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25-200-Kva pdf01 06 2017

This document provides the technical specifications for 25, 63, 100 and 200 kVA, 11/0.433 kV, 22/0.433 kV, 33/0.433 kV distribution transformers without core supported porcelain (CSP) for use in Maharashtra. It includes specifications for the core, windings, losses, insulation, impedance, tank, fittings and more. Tests are defined for losses, temperature rise, short circuit withstand and quality assurance. The transformers must be suitable for use in hot, humid climates prone to rust and fungus growth.

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0% found this document useful (0 votes)

462 views49 pages

25-200-Kva pdf01 06 2017

Uploaded by

mangesh lavate

We take content rights seriously. If you suspect this is your content, claim it here.

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Download as PDF, TXT or read online on Scribd

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TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA, 11/0.433 kV, 22/0.

433
kV, 33/0.433 kV, Star 1, Star 2, Star 3, Star 4 & Star 5, THREE PHASE,
DISTRIBUTION TRANSFORMERS OUTDOOR TYPE OIL IMMERSED WITHOUT CSP
FEATURE.

Maharashtra State Electricity Distribution Company

Limited

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION

FOR

TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA,

11/0.433 kV, 22/0.433 kV, 33/0.433 kV, Star 1, Star 2,
Star 3, Star 4 & Star 5, THREE PHASE, DISTRIBUTION
TRANSFORMERS OUTDOOR TYPE OIL IMMERSED
WITHOUT CSP FEATURE.

TECHNICAL SPECIFICATION NO.

CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,
Amended on Date: 12.05.2017

(Amended as per guidelines by Ministry of Power)

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 1

TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA, 11/0.433 kV, 22/0.433
kV, 33/0.433 kV, Star 1, Star 2, Star 3, Star 4 & Star 5, THREE PHASE,
DISTRIBUTION TRANSFORMERS OUTDOOR TYPE OIL IMMERSED WITHOUT CSP
FEATURE.

INDEX
Clause No. Contents
1 Scope
2 System Particulars
3 Service Condition
4 Applicable Standards
5 Specific Technical requirement
6 Design & Construction
6.1 Core
6.2 Windings
6.3 Losses
6.4 Insulation Material & Clearances
6.5 Impedance Value
6.6 Tank
6.7 Off Load Taps
7 Efficiency
8 Heat Dissipation
9 Total minimum oil volume
10 Conservator.
11 Breathers.
12 Terminals
13 Bushing and connections
14 Internal Connections
15 Tank base channel
16 Terminal Marking Plate & Rating Plate
17 Fittings & Fasterners
18 Lightning Arrestor
19 Transformer Oil
20 Tests & Inspection
21 Challenge Testing
22 Offer Qualification for Type Test

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 2

23 Drawings
24 Rejection
25 Cleaning & Painting
26 Guaranteed Technical Particulars
27 Testing facilities
28 Submission of Routine Test Certificate
29 Stage Inspection
Testing of all distribution transformers for losses at 50 %
30
load and 100 % load
31 Random Sample Testing
32 Inspection & Testing of Transformer Oil
33 Quality Assurance
34 Qualifying Requirements
35 Final Inspection
36 Performance Guarantee
37 Cost Data Sheet
38 Schedule
Schedule A Guaranteed and Other Technical Particulars
Schedule B Tenderer‘s experience
Annexure-I Air Pressure Test
Annexure-II Temperature Rise Test

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 3

MAHARASHTRA STATE ELECTRICITY DISTRIBUTION COMPANY

TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA, 11/0.433 KV,

22/0.433 KV, 33/0.433 KV, Star 1, Star 2, Star 3, Star 4 & Star 5, THREE PHASE,
DISTRIBUTION TRANSFORMERS OUTDOOR TYPE OIL IMMERSED
WITHOUT CSP FEATURE.

CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01
1 Scope:-
1.1 This specification covers design, manufacturing, testing and delivery of 25, 63, 100
and 200 kVA, 11/0.433 , 22/ 0.433 kV & 33/0.433 kV, Star 1, Star 2, Star 3,
Star 4 & Star 5, three phase distribution transformers without CSP feature oil
immersed, Oil Natural (ONAN) suitable for 11 kV, 22 kV & 33 kV, 50 Hz,
Distribution system.
1.2 The equipment offered shall be complete with all parts necessary for their effective
and trouble-free operation. Such parts will be deemed to be within the scope of the
supply irrespective of whether they are specifically indicated in the commercial
order or not.
1.3 It is not the intent to specify herein complete details of design and construction. The
equipment offered shall conform to the relevant standards and be of high quality,
sturdy, robust and of good design and workmanship complete in all respects and
capable to perform continuous and satisfactory operations in the actual service
conditions at site and shall have sufficiently long life in service as per statutory
requirements.
1.4 The design and constructional aspects of materials shall not withstanding any
anomalies, discrepancies, omissions, in-completeness, etc. in these specifications
and will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for
clearances etc. as are necessary by virtue of various stipulations in that respect in
the relevant Indian Standards, IEC standards, I.E. Rules, I.E. Act and other statutory
provisions.
1.5 The Bidder/supplier shall bind himself to abide by these considerations to the entire
satisfaction of the purchaser and will be required to adjust such details at no extra
cost to the purchaser over and above the tendered rates and prices.
1.6 Tolerances:
The tolerance of guaranteed performance figures shall be as specified in the (Part-I)
table 1 of latest issue of IS 2026 except losses or relevant International Standard
except wherever specified otherwise in this specification.
2 System Particulars:-
The transformers shall be suitable for outdoor installation with following system
particulars and they should be suitable for service under fluctuations in supply
voltage as permissible under Indian Electricity Rules.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 4

2.1 Nominal System Voltage : 11 kV or 22 kV or 33 kV

2.2 Corresponding Highest System Voltage : 12 kV or 24 kV or 36 kV
2.3 Rated Basic Insulation Level : 75 KVp or 125 KVp or 170 KVp
2.4 Neutral earthing : Solidly earthed
2.5 Frequency : 50 Hz with ±3 % tolerance
2.6 Number of Phases : 3
3 SERVICE CONDITIONS:
3.1 Equipment supplied against the specification shall be suitable for satisfactory
operation under the following tropical conditions:-
i Max. ambient air temperature : 50 Deg. C
ii Max. relative humidity : 100 %
iii Max. annual rainfall : 1450 mm
iv Max. wind pressure : 150 kg/sq.m.
v Max. altitude above mean sea level : 1000 mtrs.
vi Isoceraunic level : 50
vii Seismic level (Horizontal acceleration) : 0.3 g.
viii Climatic Condition Moderately hot and
humid tropical climate
conducive to rust and
fungus growth.
ix Reference Ambient Temperature for
temperature rise : 50 Deg C

3.2 The climatic conditions are prone to wide variations in ambient conditions and
hence the equipment shall be of suitable design to work satisfactorily under these
conditions.
3.3 The equipment shall be for use in moderately hot and humid tropical climate
conducive to rust and fungus growth.
3.4 The Distribution Transformer shall be mark with standard mark governed by BIS as
per clause 13.4 of IS 1180(Part 1):2014] .
3.5 The Distribution Transformer shall bear star 1 or 2 or 3 or 4 or 5 rating label
approved by BEE (Bureau of Energy Efficiency).
3.6 The Distribution Transformer shall bear level 2 (star 1of BEE) or 3 (star 2 of BEE)
ratings label approved by BIS (Bureau of Indian Standard) as per IS 1180 ( Part1):
2014.
3.7 The Bidder/ Manufacturer shall possess the BIS license for offered product.
3.8 The Bidder/ Manufacturer shall possess the BEE certification for offered product.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 5

4 APPLICABLE STANDARDS:-

4.1 The design, manufacture and performance of the equipment shall comply with all
currently applicable statutes, regulations and safety codes. Nothing in this
specification shall be construed to relieve the bidder off his responsibilities.
4.2 The Distribution Transformers shall conform to IS: 1180 (Part 1) : 2014 amended
up to date or other International Standards for equal or better performance. Unless
otherwise modified in this specification the Distribution Transformers shall comply
with the Indian Standard Specification IS 1180 latest.
4.3 Unless otherwise specified, the equipment offered shall conform to amended up to
date Indian, IEC, British or U.S.A. Standards and in particular, to the following:-
4.4 The applicable standards are as follows :
Sr.No. IS number IS name

1. IS:1180(Part-1) : 2014 Outdoor type oil immersed distribution

transformers up to and including 2500
kVA, 33KV.
2. IS:2026(Part I to IV) Specification for power transformer
3. IS:335/1993 New insulating oil- Specification
(fourth revision)
4. IS:2099/1986, IS: 7421-1988, IS:3347 (Part-I Bushing
/Sec-2)-1979, IS:3347 (Part-I /Sec-1)-1982
amended up to date
5. IS 5 Colours for ready mixed paints and
enamels.
6. IS 13730 (Part-27)1996 Specification for particular types of
winding wires.
7. IS: 3073/1974, IS: 3070( Part-II) Specifications for L.A‘s
8. CEA Guidelines August -2008 Manual on transformers
9. Gazette notification by Ministry of Power Revised losses of distribution
dated 16.12.2016 transformer
4.5 In case of conflict arising out due to variations between the applicable standard and
the standards specified herein the provisions of this specification should prevail.
5 Specific Technical requirement:
5.1 Standard kVA Ratings:-
The standard ratings for three phase transformer shall be 25,63,100 & 200 kVA as
per IS 1180 (Part-I):2014
5.2 Nominal voltage ratings
i Primary voltage : 11 kV/ 22 kV/33 kV
ii Secondary voltage : 0.433 kV

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 6

5.2.1 Winding connections:-

i. H.V. Winding : Delta (∆)
ii. L.V. Winding : Star (Y)
so as to produce a positive phase displacement of 30 degrees from the primary to
the secondary vectors of the same phase. The neutral of the L.V. winding shall be
brought out to a separate insulated terminal. The voltage group shall be Dyn-11 (IS
2026 Part I).
5.3 Temperature Rise:
i The temperature rise for top oil over an ambient temperature of 50° C should be
35°C maximum [measured by thermometer in accordance with IS 1180 (Part 1)
& IS 2026 (Part 2)]
ii Temperature rise for winding over an ambient temperature of 50° C should be
40° C maximum [measured by resistance method in accordance with IS 1180
(Part 1) IS 2026 (Part 2)]
5.4 No load voltage ratio:-
The no load voltage ratio shall be 11000/433 Volts, 22000/433 Volts & 33000/433
Volts.
6 Design & construction
a. The spring washers must be used for fixing core with tie rod.
b. Core base & bottom Yoke shall be supported with 75 mm X 40 mm X6 mm MS
Channel with proper bolting. The core assembly shall be fixed by four locking
bolts.
c. The maximum flux density in any part of the core and yoke at rated voltage and
frequency shall be such that the flux density with +12.5 % combined voltage
and frequency variation with rated voltage and frequency does not exceed 1.9
Tesla. Flux density should not be more than 1.55 Tesla at rated voltage and
frequency.
d. Limit of no load current shall be 3% of full load current of respective winding at
rated voltage.
6.1 Core
i The core shall be stacked/ wound type.
a) For Stack core :- The core shall be of high grade cold rolled grain
oriented (C.R.G.O) annealed steel lamination having low loss and good
grain properties, coated with hot oil proof insulation, bolted together to
the frames firmly to prevent vibration or noise. All core clamping bolts
shall be effectively insulated. The complete design of core must ensure
permanency of the core losses with continuous working of the
transformers.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 7

b) For Wound core :-

The core shall be ‗C‘ type construction of high grade cold rolled grain
oriented (C.R.G.O.) annealed steel lamination having low loss and good
grain properties, coated hot oil proof insulation. The complete design of core
must ensure permanency of the core losses with continuous working of the
transformers. The core material shall not be brittle in case of CRGO
material.

Core clamping for C.R.G.O. Wound core type transformers shall be as

follows:
1. Core clamping shall be with top and bottom U- shaped core clamps
made of sheet steel clamped.
2. M.S. core clamps shall be painted with oil-resistant paint.
3. Suitable provision shall be made in the bottom core clamp / bottom plate
of the transformer to arrest movement of the active part.
4. Core shall be clamped by minimum 12 mm diameter MS Tie rods.
5. Compliance of CRGO Electrical steel as per IS 3024 [as mentioned in
Cl.No.9.1(a)of IS 1180(Part1):2014] shall be ensured through test
certificate of the supplier.
ii The grade of core laminations shall be M4 or better.
iii The successful bidder, shall be required to submit the manufacturer‘s test
report showing the Watt Loss per kg and the thickness of the core
lamination, to ascertain the quality of Core materials.
The purchaser reserves the right to get sample of the core material tested at
any Government recognized laboratory.
iv The transformer core shall not be saturated for any value of V/f ratio to the
extent of 112.5% of the rated value of V/f ratio (i.e. 11000/50 or 22000/50
or 33000/50) (due to combined effect of voltage and frequency) up to 12.5%
without injurious heating at full load conditions and will not get saturated.
The bidder shall furnish necessary design data in support of this situation.
v Flux density:-
The maximum flux density in any part of the core and yoke at rated voltage
and frequency shall be such that the flux density with +12.5 % combined
voltage and frequency variation with rated voltage and frequency does not
exceed 1.9 Tesla. Flux density should not be more than 1.55 Tesla at rated
voltage and frequency.

vi The No load current at rated voltage shall not exceed the percentage as given
below.
The no load current of 25 kVA & above and upto 200 kVA transformer
shall not exceed 3% the full load current and will be measured by energizing
the transformer at rated voltage and frequency. Increase of 12.5 percent of
rated voltage shall not increase the no load current by 6% of full load
current.( As per IS 1180 (Part1):2014)

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 8

Number of steps of core shall be minimum of

Sr. No. Rating (kVA) Number of steps
1 25 Min. 5 standard steps
2 63 Min. 5 standard steps
3 100 Min. 5 standard steps
4 200 Min. 7 standard steps
6.2 Winding:-
The material for winding shall be Aluminium/Copper.
i Materials:- Double paper covered Aluminum conductor shall be used for HV
and LV winding for 11 kV up to 200kVA .
ii Double paper covered Copper conductor shall be used for HV and LV
winding for 25kVA,63 kVA,100 kVA & 200kVA for 22 kV & 33 kV with
respective class.
ii Current Density:- Current density for HV and LV winding should not be
more than 2.8 A/sq. mm for Copper and 1.6 A/sq. mm for Aluminum.
iii L.V. Neutral formation shall be at top.
6.3 Losses :
The total losses (no-load + load losses at 75 deg. Centigrade ) at 50% of rated load
& total losses at 100% of rated load shall not exceed the maximum total loss values
indicated as below:- for 11kV class transformers. The indicated losses in the table
are for CRGO core only.

Maximum Total losses in watts up to 11 kV Class

Star 1 Star 2 Star 3 Star 4 Star 5
Rating Impedance 50% 100% 50% 100% 50% 100% 50% 100% 50% 100%
(kVA) (Percent) Load Load Load Load Load Load Load Load Load Load
25 4.50 190 635 175 595 158 541 142 493 128 448
63 4.50 340 1140 300 1050 270 956 243 870 219 791
100 4.50 475 1650 435 1500 392 1365 352 1242 317 1130
200 4.50 780 2300 670 2100 603 1911 543 1739 488 1582

Note:- 1) For Transformer having voltage class above 11 kV and up to and including
22 kV, the permissible total loss values shall not exceed by 5 percent of the maximum
total loss values mentioned in above table.( Ref Clause 6.8.1.2 of IS 1180: Part- I/2014)
2) For Transformer having voltage class above 22 kV and up to and including 33 kV,
the permissible total loss values shall not exceed by7½ percent of the maximum total
loss values mentioned in above table. ( Ref Clause 6.8.1.3 of IS 1180: Part-I/2014)

Tolerances:
No positive tolerance shall be allowed on the maximum losses given in the above
table for both 50 % & 100 % loading values. In case the actual loss values exceed

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 9

the above guaranteed values, the transformers shall be rejected at the risk, cost
and responsibility of the supplier. The bidder should guarantee individual No load
losses without any positive tolerance.

The values guaranteed in G.T.P. for flux density, no load current at rated voltage,
no load current at 100 % & 112.5% of rated voltage and no load loss at rated
voltage shall be individually met.

The tolerance on electrical performance excluding losses shall be as given in IS

2026(Part 1).

6.4 Insulation material & clearances:

i Materials - Makes of Electrical grade insulating Kraft paper, Press Board,
Perma wood/ Haldi wood insulation shall be declared in GTP by the bidder.
The test reports for all properties as per relevant I.S. amended up to date
shall be submitted during inspection .Compliance to Kraft paper IS 9335
[Cl.No.9.1(d) of IS 1180 (Part 1):2014] and for press board IS 1576
[Cl.No.9.1(e) of IS 1180 (Part 1):2014] and gasket shall be ensured through
test certificate of the supplier.
ii The electrical clearance between the winding and body of the tank (between
inside surface of the tank and outside edge of the windings) should not be
less than 30 mm and 40 mm for 11 kV and 22 kV class respectively.
iii Thickness of locking spacers and thickness of comb teeth between HV coils and
HV Disc – Minimum 3 mm. to 200 kVA and Minimum clearance for cross
over coil shall be 10 mm upto 200 kVA .
Minimum external clearances of bushing terminals
11 kV 22 kV 33 kV
HV Ph to Ph 255 mm 330 mm 350 mm
Ph to E 140 mm 230 mm 320 mm
LV Ph-to-Ph 75 mm. 75 mm 75 mm
Ph to E 40 mm. 40 mm 40 mm

6.5 Impedance Value -

The percentage impedance at 75 º C. for different ratings shall be as per Table – 1

above.
6.6 Tank
6.6.1 The transformer tank shall be made up of prime quality M.S. sheets of rectangular
shape. No other shape will be accepted. The transformer tank shall be of robust
construction. All joints of tank and fittings should be oil tight and no bulging shall
occur during service. The tank design shall be such that the core and windings can
be lifted freely. The tank plates shall be of such strength that the complete
transformer when filled with oil may be lifted bodily by means of the lifting lugs

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 10

provided. Tank inside shall be painted by varnish or oil resistant paint. Top cover
plate shall be slightly sloping; approximately 5 to 10 deg. towards HV bushing and
edges of cover plate should be bent downwards so as to avoid entry of water
through the cover plate gasket. The width of bend plate shall be 25 mm min. The
top cover shall have no cut at point of lifting lug. The rectangular tank shall be
fabricated by welding at corners.
6.6.2 The transformer tank of corrugation is also acceptable, however shape of tank shall
be rectangular only. The corrugation sheets thickness shall be of minimum 1.6mm.
Corrugation panel shall be used for cooling. The transformer shall be capable of
giving continuous rated output without exceeding the specified temperature rise.
Bidder shall submit the detailed calculation sheet alongwith offer. The safe guard
angle frame 50X50X5 mm shall be welded for corrugated side to the tank.
6.6.3 In rectangular shape tanks, horizontal or vertical joints in tank side walls and its
bottom or top cover will be not allowed. In addition the cover of the main tank shall
be provided with an air release plug to enable air trapped within to be released.
Side wall thickness : 3.15 mm. (min.)
Top and bottom plate thickness : 5 mm. (min)
a)The permanent deflection of flat plates after pressure / vacuum has been released shall not
exceed the values given below.
(All figures in mm)
Horizontal length of flat Plate Permanent deflection
Up to and including 750 mm 5.0 mm
751 to 1250 mm 6.5 mm
6.6.4 Reinforced by welded angle 50X50X5 MM on all the outside walls on the edge of
tank to form two equal compartments.
6.6.5 When transformer tank without oil is subject to air pressure of 80 KPa above
atmospheric pressure for 30 min as per IS 1180 (Part 1):2014. Pressure test shall be
performed carefully as per IS 1180 (Part 1):2014 Clause no.21.5.1 at the time of 1st
stage inspection only to confirm the adequacy of reinforcement angle and gauge of
the tank and certified by E.E. (IW).
6.6.6 All welding operations to be carried out by MIG process.( Metal Inert Gas Welding)
6.6.7 Lifting lugs: 2 nos. upto 100 kVA and 4 nos. for 200 kVA welded heavy duty
lifting lugs of MS plate of 8 mm (minimum) thickness suitably reinforced by
vertical supporting flat of same thickness as of lug welded edgewise below the top
cover on the side wall. They shall be so extended that cutting of bend plate is not
required. 2 nos. of welded heavy duty lifting lugs of MS plate of 8 mm thickness
should be on the top plate of transformers.
6.6.8 Pulling lugs: 4 nos. of welded heavy duty pulling lugs of MS plate of 8mm
thickness shall be provided to pull the transformer horizontally.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 11

6.6.9 All bolts / nuts / washers exposed to atmosphere shall be as follows:[Clause no.15.3
of IS 1180 (Part 1):2014]
a) Size 12mm or below—stainless steel.
b) Above 12mm--- steel with suitable finish like electro galvanized with
passivation or hot dip galvanized.
6.6.10 Top cover fixing bolts: GI nut bolts of 1/2‖ diameter (min) with one plain washer
shall be used for top cover fixing, spaced at 4‖ apart. 6 mm neoprene bonded cork
oil resistance gaskets conforming to type B/C IS 4253 Part-II amended up to date
will be placed between tank and cover plate.
6.6.11 Vertical clearance: - The height of the tank shall be such that minimum vertical
clearance up to the top cover plate of 120 mm is achieved from top yoke.
6.6.12 The transformer tank shall be of adequate mechanical strength to withstand positive
and negative pressures built up inside the tank while the transformer is in operation.
6.6.13 The tank design shall be such that the core and windings can be lifted freely.
6.6.14 Plain tank shall be capable of withstanding a pressure of 80kPa for 30 minutes and a
vacuum of 250 mm of mercury for 30 minutes (Type Test). The permanent
deflection of flat plates shall not exceed the values given in IS 1180(Part 1): 2014
clause no. 21.5.1.1.
6.6.15 Thermometer pocket if any must be located at centre of top cover or high side of
tank height for true valve of max top oil temperature
6.6.16 Air release plug if any must be placed at top cover of explosion vent pipe, testing
at l kg/sq.cm carried out on sample at first lot to know correct material used for
diaphragm and it must burst before pre determined pressure.
6.7 Off Load Taps:
6.7.1 No taps are normally required to be provided up to 100 kVA rating, unless specified
by the user.
6.7.2. The standard tapping ranges, when taps are provided above 100 kVA ratings shall be
as follows:
Winding tapped : HV
Number of tap positions :4
Voltage variations : (+)2.5 percent to (-) 5 percent of HV in steps of 2.5
Percent [As per IS 1180 (Part1):2014 Clause 6.7.2].

6.7.3 Off circuit tap-changing arrangement shall be either by means of links or by means
of an externally-operated switch with mechanical locking device and a position
indicator. Arrangement for pad-locking shall be provided. [As per IS 1180
(Part1):2014 Clause 6.7.3]
6.7.4 Provision of any other tapping range and tapping step is subject to agreement
between the user and the supplier.
Note: The standard tapping range and tapping steps arrangement shall not be
required up to 200 kVA capacity, when Distribution Transformers are procured
by MSEDCL for any on going scheme.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 12

7.0 Efficiency:
The efficiency is the ratio of output in KW to the input in KW.
Efficiency = (Input in KW – Total Losses in KW)
Input in KW

The minimum Percentage Efficiency of distribution transformer shall be 98.25 %.

Total loss comprise of No-load loss and Load loss.
8.0 Heat Dissipation:
a) Heat dissipation calculation should be based on minimum measured total loss i.e.
(No load at rated excitation + load loss at 100 %loading) converted to 75 deg' C
reference temperature) shall be supplied during temperature rise test.
b) The heat dissipation by tank wall should be increase to appropriate value
considering the climatic temperature rise.

9.0 Total Minimum Oil Volume :

The firm should maintain the minimum oil volume in all supplied transformers as
mentioned below or oil up to mark indicator level whichever is more.
Sr.No. KVA Oil in liters (exclusive of oil absorbed in core & coil
rating assembly)
Voltage rating Voltage rating Voltage rating
11/0.433 kV 22/0.433 kV 33/0.433 kV
1 25 70 100 140
2 63 155 165 180
3 100 190 200 220
4 200 400 420 500
Note: Transformer shall be supplied complete with first filling of oil up to the mark
indicator level of conservator. Detailed calculation of absorption should be submitted.
10.0 Conservator:
a) The total volume of conservator shall be such as to contain 10% of total quantity of
oil. Normally 3% quantity of the total oil will be contained in the conservator.
Dimension of the conservator shall be indicated on the General Arrangement
Drawing. The capacity of the conservator tank shall be designed keeping in view
the total quantity of oil and its contraction and expansion due to the temperature
variations.
b) Oil level indicator shall be provided on the side which will be with fully covered
detachable flange with single gasket and tightened with MS nut-bolt. Level
indication by color shall not be accepted.
c) The inside diameter of the pipe connecting the conservator to the main tank should
be 25 to 50 mm and it should be project into the conservator in such way that its end
is approximately 20 mm above the bottom of the conservator so as to create a sump

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 13

for collection of impurities. The minimum oil level (corresponding to (-) 5 deg.)
should be above the sump level. [Refer Cl.no.16.3 of IS 1180 (Part1):2014]
d) There shall be minimum -5deg, normal 30deg and maximum 98deg marking on the
oil gauge indicator of the conservator.
11.0 Breather:
a) The material used for breather shall be only of Poly propylene
b) The dehydrating agent shall be silica gel. The volume of breather shall be suitable
for 250 gm up to 100 kVA & 500 gm for 200 kVA , silica gel confirming to IS 3401
.Makes of the breather shall be subject to purchaser's approval. The make and design of
breather shall be subject to approval of C.E. (MMC).
12.0 Terminals:
a. The Palm type terminal connector of adequate capacity shall be connected to L.V
side suitable to connect it to the Bus extension.
b. On H.V. side the bimetallic connector to be provided with bimetallic lug of suitable
rating.
c. The rating of brass rod & copper rod for H.V. & L.V. shall be as per relevant IS
for different capacity of Transformer. [Following (d) and (e) are indicative and shall
be confirmed with relevant IS)]
d. Brass rods 12 mm. diameter for HT with necessary nuts, check-nuts and plain thick
tinned washer.
e. Tinned Copper Rods of 12 mm diameter upto 63 kVA & 20 mm diameter for 200
kVA distribution transformers for LT extension with suitable cable lugs, necessary
nuts, check-nuts and plain thick tinned washer.
13.0. Bushings & Connections:
13.1 The transformers shall be fitted on high voltage and low voltage sides with
outdoor type bushings of appropriate voltage and current ratings. The high voltage
bushings (3nos.) shall be provided with R-Y-B colour coding marking & shall conform
to IS 2099. The low voltage bushings (4 nos.) shall conform to IS 7421. Alternatively,
the low voltage side may be made suitable for adoption of PVC/XLPE cables of
suitable size. The dimensions shall conform to IS 1180(Part 1): 2014 clause no. 10.1.5.
13.2 The bushing shall be made in two parts. The outer bushing shall be of porcelain.
The dimensions of the outer bushing shall confirm to the relevant Part/Section of IS
3347 depending on the voltage class. The internal bushing shall be of either porcelain
or tough insulating material, like epoxy and shall have embedded stem. Metal portion
of the internal HV and LV bushing inside the tank shall remain dipped in oil in all
operating conditions. [Refer Cl.no.10.1.3 of IS 1180 (Part1):2014]
13.3 Gaskets shall be made of synthetic rubber or synthetic rubberized cork resistant to
hot transformer oil. [Refer Cl.no.10.1.4 of IS 1180 (Part1):2014]
13.4 The dimensions of the bushings of voltage classes shall confirm to Cl. no 10.1.5 of
IS 1180 (Part1):2014.

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13.5 For 11 kV class 12 kV bushing, for 22 kV class 24 kV & 33 kV class 36 kV

bushing shall be used and for 433 volts 1.0 kV bushing shall be used. Bushings of the
same voltage class shall be interchangeable. Bushings with plain shed shall be as per
relevant IS:3347 amended up to date. HV bushings shall be mounted on the top of the
transformer tank & LV bushings shall be mounted on side of the transformer tank.
13.6 HV bushings shall be mounted on curvature shaped embossed plate and not on
welded M.S ring. Supporting clamps for LT cable should be provided to avoid the
weight of cable on the Bushing.
13.7 The minimum creepage distance for both HV & LV Bushings shall not be less than
25 mm per kV.
13.8 Compliance of bushing as per IS 2099 / IS 7421 and relevant part of IS 3347 shall
be ensured through test certificate from the supplier of transformer manufacturer firm
getting the same tested from BIS recognized / group 2 category of laboratory.
13.9 Supporting clamp for cable should be provided to avoid weight of cable on the
bushing/bushing rod
(i) HT side – Tinned brass (ii) LT side – Tinned Copper
14.0 Internal connections:
14.1 H.V. Winding :
i .In case of H.V. winding all jumpers from winding to bushing shall have cross
section larger than winding conductor.
ii. Inter coil connection shall be by crimping and brazing.
iii. In case of Aluminium/Copper Winding Delta joints shall be with crimping and
Brazing only.
iv. Lead from delta joint shall be connected to bushing rod by brazing only.
14.2 L.V. Winding :
i. For Copper windings crimping & silver brazing alloy shall be used.
ii. L.T. Star point shall be formed of Aluminum / Copper flat of sufficient length.
Lead from winding shall be connected to the flat by crimping and brazing.
iii. Firm connections of L.T. winding to bushing shall be made of adequate size of
`L' shaped flat. Connection of L.T. Coil lead to `L' shape flat shall be by
crimping and brazing. Alternatively `L' shape lug of adequate capacity
effectively crimped shall be acceptable.
iv. `L' shape flat/lug shall be clamped to L.V. Bushing metal part by using nut,
lock-nut and washers.
15.0 Tank base channel / Mounting Arrangement :
The under-base of the transformer shall be provided as per clause 14.1 of IS
1180(Part1):2014

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16.0 Terminal Marking Plates and Rating Plates :

a) All Transformer HV terminals shall be provided terminal marking plated to Tank.
Each terminal, including with neutral, shall be distinctly marked on both primary &
secondary in accordance with the connection diagram fixed upon the transformer
which shall conformed to latest 1S-2026 (part- IV).
b) Each Transformer shall be provided with rating plate having marking as per IS 1180
(part-l):2014 clause no 13 clearly indicating max. total losses at 50% rated load in
watts and maximum total losses at 100% rated load in watts
c) Rating & terminal marking plates shall be combined into one plate and shall be mark
with standard mark Govern by the provisions of the BIS act 1986.
d) Terminals shall be provided with terminal marking plates. The transformer shall be
provided with riveted rating plate of minimum 18 SWG aluminum anodized
material sheet in a visible position. The entries of the rating plate shall be in
indelibly marked (i.e. by etching, engraving or stamping).
e) Marking as `M.S.E.D.C.L'S and `Sr. No.' of transformer shall be engraved on
transformer main tank below L.T. bushings.
f) The name of the company, order No., capacity, month and year of manufacturing
shall be engraved on separate plate which shall be firmly welded to main tank and
shall form integral part of the tank.
g) The distribution transformer shall be marked with the Standard Mark. The use
of Standard Mark is governed by the provisions of the Bureau of Indian Standards
Act, 1986 and the Rules Regulations made thereunder.
h) In addition to the BIS certification mark license No. (a seven digit number)
represented as CM/L xxxxxxx shall be clearly & indelibly marked on the rating plate
as per the norms of BIS. The width to height ratio of ISI symbol shall be 4:3.
i) The copy of valid ISI licence shall be submitted in support with the bidding
document.
Each transformer shall be provided with rating plate having marking as per Cl.no.13
of IS 1180(Part 1): 2014 clearly indicating maximum total losses at 50% rated load in
watts and maximum total losses at 100% rated load in watts.
Following details shall also be given on the rating plate as per Fig.1 of Cl.no.13.1 of
IS 1180(Part 1): 2014 and terminal marking plate with diagram shall be in accordance
with Cl.no.13.2 of IS 1180(Part 1): 2014.
(i) ISI Mark.
(ii) Energy Efficiency level as approved by BIS
(iii) Order No. – Month & year.
(iv) Sr. No. of transformer.
(v) Date of manufacturing – Month & year.
(vi) Date of expiry of guarantee period – month & year.
(vii) Maximum guaranteed 50% load loss & 100 % load loss figures.
(viii) Name and full address of the manufacturer.

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(ix) Capacity.
(x) Rating.
(All details on the rating and diagram plate shall be indeligibly marked i.e. by
engraving or stamping or etching).

17.1 Fittings:

The following standard fittings shall be provided.

1 Rating and diagram plate 1 no.
2 Earthing terminals with lugs. 2 nos.
3 Lifting lugs 6 nos. ( 4 nos for tank and 2 nos for
top plate of the transformer )
4 Oil filling hole with cap (on conservator) 1 no
5 Drain valve - 32mm for all T/Fs ( It shall 1 no
be covered with metallic box spot welded
to tank) IS554
6 Conservator with drain plug. 1 no
7 The pipe connecting the conservator to 1 no
the main tank
8 Thermometer pocket with cap 1 no
9 Air release device. 1 no
10 Explosion vent with diaphragm 1 no
11 Silica gel breather 250/500 g 1 no
12 Platform mounting channel ( with hole 2 nos
suitable for axle of rollers)
13 Oil level gauge indicating 3 positions of 1no
oil marked as below :
Minimum (-) 5 deg.C.
Normal 30 deg.C
Maximum 98 deg.C.
14 HT & LT bushing and terminal 3 nos. of HT bushing and 4 nos. of
connectors LT bushing shall be provided with 3
nos. of brass nuts and 2 plain brass
washers.
15 Radiators As per Cl. No. 8 (b)
16 Lightening Arrestors for HT bushings 3 nos
17 Pulling lugs 4 nos

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18 Five year guarantee plate 1 no.

19 Filter valve ( 32 mm dia) 1 no.
20 Anti-theft stainless steel fasteners with 4 nos.
breakaway nut at top cover

Any other fitting necessary for satisfactory performance. The fittings shall be
provided in accordance with Cl no. 20.1 (a to v) & Cl no. 20.2 Optional fittings of IS
1180 (Part1):2014 ( if required)

17.2 Fasteners.
1. All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply
with the appropriate Indian standards for metric threads or the technical
equivalent.
2. Bolts or studs shall not be less than 6 mm in diameter except when used for
small wiring terminals.
3. All nuts and pins shall be adequately locked.
4. Wherever possible bolts shall be fitted in such a manner that in the event of
failure of locking resulting in the nuts working loose and falling off, the bolt
will remain in position.
5. All ferrous bolts, nuts and washers placed in outdoor positions shall be treated
to prevent corrosion by hot dip galvanizing except high tensile steel bolts and
spring washers, which shall be Electro, galvanized. Appropriate precautions
shall be taken to prevent electrolytic action between dissimilar materials.
6. Each bolt or stud shall project at least one thread but not more than three threads
through the nut, except when otherwise approved for terminal board studs or
relay stems. If bolts are provided at inaccessible places for ordinary spanners,
special spanners shall be provided.
7. The length of screwed portion of the bolts shall be such that no screw thread
may form part of a sheer plane between members.
8. Taper washers may be provided where necessary. Protective washers of suitable
material shall be provided front and back of the securing screws.
9. LT side should be of Pad type terminal.
18.0 Lightening Arrestors:
The Lightening Arrestors (Disconnector type) of high surge capacity of 9 kV
( Vrms), 5 kA( 8/20 micro wave shape) for 11 kV class transformers and 18 kV
( Vrms), 5 kA ( 8/20 micro wave shape) for 22 kV class transformers & 30 kV, 10
kA ( 8/20 micro wave shape) for 33 kV , conforming to IS: 3070/1993 shall be
mounted on the HV bushings of transformer, clamped securely to the tank, to
protect the transformer and associated line equipment from the occasional high
voltage surges resulting from lighting or switching operations. The earthing
terminal of the lightening arresters shall be grounded separately.
Random sample of LA shall be destructively tested by breaking the LA to confirm
availability of inside component only.
19.0 Transformer Oil

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Transformer oil to be used in all the Distribution transformers shall comply with the
requirements of latest IS 335/1983 amended up to date thereof. In addition the oil
should conform to `Ageing Characteristics‘ specified below for New Oil and Oil in
Transformers. Type test certificates of oil being used shall be produced to EE (IW)
at the time of stage inspection.

New oil - Ageing characteristics after accelerated ageing test 96 hrs at 115° C (open
beaker method with copper catalyst):
i. Specific Resistance (Resistivity)
a) at 20 º C :- 2.5 x 10 12 Ohm-Cm (Min)
b) at 90 º C :- 0.2 x 10 12 Ohm-Cm (Min)
ii. Dielectric dissipation factor - 0.20 (Max .tan delta) at 90 º C.
iv. Total sludge value (%) by weight - 0.05 (Max.)
v. The method of testing these aging characteristics is given in Appendix - C of
IS 335 amended up to date.
vi The Density of oil shall be maximum 0.89 g /cm3 at 29.5 °C as per IS 1448.
vii Total acidity mg/KOH/gm-0.05(Max.)
viii The important characteristics of the transformer oil after it is filled in the
transformer (within 3 months of filling) shall be as follows: -

Sr.No. Characteristics Specifications

1. Electric Strength (Breakdown voltage) 30 kV (Min)

2. Dielectric dissipation factor (Tan Delta) at 90 deg.C.) 0.01 (Max)

3. Specific Resistance (Resistivity) at 27 deg. C (ohm-cm) 10 x 10 12

4. Flash Point, P.M. (closed) 140 º C (Min)

5. Inter facial tension at 27 º C. 0.04N/M (Min)

6. Neutralization value (total acidity) 0.03Mg.KOH/gm (Max.)

7 Water content PPM 40 (Max)

20.0 Test and Inspection:- All routine, type and special tests as described in Clause
21.2 to 21.4 of IS 1180 (Part 1):2014 shall be performed as per relevant parts of
IS 2026. Pressure and oil leakage test shall be conducted as per Clause 21.5 of IS
1180 (Part1):2014.

20.1 Routine Tests (to be conducted on all units):- The following shall
constitute the routine tests:

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a) Measurement of winding resistance [ IS 2026 (Part 1)].

b) Measurement of voltage ratio and check of phase displacement[IS 2026(Part1)].
c) Measurement of short circuit impedance ( principal tapping, when applicable)
and load loss at 50 percent and 100 percent load [ IS 2026 (Part 1)].
d) Measurement of no load loss and current [ IS 2026 (Part 1)].
e) Measurement of insulation resistance [ IS 2026 (Part 1)].
f) Induced over-voltage withstand test [ IS 2026 (Part 3)].
g) Separate-source voltage withstand test [ IS 2026 (Part 3)].
h) Pressure test
i) Oil leakage test

20.2 Type Tests (to be conducted on one unit):- The following shall constitute
the type tests:
a) Lightening impulse test [ IS 2026 (Part 3)].
b) Temperature-rise test [ IS 2026 (Part 2)].
Note – Maximum measured total loss ( No load at rated excitation + load loss
at maximum current tap converted to 75 Deg.Celcius reference temperature) at
100 percent loading shall be supplied during temperature rise test.
c) Short-circuit withstand test [ IS 2026 (Part 5)]. ( upto 200 kVA)
d) Pressure test.
In addition to that the successful bidder shall submit the type test report of
transformer Oil & HV/LV bushings as per relevant IS with offer.

20.3 The Type Tests as per Clause 20.2 above shall be successfully carried out at
laboratories accredited by National Accreditation Board for Testing and Calibration
Laboratories (NABL) in accordance with IS 1180(Part 1):2014 as amended from
time to time and technical specifications, within the last 5 (five) years prior to the
date of offer.

20.4 The type test reports should be submitted and got approved from the Chief Engineer
(MMC) before commencement of supply.

20.5 Special Tests (to be conducted on one unit):- The following shall
constitute the special tests.
a) Determination of sound levels [ IS 2026 (Part 10)].
b) No load current 112.5 percent voltage [refer clause 7.9.2 of IS 1180(Part 1):
2014].
c) Paint adhesion tests: The test is performed as per ASTM D 3359 ( Standard
Test Methods for measuring adhesion by Tape Test).
d) BDV and moisture content of oil in the transformer ( IS 335).
Note:Tests at (c) and (d) may be carried out on more than one unit.

20.6 Pressure and Oil leakage Test :-

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20.6.1 Pressure Test ( Type Test) : For non-sealed and sealed type transformers,
the transformer tank subjected to air pressure of 80 kPa for 30 min and vacuum of
250 mm of mercury for 30 min. The permanent deflection of flat plate, after
pressure/vacuum has been released, shall not exceed the values given below.

Length of Plate Deflection

Up to 750 mm 5.0 mm

751 mm to 1250 mm 6.5 mm

20.6.2. Pressure Test ( Routine Test) :

a) Plain tanks : The transformer tank with welded / bolted cover shall be tested at
a pressure of 35 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point .

b) Corrugated tanks : The corrugated transformer tank shall be tested for air
pressure of 15 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point .

20.6.3 Oil leakage Test (routine Test) : The assembled transformer for non-
sealed and sealed type with all fittings including bushing in position shall be
tested at a pressure equivalent to twice the normal head measured at the base of the
tank for 8 h. There should be no leakage at any point. Tank with corrugations shall
be tested for oil leakage test a pressure of 15 kPa measured at the top of the tank
for 6 h. There should be no leakage at any point.
21.0 Challenge Testing:
The manufacturer can also request challenge testing for any test based on
specification and losses. The challenger would request for testing with testing fees.
The challenge test fees are proposed at least three times the cost of testing. This is
likely to deter unnecessary challenges. The challenger would have the opportunity to
select the sample from the store and any such challenge should be made with in the
guarantee period. The party challenged, challenger and the utility could witness the
challenge testing.
The challenge testing would cover following tests:
1. Measurement of magnetizing current.
2. No load losses test.
3. Load losses test (at 50 % loading or as per routine test).
4. Temperature rise test.
The challenge test could be conducted at NABL Laboratory, like ERDA and CPRI.
If the values are within the limits the products gets confirmed else not confirmed. No
positive tolerances in losses is permitted. If the product is not confirmed the

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manufacturer would pay the challenge fee and challenger would get the fee refunded.
However as a redressal system the challenger would be allow to ask for fresh testing
of two or more samples from the store and the same be tested in NABL Laboratory
in presence of party challenge, challenger and the utility.
If any one of the above sample does not confirm the test, then the product is said to
have failed the test. In such cases the manufacturer will be declared as unsuccessful
manufacturer for the said product with wide publicity and would not allow to
compete in tenders of the MSEDCL for the period of three years and heavy penalty
would be imposed.
22.0 Offer Qualification for Type Test:-
22.1 In case of any of the following, the offer may be considered for evaluation
only.
i) If above tests are carried out beyond 5 years
ii) Impulse Voltage Withstand test ,Dynamic Short Circuit test, Temperature
rise Test & Pressure Test carried out not from NABL approved Laboratory.
iii) If there is any change in the design/ type of old type tested transformers to
be offered against this specification.
Note: However, In that case successful bidders have to carry out the type tests at the
laboratories accredited by NABL before commencement of supply at their own
expense on the sample drawn by the purchaser from the lot offered for first Stage
Inspection.
22.2 In respect of the successful bidder, the purchaser reserves the right to demand
repetition of some or all the type tests in presence of the purchaser‘s representative.
In case the unit fails in the type tests, the complete supply shall be rejected. The
bidders are therefore requested to quote unit rates for carrying out each type test,
which however, will not be considered for evaluation of the offer.
23.0 Drawings & Calculation sheet:-
23.1 A set of following drawings with all dimensions shall be submitted by the Bidder
along with the offer:
i. General Dimensional drawing.
ii. Core Assembly drawing.
iii. Internal Construction Drawing
iv. Rating & Diagram Plate Drawing.(As per Cl.no.13.1 Fig.1 of IS
1180(Part1):2014
v. HV& LV Bushings Assembly drawing
vi. Creepage distances distance drawing of HV& LV Bushing
vii. Silica gel Breather drawing.
viii. Technical Detail drawing.
ix. Calculation sheet for flux density
x. Heat dissipation
xi. Oil absorption

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23.2 The drawings shall be of A-3 (420 x 297 mm) size only. The bidder should also
supply along with his offer the pamphlets/literatures etc. for fittings / accessories.

23.3 The bidder should not change design once offered as per A/T, Approved drawings
and Type Test Reports.

23.4 The successful Bidders shall submit complete set of Drawings (as listed in
Cl.No.23.1) of transformer in triplicate indicating dimensions to CE (MMC) for
approval and get approved it before offering Ist stage inspection.
24.0 Rejection :-
24.1 Apart from rejection due to failure of the transformer to meet the specified test
requirements the transformer shall be liable for rejection on any one of the
following reasons.
i. Maximum load losses at 50 % load & 100% Load loss exceeds the specified
values mentioned in Cl. No.6.3 above.
ii. Impedance voltage value exceeds the Guaranteed value plus tolerances as
mentioned at Cl.No.6.5 above.
iii Type test are not carried out as per clause no. 20.2 & 20.3 of the specification.
iv. Drawings are not submitted as per clause no. 23.0 of the specification.
v. GTP not submitted as per clause no. 26.0 of the specification.
vi Heat dissipation calculation sheet are not submitted as per clause no.8.0 of the
specification.
25.0 Cleaning and Painting.
i. The external surfaces shall be painted with one coat of thermo setting paint or
one coat of epoxy primer followed by two coats of polyurethane( finish coat) for
(outside) and hot oil resistant paint/ varnish with one coat (inside) with dry film
thickness as mentioned in Table 12 , Cl.no.15.5 of IS 1180( Part 1):2014 .

ii. The test of measurement of paint thickness shall be carried out cross hatch test,
chemical test and other as per IS 13871:1993

iii. The surface of the tank shall be properly pre-treated / phosphated in a seven
tank process and shall be applied with a powder coating of 40 micron thickness.
The powder coating shall be of Aircraft Blue colour ( shade No. 108) for
transformers. Powder coating shall be suitable for outdoor use. The seven tank
process facility shall be enhance to ensure proper quality for outdoor
application.

iv. The month and year of supply shall be painted in red bold Marathi lettering at
two places, one on conservator and other at sum conspicuous place on the
transformer which shall be clearly visible from the ground.

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26.0 Guaranteed & Technical Particulars:

The bidder should fill up all the details in GTP parameter list, the statement such as
―as per drawings enclosed‖, ―as per MSEDCL‘s requirement‖ ―as per IS‖ etc. shall
be considered as details are not furnished and such offers shall liable for rejection.
27.0 Testing facility
The bidder should have adequate testing facility for all routine and acceptance tests
and also arrangement for measurement of losses, resistance, etc. details of which
will be enumerated in the tender.
28.0 Submission Routine Test Certificate
a. The successful bidder shall submit the routine test certificate along with
documentary evidence for having paid the Excise Duty for the following raw
materials viz. Oil, Aluminum, copper for conductors, insulating materials, core
materials, bushings at the time of routine testing of the fully assembled transformer
b. Instruction and operation Manual
The successful bidder shall be required to submit 5 copies of instruction and
Operation manual for each lot of 100 Transformers (or part thereof) supplied. This
instruction manual should give complete details about the pre-commissioning
tests/checks and the details of preventive maintenance etc.

29.0 Stage Inspection :-

29.1 Supplier shall give 15 days‘ advance intimation to the Chief Engineer (MMC) to
organize stage inspection in which assembly of core, windings and other core
materials etc. would be inspected. In respect of raw materials such as core stamping,
winding conductor, oil etc. successful bidder shall use these materials
manufactured/supplied by the standard manufacturers and furnish the
manufacturer's test certificates, as well as, proof of purchase from those
manufacturers documentary evidence for having paid the excise duty for the
information of the department.
29.2 Chief Engineer (MM Cell) will depute representatives from testing and inspection
wing at the time of Stage inspection.
29.3 10 % of the transformers from the offered lot will be tested for acceptance tests at
factory, in the presence of purchaser's representative before dispatch.
29.4 The inspection may be carried out by the purchaser at any stage of manufacture. The
successful bidder shall grant free access to the purchaser's representatives at a
reasonable time when the work is in progress. Inspection and acceptance of any
equipment under this specification by the purchaser shall not relieve the supplier of
his obligation of furnishing equipment in accordance with the specifications and
shall not prevent subsequent rejection if the equipment is found to be defective.
29.5 The purchaser may at its option, open a transformer supplied to the Stores, in
presence of supplier at site or at Stores. If any of the technical particulars are seen
to be in variance than the guaranteed technical particulars, the whole lot of
transformer will be rejected without any liability on purchaser.

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29.6 In addition to the above, the purchaser may pick up any transformer and decide to
get it type tested from any laboratory accredited by NABL at purchaser's cost. The
Bidder will have to organize packing of the transformer at company's Stores for
which they will be paid necessary charges. If the transformer fails to meet the
requirement of type tests, the quantity of transformers ordered on them will be
forthwith rejected and the purchaser may purchase these transformers at the risk and
cost of the supplier.
30.0 Testing of all Distribution Transformers for losses at 50% load and 100% load:
After inspection of new transformers at factory for acceptance of the lot, all
distribution transformers from the lot will be tested for 50% load and 100% load at
all stores. Tenderer has liberty to be present at the time of testing.
31.0 Random Sample Testing (RST)
The tenderer should intimate to C.E. (MM Cell ), M.S.E.D.C.L of completion of
dispatches of whole lot of Distribution Transformers to stores against tender. C.E.
(MM Cell), M.S.E.D.C.L will select the stores for Random Sample Testing (RST)
and depute E.E. (Testing) to carry out RST of the lot.
E.E. (Testing) will select a transformer from the lot of transformers already tested
for 50 % load and 100 % load.15 days advance intimation will be given to tenderer
for joint inspection. The date of RST will not be altered to the convenience or
request of supplier. If supplier‘s representative fails to attend on the date fixed for
RST, the RST will be carried out in his absence and results of RST will be binding
on supplier. In case the selected transformer fails in any of the tests, complete lot of
transformers will be rejected.
32.0 Inspection & Testing of Transformer Oil:
The tenderer shall make arrangements for testing of transformer oil to be used in the
transformers and testing will be done in presence of purchaser's representative.
To ascertain the quality of transformer oil, original manufacturer's test report
should be furnished to EE (Testing) at the time of factory inspection for acceptance
of the lot.

33.0 Quality Assurance

33.1 The bidder shall invariably furnish following information along with the offer
failing to which the offer will be rejected.
33.2 Certificates of following materials shall be submitted as per relevant standards
indicated in Clause No.9.1 of IS 1180( Part1):2014.
i. Copper / Aluminum conductor
ii. Transformer oil
iii. C.R.G.O.Core
iv. Insulating / Kraft paper.
v. Porcelain Bushings
vi Steel Plate used for Tank, press board.

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33.3 Names of the supplier for the raw material, list of standard accordingly to which the
raw materials are tested, list of test normally carried out on raw materials in
presence of bidder‘s representatives, copies of type test certificates to be furnished.
33.4 Information and copies of test certificate as in (33.3) above respect of bought out
accessories including terminal connectors.
33.5 List of manufacturing facilities available, in this list the bidder shall specifically
mention whether lapping machine, vacuum drying plant, air conditioned dust free
room with positive air pressure for provision of insulation and winding etc are
available with him.
33.6 Level of automation achieved and list of areas where manual processing still exists.
33.7 List of areas in manufacturing process where stage inspection are normally carried
out for quality control and details of such tests and inspections.
33.8 Special features provided in the equipments to make it maintenance free
33.9 List of testing equipment available with the bidder for final testing of transformers
and test plant limitation, if any, vis-à-vis the type, special acceptance and routine
tests specified in the relevant standards and the present specification. These
limitations shall be very clearly brought out in schedule of deviations from specified
test requirements.
33.10 The successful bidder shall submit the Routine Test Certificate along with
documentary evidence having paid for the excise duty for the following raw
materials viz Oil, Copper for conductors, insulating materials, Core materials,
Bushing at the time of routine Testing of the fully assembled transformer.

34.0 Qualifying Requirement: As per Tender

35.0 Final Inspection:
10 % of the transformers offered will be tested for all tests without opening the
transformer. (Heat Run Test will have to be carried out on the transformer having
maximum 50% and 100 % load losses.
Heat Run Test/ Temperature-rise test IS 2026(Part-II) as per IS 1180(Part-I):2014
Clause no.21.3 b will have to be carried out on one unit. The maximum measured
total losses converted to 75 Deg.C (reference temperature) at 100 % loading shall be
supplied during Temperature-rise test. Chief Engineer (MM Cell) will depute his
representatives from testing and inspection wing at the time of final inspection.
Out of balance 90% distribution transformer, one transformer shall be opened and
all design technical parameters shall be checked as per E-GTP, approved drawings
and technical specifications. If any technical parameters are found deviating from E-
GTP, approved drawings & Technical specifications, the final inspection of the
whole lot shall be reoffered for final inspection after rectification.
35.1 Leakage test on sample transformer shall be carried out during final inspection as per
relevant IS.
36.0 Performance Guarantee:
All transformers supplied against this specification shall be guaranteed for a period
of 66 months from the date of receipt at the consignee‘s Stores Center or 60 months
from the date of commissioning, whichever is earlier. However, any engineering
error, omission, wrong provisions, etc. which do not have any effect on the time

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 26

period, shall be attended to as and when observed/ pointed out without any price
implication.
37.0 COST DATA SHEET:-
The bidders shall submit the cost data sheets indicating the break up prices and
quantity of each raw material and components along with the unit rates required for
manufacture the offered transformers along with the offer. The cost data sheet
format is enclosed herewith.. If the rates quoted are not justified with the cost data
sheets, the offer shall not be considered for evaluation and placement of the order.
The cost data sheets shall be scrutinized by MM Cell section.
FORMAT FOR COST DATA
ITEM ------ KVA , ------- KV DISTRIBUTION TRANSFORMER
Sr. UNIT
AMT
No PARTICULARS UNIT RATES QTY
(Rs.)
. Rs.
1 CORE (M4 or better ) KG
ALUMINIUM/COPPER WITH
2 KG
DPC FOR HV WINDING
ALUMINIUM/COPPER WITH
3 KG
DPC FOR LV WINDING
3 INSULATION PAPER Meter
4 OIL LTRS
5 TANK NO
6 CHANNELS KG
7 INSULATORS/BUSHINGS KG
8. OTHERS LUMPSUM
TOTAL
WASTAGE @ %

38.0 Schedules
38.1 The bidder shall fill in the following schedules which form part of the tender
specification and offer. If the schedules are not submitted duly filled in with the
offer, the offer shall be rejected.
Schedule `A' -Guaranteed Technical Particulars
Schedule `B' -Schedule of Tenderer's Experience.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 27

38.2 The discrepancies between the specification and the catalogs, Literatures and
indicative drawings which are subject to change, submitted as part of the offer, shall
not be considered and representation in this regard will not be entertained.
38.3 The Bidder shall submit the list of orders for similar type of equipments, executed
of under execution during the last three years, with full details in the schedule of
Tenderer's experience (Schedule `B') to enable the purchaser to evaluate the tender.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 28

Schedule `A'
GUARANTEED TECHNICAL PARTICULARS
As indicated in E-Tendering GTP Parameter

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 29

SCHEDULE – ‗B‘

SCHEDULE OF TENDERER'S EXPERIENCE

Tenderer shall furnish here a list of similar orders executed/under execution by him to
whom a reference may be made by Purchaser in case he considers such a reference
necessary.
--------------------------------------------------------------------------------------------------------------
Sr. Name of client Value Period of supply Name & Address to
No. & Description. Of Order & commissioning whom reference may
(along with cap. be made.
of T/F)
--------------------------------------------------------------------------------------------------------------
1 2 3 4 5
--------------------------------------------------------------------------------------------------------------

NAME OF FIRM _________________________________

NAME & SIGNATURE OF TENDERER_______________

DESIGNATION____________________________________

DATE____________________________________________

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 30

Annexure I
Air Pressure Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : ______ kVA, ____/0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
All the opening of the transformer tank were closed with suitable gasket, bushing,
valves and plugs. The compressor pipe connected at oil filling hole on conservator and a
pressure guage was fitted at air vent plug. The parallel string were places around the tank,
the distance between string and tank as shown in following diagram were recorded before
applying the pressure and after releasing pressure.

Tank Thickness: Side _ mm. Top & Bottom mm

Test Pressure : ______ kg/cm2 applied for 30 Minutes.
Test Point Distance before Test Distance after release Deflection
of Pressure in mm
In mm In mm
A
B
C
D

Permanent Deflection : ________ mm

Permissible Limit of Permanent Deflection as per Specification : _____ mm

Test witnessed by Tested by

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 31

Annexure II
Temperature Rise Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : ______ kVA, ____/0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
H. V. Winding L. V. Winding
Rated Line Current in Amp

Guaranteed No Load Losses ________ watt

Load Losses ________ watt
Total Losses ________ watt

P. T. Ratio : _______/____ =
C. T. Ratio : _______/_____ =
Wattmeter Constant =
Total Multiplying Factor (MF) =
Ambient Temp.
Rise in Top Oil Temp. °C

Multiplying Factor (MF)

Line Current in Amps
Line Voltage in Volts

W1+W2+W3 watt
Top Oil Temp. °C
Average °C

Total Watt
W1 watts

W2 watts

W3 watts
TIME

T1 °C

T2 °C

T3 °C

Reduced to Rated Current ________ amps

Calculation of Temperature Rise in Winding

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 32

LV Winding : Since the resistance of LV winding is less than 0.005 ohm, Temperature Rise
in LV Winding is taken as temperature rise of oil as per clause no. 4.3 of IS:2026 (Part
II)/1977
Temperature Rise in LV Winding = __________ °C
HV Winding Resistance across 1U1V at _______°C = _______ ohm
Measurement of Hot Resistance of HV Winding after Shut Down.

Time Resistance

Hot winding Resistance at Ambient Temperature ___ °C (from graph) = _

Ohm

Temperature Rise in H. V. Winding is

Hot Resistance x(235+Cold Ambient Temperature)
= - (235+Hot Ambient Temperature
Cold Resistance

Results :
1) Temperature Rise in Oil = _________ °C
2) Temperature Rise in LV Winding = _________ °C
3) Temperature Rise in HV Winding = _________ °C
4) Oil leakage test:
The oil leakage test shall be conducted on one unit selected from the offered lot of
each rating. Transformer complete in all respects shall be subjected to the
pressure of 0.4 kg/cm2 and maintained for 8 hours . No leakage should occur.

Test witnessed by Tested by

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 33

Three phase, 25,63,100 & 200 kVA, 11/0.433 kV, 22/0.433 kV & 33/0.433 kV Distribution
Transformer Star 1 , Star 2, Star 3, Star 4 & Star 5 without CSP feature
Sr. GTP Parameter
No.
1 Name of Manufacturer . T
2 Reference Standard T
3 Whether transformer is Oil Natural Air Natural cooled type (Yes/ No) B
4 Whether transformer is suitable for Indoor /Outdoor installation T
5 Rating of transformer in KVA N
6 Primary Voltage in kV N
7 Secondary Voltage in kV T
8 Whether neutral is solidly earthed (Yes/ No) B
9 Colour of transformer T
10 Vector Group T
11 Approximate overall length of transformer in mm N
12 Approximate overall breadth of transformer in mm N
13 Approximate overall height of transformer in mm N
14 Approximate length of transformer tank in mm N
15 Approximate breadth of transformer tank in mm N
16 Approximate height of transformer tank in mm N
17 Thickness of the side of transformer Tank plate in mm N
18 Thickness of the bottom of transformer tank plate in mm N
19 Thickness of the top of transformer tank plate in mm N
20 Weight of Tank & fittings in kgs N
21 Total Weight of Transformer in kgs N
22 Type of Tank (corrugated/conventional) T
23 Degree of slope to the top plate of Transformer. T
24 In case of Corrugated tank, Thickness of corrugated sheet ( in mm) T
32 Name plate details are as per the requirement specified in tender. (Yes/ No) B
33 No of radiators provided and location with arrangement T
34 Thickness of the radiator of transformer in mm N
35 No of radiator fins . T
36 Total radiating surface of transformer tank in Sq. mtrs. N
37 Core material used & its grade T
38 Type of core T
39 Weight of Core in kgs N
40 No. of steps of core for CRGO core N
41 Diameter of core in mm N
42 Effective core area.(sq.cm) N
43 Flux density in Tesla N
44 Thickness of core lamination in mm N
45 The temperature shall in no case reach a value that will damage the core itself, other parts or B
adjacent materials ( Yes/No)
46 Type of connection for H.V. Winding (Delta) (Yes/ No) B
47 Type of connection for L.V. Winding (Star) (Yes/ No) B
48 Material of H.V. winding T
49 Material of L.V. Winding T
50 Insulation provided to H.V winding. T
51 Insulation provided to L.V. winding. T
52 Current density of H.V. winding (in Ampere/ sq.mm) N
53 No of LV winding turns N
54 No of HV winding turns N
55 Resistance of LV winding per phase at 20 deg C in ohms T
56 Resistance of HV winding per phase at 20 deg C in ohms T

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 34

57 Current density of L.V. winding (in Ampere/sq. mm.) N

58 Clearance between Core & L.V. winding in mm N
59 Clearances between L.V. & H.V. winding in mm N
60 Clearances between HV Phase to Phase in mm N
61 Clearances between end insulation to Earth in mm N
62 Clearances between winding to tank in mm (min 30 mm)Yes/No B
63 Weight of Aluminum/Copper in kgs N
64 Inter layer insulation provided in H.V winding to design for Top & bottom layer T
65 Inter layer insulation provided in L.V winding to design for Top & bottom layer T
66 Inter layer insulation provided in between all layer in H.V winding T
67 Inter layer insulation provided in between all layer in L.V winding T
68 Details of end insulation T
69 Whether wedges are Provided at 50% turns of the Coil (Yes/ No) B
70 Insulation materials provided for core T
71 Length of coil used for HV winding in meter. N
72 Cross section area of the coil used for HV winding ( sq.mm) T
73 Length of coil used for LV winding in meter. N
74 Size of strip used for LV winding in mm T
75 No. of conductors in parallel for LV winding N
76 Total cross section area of LV conductor in sq. mm N
77 No. of H.V coils /phase N
78 Thickness of locking spacers between H.V. coils ( in mm) N
79 Weight of Oil in kgs N
80 Volume of Oil in Ltrs N
81 Quantity of total oil absorption ( in liters) in first filling N
82 Total oil Volume including Total Oil absorption in liters N
83 Grade of Oil used. T
84 Name of Oil manufacturers to be supplied. T
85 Breakdown Values of Oil at the time of first filling (kV/mm) considering 2.5 mm gap T
86 Conservator tank to the transformer with oil level indicator (showing three levels) and drain B
plug is provided ( Yes/ No)
87 Drain Valve (20 mm) provided to the transformer tank ( Yes/No) B
88 Earthing terminals with lugs is provided ( Yes/No) B
89 Lifting lugs provided (Yes/No) B
90 Oil filling hole with cap (on conservator) is provided ( Yes/No) B
91 Thermometer pocket is provided (Yes/No) B
92 Quantity of Silica-Gel filled in breather ( in gm) N
93 Material of HV and LV Bushings and makes thereof T
94 Reference standard of Bushings T
95 Rating of L.V. Bushing T
96 Minimum Creepage Distance of HV Bushing in mm (min.25 mm per kV) N
97 Minimum Creepage Distance of LV Bushing in mm (min.25 mm per kV) N
98 Rating of H.V. Bushings ( in kV) N
99 Rating of L.V. Bushing (in kV, kA ) T
100 Min. External clearances of H.V. bushing terminals between ph. to ph (255 mm) B
101 Min. External clearances of H.V. bushing terminals between ph. to earth (140 mm) B
102 Min. External clearances of L.V. bushing terminals between ph. to ph (75 mm) B
103 Min. External clearances of L.V. bushing terminals between ph. to earth (40 mm) B
104 Rating of Lightening Arrestors and Make thereof T
105 Reference Standard of Lightening Arrestors. T
106 Maximum winding temperature rise in °C over an Ambient temp. of 50°C by Resistance N
Method
107 Maximum temperature rise of Oil in °C over an Ambient temp. of 50°C by thermometer. N
108 Magnetizing current (No load) in Amps and its % of full load current at rated voltage T

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 35

referred to L.V. side.

109 Magnetizing current (No load) in Amps and its % of full load current at maximum voltage T
(112.5% of rated voltage) referred to L.V. side.
110 Max. core (No load) losses at rated voltage and rated frequency (Watts) . N
111 Max. Total losses (No Load + Load Losses at 75 °C) at 50% loading in Watts N
112 Max. Total losses (No Load + Load Losses at 75 °C) at 100% loading in Watts N
113 Efficiency at 75 °C at unity P.F. at 125% load N
114 Efficiency at 75 °C at unity P.F. at 100% load N
115 Efficiency at 75 °C at unity P.F. at 75 % load N
116 Efficiency at 75 °C at unity P.F. at 50% load N
117 Efficiency at 75 °C at unity P.F. at 25% load N
118 Efficiency at 75 °C at 0.8 P.F. lag at 125% load N
119 Efficiency at 75 °C at 0.8 P.F. lag at 100 % load N
120 Efficiency at 75 °C at 0.8 P.F. lag at 75 % load N
121 Efficiency at 75 °C at 0.8 P.F. lag at 50 % load N
122 Efficiency at 75 °C at 0.8 P.F .lag at 25% load N
123 Efficiency at 75 °C at 0.8 P.F. leading at 125% load N
124 Efficiency at 75 °C at 0.8 P.F. leading at 100% load N
125 Efficiency at 75 °C at 0.8 P.F. leading at 75% load N
126 Efficiency at 75 °C at 0.8 P.F. leading at 50%load N
127 Efficiency at 75°C at 0.8 P.F. leading at 25 % load N
128 Regulation at Unity P.F (in %) N
129 Regulation at 0.8 P.F. lag. (in %) N
130 Regulation at 0.8 P.F. leading. (in %) N
131 % Impedance value at 75°C N
132 Separate source power frequency withstand test for HV for 1 minute in kv(min) T
133 Separate source power frequency withstand test for LV for 1 minute in kv(min) T
134 Induced over voltage withstand test for 1 min. specify voltage frequency, time for test. T
135 Impulse test value (in kVp) . T
137 The test certificates of Aluminium/copper conductor, core , insulating paper, porcelain B
bushings, steel plate used for enclosure of offer transformer is enclosed along with the offer
in soft copy.(Yes/ No)
138 All type test report of type tests carried out on transformer at NABL laboratory shall be B
submitted along with the offer as per cl. XXII (c) of Section (I) i.e. Instructions to tenderers.
(Yes/ No)
139 Air pressure test and temperature rise test shall be conducted as per format enclosed with the B
technical specification along with the offer (Yes/ No)
140 All drawings shall be furnished for each offered item separately along with this offer (Yes/ B
No)
141 Oil absorption calculation sheet shall be furnished for each offered item separately along B
with this offer (Yes/ No)
142 Heat dissipation calculation shall be furnished for each offered item separately along with B
this offer (Yes/ No)
143 Flux density calculation sheet with no. of Primary & Secondary turns shall be furnished for B
each offered item separately along with this offer (Yes/ No)
144 Calculation sheet for 112.5% of Rated V/f ratio (over fluxing calculation sheet) shall be B
furnished for each offered item separately along with this offer (Yes/ No)
145 Required documents, plant and machinery, list of order executed/under execution shall be B
furnished for each offered item separately along with this offer (Yes/ No)
146 The information required under Quality Assurance shall be submitted with the offer in B
physical format & soft copy(Yes/ No)
147 The cost data in the prescribed format shall be submitted with offer in physical format & B
soft copy (Yes/ No)
148 The performance Guarantee of the transformers in years N

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 36

149 Power frequency withstand voltage dry & wet in kV(rms) for H.V Bushing T
150 Dry lightning Impulse withstand voltage test in kV (peak) Stating the wave form adopted for T
H.V. bushing

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 37

This is an indicative drawing .Bidder shall submit name plate drawing as per Clause
No. 15.1 Fig.1 of IS 1180(Part-1):2014 and as per Clause No.16 of this technical
specification.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 38

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 39

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 40

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 41

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 42

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 43

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 44

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 45

Note:- The drawings given below are indicative drawings, however

for providing and affixing label for respective capacity kVA,
should be followed as per guidelines of BEE.
Label design, manner of display:
Fig.1. Detailed label specifications (size, colour scheme, font size, security features, if
any, etc), content of the label (parameters displayed on the label) is provided
below:

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 46

Fig. 2. Manner of display of label:

The label shall be applied on the front base of the equipment near the name plate,
so as to be prominently visible on the equipment.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 47

Fig. 3. Colour Scheme:

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 48

Sample Picture of manner of affixing of Label:

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 49

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25-200-Kva pdf01 06 2017

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25-200-Kva pdf01 06 2017

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TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA, 11/0.433 kV, 22/0.

Maharashtra State Electricity Distribution Company

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA,

TECHNICAL SPECIFICATION NO.

(Amended as per guidelines by Ministry of Power)

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 1

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 2

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 3

MAHARASHTRA STATE ELECTRICITY DISTRIBUTION COMPANY

TECHNICAL SPECIFICATION OF 25, 63,100 AND 200 kVA, 11/0.433 KV,

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 4

2.1 Nominal System Voltage : 11 kV or 22 kV or 33 kV

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 5

1. IS:1180(Part-1) : 2014 Outdoor type oil immersed distribution

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 6

5.2.1 Winding connections:-

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 7

b) For Wound core :-

Core clamping for C.R.G.O. Wound core type transformers shall be as

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 8

Number of steps of core shall be minimum of

Maximum Total losses in watts up to 11 kV Class

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 9

The tolerance on electrical performance excluding losses shall be as given in IS

6.4 Insulation material & clearances:

6.5 Impedance Value -

The percentage impedance at 75 º C. for different ratings shall be as per Table – 1

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 10

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 11

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 12

The minimum Percentage Efficiency of distribution transformer shall be 98.25 %.

9.0 Total Minimum Oil Volume :

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 13

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 14

13.5 For 11 kV class 12 kV bushing, for 22 kV class 24 kV & 33 kV class 36 kV

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 15

16.0 Terminal Marking Plates and Rating Plates :

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 16

The following standard fittings shall be provided.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 17

18 Five year guarantee plate 1 no.

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 18

Sr.No. Characteristics Specifications

1. Electric Strength (Breakdown voltage) 30 kV (Min)

2. Dielectric dissipation factor (Tan Delta) at 90 deg.C.) 0.01 (Max)

3. Specific Resistance (Resistivity) at 27 deg. C (ohm-cm) 10 x 10 12

4. Flash Point, P.M. (closed) 140 º C (Min)

5. Inter facial tension at 27 º C. 0.04N/M (Min)

6. Neutralization value (total acidity) 0.03Mg.KOH/gm (Max.)

7 Water content PPM 40 (Max)

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 19

a) Measurement of winding resistance [ IS 2026 (Part 1)].

20.6 Pressure and Oil leakage Test :-

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 20

Length of Plate Deflection

751 mm to 1250 mm 6.5 mm

20.6.2. Pressure Test ( Routine Test) :

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 21

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 22

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 23

26.0 Guaranteed & Technical Particulars:

29.0 Stage Inspection :-

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 24

33.0 Quality Assurance

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 25

34.0 Qualifying Requirement: As per Tender

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 26

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 27

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 28

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 29

SCHEDULE OF TENDERER'S EXPERIENCE

NAME OF FIRM _________________________________

NAME & SIGNATURE OF TENDERER_______________

Technical Specification No. CE/MMC/MSC-I/3Phase (25-200kVA)/DT/T/2017/01,Date: 12.05.2017. Page 30

Tank Thickness: Side _________ mm. Top & Bottom ________ mm

Tank Thickness: Side _ mm. Top & Bottom mm

Hot winding Resistance at Ambient Temperature ___ °C (from graph) = _