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315KVA ID 11 22 KV T HTM1 04 0819

This document outlines the technical specifications for 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency Level -2 three-phase indoor type oil immersed distribution transformers. It includes details on design, manufacturing, testing, and delivery, as well as service conditions, applicable standards, and specific technical requirements. The document emphasizes compliance with relevant Indian and international standards, ensuring high quality and robust performance under specified operational conditions.

Uploaded by

Rahul Yadav
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
24 views64 pages

315KVA ID 11 22 KV T HTM1 04 0819

This document outlines the technical specifications for 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency Level -2 three-phase indoor type oil immersed distribution transformers. It includes details on design, manufacturing, testing, and delivery, as well as service conditions, applicable standards, and specific technical requirements. The document emphasizes compliance with relevant Indian and international standards, ensuring high quality and robust performance under specified operational conditions.

Uploaded by

Rahul Yadav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 64

TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.

433 KV Energy Efficiency


Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION

FOR

315KVA, 11/0.433 KV, 22/0.433 KV , EEL -2 (Star-1) THREE PHASE, INDOOR TYPE
OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 1


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

INDEX
Clause No. Contents

1 Scope

2 System Particulars

3 Service Condition

4 Applicable Standards

5 Specific Technical requirement

6 Design & Construction

6.1 Core

6.2 Windings

6.3 Losses

6.4 Insulation Material & Clearances

6.5 Impedance Value

6.6 Tank

6.7 Off Load Taps

7 Efficiency

8 Heat Dissipation

9 Total minimum oil volume

10 Conservator.

11 Breathers.

12 Terminals

13 Bushing and connections

14 Internal Connections

15 Tank base channel

16 Terminal Marking Plate & Rating Plate

17.1 Fittings

17.2 Fasteners

18 Lightning Arrestor

19 Transformer Oil

20 Tests & Inspection

21 Challenge Testing

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 2


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

22 Type Tests

23 Drawings

24 Rejection

25 Cleaning & Painting

26 Guaranteed Technical Particulars

27 Testing facilities

28 Submission of Routine Test Certificate

29 Stage Inspection
Testing of all distribution transformers for losses at 50 %
30
load and 100 % load

31 Random Sample Testing

32 Inspection & Testing of Transformer Oil

33 Quality Assurance

34 Qualifying Requirements

35 Final Inspection

36 Performance Guarantee

37 Cost Data Sheet

38 Schedule

Schedule A Guaranteed and Other Technical Particulars

Schedule B Tenderer‘s experience

Annexure-I Air Pressure Test

Annexure-II Unbalance Current Test

Annexure-III Temperature Rise Test

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 3


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

1 Scope:-
1.1 This specification covers design, manufacturing, testing and delivery of 315KVA,
11/0.433kV & 22/ 0.433 kV , Energy Efficiency Level -2 three phase oil immersed,
Oil Natural (ONAN) Indoor Type Distribution Transformers suitable for 11 kV,
& 22 kV , 50 Hz, Distribution system.
1.2 The equipment offered shall be complete with all parts necessary for their effective
and trouble-free operation. Such parts will be deemed to be within the scope of the
supply irrespective of whether they are specifically indicated in the commercial
order or not.
1.3 It is not the intent to specify herein complete details of design and construction. The
equipment offered shall conform to the relevant standards and be of high quality,
sturdy, robust and of good design and workmanship complete in all respects and
capable to perform continuous and satisfactory operations in the actual service
conditions at site and shall have sufficiently long life in service as per statutory
requirements.
1.4 The design and constructional aspects of materials shall not withstanding any
anomalies, discrepancies, omissions, in-completeness, etc. in these specifications
and will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for
clearances etc. as are necessary by virtue of various stipulations in that respect in
the relevant Indian Standards, IEC standards, I.E. Rules, I.E. Act and other
statutory provisions.
1.5 The Bidder/supplier shall bind himself to abide by these considerations to the entire
satisfaction of the purchaser and will be required to adjust such details at no extra
cost to the purchaser over and above the tendered rates and prices.
1.6 Tolerances:
The tolerance of guaranteed performance figures shall be as specified in the (Part-I)
table 1 of latest issue of IS 2026 except losses or relevant International Standard
except wherever specified otherwise in this specification.
2 System Particulars:-
The transformers shall be suitable for INDOOR installation with following system
particulars and they should be suitable for service under fluctuations in supply
voltage as permissible under Indian Electricity Rules

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 4


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

2.1 Nominal System Voltage : 11 kV or 22 kV


2.2 Corresponding Highest System Voltage : 12 kV or 24 kV
2.3 Rated Basic Insulation Level : 75 KVp or 125 KVp
2.4 Neutral earthing : Solidly earthed
2.5 Frequency : 50 Hz with ± 3 % tolerance
2.6 Number of Phases : 3
3 SERVICE CONDITIONS:
3.1 Equipment supplied against the specification shall be suitable for satisfactory
operation under the following tropical conditions:-
i Max. ambient air temperature : 50 Deg. C
ii Max. relative humidity : 100 %
iii Max. annual rainfall : 1450 mm
iv Max. wind pressure : 150 kg/sq.m.
v Max. altitude above mean sea level : 1000 mtrs.
vi Isoceraunic level : 50
vii Seismic level(Horizontal acceleration) : 0.3 g.
viii Climatic Condition Moderately hot and
humid tropical climate
conducive to rust and
fungus growth.
ix Reference Ambient Temperature for
temperature rise : 50 Deg C
3.2 The climatic conditions are prone to wide variations in ambient conditions and
hence the equipment shall be of suitable design to work satisfactorily under these
conditions.

3.3 The equipment shall be for use in moderately hot and humid tropical climate
conducive to rust and fungus growth.
3.4 The Distribution Transformer shall be mark with standard mark governed by BIS as
per clause 13.4 of IS 1180(Part 1):2014] .
3.5 The Distribution Transformer shall bear Star 1 rating label approved by BEE
( Bureau of Energy Efficiency).
3.6 The Distribution Transformer shall bear EEL - 2 (star 1 of BEE) ratings label
approved by BIS (Bureau of Indian Standard) as per IS 1180 (Part-1):2014.

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 5


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

3.7 The Bidder/ Manufacturer shall possess the BIS license for offered product.
4 APPLICABLE STANDARDS:-

4.1 The design, manufacture and performance of the equipment shall comply with all
currently applicable statutes, regulations and safety codes. Nothing in this
specification shall be construed to relieve the bidder off his responsibilities.
4.2 The Distribution Transformers shall conform to IS: 1180 (Part 1) : 2014 amended
up to date or other International Standards for equal or better performance. Unless
otherwise modified in this specification the Distribution Transformers shall comply
with the Indian Standard Specification IS 1180 latest.
4.3 Unless otherwise specified, the equipment offered shall conform to amended up to
date Indian, IEC, British or U.S.A. Standards and in particular, to the following:-
4.4 The applicable standards are as follows :
Sr.No. IS number IS name

1. IS:1180(Part-1) : 2014 amended upto Oil immersed distribution transformers


date up to and including 2500 kVA, 33KV.

2. IS:2026(Part I to IV) Specification for power transformer


3. IS:335/2018 New insulating oil- Specification
(fifth revision)
4. IS:2099/1986, IS: 7421-1988, IS:3347 Bushing
(Part-I /Sec-2)-1979, IS:3347 (Part-I
/Sec-1)-1982 amended up to date
5. IS 5 Colours for ready mixed paints and
enamels.
6. IS 13730 (Part-27)1996 Specification for particular types of
winding wires.
7. IS: 3073/1974, IS: 3070( Part-II) Specifications for L.A‘s
8. CEA Guidelines August -2008 Manual on transformers
9. CBIP Publication No.295:2006 Manual on transformers
4.5 In case of conflict arising out due to variations between the applicable standard and
the standards specified herein the provisions of this specification should prevail.
5 Specific Technical requirement:
5.1 Standard kVA Ratings:-
The standard ratings for transformer shall be 315 kVA as per IS 1180 (Part-I):2014
5.2 Nominal voltage ratings
i Primary voltage : 11 kV/ 22 kV

ii Secondary voltage : 0.433 kV

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819. Page 6


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

5.2.1 Winding connections:-


i. H.V. Winding : Delta (∆)
ii. L.V. Winding : Star (Y)
so as to produce a positive phase displacement of 30 degrees from the primary to
the secondary vectors of the same phase. The neutral of the L.V. winding shall be
brought out to a separate insulated terminal. The voltage group shall be Dyn-11 (IS
2026 Part I).
5.3 Temperature Rise:
i The temperature rise for top oil over an ambient temperature of 50° C should be
40°C maximum [measured by thermometer in accordance with IS 1180 (Part 1)
& IS 2026 (Part 2)].
ii Temperature rise for winding over an ambient temperature of 50° C should
be 45° C maximum [measured by resistance method in accordance with IS
1180 (Part 1) IS 2026 (Part 2)].

5.4 No load voltage ratio:-


The no load voltage ratio shall be 11000/433 Volts, 22000/433 Volts.
6 Design & construction
a. The spring washers must be used for fixing core with tie rod.
b. Core base & bottom Yoke shall be supported with 75 mm X 40 mm X6 mm MS
Channel with proper bolting. The core assembly shall be fixed by four locking
bolts.
c. The maximum flux density in any part of the core and yoke at rated voltage and
frequency shall be such that the flux density with +12.5 % combined voltage
and frequency variation with rated voltage and frequency does not exceed 1.9
Tesla. Flux density should not be more than 1.69 Tesla at rated voltage and
frequency.
d. The No load current at rated voltage shall not exceed the percentage as given
below.

e. The no load current of 315 kVA transformer shall not exceed 2% the full load current
and will be measured by energizing the transformer at rated voltage and frequency.
Increase of 12.5 percent of rated voltage shall not increase the no load current by 5%
of full load current.( As per IS 1180 (Part1):2014)

6.1 Core
i The core shall be stacked/ wound type.
a) For Stack core :- The core shall be of high grade cold rolled grain
oriented (C.R.G.O) annealed steel lamination having low loss and good
grain properties, coated with hot oil proof insulation, bolted together to
the frames firmly to prevent vibration or noise. All core clamping bolts
shall be effectively insulated. The complete design of core must ensure

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 7


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

permanency of the core losses with continuous working of the transformers.

b) For Wound core :-

The core shall be ‘C‘ type construction of high grade cold rolled grain oriented
(C.R.G.O.) annealed steel lamination having low loss and good grain properties,
coated hot oil proof insulation. The complete design of core must ensure
permanency of the core losses with continuous working of the transformers. The
core material shall not be brittle in case of CRGO material.

Core clamping for C.R.G.O. Wound core type transformers shall be as


follows:

1. Core clamping shall be with top and bottom U- shaped core clamps
made of sheet steel clamped.

2. M.S. core clamps shall be painted with oil-resistant paint.

3. Suitable provision shall be made in the bottom core clamp / bottom plate
of the transformer to arrest movement of the active part.
4. Core shall be clamped by M16 diameter MS Tie rods.
ii. The grade of core laminations shall be M4 or better.
iii The successful bidder, shall be required to submit the manufacturer‘s test
report showing the Watt Loss per kg and the thickness of the core lamination, to
ascertain the quality of Core materials.
The purchaser reserves the right to get sample of the core material tested at any
Government recognized laboratory.
iv The transformer core shall not be saturated for any value of V/f ratio to the extent of
112.5% of the rated value of V/f ratio (i.e. 11000/50 or 22000/50) (due to combined
effect of voltage and frequency) up to 12.5% without injurious heating at full load
conditions and will not get saturated. The bidder shall furnish necessary design data
in support of this situation.
v Flux density:-
The maximum flux density in any part of the core and yoke at rated voltage and
frequency shall be such that the flux density with +12.5 % combined voltage and
frequency variation with rated voltage and frequency does not exceed 1.9 Tesla. Flux
density should not be more than 1.69 Tesla at rated voltage and frequency.

vi. Number of steps of stack core shall be as follows

Sr. Rating (kVA) Number of steps


No.
1 315 Min. 7 standard steps

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 8


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

vii. Core clamping:


a. M.S channel for clamping core shall be 150 mm x 75 mm for 315 kVA
transformers.
b. M.S. Core base support channel shall be 100 mm x 50 mm.
c. M16 (min) dia, 2 nos High Tensile Bolts for 315 kVA in parallel at
each end will be used.
d. The top yoke channels to be reinforced by adequate size of M.S. flat with
thickness not less than 8 mm, at equidistance if holes cutting are one for
LT lead so as to avoid bending of channel.
e. M S channels are to be painted by heat resistant paint.
f. Core clamping shall be with top and bottom U- shaped core clamps made
of sheet steel clamped.
g. Suitable provision shall be made in the bottom core clamp / bottom plate
of the transformer to arrest movement of the active part.

viii. Tie bolts:


a. 8 nos. of tie rods of M16 dia. high tensile steel in vertical formation.
b. All top and bottom yoke nut bolts, if any, shall be MS and painted with
heat and corrosion resistant paint before use.
c. Drawing of the building of core to be approved before start of work.
d. The base channels of the core shall not be cut channel.

6.2 Winding:-
The material for winding shall be Copper.
i Materials:- Double paper covered Copper conductor shall be used for HV
and LV winding for 11 kV & 22 kV with respective class.
ii Current Density:- Current density for HV and LV winding should not be
more than 2.8 Amp/sq. mm for Copper.
iii L.V. Neutral formation shall be at top.

6.3 Losses :
The total losses (no-load + load losses at 75 deg. Centigrade ) at 50% of rated load & total
losses at 100% of rated load shall not exceed the maximum total loss values indicated
asbelow
( As per Gazette notification issued by Ministry Of Power on Dated 16.12.2016 the respective
losses capacity wise revised).
TABLE – 1

Rating Impedance Maximum total losses in watts up to 11 kV


( Percent) Class ( For ratings above 315 kVA)
50% 100%
Load Load
315 4.50 1025 3100

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 9


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Note:- 1) For Transformer having voltage class above 11 kV and up to and


including 22 kV, the permissible total loss values shall not exceed by 5
percent of the maximum total loss values mentioned in above table.
( Ref Clause 7.8.1.1.2 of IS 1180: Part- I/2014)

Tolerances:
No positive tolerance shall be allowed on the maximum losses given in the above
table for both 50 % & 100 % loading values. In case the actual loss values exceed
the above guaranteed values, the transformers shall be rejected at the risk, cost
and responsibility of the supplier. The bidder should guarantee individual No load
losses without any positive tolerance.

The values guaranteed in G.T.P. for flux density, no load current at rated voltage,
no load current at 100 % & 112.5% of rated voltage and no load loss at rated
voltage shall be individually met.

The tolerance on electrical performance excluding losses shall be as given in IS


2026(Part 1).
6.4 Insulation material & clearances:
i Materials - Makes of Electrical grade insulating craft paper, Press Board,
Perma wood/ Haldi wood insulation shall be declared in GTP by the bidder.
The test reports for all properties as per relevant I.S. amended up to date
shall be submitted during inspection.
ii Thickness of locking spacers and thickness of comb teeth between HV coils
HV Disc – Minimum 3 mm. (minimum)up to 1000 kVA and minimum
clearance for cross over coil shall be 10 mm upto 1000 kVA

iii Internal Clearances:


a) Radial clearances of LV coil (bare conductor) to core shall be minimum
3.5 mm for 11kV and minimum 4 mm for 22 kV transformers.
b) Radial clearance between HV & LV winding shall be minimum 11mm
for 11kV and minimum 14mm for 22kV.
c) Phase to Phase clearance between HV conductor shall be minimum
10mm for 11kV and minimum 15mm for 22kV
d) Minimum end insulation to Earth shall be 25 mm for 11kV and 40 mm
for 22KV.
e) The electrical clearance between the winding and body of the tank
(between inside surface of the tank and outside edge of the windings)
should not be less than 30mm and 40 mm for 11kV and 22 kV class
transformers respectively.

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 10


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

6.5 Impedance Value -

The percentage impedance at 75 º C. for different ratings shall be as per Table-1


at clause no. 6.3.
6.6 Tank
6.6.1 The transformer tank shall be made up of prime quality M.S. sheets of rectangular
shape. No other shape will be accepted. The transformer tank shall be of robust
construction. All joints of tank and fittings should be oil tight and no bulging shall
occur during service. The tank design shall be such that the core and windings can
be lifted freely. The tank plates shall be of such strength that the complete
transformer when filled with oil may be lifted bodily by means of the lifting lugs
provided. Tank inside shall be painted by varnish or oil resistant paint. Top cover
plate shall be slightly sloping; approximately 5 to 10 deg. towards HV bushing and
edges of cover plate should be bent downwards so as to avoid entry of water
through the cover plate gasket. The width of bend plate shall be 25 mm min. The
top cover shall have no cut at point of lifting lug. The rectangular tank shall be
fabricated by welding at corners.
6.6.2 The transformer tank of corrugation is also acceptable, however shape of tank shall
be rectangular only. The corrugation sheets thickness shall be of minimum 1.25
mm. Corrugation panel shall be used for cooling. The transformer shall be capable
of giving continuous rated output without exceeding the specified temperature rise.
Bidder shall submit the detailed calculation sheet along with offer. The safe guard
angle frame 50X50X5 mm shall be welded for corrugated side to the tank.
6.6.3 In rectangular shape tanks, horizontal or vertical joints in tank side walls and its
bottom or top cover will be not allowed. In addition the cover of the main tank shall
be provided with an air release plug to enable air trapped within to be released.
Side wall thickness : 4 mm. (min.)

Top and bottom plate thickness : 6 mm. (min.) from 315 kVA to1600 kVA
6.6.4 For plain tank transformers above 315 kVA ratings shall be capable of
withstanding a pressure of 80 kPa and a vacuum of 500 mm of mercury .Limiting
values of deflection are specified in clause no. 20.4 of technical specification.
6.6.5 Reinforced by welded angle 50X75X5 MM upto 1250 kVA on all the outside walls
on the edge of tank to form two equal compartments.
6.6.6 When transformer tank without oil is subject to air pressure of 35 KPa above
atmospheric pressure for 30 min. Pressure test shall be performed carefully at the
time of 1st stage inspection only to confirm the adequacy of reinforcement angle and gauge
of the tank and certified by E.E. (IW).
6.6.7 All welding operations to be carried out by MIG process.( Metal Inert Gas
Welding)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 11


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

6.6.8 Lifting lugs: 4 nos. welded heavy duty lifting lugs of MS plate of 12mm thickness
upto 1600 kVA suitably reinforced by vertical supporting flat of same thickness as
of lug welded edgewise below the lug on the side wall, up to reinforcing angle and
for top cover 8 mm thickness upto 1600 kVA. They shall be so extended that cutting
of bend plate is not required.
6.6.9 Pulling lugs: 4 nos. of welded heavy duty pulling lugs of MS plate of 8mm
thickness for upto 1600 kVA shall be provided to pull the transformer horizontally.
6.6.10 All bolts / nuts / washers exposed to atmosphere shall be as follows:[Clause no.15.3 of IS 1180 (Part
1):2014]
i] Size 12mm or below—stainless steel.
ii. Above 12mm --- steel with suitable finish like electro galvanized with passivation or hot dip
galvanized and for Top cover fixing nut bolts of 1/2” diameter (min) with one plain washer shall be
used spaced at 4” apart. 6 mm neoprene bonded cork oil resistance gaskets conforming to type B/C IS
4253 Part-II amended up to date will be placed between tank and cover plate.
6.6.11 The transformer tank shall be of adequate mechanical strength to withstand positive
and negative pressures built up inside the tank while the transformer is in operation.
6.6.12 The tank design shall be such that the core and windings can be lifted freely.
6.6.13 Plain tank shall be capable of withstanding a pressure of 80kPa for 30 minutes and a
vacuum of 500 mm of mercury for 30 minutes (Type Test). The permanent
deflection of flat plates shall not exceed the values given in IS 1180(Part 1): 2014
clause no. 21.5.2.1.
6.6.14 Thermometer pocket with cap must be located at center of top cover or high side of
tank height for true valve of max top oil temperature.
6.6.15 Pressure release device or explosion vent shall be placed at top cover of of the
transformer.
6.7 Off Load Taps:
6.7.1 The standard tapping ranges, when taps are provided, shall be as
follows: Winding tapped : HV
Number of tap positions 7
Voltage variations : (+) 5 percent to (-) 10 percent in steps of 2.5
percentfor variation of HV Voltage
(As per IS 1180 (Part1):2014 Clause 7.7.1).
6.7.2 The standard tapping range and tapping steps arrangement shall not be required up
to 315 KVA capacity.
6.7.3 Tapping Method: Off circuit tap-changing arrangement shall be either by means of
links or by means of an externally-operated switch with mechanical locking device
and a position indicator. Arrangement for pad-locking shall be provided. ( As per IS
1180 (Part1):2014 Clause 7.7.2)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 12


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

6.7.4 Tap changing shall be carried out by means of an externally operated self
position switch and when the transformer is in de-energised condition switch
position No.1 shall correspond to the maximum plus tapping. Each tap change shall
result in variation of 2.5 % in voltage. Provision shall be made for locking the taping
switch handle in position. Suitable aluminium anodized plate shall be fixed for tap
changing switch to know the position number of tap.

6.7.5 The Transformer shall be capable of being operated without danger on any tapping at
the rated kVA with voltage variation ± 10% corresponding to the voltage of that
tapping.

7.0 Efficiency:
The efficiency is the ratio of output in KW to the input in KW.

Efficiency = (Input in KW – Total Losses in KW)


Input in KW

Total loss comprise of No-load loss and Load loss at 75 deg C.


8.0 Heat Dissipation:

a) Heat dissipation by tank walls excluding top and bottom should be 500 W/ sq.m.
b) Heat dissipation by fin type radiator 1.25 mm thick will be worked out on the basis
of manufacturers data sheet. The bidder shall submit the calculation sheet with the
offer or the offer shall stand rejected.
c. Radiators shall be welded on tank wall in a such a way there should not oil
leakage.
d) Radiators shall be provided on both HV and LV bushing side of the transformer tank
wall and shall be of fin type. They should be fixed at right angle to the sides
and not diagonally. The size of the radiator shall be such that it covers at least 50% of
the bottom yoke, full core and complete top yoke.
e) The transformer shall be capable of giving continuous rated output without exceeding
the specified temperature rise. Bidder shall submit the detailed calculation sheet along
with offer.
f) Heat dissipation by Corrugation panel 1.25 mm thick will be worked out on the basis
of manufacturer’s data sheet. The bidder shall submit the calculation sheet with
the offer or the offer shall stand rejected

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 13


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

9.0 Total Minimum Oil Volume :


The firm should maintain the minimum oil volume in all supplied transformers
as mentioned below or oil up to mark indicator level whichever is more.

Sr.No. KVA Oil in liters (exclusive of oil absorbed in core & coil
rating assembly)
Voltage rating Voltage rating 22/0.433
11/0.433 kV kV
1 315 500 550

10.0 Conservator:
a) The total volume of conservator shall be such as to contain 10% of total quantity of oil.
Normally 3% quantity of the total oil will be contained in the conservator. Dimension
of the conservator shall be indicated on the General Arrangement Drawing. The
capacity of the conservator tank shall be designed keeping in view the total quantity of
oil and its contraction and expansion due to the temperature variations.
b) Oil level indicator shall be provided on the side which will be with fully covered
detachable flange with single gasket and tightened with MS nut-bolt. Level indication
by colour shall not be accepted.
c) The inside diameter of the pipe connecting the conservator to the main tank shall be
within 20 to 32 mm and it should be project into the conservator in such way that its
end is approximately 20 mm above the total of the conservator so as to create a sump for
collection of impurities. The minimum oil level (corresponding to (-) 5 deg.) should be
above the sump level & filling hole (32mm dia) with cover.
d) There shall be minimum -5deg, normal 30deg and maximum 90deg marking on the oil
gauge indicator of the conservator.

e) Buchholz Relay:- Above 1 MVA transformer as per Clause 20.1 V of IS 1180 is


necessary.
11.0 Breather:
a) The material used for breather shall be only of Poly propylene
b) The dehydrating Silica Gel breather shall be provided. The volume of breather
shall be suitable for 1kg silica gel confirming to IS 3401 up to 1MVA and 2 kg for
more than 1 MVA.
Makes of the breather shall be subject to purchaser's approval. The make and
design of breather shall be subject to approval of C.E. (T&QC).

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

12.0 Bushing Terminals:


a. The rating of Brass Rod for H.V Bushing & Copper Rods for L.V Bushing shall be as
per relevant IS for different capacity of Transformer. [Following (b) and (c) are
indicative and shall be confirmed with relevant IS)]
b. HV Bushing terminal shall be 12 mm. diameter Brass rods with Bimetallic terminal
connectors provided with necessary nuts, check-nuts and plain thick tinned washers.
c. LV Bushing terminal shall be Tinned Copper Rods with M20 diameter for 315kVA,
distribution transformers for LT extension with Bimetallic terminal connectors suitable
to cable box with suitable necessary nuts, check- nuts and plain thick tinned washers.

13.0. Bushings & Connections:


13.1 For Indoor type transformers HV and LV Bushings of Porcelain/ Epoxy of appropriate
voltage and current ratings shall be mounted on opposite side of transformer tank in
HV and LV cable box The high voltage bushings (3nos.) shall be provided with R-Y-B
colour coding marking & shall conform to IS 2099. The low voltage bushings shall
conform to IS 7421. Alternatively, the low voltage cable box shall be made suitable for
adoption of single core XLPE cables. The dimensions shall conform to IS 1180(Part 1):
2014 clause no. 10.1.5.

13.2 The LV bushings shall be made in two parts. The outer bushing shall be of porcelain The
dimensions of the outer bushing shall confirm to the relevant Part/Section of IS 3347
depending on the voltage class. The internal bushing shall be of either porcelain or
tough insulating material, like epoxy and shall have embedded stem Metal portion of the
internal HV and LV bushing inside the tank shall remain dipped in oil in all operating
conditions
13.3 The epoxy type HV and LV Bushings with suitable terminals shall be used as per
relevant standards.

13.4 Gaskets shall be made of Nitrile rubber or synthetic rubberized cork resistant to
hot transformer oil shall be provided to HV and LV Bushing.
13.5 For 11 kV class 12 kV bushing, & for 22 kV class 24 kV bushing shall be used and for
433 volts 1.0 kV bushing shall be used. Bushings of the same voltage class shall be
interchangeable. Bushings with plain shed shall be as per relevant IS:3347 amended up
to date. HV bushings & LV bushings shall be mounted on the sides of the transformer
tank.

13.6 Supporting clamps for LT cable should be provided to avoid the weight of cable on the
Bushing.

13.7 The minimum creepage distance for both HV & LV Bushings shall not be less than 25 mm
per kV.

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

13.8 Rectangular shaped, M.S. Sheet thickness 2 mm , weather , vermin and dustproof
HV/LV Cable box shall be fitted on opposite sides of the tank of transformer. (Indoor
application) : as per details given below.
HV 11kV:- Air filled cable box suitable for 3 core XLPE aluminum cables up to 300 sq.mm.
& glands suitable for above cables
HV 22kV:- Air filled cable box suitable for 3 core XLPE aluminum cables up to 300 sq.mm.
& glands suitable for above cables
LV 0.433 kV:- Air filled Cable Box suitable to single Core 300 sq.mm. XLPE aluminum
cable i.e 2 cable run/Phase & 1 cable run for neutral for 315 kVA distribution
transformer
However for 315 kVA dist transformer,the LV Bushings shall be provided with
suitable Aluminium Busbar Extensions to take off circuits with necessary nuts and bolts
with resin cast support insulators.Separate Bushing for Earthing connection shall be
provided to cable box with suitable wire mesh . The aluminium non magnetic gland
plates shall be provided

13.09. Minimum external clearances for Indoor Bushing terminals in HV and LV Cable Box
(as per IS 1180: part I 2014 clause no. 11.1 table no 11.)
11 kV 22 kV
HV Ph to Ph 130 mm 240 mm
Ph to E 80 mm 140 mm
LV Ph-to-Ph 25 mm. 25 mm
Ph to E 20 mm. 20 mm

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

14.0 Internal connections:


14.1 H.V. Winding :
i. Leads should be taken through Kraft paper / Creep paper / Equivalent tubes.
ii. Inter coil spacers between HV sections by dovetailed paper block min.8mm
to avoid displacement of coil during transportation.
iii. The copper strip/foil used for core earthing at two locations shall be tinned
copper.
iv .In case of H.V. winding all jumpers from winding to bushing shall have
cross section larger than winding conductor.
v. Inter coil connection shall be by crimping and brazing.
vi.In case of Copper Winding Delta joints shall be with crimping and Brazing only.
vii. Lead from delta joint shall be connected to bushing rod by brazing only.
14.2 L.V. Winding :
i. For Copper windings crimping & silver brazing alloy shall be used.
ii. L.T. Star point shall be formed of Copper flat of sufficient length. Lead from
winding shall be connected to the flat by crimping and brazing.
iii. Firm connections of L.T. winding to bushing shall be made of adequate size of
`L' shaped flat. Connection of L.T. Coil lead to `L' shape flat shall be by
crimping and brazing. Alternatively `L' shape lug of adequate capacity effectively
crimped shall be acceptable.
iv. `L' shape flat/lug shall be clamped to L.V. Bushing metal part by using nut,
lock-nut and washers.

15.0 Tank base channel / Mounting Arrangement:


The under-base of the transformer shall be provided as per clause 14.2 of IS
1180(Part1):2014
16.0 Terminal Marking Plates and Rating Plates :
a) All Transformer HV terminals shall be provided terminal marking plated to Tank.
Each terminal, including with neutral, shall be distinctly marked on both primary &
secondary in accordance with the connection diagram fixed upon the transformer
which shall conformed to latest 1S-2026 (part- IV).
b) Each Transformer shall be provided with rating plate having marking as per IS 1180
(part-l):2014 clause no 13 clearly indicating max. total losses at 50% rated load in
watts and maximum total losses at 100% rated load in watts
c) Rating & terminal marking plates shall be combined into one plate and shall be mark
with standard mark Govern by the provisions of the BIS act 1986.
d) Terminals shall be provided with terminal marking plates. The transformer shall be
provided with riveted rating plate of minimum 18 SWG aluminum anodized

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

material sheet in a visible position. The entries of the rating plate shall be in
indelibly marked (i.e. by etching, engraving or stamping).
e) Marking as `M.S.E.D.C.L'S and `Sr. No.' of transformer shall be engraved on
transformer main tank below L.T. bushings.
f) The name of the company, order No., capacity, month and year of manufacturing
shall be engraved on separate plate which shall be firmly welded to main tank and
shall form integral part of the tank.
g) The distribution transformer may also be marked with the Standard Mark. The use
of Standard Mark is governed by the provisions of the Bureau of Indian Standards
Act, 1986 and the Rules Regulations made thereunder.
Besides other particulars, following details shall also be given on the name plate.

 ISI Mark.
 BEE Energy Efficiency Star label
 BIS Energy Efficiency level.
 Order No. – Month & year.
 Sr. No. of transformer.
 Date of manufacturing – Month & year.
 Date of expiry of guarantee period – month & year.
 Maximum guaranteed 50% load loss & 100 % load loss figures.
 Name and full address of the manufacturer.
 Capacity.
 Rating.
(All details on the rating and diagram plate shall be indeligibly
marked i.e. by engraving or stamping or etching).

17.1 Fittings:

The following standard fittings shall be provided.


1 Rating and diagram plate 1 no.
2 Earthing terminals with lugs. 2 nos.
3 Lifting lugs 6 nos. ( 4 nos for tank and 2 nos for
top plate of the transformer )
4 Oil filling hole with cap (on conservator) 1 no
5 Drain valve – 32mm for all T/Fs ( It shall 1 no
be covered with metallic box spot welded
to tank) IS554
6 Conservator with drain plug. 1 no

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

7 The pipe connecting the conservator to 1 no


the main tank.
8 Thermometer pocket with cap 1 no
9 Air release device. 1 no
10 Explosion vent with diaphragm 1 no
11 Silica gel breather 1kg /2 kg 1 no
12 Platform mounting channel ( with hole 2 nos
suitable for axle of rollers)
13 Oil level gauge indicating 3 positions of 1no
oil marked as below :
Minimum (-) 5 deg.C.
Normal 30 deg.C
Maximum 98 deg.C.
14 HT & LT bushing and terminal 3 nos. of HT bushing and 4 nos. of
connectors LT bushing shall be provided with
bimetallic T –type terminal
connector & necessary nuts, check-
nuts and plain thick tinned washer of
adequate capacity shall be
connected to L.V & HV side
15 Radiators As per Cl. No. 8 of tech spec.
16 Pulling lugs 4 nos
17 Rollers 4 nos
18 Five year guarantee plate 1 no.
19 Filter valve ( 32 mm dia) 1 no.
20 Anti-theft stainless steel fastners with 4 nos.
breakaway nut at top cover
21 Jacking pad for transformer above 1 Set
1600KVA.
22 Magnetic oil level guage with low 1 no.
oil level alarm contact for above
1600KVA transformer.

Any other fitting necessary for satisfactory performance.

17.2 Fasterners.
 All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply
with the appropriate Indian standards for metric threads or the technical
equivalent.
 Bolts or studs shall not be less than 6 mm in diameter except when used for
small wiring terminals.
Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 19
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

 All nuts and pins shall be adequately locked.


 Wherever possible bolts shall be fitted in such a manner that in the event of
failure of locking resulting in the nuts working loose and falling off, the bolt
will remain in position.
 All ferrous bolts, nuts and washers placed in INDOOR positions shall be treated
to prevent corrosion by hot dip galvanizing except high tensile steel bolts and
spring washers, which shall be Electro, galvanized. Appropriate precautions
shall be taken to prevent electrolytic action between dissimilar materials.
 Each bolt or stud shall project at least one thread but not more than three threads
through the nut, except when otherwise approved for terminal board studs or
relay stems. If bolts are provided at inaccessible places for ordinary spanners,
special spanners shall be provided.
 The length of screwed portion of the bolts shall be such that no screw thread
may form part of a sheer plane between members.
 Taper washers may be provided where necessary. Protective washers of suitable
material shall be provided front and back of the securing screws.
 LT side should be of Pad type terminal.

18.0 Lightening Arrestors (only for out door type transformers)

The Lightening Arrestors (Disconnector type) of high surge capacity of 9 kV( Vrms),
5 kA( 8/20 micro wave shape) for 11 kV class transformers and 18 kV( Vrms), 5 kA
( 8/20 micro wave shape) for 22 kV class transformers, conforming to IS: 3070/1993
shall be mounted on the HV bushings of transformer, clamped securely to the tank, to
protect the transformer and associated line equipment from the occasional high
voltage surges resulting from lighting or switching operations. The earthing terminal
of the lightening arresters shall be grounded separately.
Random sample of LA shall be destructively tested by breaking the LA to confirm
availability of inside component.

19.0 Transformer Oil

Transformer oil to be used in all the Distribution transformers shall comply with the
requirements of latest IS 335/2018 amended up to date thereof.
The Unused Mineral Insulating Oils (type II )are obtained by distillation and
refining of crude petroleum as required to meet the properties specified below.

Sr. No. Property Test Method Permissible Values


A. Function
1. Viscosity at 40°C IS : 1448 ( Part 25 ) 15 mm²/s, Max.
2. Viscosity at 0°C IS : 1448 ( Part 25 ) 1800 mm²/s, Max.
3. Pour – Point IS : 1448 ( Part - 10°C, Max. , to be based on LCSET
10/Sec2 )
4. Water content IEC 60814 30 mg/kg , Max. / 40 mg/kg, Max.
5. Breakdown voltage IS : 6792 30kV / 70kV, Min.
6. Density at 20°C IS : 1448 ( Part 16 ) 0.895 g / ml. Max.
7. DDF at 90°C IS : 16086 0.005, Max.

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

8. Particle content IS : 13236 No general requirement.


B. Refining / stability
9. Appearance ---- Clear, free from sediment and
suspended matter.
10. Acidity IEC 62021-1 0.01 mg.KOH / g, Max.
11. Interfacial tension ASTM D 971 No general requirement.
12. Total sulphur content ISO 14596 or No general requirement.
ASTM D 4294
13. Corrosive sulphur DIN 51353 Not corrosive.
14. Potentially corrosive sulphur IS : 16310 Not corrosive.
15. DBDS IS : 16497 ( Part 1 ) Not detectable ( <5mg/kg)
Inhibitors according to IS (U) Uninhibited oil: not detectable
16. : 13631 / IEC : 60666 IS : 13631 (<0.01%)
(T) Trace inhibited oil :
<0.08%
(I) Inhibited oils : 0.08%-0.40%
17. Metal passivator additives
according to IS : 13631 / IEC IS : 13631 Not detectable ( <5mg/kg)
: 60666
18. Other additives --- See 7
19. 2-Furfural and related IS : 15668 Not detectable ( <5mg/kg)
compounds content For each individual compound.
C. Performance
20. Oxidation stability IS : 15668(Method C) For oils with other
(U) Uninhibited oil : 164h antioxidant additives and
(T) Trace inhibited oil :332h metal passivator.
(I) Inhibited oil :500h

a)  Total acidity,9 1.9.4 of IS : 12422 1.2mg KOH/g, Max.


b)  Sludge,9 1.9.1 of IS : 12422 0.8%, Max.
c)  DDF at 90°C. 9 1.9.6 of IS : 12422 0.500, Max
21. Gassing tendency IEC : 60628, Method A No general requirement.
22. ECT -- No general requirement.
D. Health, Safety and Environment (HSE)
23. Flash point IS : 1448 (Part 21) 135°C, Min.
24. PCA content IP : 346 3%, Max.
25. PCB content IS : 16082 Not detectable ( <2mg/kg)
Refer Note to table no. 2 of IS: 335; 2018

20.0 Test and Inspection:- All routine, type and special tests as described in Clause
21.2 to 21.4 of IS 1180 (Part 1):2014 shall be performed as per relevant parts of IS
2026. Pressure and oil leakage test shall be conducted as per Clause 21.5 of IS
1180 (Part1):2014.
20.1 Routine Tests (to be conducted on all units):- The following shall
constitute the routine tests:
a) Measurement of winding resistance [ IS 2026 (Part 1)].

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

b) Measurement of voltage ratio and check of phase displacement [ IS 2026 (Part


1)].
c) Measurement of short circuit impedance ( principal tapping, when applicable)
and load loss at 50 percent and 100 percent load [ IS 2026 (Part 1)].
d) Measurement of no load loss and current [ IS 2026 (Part 1)].
e) Measurement of insulation resistance [ IS 2026 (Part 1)].
f) Induced over-voltage withstand test [ IS 2026 (Part 3)].
g) Separate-source voltage withstand test [ IS 2026 (Part 3)].
h) Pressure test
i) Oil leakage test
20.2 Type Tests (to be conducted on one unit):- The following shall constitute
the type tests:
a) Lightening impulse test [ IS 2026 (Part 3)].
b) Temperature-rise test [ IS 2026 (Part 2)].
Note – Maximum measured total loss ( No load at rated excitation + load loss
at maximum current tap converted to 75 Deg.Celcius reference temperature) at
100 percent loading shall be supplied during temperature rise test.
c) Short-circuit withstand test [ IS 2026 (Part 5)]. ( above 200 kVA)
d) Pressure test.
20.3 Special Tests (to be conducted on one unit):- The following shall
constitute the special tests which shall be carried out by mutual agreement between
the user and the supplier.
a) Determination of sound levels [ IS 2026 (Part 10)].
b) Short-circuit withstand test [ IS 2026 (Part 5)]. ( above 200 kVA).
NOTE :- Routine tests before and after short circuit test shall be conducted as
per IS 2026 ( Part 1)
c) No load current 112.5 percent voltage [refer clause 7.9.2 of IS 1180(Part 1):
2014].
20.4 Pressure and Oil leakage Test :-
20.4.1 Pressure Test ( Type Test) : For non-sealed and sealed type transformers,
the transformer tank subjected to air pressure of 80 kPa for 30 min and vacuum of
500 mm of mercury for 30 min. The permanent deflection of flat plate, after
pressure/vacuum has been released, shall not exceed the values given below.

Length of Plate Deflection

Up to 750 mm 5.0 mm

751 mm to 1250 mm 6.5 mm

1251 to 1750 mm 8.0 mm

Above 1751 mm 9.0 mm

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

20.4.2. Pressure Test ( Routine Test) :

a) Plain tanks : The transformer tank with welded / bolted cover shall be tested at
a pressure of 35 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point .

b) Corrugated tanks : The corrugated transformer tank shall be tested for air
pressure of 15 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point .

20.4.3 Oil leakage Test ( routine Test) : The assembled transformer for non-
sealed and sealed type with all fittings including bushing in position shall be
tested at a pressure equivalent to twice the normal head measured at the base of the
tank for 8 h. There should be no leakage at any point. Tank with corrugations shall
be tested for oil leakage test a pressure of 15 kPa measured at the top of the tank
for 6 h. There should be no leakage at any point.

All the routine tests shall be conducted in the suppliers' laboratory at their own
cost.

i) Heat run test shall be arranged free of cost on the unit selected from the 1 st
lot by Executive Engineer/Authorized Representative.

ii) The calculations to confirm the thermal ability IS or equivalent International


Standard shall be submitted to Executive Engineer (IW).
21.0 Challenge Testing:
The manufacturer can also request challenge testing for any test based on
specification and losses. The challenger would request for testing with testing fees.
The challenge test fees are proposed at least three times the cost of testing. This is
likely to deter unnecessary challenges. The challenger would have the opportunity to
select the sample from the store and any such challenge should be made with in the
guarantee period. The party challenged, challenger and the utility could witness the
challenge testing.
The challenge testing would cover following tests:
1. Measurement of magnetizing current.
2. No load losses test.
3. Load losses test (at 50 % loading or as per routine test).
4. Temperature rise test.
The challenge test could be conducted at NABL Laboratory, like ERDA and CPRI.
If the values are within the limits the products gets confirmed else not confirmed. No
positive tolerances in losses is permitted. If the product is not confirmed the
manufacturer would pay the challenge fee and challenger would get the fee refunded.

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

However as a redressal system the challenger would be allow to ask for fresh testing
of two or more samples from the store and the same be tested in NABL Laboratory
in presence of party challenge, challenger and the utility.
If any one of the above sample does not confirm the test, then the product is said to
have failed the test. In such cases the manufacturer will be declared as unsuccessful
manufacturer for the said product with wide publicity and would not allow to
complete in tenders of the MSEDCL for the period of three years and heavy penalty
would be imposed.
22.0 Type Tests
22.1 The Type Tests as per Clause 20.2 above shall be successfully carried out at
laboratories accredited by National Accreditation Board for Testing and Calibration
Laboratories (NABL) in accordance with IS 1180(Part 1):2014 as amended
from time to time and technical specifications, within the last 5 (five) years
prior to the date of offer.

22.2 The type test reports should be submitted and got approved from the Chief Engineer
(T & QC) before commencement of supply.
22.3 In case of any of the following, the offer may be considered for evaluation
only.
i) If above tests are carried out beyond 5 years
ii) Impulse Voltage Withstand test ,Dynamic Short Circuit test, Temperature
rise Test & Pressure Test carried out not from NABL approved Laboratory.
iii) If there is any change in the design/ type of old type tested transformers to
be offered against this specification.
Note: However, In that case successful bidders have to carry out the type tests at the laboratories accredited
by NABL before commencement of supply at their own expense on the sample drawn by the
purchaser from the lot offered for first Stage Inspection.
22.4 In respect of the successful bidder, the purchaser reserves the right to demand
repetition of some or all the type tests in presence of the purchaser‘s representative.
In case the unit fails in the type tests, the complete supply shall be rejected. The
bidders are therefore requested to quote unit rates for carrying out each type test,
which however, will not be considered for evaluation of the offer.
23.0 Drawings & Calculation sheet:-
23.1 A set of following drawings with all dimensions shall be submitted by the Bidder
along with the offer:

i. General Dimensional drawing.

ii. Rating & Diagram Plate Drawing.

iii. Internal Construction Drawing

iv. Technical Detail drawing.

v. Core Assembly drawing

vi. HV& LV Bushings Assembly drawing

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

ix. Creepage distances distance drawing of HV& LV Bushing


x. Silica gel Breather drawing.
vii. Calculation sheet for flux density

xi. Heat dissipation

xii. Oil absorption

xiii. Thermal time constant.

23.2 The drawings shall be of A-3 (420 x 297 mm) size only. The bidder should also
supply along with his offer the pamphlets/literatures etc. for fittings / accessories.

23.3 The bidder should not change design once offered as per A/T, Approved drawings
and Type Test Reports.

23.4 The successful Bidders shall submit complete set of Drawings (as listed in
Cl.No.23.1) of transformer in triplicate indicating dimensions to CE (T & QC)
for approval and get approved it before offering 1st stage inspection.
24.0 Rejection :-
24.1 Apart from rejection due to failure of the transformer to meet the specified test
requirements the transformer shall be liable for rejection on any one of the
following reasons.
i. Maximum load losses at 50 % load & 100% Load loss exceeds the specified
values mentioned in Cl. No.6.3 above.
ii. Impedance voltage value exceeds the Guaranteed value plus tolerances as
mentioned at Cl..No.6.5 above.
iii Type test are not carried out as per clause no. 22.0 of the specification.
iv. Drawings are not submitted as per clause no. 23.0 of the specification.
v. GTP not submitted as per clause no. 26.0 of the specification.
vi Heat dissipation calculation sheet are not submitted as per clause no.8.0 of the
specification.
25.0 Cleaning and Painting.
i. The external surfaces shall be painted one coat of epoxy primer followed by two
coats of polyurethane (finish coat) for (outside) and Inside of the tank shall be
painted with hot oil resistant paint/varnish with one coat with dry film thickness
as mentioned in Table 12, clause 15.5 of IS 1180(Part 1):2014.
ii. The certificate shall be produce by the manufacturer if seven tank facilities are
availed from the other vendor about availability of the adequate size of tank for
treatment.
ii. The test of measurement of paint thickness shall be carried out cross hatch test,
chemical test and other as per IS 13871:1993

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TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

iv. The surface of the tank shall be properly pre-treated / phosphated in a seven tank
process before painting and the shade of paint shall be Aircraft Blue colour (
shade No. 108 as per IS 5) with minimum 40 micron thickness.
v. The seven tank process facility shall be enhance to ensure proper quality for INDOOR
application.
vi. The month and year of supply shall be painted in red bold Marathi lettering at
two places, one on conservator and other at sum conspicuous place on the
transformer which shall be clearly visible from the ground.

26.0 Guaranteed & Technical Particulars:


The bidder should fill up all the details in GTP parameter list, the statement such as
―as per drawings enclosed‖, ―as per MSEDCL‘s requirement‖ ―as per IS‖ etc. shall be
considered as details are not furnished and such offers shall liable for rejection.
27.0 Testing facility
The bidder should have adequate testing facility for all routine and acceptance tests
and also arrangement for measurement of losses, resistance, etc. details of which
will be enumerated in the tender.
28.0 Submission Routine Test Certificate
a. The successful bidder shall submit the routine test certificate along with
documentary evidence for having paid the Excise Duty for the following raw
materials viz. Oil, Aluminum, copper for conductors, insulating materials, core
materials, bushings at the time of routine testing of the fully assembled transformer
b. Instruction and operation Manual
The successful bidder shall be required to submit 5 copies of instruction and
Operation manual for each lot of 100 Transformers (or part thereof) supplied. This
instruction manual should give complete details about the pre-commissioning
tests/checks and the details of preventive maintenance etc.

29.0 Stage Inspection :-


29.1 Supplier shall give 15 days‘ advance intimation to the Chief Engineer (MMC) and
S.E. (MM) to organize stage inspection in which assembly of core, windings and
other core materials etc. would be inspected. In respect of raw materials such as
core stamping, winding conductor, oil etc. successful bidder shall use these
materials manufactured/supplied by the standard manufacturers and furnish the
manufacturer's test certificates, as well as, proof of purchase from those
manufacturers documentary evidence for having paid the excise duty for the
information of the department.

29.2 Chief Engineer (MM Cell) will depute representatives from testing and inspection
wing at the time of Stage inspection.

29.3 10 % of the transformers from the offered lot will be tested for acceptance tests at
factory, in the presence of purchaser's representative before dispatch.
29.4 The inspection may be carried out by the purchaser at any stage of manufacture. The
successful bidder shall grant free access to the purchaser's representatives at a
reasonable time when the work is in progress. Inspection and acceptance of any
Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 26
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

equipment under this specification by the purchaser shall not relieve the supplier of
his obligation of furnishing equipment in accordance with the specifications and
shall not prevent subsequent rejection if the equipment is found to be defective.
29.5 The purchaser may at its option, open a transformer supplied to the Stores, in
presence of supplier at site or at Stores. If any of the technical particulars are seen
to be in variance than the guaranteed technical particulars, the whole lot of
transformer will be rejected without any liability on purchaser.
29.6 In addition to the above, the purchaser may pick up any transformer and decide to
get it type tested from any laboratory accredited by NABL at purchaser's cost. The
Bidder will have to organize packing of the transformer at company's Stores for
which they will be paid necessary charges. If the transformer fails to meet the
requirement of type tests, the quantity of transformers ordered on them will be
forthwith rejected and the purchaser may purchase these transformers at the risk and
cost of the supplier.

30.0 Testing of all Distribution Transformers for losses at 50% load and 100% load:
After inspection of new transformers at factory for acceptance of the lot, all
distribution transformers from the lot will be tested for 50% load and 100% load at
all stores. Tenderer has liberty to be present at the time of testing.

31.0 Random Sample Testing (RST)


The tenderer should intimate to C.E. (MM Cell ), M.S.E.D.C.L of completion of
dispatches of whole lot of Distribution Transformers to stores against this tender.
C.E. (MM Cell), M.S.E.D.C.L for will select the stores for Random Sample Testing
(RST) and depute E.E. (Testing) to carry out RST of the lot.
E.E. (Testing) will select a transformer from the lot of transformers already tested
for 50 % load and 100 % load.15 days advance intimation will be given to tenderer
for joint inspection. The date of RST will not be altered to the convenience or
request of supplier. If supplier‘s representative fails to attend on the date fixed for
RST, the RST will be carried out in his absence and results of RST will be binding
on supplier. In case the selected transformer fails in any of the tests, complete lot of
transformers will be rejected.
32.0 Inspection & Testing of Transformer Oil:
The tenderer shall make arrangements for testing of transformer oil to be used in the
transformers and testing will be done in presence of purchaser's representative.
To ascertain the quality of transformer oil, original manufacturer's test report should
be furnished to EE (Testing) at the time of factory inspection for acceptance of the
lot.
33.0 Quality Assurance
33.1 The bidder shall invariably furnish following information along with the offer
failing to which the offer will be rejected.
33.2 Certificates of following materials.
i. Copper conductor
ii. Transformer oil
iii. Core
Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 27
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

iv. Insulating paper.


v. Porcelain/Epoxy Bushings
vi Steel Plate used for Tank
33.3 Names of the supplier for the raw material, list of standard accordingly to which the
raw materials are tested, list of test normally carried out on raw materials in
presence of bidder‘s representatives, copies of type test certificates to be furnished.
33.4 Information and copies of test certificate as in (33.3) above respect of bought out
accessories including terminal connectors.
33.5 List of manufacturing facilities available, in this list the bidder shall specifically
mention whether lapping machine, vacuum drying plant, air conditioned dust free
room with positive air pressure for provision of insulation and winding etc are
available with him.
33.6 Level of automation achieved and list of areas where manual processing still exists.
33.7 List of areas in manufacturing process where stage inspection are normally carried
out for quality control and details of such tests and inspections.
33.8 Special features provided in the equipments to make it maintenance free
33.9 List of testing equipment available with the bidder for final testing of transformers
and test plant limitation, if any, vis-à-vis the type, special acceptance and routine
tests specified in the relevant standards and the present specification.
33.10 The successful bidder shall submit the Routine Test Certificate along with
documentary evidence having paid for the excise duty for the following raw materials viz
Oil, Copper for conductors, insulating materials, Core materials, Bushing at the time of
routine Testing of the fully assembled transformer.

34.0 Qualifying Requirement: As per Tender

35.0 Final Inspection


10 % of the transformers offered will be tested for all tests without opening the
transformer. Heat Run Test will have to be carried out on the transformer having
maximum no load and full load losses taken together. Chief Engineer (MM Cell )
will depute his representatives from testing and inspection wing at the time of final
inspection.
35.1 Leakage test on sample transformer shall be carried out during final inspection as per
relevant IS.

36.0 Performance Guarantee:


All transformers supplied against this specification shall be guaranteed for a period
of 66 months from the date of receipt at the consignee‘s Stores Center or 60 months
from the date of commissioning, whichever is earlier. However, any engineering
error, omission, wrong provisions, etc. which do not have any effect on the time
period, shall be attended to as and when observed/ pointed out without any price
implication.
37.0 COST DATA SHEET:-
The bidders shall submit the cost data sheets indicating the break up prices and
quantity of each raw material and components along with the unit rates required for
manufacture the offered transformers along with the offer. The cost data sheet

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 28


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

format is enclosed herewith.. If the rates quoted are not justified with the cost data
sheets, the offer shall not be considered for evaluation and placement of the order.
The cost data sheets shall be scrutinized by MM Cell section.
FORMAT FOR COST DATA
ITEM ------ KVA , ------- KV DISTRIBUTION TRANSFORMER
UNIT
Sr.
PARTICULARS UNIT RATES QTY AMT (Rs.)
No.
Rs.
1 CORE (M4 or better ) KG
ALUMINIUM/COPPER WITH
2 KG
DPC FOR HV WINDING
ALUMINIUM/COPPER WITH
3
DPC FOR LV WINDING
3 INSULATION PAPER Meter
4 OIL LTRS
5 TANK NO
6 CHANNELS KG
7 INSULATORS/BUSHINGS KG
LUMP
8. OTHERS
SUM
TOTAL
WASTAGE @ %

38.0 Schedules
38.1 The bidder shall fill in the following schedules which form part of the tender
specification and offer. If the schedules are not submitted duly filled in with the
offer, the offer shall be rejected.
Schedule `A' -Guaranteed Technical Particulars.
38.2 The discrepancies between the specification and the catalogs, Literatures and
indicative drawings which are subject to change, submitted as part of the offer, shall
not be considered and representation in this regard will not be entertained.

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 29


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Schedule `A'
GUARANTEED TECHNICAL PARTICULARS

SCHEDULE – A Guaranteed technical particular

315 KVA, 22/0.433 KV, ONAN, Cu. Wound, I/D Distribution Transformer Star 1 (Level-2)
To be offered by
Sr. No GTP Parameters REMARK Bidder
1 Name of Manufacturer Text

2 Reference Standards IS-1180 Part-1 (2014) Text

3 Rating of Transformer in KVA 315 KVA Numerical

4 Primary voltage in kV 22 KV Numerical

5 Secondary voltage in kV 0.433 KV Numerical

6 Transformer shall be Oil Natural Air ONAN Boolean


Natural (ONAN) type Yes/No
Transformer shall be suitable for Indoor Boolean
7 Indoor
application. (Yes/No)
8 Highest System Voltage in kV 24 KV Numerical

9 Frequency in HZ. 50 Hz Numerical


Transformer shall be suitable for solid Boolean
10 YES
neutral earthing (Yes/No)
Service condition shall be applicable as Boolean
11 YES
per Technical specification clause no. 3
Air craft Blue, IS-5,Shade- Text
12 Transformer Colour as per IS:5
108
Type of connection for H.V. Winding Text
13 Delta
(Delta) (Yes/No).
Type of connection for L.V. Winding (Star) Text
14 Star
(Yes/No)
15 Vector Group Dyn-11 (Yes/No) Dyn11 Text

Name Plate details are as per the requirement Boolean


16 YES
specified in tender (Yes/No)
17 Thickness of Name plate (in SWG) 18 SWG Numerical

Maximum temperature rise of Windings Numerical


18 45°c
over an Ambient temp. of 50°C in °C is
Maximum temperature rise of oil over an Numerical
19 40°c
Ambient temp. of 50°C in °C is
Approximate overall length of the Mfg to be specify Numerical
20
Transformer in mm
Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 30
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
Approximate overall breadth of the Mfg to be specify Numerical
21
Transformer in mm
Approximate overall height of the Mfg to be specify Numerical
22
Transformer in mm
Approximate length of the Transformer Mfg to be specify Numerical
23
tank in mm
Approximate breadth of the Transformer Mfg to be specify Numerical
24
tank in mm
Approximate height of the Transformer Mfg to be specify Numerical
25
tank in mm
Thickness of the side of transformer tank Numerical
26 4 mm
plates in mm
Thickness of the bottom of transformer Numerical
27 6 mm
tank plates in mm
Thickness of the top of transformer tank plates Numerical
28 6 mm
in mm
Size of reinforced welded angle to the Text
29 50 X 75 X 5 mm
Transformer Tank in mm.
Degree of slope to the top plate of Text
30 Transformer. 5° to 10° towards HV side

31 Shape of transformer Tank RECTANGULAR Text


Corrugated Text
32 Type of Tank (Corrugated/ Conventional) /CONVENTI0NAL Mfg to
be specify
In case of corrugated tank, thickness of
33 N.A
corrugated sheet (in mm)
34 Size of Transformer Base Channel in mm. 100 X 50 mm Text

Size (diameter & width) and No. of Rollers Text


35 100 x 40 mm, 4 Nos
provided to the Transformer
Conservator tank to the transformer with oil Boolean
36 level indicator (showing three levels) YES
and drain plug is provided ( Yes/ No)
Dimensions of conservator Tank (LxD) in Text
37 Mfg to be specify
mm
Drain Valve size provided to the Numerical
38 32 mm
transformer tank ( Yes/No)
Size of Oil filling hole with cap in mm. (on Numerical
39 32 mm
conservator) is provided.
40 Size of Drain valve in mm. is provided. 32 mm Numerical

41 Size of filter valve in mm. is provided. 32 mm Numerical


No. & Size in mm of Lifting lugs provided Text
42 4 Nos, 12 mm
to transformer
No. & Size in mm of pulling lugs provided Text
43 4 Nos, 8 mm
to transformer

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 31


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

No. & Size in mm of transformer top cover Text


44 2 Nos, 8 mm
lifting lugs provided to transformer
No. of Earthing terminals with suitable Numerical
45 2 Nos
size in (SWG)
46 Thermometer pocket is provided (Yes/No) Yes Boolean
1000gm, Yogya Text
Enterprises / Press 'n'
Quantity of Silica-Gel filled in breather ( in
47 Force or equivalent other
gm) & make of breather
makes shall be specified
by mfg.
48 Explosion vent with diaphragm. (Yes/No) Yes Boolean
No of radiators both on HV & LV side Text
4 Nos. (2 On LV & 2 On
49 provided and location with arrangement &
HV) ,
size.
Thickness of the radiator of transformer in 1.25 mm mfg to specify Text
50
mm. and size of fin size fins
51 No of radiator fins. mfg to specify Numerical
(A) Radiating surface of radiators in Sq. mfg to specify Numerical
52
Mtrs.
(B) Radiating surface of Tank only in Sq. mfg to specify Numerical
53
Mtrs.
Total radiating surface of transformer tank in mfg to specify Numerical
54
Sq. mtrs.
55 Weight of Core in kgs mfg to specify Numerical

56 Weight of copper (Winding) in Kgs. mfg to specify Numerical


Weight of Transformer Tank with fittings mfg to specify Numerical
57
in Kgs.
58 Weight of Oil in kgs mfg to specify Numerical

59 Volume of Oil in Ltrs mfg to specify Numerical


60 Total weight of Transformer in Kgs mfg to specify Numerical
Rating of Lightening Arrestors and Make
61 NA
thereof (kV, kA)
Reference Standard of Lightening
62 NA
Arrestors.
Min. External Clearances of HV Bushing Numerical
63 terminals between Ph to Ph (in mm ) 240 mm
(Indoor)
Min. External Clearances of HV Bushing Numerical
64 terminals between Ph to E (in mm) 140 mm
(Indoor)
Min. External Clearances of LV Bushing Numerical
65 25 mm
terminals between Ph to Ph (in mm)
Min. External Clearances of LV Bushing Numerical
66 20 mm
terminals between Ph to E (in mm)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 32


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
The temperature shall in no case reach a Boolean
67 value that will damage the core itself , Yes
other parts or adjacent materials (Yes/No)
68 Type of Core (stacked/ wound) Stacked Text

69 Core material used & its grade CRGO, M-4 or Better Text

70 Thickness of core lamination in mm 0.27 mm or thinner Numerical

71 No of steps used in CRGO Core mfg to specify Numerical

72 Diameter of the core (in mm) mfg to specify Numerical

73 Effective Core Area ( Sq. cm) mfg to specify Numerical


Flux density at normal voltage and Numerical
74 1.69 T (Max)
frequency in Tesla
75 Material of H.V. Winding Electrolytic Copper Text

76 Material of L.V. Winding Electrolytic Copper Text


Size/diameter of conductor used for HV mfg to specify Text
77
winding in mm
Total cross section area of HV Winding in mfg to specify Numerical
78
sq mm.
Size of strip used for LV winding mfg to specify Text
79
conductor in mm
Total cross section of Copper used in LV mfg to specify Numerical
80
Winding in sq. mm
81 No. of conductors in parallel of LV winding mfg to specify Numerical
Current density of HV winding , in Numerical
82 2.8 A/sq.mm (Max)
Amps/sq. mm.
Current density of LV winding, in Amps / Numerical
83 2.8 A/sq.mm (Max)
sq.mm.
84 No of HV winding Turns mfg to specify Numerical

85 No of LV winding Turns mfg to specify Numerical

86 No of H.V. coils /phase mfg to specify Numerical

87 No. of L.V. coils/phase mfg to specify Numerical


Resistance of HV winding at 20 º C in mfg to specify Numerical
88
Ohm/phase
Resistance of LV winding at 20 º C in mfg to specify Numerical
89
Ohm/phase
90 % impedance value at 75º C 4.5%(±IS TOL) Numerical
Apar/ Savita or equivalent Text
91 Name of manufacturers of oil other makes shall be
specified by mfg.
Mineral oil as per IS:335 Text
92 Grade of Oil
Updated

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 33


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

A. Minimum volume of oil in liters as per Mfg to specify Numerical


93
clause No. 9 of tech. specification
B. Quantity of total oil absorption (in Ltrs) Mfg to specify Numerical
94
in first filling
Total oil Volume including Total Oil Mfg to specify Numerical
95
absorption in liters i.e. (A+B)
Breakdown value of oil at the time of first Numerical
96 30 kV/mm (Min)
filling (KV/mm) considering 2.5 mm gap
Total volume of conservator shall be such
97 as to content 10% of total quantity of oil Yes Boolean
(Yes/No)
No load losses at rated voltage and Numerical
98 Mfg to specify
frequency in Watts
Max. Total losses (No load loss + Load Numerical
99 1076 W
Loss) at 50 % loading in Watts at 75ºC
Max. Total losses (No load loss + Load Numerical
100 3255 W
Loss) at 100 % loading in Watts at 75ºC
Magnetizing current (No load) in Amps & Text
101 its % of full load current & rated voltage 8.4 Amp at 2%
referred to LV side
Magnetizing current (No load) in amps & its Text
% of full load current at maximum voltage
102 21 Amp at 5%
(112.5% of rated voltage ) referred
to LV side
103 Min Clearance between Core & L.V. in mm 4 mm Numerical

104 Min Clearances between L.V. & H.V. in mm 13 mm Numerical


Min Clearances between winding to body of Numerical
105 40 mm
tank in mm
Min Clearance between HV phase to phase Numerical
106 22 mm
in mm
Min Clearances between end insulation to Numerical
107 40 mm
Earth in mm
108 Insulation materials provided for core CARLITE COATING Text
Insulation materials provided for H.V. Text
109
Conductor DPC
Insulation materials provided for L.V. Text
110
Conductor DPC
Thickness of locking spacers between HV Numerical
111 2 mm
coils in mm
Inter layer insulation provided in H.V Electrical Grade Text
112
winding to design for Top & bottom layer Insulating Kraft Paper
Inter layer insulation provided in L.V Electrical Grade Text
113
winding to design for Top & bottom layer Insulating Kraft Paper

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 34


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Inter layer insulation provided in between all Text


114 Electrical Grade
layer in H.V winding Insulating Kraft Paper
Inter layer insulation provided in between all Electrical Grade Text
115
layer in L.V winding Insulating Kraft Paper
Numerical
116 Details of end insulation (thickness in mm) 25mm
Whether wedges are Provided at 50% turns Boolean
117 NO
of the Coil (Yes/ No)
118 Thickness of insulating paper 0.25mm Numerical

119 Regulation at 0.8 P.F. lag ( in %) Mfg to specify Numerical

120 Regulation at 0.8 P.F. leading ( in %) Mfg to specify Numerical

121 Regulation at unity P.F.. (in %) Mfg to specify Numerical

122 Reference standard of Bushing IS : 3347 Text

123 Material of HV and L.V Bushings PORCELAIN Text

124 Makes of HV and L.V Bushings Mfg to specify Text

125 Rating of HV Bushing ( in KV,A) 24 KV,250Amps Text

126 Rating of LV Bushing (in KV,A) 1 KV,630Amps Text

Minimum Creepage Distance of HV Numerical


127 600 mm
Bushings in mm (min 25mm/kV)
Minimum Creepage Distance of LV Numerical
128 66 mm
Bushings in mm (min 25mm/kV)
Power frequency withstand voltage dry & Numerical
129 50 KVrms for 1 min
wet in kV(rms) for HV Bushings for 1 min
Dry lighting impulse withstand voltage Numerical
130 test in kV (Peak) stating the waveform 125 Kvp
adopted for HV Bushing.
Separate source power frequency Numerical
131 withstand test for HV for 1minute in 50 KVrms for 1 min
kV(min)
Separate source power frequency Numerical
132 withstand test for LV for 1minute in 3 KVrms for 1 min
kV(min)
Induced over voltage withstand test for 1 Text
133 min. specify voltage frequency, time for 44/0.866 kV for 1min
test.
134 Impulse test value (in kVp) . 125 Kvp Numerical
Efficiency at 75 º C at unity P.F. at 125 % Mfg to specify Numerical
135
Load
Efficiency at 75 º C at unity P.F at 100 % Mfg to specify Numerical
136
Load
Efficiency at 75 º C at unity P.F. at 75 % Mfg to specify Numerical
137
Load
Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 35
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
Efficiency at 75 º C at unity P.F. at 50 % Mfg to specify Numerical
138
Load
Efficiency at 75 º C at 0.8 P.F. lag at 125 % Mfg to specify Numerical
139
Load
Efficiency at 75 º C at 0.8 P.F. lag at 100 % Mfg to specify Numerical
140
Load
Efficiency at 75 º C at 0.8 P.F. lag at 75 % Mfg to specify Numerical
141
Load
Efficiency at 75 º C at 0.8 P.F. lag at 50 % Mfg to specify Numerical
142
Load
Efficiency at 75 º C at 0.8 P.F. lag at 25 % Mfg to specify Numerical
143
Load
Efficiency at 75 º C at 0.8 P.F. leading at Mfg to specify Numerical
144
125 % Load
Efficiency at 75 º C at 0.8 P.F. leading at Mfg to specify Numerical
145
100 % Load
Efficiency at 75 º C at 0.8 P.F. leading at 75 Mfg to specify Numerical
146
% Load
Efficiency at 75 º C at 0.8 P.F. leading at 50 Mfg to specify Numerical
147
% Load
Efficiency at 75 º C at 0.8 P.F. leading at 25 Mfg to specify Numerical
148
% Load
The test certificates of copper conductors, Boolean
core , insulating paper, porcelain
Shall be submitted at the
149 Bushings,steel plate used for enclosure of
time of stage inspection
the offered transformer are enclosed with
the offer (Yes/No)
All type test report carried out on Mfg to specify Boolean
transformer at NABL laboratory shall be
submitted along with the offer as per cl.
150
XXII (c) of Section (I) i.e. Instructions to
tenderers. (Yes/No). Firm may attach
online.
Unbalance current test, Air pressure test and Mfg to specify Boolean
temperature rise test shall be conducted as
151 per format enclosed with the technical
specification along with the offer
(Yes/ No)
All drawings shall be furnished for each Mfg to specify Boolean
152 offered item separately along with this
offer(Yes/ No)
Oil absorption calculation sheet shall be Mfg to specify Boolean
153 furnished for each offered item separately
along with this offer (Yes/ No)
Heat dissipation calculation shall be Mfg to specify Boolean
154 furnished for each offered item separately
along with this offer (Yes/ No)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 36


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
Calculation sheet submitted for Flux Mfg to specify Boolean
density calculations (stating HV & LV
155
turns) for each offered item separately
along with the offer (Yes/No)
Calculation sheet for 112% of rated V/f ratio Mfg to specify Boolean
(Over fluxing) calculation sheet shall be
156
furnished for each item separately along
with this offer (Yes/No)
Required documents, plant and machinery, Mfg to specify Boolean
testing equipment , list of order
157 executed/under execution shall be furnished
for each offered item separately
along with this offer (Yes/ No)
The information required under Quality Mfg to specify Boolean
Assurance shall be submitted with the
158
offer in physical format & soft copy(Yes/
No)
The cost data in the prescribed format Mfg to specify Boolean
159 shall be submitted with offer in physical
format & soft copy (Yes/ No)
The performance Guarantee of the 5 YEARS from date Text
160
transformers in years of commissioning
Dimensions in mm of Air filled HV Cable Text
Box provided suitable for 3 Core XLPE
165 Mfg to specify
cables up to 300 sq.mm with gland plates
as per tech spec. cl.no.13.8
Dimensions in mm of Air filled LV Cable Text
Box provided suitable for single core 300
166 sq.mm XLPE cable i.e. 2 cable run/ phase Mfg to specify
and 1 cable run for neutral with gland
plates as per tech spec. cl.no.13.8
HV and LV cable Boxes provided shall be Text
167 rectangular , M.S.Sheet of 2 mm , weather , Mfg to specify
vermin, and dustproof
LV Cable Box shall be provided non magnetic Boolean
168 Mfg to specify
gland plates

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 37


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

315 KVA, 11/0.433 KV, ONAN, Cu. Wound, I/D Distribution Transformer Star 1 (Level-2)
To be offered by
Sr. No GTP Parameters REMARK Bidder
1 Name of Manufacturer Text
IS-1180 Part-1 Text
2 Reference Standards
(2014)
3 Rating of Transformer in KVA 315 KVA Numerical

4 Primary voltage in kV 11 KV Numerical

5 Secondary voltage in kV 0.433 KV Numerical


Transformer shall be Oil Natural Air Boolean
6 ONAN
Natural (ONAN) type Yes/No
Transformer shall be suitable for Indoor Boolean
7 Indoor
application. (Yes/No)
8 Highest System Voltage in kV 12 KV Numerical

9 Frequency in HZ. 50 Hz Numerical


Transformer shall be suitable for solid Boolean
10 YES
neutral earthing (Yes/No)
Service condition shall be applicable as Boolean
11 YES
per Technical specification clause no. 3
Air craft Blue, Text
12 Transformer Colour as per IS:5
IS- 5,Shade-108
13 Type of connection for H.V. Winding Delta Text
(Delta) (Yes/No).
Type of connection for L.V. Winding (Star) Text
14 Star
(Yes/No)
15 Vector Group Dyn-11 (Yes/No) Dyn11 Text

Name Plate details are as per the requirement Boolean


16 YES
specified in tender (Yes/No)
17 Thickness of Name plate (in SWG) 18 SWG Numerical

Maximum temperature rise of Windings Numerical


18 45°c
over an Ambient temp. of 50°C in °C is
Maximum temperature rise of oil over an Numerical
19 40°c
Ambient temp. of 50°C in °C is
Approximate overall length of the Mfg to be specify Numerical
20
Transformer in mm
Approximate overall breadth of the Mfg to be specify Numerical
21
Transformer in mm
Approximate overall height of the Mfg to be specify Numerical
22
Transformer in mm

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 38


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS
Approximate length of the Transformer Mfg to be specify Numerical
23
tank in mm
Approximate breadth of the Transformer Mfg to be specify Numerical
24
tank in mm
Approximate height of the Transformer Mfg to be specify Numerical
25
tank in mm
Thickness of the side of transformer tank Numerical
26 4 mm
plates in mm
Thickness of the bottom of transformer Numerical
27 6 mm
tank plates in mm
Thickness of the top of transformer tank plates Numerical
28 6 mm
in mm
Size of reinforced welded angle to the Text
29 50 X 75 X 5 mm
Transformer Tank in mm.
Degree of slope to the top plate of 5° to 10° towards Text
30
Transformer. HV side
31 Shape of transformer Tank RECTANGULAR Text
Corrugated Text
32 Type of Tank (Corrugated/ Conventional) /CONVENTI0NAL
Mfg to be specify
In case of corrugated tank, thickness of
33 N.A
corrugated sheet (in mm)
34 Size of Transformer Base Channel in mm. 100 X 50 mm Text

Size (diameter & width) and No. of Rollers 100 x 40 mm, 4 Text
35
provided to the Transformer Nos
Conservator tank to the transformer with oil Boolean
36 level indicator (showing three levels) YES
and drain plug is provided ( Yes/ No)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.. Page 39


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Dimensions of conservator Tank (LxD) in Text


37 Mfg to be specify
mm
Drain Valve size provided to the Numerical
38 32 mm
transformer tank ( Yes/No)
Size of Oil filling hole with cap in mm. (on Numerical
39 32 mm
conservator) is provided.
40 Size of Drain valve in mm. is provided. 32 mm Numerical

41 Size of filter valve in mm. is provided. 32 mm Numerical


No. & Size in mm of Lifting lugs provided Text
42 4 Nos, 12 mm
to transformer
No. & Size in mm of pulling lugs provided Text
43 4 Nos, 8 mm
to transformer
No. & Size in mm of transformer top cover Text
44 2 Nos, 8 mm
lifting lugs provided to transformer
No. of Earthing terminals with suitable Numerical
45 2 Nos
size in (SWG)
46 Thermometer pocket is provided (Yes/No) Yes Boolean
1000gm, Yogya Text
Enterprises / Press
Quantity of Silica-Gel filled in breather ( in 'n' Force or
47
gm) & make of breather equivalent other
makes shall be
specified by mfg.
48 Explosion vent with diaphragm. (Yes/No) Yes Boolean
No of radiators both on HV & LV side Text
4 Nos. (2 On LV &
49 provided and location with arrangement &
2 On HV) ,
size.
Thickness of the radiator of transformer in 1.25 mm mfg to Text
50
mm. specify size fins
51 No of radiator fins. mfg to specify Numerical
(A) Radiating surface of radiators in Sq. mfg to specify Numerical
52
Mtrs.
(B) Radiating surface of Tank only in Sq. mfg to specify Numerical
53
Mtrs.
Total radiating surface of transformer tank in mfg to specify Numerical
54
Sq. mtrs.
55 Weight of Core in kgs mfg to specify Numerical

56 Weight of copper (Winding) in Kgs. mfg to specify Numerical


Weight of Transformer Tank with fittings mfg to specify Numerical
57
in Kgs.
58 Weight of Oil in kgs mfg to specify Numerical

59 Volume of Oil in Ltrs mfg to specify Numerical


60 Total weight of Transformer in Kgs mfg to specify Numerical

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 55


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

Rating of Lightening Arrestors and Make


61 NA
thereof (kV, kA)
Reference Standard of Lightening
62 NA
Arrestors.
Min. External Clearances of HV Bushing Numerical
63 terminals between Ph to Ph (in mm ) 130 mm
(Indoor)
Min. External Clearances of HV Bushing Numerical
64 terminals between Ph to E (in mm) 80 mm
(Indoor)
Min. External Clearances of LV Bushing Numerical
65 25 mm
terminals between Ph to Ph (in mm)
Min. External Clearances of LV Bushing Numerical
66 20 mm
terminals between Ph to E (in mm)
The temperature shall in no case reach a Boolean
67 value that will damage the core itself , other Yes
parts or adjacent materials (Yes/No)
68 Type of Core (stacked/ wound) Stacked Text
CRGO, M-4 or Text
69 Core material used & its grade
Better
0.27 mm or Numerical
70 Thickness of core lamination in mm
thinner
71 No of steps used in CRGO Core mfg to specify Numerical

72 Diameter of the core (in mm) mfg to specify Numerical

73 Effective Core Area ( Sq. cm) mfg to specify Numerical


Flux density at normal voltage and Numerical
74 1.69 T (Max)
frequency in Tesla
Electrolytic Text
75 Material of H.V. Winding
Copper
Electrolytic Text
76 Material of L.V. Winding
Copper
Size/diameter of conductor used for HV mfg to specify Text
77
winding in mm
Total cross section area of HV Winding in mfg to specify Numerical
78
sq mm.
Size of strip used for LV winding mfg to specify Text
79
conductor in mm
Total cross section of Copper used in LV mfg to specify Numerical
80
Winding in sq. mm
81 No. of conductors in parallel of LV winding mfg to specify Numerical
Current density of HV winding , in 2.8 A/sq.mm Numerical
82
Amps/sq. mm. (Max)
Current density of LV winding, in Amps / 2.8 A/sq.mm Numerical
83
sq.mm. (Max)
84 No of HV winding Turns mfg to specify Numerical

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 56


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS.

85 No of LV winding Turns mfg to specify Numerical

86 No of H.V. coils /phase mfg to specify Numerical

87 No. of L.V. coils/phase mfg to specify Numerical


Resistance of HV winding at 20 º C in mfg to specify Numerical
88
Ohm/phase
Resistance of LV winding at 20 º C in mfg to specify Numerical
89
Ohm/phase
90 % impedance value at 75º C 4.5%(±IS TOL) Numerical
Apar/ Savita or Text
equivalent other
91 Name of manufacturers of oil
makes shall be
specified by mfg.
Mineral oil as per Text
92 Grade of Oil
IS:335 Updated
A. Minimum volume of oil in liters as per Mfg to specify Numerical
93
clause No. 9 of tech. specification
B. Quantity of total oil absorption (in Ltrs) Mfg to specify Numerical
94
in first filling
Total oil Volume including Total Oil Mfg to specify Numerical
95
absorption in liters i.e. (A+B)
Breakdown value of oil at the time of first Numerical
96 n
filling (KV/mm) considering 2.5 mm gap
Total volume of conservator shall be such
97 as to content 10% of total quantity of oil Yes Boolean
(Yes/No)
No load losses at rated voltage and Numerical
98 Mfg to specify
frequency in Watts
Max. Total losses (No load loss + Load Numerical
99 1025 W
Loss) at 50 % loading in Watts at 75ºC
Max. Total losses (No load loss + Load Numerical
100 3100 W
Loss) at 100 % loading in Watts at 75ºC
Magnetizing current (No load) in Amps & Text
101 its % of full load current & rated voltage 8.4 Amp at 2%
referred to LV side
Magnetizing current (No load) in amps & its Text
% of full load current at maximum voltage
102 21 Amp at 5%
(112.5% of rated voltage ) referred
to LV side
103 Min Clearance between Core & L.V. in mm 4 mm (Rad) Numerical

104 Min Clearances between L.V. & H.V. in mm 11 mm Numerical


Min Clearances between winding to body of Numerical
105 30 mm
tank in mm

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 57


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Min Clearance between HV phase to phase Numerical


106 15 mm
in mm
Min Clearances between end insulation to Numerical
107 30 mm
Earth in mm
CARLITE Text
108 Insulation materials provided for core
COATING
Insulation materials provided for H.V. Text
109
Conductor DPC
Insulation materials provided for L.V. Text
110
Conductor DPC
Thickness of locking spacers between HV Numerical
111 2 mm
coils in mm
Electrical Grade Text
Inter layer insulation provided in H.V
112 Insulating Kraft
winding to design for Top & bottom layer
Paper
Electrical Grade Text
Inter layer insulation provided in L.V
113 Insulating Kraft
winding to design for Top & bottom layer
Paper
Electrical Grade Text
Inter layer insulation provided in between all
114 Insulating Kraft
layer in H.V winding
Paper
Electrical Grade Text
Inter layer insulation provided in between all
115 Insulating Kraft
layer in L.V winding
Paper
Numerical
116 Details of end insulation (thickness in mm) 25mm
Whether wedges are Provided at 50% turns Boolean
117 NO
of the Coil (Yes/ No)
118 Thickness of insulating paper 0.25mm Numerical

119 Regulation at 0.8 P.F. lag ( in %) Mfg to specify Numerical

120 Regulation at 0.8 P.F. leading ( in %) Mfg to specify Numerical

121 Regulation at unity P.F.. (in %) Mfg to specify Numerical

122 Reference standard of Bushing IS : 3347 Text

123 Material of HV and L.V Bushings PORCELAIN Text

124 Makes of HV and L.V Bushings Mfg to specify Text

125 Rating of HV Bushing ( in KV,A) 12 KV,250Amps Text

126 Rating of LV Bushing (in KV,A) 1 KV,630Amps Text

Minimum Creepage Distance of HV Numerical


127 300 mm
Bushings in mm (min 25mm/kV)
Minimum Creepage Distance of LV Numerical
128 66 mm
Bushings in mm (min 25mm/kV)
Power frequency withstand voltage dry & 50 KVrms for 1 Numerical
129
wet in kV(rms) for HV Bushings for 1 min min
Technical Specification No. CE/T & QC/MSC-I/3Phase/DT/T/2019 Date: 20.11.2019. Page 58
TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Dry lighting impulse withstand voltage Numerical


130 test in kV (Peak) stating the waveform 125 Kvp
adopted for HV Bushing.
Separate source power frequency Numerical
50 KVrms for 1
131 withstand test for HV for 1minute in
min
kV(min)
Separate source power frequency Numerical
3 KVrms for 1
132 withstand test for LV for 1minute in
min
kV(min)
Induced over voltage withstand test for 1 Text
44/0.866 kV for
133 min. specify voltage frequency, time for
1min
test.
134 Impulse test value (in kVp) . 125 Kvp Numerical
Efficiency at 75 º C at unity P.F. at 125 % Mfg to specify Numerical
135
Load
Efficiency at 75 º C at unity P.F at 100 % Mfg to specify Numerical
136
Load
Efficiency at 75 º C at unity P.F. at 75 % Mfg to specify Numerical
137
Load
Efficiency at 75 º C at unity P.F. at 50 % Mfg to specify Numerical
138
Load
Efficiency at 75 º C at 0.8 P.F. lag at 125 % Mfg to specify Numerical
139
Load
Efficiency at 75 º C at 0.8 P.F. lag at 100 % Mfg to specify Numerical
140
Load
Efficiency at 75 º C at 0.8 P.F. lag at 75 % Mfg to specify Numerical
141
Load
Efficiency at 75 º C at 0.8 P.F. lag at 50 % Mfg to specify Numerical
142
Load
Efficiency at 75 º C at 0.8 P.F. lag at 25 % Mfg to specify Numerical
143
Load
Efficiency at 75 º C at 0.8 P.F. leading at Mfg to specify Numerical
144
125 % Load
Efficiency at 75 º C at 0.8 P.F. leading at Mfg to specify Numerical
145
100 % Load
Efficiency at 75 º C at 0.8 P.F. leading at 75 Mfg to specify Numerical
146
% Load
Efficiency at 75 º C at 0.8 P.F. leading at 50 Mfg to specify Numerical
147
% Load
Efficiency at 75 º C at 0.8 P.F. leading at 25 Mfg to specify Numerical
148
% Load
The test certificates of copper conductors, Boolean
Shall be
core , insulating paper, porcelain
submitted at the
149 Bushings,steel plate used for enclosure of
time of stage
the offered transformer are enclosed with
inspection
the offer (Yes/No)

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 59


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

All type test report carried out on Mfg to specify Boolean


transformer at NABL laboratory shall be
submitted along with the offer as per cl.
150
XXII (c) of Section (I) i.e. Instructions to
tenderers. (Yes/No). Firm may attach online.

Unbalance current test, Air pressure test and Mfg to specify Boolean
temperature rise test shall be conducted as
151 per format enclosed with the technical
specification along with the offer
(Yes/ No)
All drawings shall be furnished for each Mfg to specify Boolean
152 offered item separately along with this
offer(Yes/ No)
Oil absorption calculation sheet shall be Mfg to specify Boolean
153 furnished for each offered item separately
along with this offer (Yes/ No)
Heat dissipation calculation shall be Mfg to specify Boolean
154 furnished for each offered item separately
along with this offer (Yes/ No)
Calculation sheet submitted for Flux Mfg to specify Boolean
density calculations (stating HV & LV
155
turns) for each offered item separately
along with the offer (Yes/No)
Calculation sheet for 112% of rated V/f ratio Mfg to specify Boolean
(Over fluxing) calculation sheet shall be
156
furnished for each item separately along
with this offer (Yes/No)
Required documents, plant and machinery, Mfg to specify Boolean
testing equipment , list of order
157 executed/under execution shall be furnished
for each offered item separately
along with this offer (Yes/ No)
The information required under Quality Mfg to specify Boolean
Assurance shall be submitted with the offer
158
in physical format & soft copy(Yes/
No)
The cost data in the prescribed format Mfg to specify Boolean
159 shall be submitted with offer in physical
format & soft copy (Yes/ No)
5 YEARS Text
The performance Guarantee of the
160 from date of
transformers in years
commissioning
Dimensions in mm of Air filled HV Cable Text
Box provided suitable for 3 Core XLPE
165 Mfg to specify
cables up to 300 sq.mm with gland plates
as per tech spec. cl.no.13.8

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 60


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Dimensions in mm of Air filled LV Cable Text


Box provided suitable for single core 300
166 sq.mm XLPE cable i.e. 2 cable run/ phase Mfg to specify
and 1 cable run for neutral with gland
plates as per tech spec. cl.no.13.8
HV and LV cable Boxes provided shall be Text
167 rectangular , M.S.Sheet of 2 mm , weather , Mfg to specify
vermin, and dustproof
LV Cable Box shall be provided non magnetic Boolean
168 Mfg to specify
gland plates

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 61


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Annexure I
Air Pressure Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : kVA, /0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
All the opening of the transformer tank were closed with suitable gasket, bushing,
valves and plugs. The compressor pipe connected at oil filling hole on conservator and a
pressure guage was fitted at air vent plug. The parallel string were places around the tank,
the distance between string and tank as shown in following diagram were recorded before
applying the pressure and after releasing pressure.

Tank Thickness: Side mm. Top & Bottom mm


Test Pressure : kg/cm2 applied for 30 Minutes.
Test Point Distance before Test Distance after release Deflection
of Pressure in mm
In mm In mm
A
B
C
D

Permanent Deflection : _ mm
Permissible Limit of Permanent Deflection as per Specification : mm

Test witnessed by Tested by

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 62


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Annexure II
Unbalance Current Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : kVA, /0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
Transformer Secondary terminals 2U, 2V & 2W are shorted. The shorted 2U, 2V &
2W is connected to 2N through Ammeter. The primary terminals 1U, 1V & 1W are
connected to supply. The rated current A is fed to primary and unbalance current is
noted on Ammeter.

Unbalance Current Measured in Ammeter : _A


Rated current in Secondary Side : A
Permissible limits as per specification : 2% of the Rated current in Secondary Side
% of Unbalance current with reference to Rated current in Secondary Side

Unbalance Current x 100


=
Rated current in Secondary Side
=

Test witnessed by Tested by

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 63


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Annexure III
Temperature Rise Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : kVA, /0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
H. V. Winding L. V. Winding
Rated Line Current in Amp

Guaranteed No Load Losses watt


Load Losses watt
Total Losses watt

P. T. Ratio : / =
C. T. Ratio : / =
Wattmeter Constant =
Total Multiplying Factor (MF) =
Ambient Temp.
Rise in Top Oil Temp. °C

Multiplying Factor (MF)


Line Current in Amps
Line Voltage in Volts

W1+W2+W3 watt
Top Oil Temp. °C
Average °C

Total Watt
W1 watts

W2 watts

W3 watts
TIME

T1 °C

T2 °C

T3 °C

Reduced to Rated Current amps

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 64


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Calculation of Temperature Rise in Winding


LV Winding : Since the resistance of LV winding is less than 0.005 ohm, Temperature Rise
in LV Winding is taken as temperature rise of oil as per clause no. 4.3 of IS:2026 (Part
II)/1977
Temperature Rise in LV Winding = °C
HV Winding Resistance across 1U1V at °C = ohm
Measurement of Hot Resistance of HV Winding after Shut Down.

Time Resistance

Hot winding Resistance at Ambient Temperature °C (from graph) =


Ohm
Temperature Rise in H. V. Winding is
Hot Resistance x(235+Cold Ambient Temperature)
= - (235+Hot Ambient Temperature
Cold Resistance
=
=
Results :
1) Temperature Rise in Oil = °C
2) Temperature Rise in LV Winding = °C
3) Temperature Rise in HV Winding = °C
4) Oil leakage test:
The oil leakage test shall be conducted on one unit selected from the offered lot of
each rating. Transformer complete in all respects shall be subjected to the
pressure of 0.4 kg/cm2 and maintained for 8 hours . No leakage should occur.

Test witnessed by Tested by

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 65


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 66


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 67


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 68


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 69


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 70


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 71


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 72


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 73


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 74


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 75


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 76


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 77


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 78


TECHNICAL SPECIFICATION OF 315KVA, 11/0.433 KV, 22/0.433 KV Energy Efficiency
Level -2 THREE PHASE, INDOOR TYPE OIL IMMERSED DISTRIBUTION TRANSFORMERS

Tech Spec No. CE/T-QC/MSC/DTC /T-HTM1-04-0819.Page 79

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