure code 1.7 “Fallure inaccelerator signal system’ is displ ‘AS-8 Failure code 43 “Disconnection in ARSC caution lamp system" Is displayed ‘AS-8 Failure code 45 ‘Disconnection in panel caution lamp and buzzer system Ve dloplayed ncicsiion nes sacs oametanannsnnne nina AS-10_ Failure code 53 “Short aieuit with ground in ARSC caution lamp system is displayed. AS-11 Failure code 55 “Short circuit with ground in panel caution lamp 20-1814 and buzzer system" is displayed... snnnne BOGS ‘AS-12 Failure code 6.0 ‘Failure in engine speed sensor systam’ is displayed........0.-. 20-1416 ‘AS-12 Failure code 6.1 ‘Failura in RR wheel speed sensor system’ is displayed ....--20-1417 AS-14 Failure code 6.2 ‘Failure inRL wheel speed sensor systam” is displayed........... 20-1418 ‘AS-15 Failure code 8.0 ‘Failure in pressure control valve (L.H.) system: pressure control valve (L.H) does not open' is displayed, nes 2ONG19 AS-16 Failure code 8.1 "Short circuit with chassis ground in pressure control valve (R.H.) system" is displayed ne sons 20-1620 AS-17 Failure code 8.2 "Short circuit with chassis ground in pressure control valve (LH) system" is displayed sn 20-1821 |AS-18 Failure code 8:3 ‘Disconnection in pressure control valve (F.H.] system” is displayee... 20-1422 AS-A9__ Failure code 8.4 “Disconnection in pressure control valve (L_H.) system" i displayed. 20-1423 AS-20 Failure code 8.5 “Failure inpressure control valve (LH. system: pressure control valve (R.H.) does not close" is displayed 20-1424 AS-21. Failure code 8.6 “Failure inpressure control valve (L_H.) system: ssure contral valve (L.H) does not close" is displayed... ne 2O-VA25 AS-22 lure in pressure control valve (RH.) system: pressure control valve (R.F.] does not open’ is displayed. ns 20-1826 AS-23 Failure code 8.8 ‘Short circuit with chassic ground in preseure ewitch valve system" is displayed .. 20-1427 ‘AS-24 Failure code 9.0 “Dieconnoetion in pressure switch valve system” is displayed... 20-1428 ‘AS-26 Failure code 9.1 ‘Failure inpressure switch vaive system: valve does not close" is displayed... 20-1428 ‘AS.26 Failure code 9.2 ‘Failure inprossura switch vaive system: valve does not open" is displayed... 20-1430 AS-101 Nothing is displayed on display window of controller 20-1431 ‘AS-102. Failure code ic kept cloarec |"_" is always displayed in display window of contrellor} or cannot be seared ... . 20-1432 AS-103 Another controllor has troUble.w...nn 20-1433, ‘AS-104 Monitor lamp (buzzer) staye ON (or OFF) 20-1434 ‘AS-105 Disconnection in ewitch system of ASR systern 20-1435 ‘AS-106 Short cirouit with chassie ground in ewitch systam of ASR system 20-1436 ‘AS-107 ASR working lamp does not light UP... 20-1437 ‘AS-108 ASR working lamp remains lt. 7 20-1438MM-1 MM-2 MM-2 MMe MMS. MMs MM7 MMe Mug. MM-10 MM-11 MM-12 MM-13 M14 MM-15, M16 MM-17 TROUBLESHOOTING FOR MAINTENANCE MONITOR SYSTEM Maintenance monitor does not work. a], When nothing works .. b) When CHECK display does not work 20-1302 20-1302 20-1303, ‘When engine is stopped, engine oil level display flashes on. 1 20-1304 ‘When engine is stopped, transmission oil level display fla8h03 wrmnnmn-nesiunnnne 20-1308 ‘When engine is stopped, hydraulicoil level display flashes .. . 20-1308 When engine is stopped, rotarder ol level display flashes... 20-1306 When engine is stopped, brake oil evel display flashes asta IOSD When engine is siopped, battery electrolyte level display flashes... At neutral, retarder wear display flashes .. 20-1308 20-1309 20-1310 When engine is running, full-flow fiter clogging display fiashes: von 20-1311 When engine is running, transmission fiter clogging display flashes... mnnen20-1312 When engine is running, hydraulic iter clogging display flashes 20-1313, When engine is running, retarder titer elogging display flaches . 20-1314 When engine is running, air cleaner clogging displey flashes Maintenance timer does not work a 20-1315, Maintenance timer ig not Oh or below, but maintenance item lights up sven BOTS ‘Abnormality in switch .. 20-1316 2) Confirmation switch for oil or fiter replacement time does not work 20-1316 b)_ Replacement switch, misopararion cancel switch do not work. 20-1316 Night lighting does not ight up - 20-1317