Physical and Thermal Properties of Eucalyptus Wood
Physical and Thermal Properties of Eucalyptus Wood
                                   Ivanildo da Silva dos Santos1a, Marcio Arêdes Martins2a+, Emanuele Graciosa Pereira2b,
                                   Angélica de Cássia Oliveira Carneiro2c
HIGHLIGHTS
                    Keywords:      The value of thermal conductivity obtained was 0.030 ± 0.0027 W.m-1.K-1.
                            Kiln
                      Porosity     The specific heat was 1017 ± 74 J.kg-1.K-1.
                Pressure drop
                  Specific heat    The apparent and bulk densities were measured as 344.6 ± 17.6 and 155.3 ± 4.1 kg.m-3,
           Thermal conductivity    respectively.
                                   The pressure gradient equations of Hunter, Shedd, and Hukill and Ives can model the static
                                   pressure drop across the charcoal bed.
ABSTRACT
                    Historic:      The knowledge of the physical and thermal properties of eucalyptus charcoal is of
         Received 05/12/2019       fundamental importance in the design of equipment and development of cooling
         Accepted 19/02/2020       technologies. However, literature about physical properties for eucalyptus wood charcoal
                                   is largely unavailable, especially the thermal and aerodynamic properties, for the same
                                   material. The aim of this study was to evaluate the physical properties of eucalyptus
                                   charcoal: apparent and bulk density, pressure drop, porosity, thermal conductivity and
                                   specific heat to support the design of production and cooling systems using heat exchangers.
                                   It was found that the pressure drop could be expressed according Forchheimer’s law
                                   and logarithmical empirical models, resulting in R2 above 0.95. The apparent and bulk
                                   densities were measured as 344.6 ± 17.6 and 155.3 ± 4.1 kg.m-3, respectively, and the
                                   charcoal porosity was 54.8 ± 2%. In the investigation of flow in porous charcoal media,
                                   the pressure gradient is proportional to the increase of the superficial airflow velocity and
                                   is dependent on the charcoal bed height for low airflows and lower bed heights. However,
                                   the gradient was independent of bed height on all tests with columns larger or equal to
           +
            Correspondence:        0.80 m. The thermal conductivity and specific heat were 0.030 ± 0.0027 W m-1.K-1 and
              aredes@ufv.br        1017 ± 74 J.kg-1.K-1, respectively.
                                   1
                                     Instituto Federal de Mato Grosso, Santo Antonio do Leverger, Mato Grosso, Brazil - ORCID: 0000-0002-0303-
                                   2724a
                         DOI:      2
                                     Federal University of Viçosa, Viçosa, Minas Gerais, Brazil- ORCID: 0000-0001-5705-9431a, 0000-0002-2642-
10.1590/01047760202026012699       312Xb, 0000-0003-0530-6757c
                                                                                                                                         109
PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                      CERNE
INTRODUCTION                                                    which evaluated the pressure drop, apparent and bulk
                                                                densities, porosity, specific heat, and thermal conductivity
         The low energy potential of the Brazilian mineral
                                                                of charcoal. The use of transient method for determining
coal, associated with its high import price and transport,
                                                                thermal conductivity and a detailed investigation of head
and recent concerns over CO2 emissions from the use
                                                                loss models for charcoal bed in a representative range of
of non-renewable fuels, have driven the Brazilian steel
                                                                industrial processes are noteworthy for this study.
industry to use charcoal as the main bio-reducer in the
production of alloys, pig iron, and steel (Pinto et al.,
                                                                MATERIALS AND METHODS
2018; Mousa et al., 2016). Thus, the high demand for
charcoal from planted forests has driven producers to                    Charcoal obtained from pyrolysis of eucalyptus
use modern techniques of production (Pereira et al.,            wood (Eucalyptus grandis) was produced in a brick kiln
2017; Leme et al., 2013). Among these techniques, we            (10 wood stereos capacity) with internal dimensions of
highlight the kilns equipped with thermometry, heat             2.3 m long, 1.6 m wide, and 2.0 m tall (height) with a
exchangers for charcoal cooling, gas burners (Cardoso           0.5 m arrow at the top. The timber samples were 2.10
et al., 2010; Carneiro et al., 2018), and wood dryers           m long, 8 to 25 cm in diameter, and presented water
(Bustos-Vanegas et al., 2018; Rodrigues e Junior, 2019;         content ranging from 27 to 38% d.w. (dry weight).
Vilela et al., 2014; Miranda et al., 2013; Oliveira et
al., 2013). Such techniques have been occurring with
                                                                Carbonization conditions
planning, enabling gains in charcoal productivity (Pereira              In order to evaluate the physical characteristics of
et al., 2017). The artificial charcoal cooling is a promising   charcoal used in blast furnaces, the pyrolysis conditions
technology in order to reduce the time of cooling in kiln       (Table 1) were similar to those used in the kilns of the
systems (Oliveira et al., 2015; Bustos-Vanegas et al.,          large charcoal producers (Figueiró et al., 2019).
2019). Therefore, the physical properties of pressure           TABLE 1 Carbonization conditions.
drop, apparent and bulk densities, porosity, thermal                             Parameter                     Values
                                                                     Wood moisture content (% d.b.)          27 - 38 %
conductivity, and specific heat of the charcoal are                      Wood density (kg m-3)                  490
essential to design cooling equipment.                                   Carbonization time (h)                  70
                                                                          Heating rate (oC h-1)                 6.43
         To determine the specific heat of granular                     Initial temperature (oC)                150
                                                                         Final temperature (oC)                 450
materials, many researchers use the method of mixtures
for its versatility and effectiveness (Ramaswamy et al.,        Porosity, apparent and bulk densities of the
2003), relating the specific heat of some agricultural          eucalyptus charcoal
products to moisture (Bitra et al., 2010; Kocabiyik et
al., 2009; Aremu and Fadele, 2010) to the temperature,                   The direct method for determining the porosity
and to humidity and temperature (Aviara et al., 2011).          of a granular mass consists of adding a fluid to the porous
There are numerous techniques for determining                   mass contained in a known volume container. The volume
the thermal conductivity of materials when their                of fluid added indicates the same volume occupied by the
measurements are based on steady state, semi-steady             intergranular space.
state, or transient conditions (Santos et al., 2010; Yyu                 A cubic container with 60 cm edges (0.216 m³
et al., 2015). The stationary method stands out over            capacity) was used to determine the bulk density of the
others due to its simplicity and high degree of control         charcoal according to the ABNT NBR 6922 standard
for the experimental variables, generating very precise         (1981). The mass corresponding to the total filling of the
results. The disadvantage of this method refers to              container by charcoal was measured in three replications.
long observation time to reach steady state (Sadeghi,           The bulk density was then determined using the ratio of
2012), and depending on the material may change its             the charcoal mass over the total volume of the container.
composition like in the case of charcoal.                                The apparent density was determined according
         However, there is no recent unified information        to the ABNT NBR 9165 standard (1985) through fluid
available in literature on the physical properties of           displacement (Equation 1). The assay was determined at
charcoal produced from eucalyptus wood, constituting            25 °C using three replicates. Where ρa is the apparent
a scientific and technical obstacle for the design of           density (kg.m-3); mi is the charcoal sample initial mass
industrial equipment used in the carbonization and post-        (kg); mf is the charcoal sample final mass (kg); ρw is the
processing of charcoal. The absence of a set of physical        water density at 25 ºC (kg.m-3), and Vw is the displaced
properties justifies the general objective of this research,    volume of water (m3).
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PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                           CERNE
[1] [4]
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PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                       CERNE
Similar to determination of the heat capacity of the
calorimeter, the specific heat of the charcoal was
calculated as, where cp is the specific heat of charcoal
(J.kg-1.K-1); mp is the mass of charcoal (kg), and Tp is the
initial temperature of charcoal (°C).
[7]
Thermal conductivity
        Due to low mechanical strength and geometry of
charcoal samples, various methodologies for determining        FIGURE 2 Scheme of the experimental setup with data acquisition
the thermal conductivity are difficult to apply. Transient              system for determining thermal conductivity.
methods that consider the semi-infinite solid have been
                                                               data acquisition system. Data received by the modules
used in the experimental determination of the thermal
                                                               was stored on the computer in one-minute intervals.
conductivity (Kwon and Lee, 2012; Zárate et al., 2010;
                                                                        A determining factor in transient techniques is
Mustafa et al., 2014). In the one-dimensional transient
                                                               choice of the temperature analysis interval. The data
heat conduction approach, the semi-infinite solid
                                                               must be registered before heat flux occurs between
condition (Equation 8) is valid during the initial instants
                                                               the sample and the medium at the opposite side of the
of heating one side of the solid matrix. In this condition,
                                                               heating surface, which validates the use of the Equation
the surface opposite to the heated surface is considered
                                                               8. This time period setting was carried out following the
adiabatic and the temperature distribution can be              considerations made by Santos (2002). Since the heating
written as, where erf(x) is the gauss error function; T(x,t)   source has a defined thermal capacity and a contact
is the temperature at given time (ºC); Ts is the surface       resistance exists between the source and the sample, the
temperature (ºC); Ti is the initial point temperature (ºC);    initial change in temperatures with the logarithmic time
φ (x,t) is the dimensionless temperature; α is the thermal     scale is not linear. Therefore, this data range should not
diffusivity of charcoal (m2.s-1); and t is time (s).           be considered in the calculation of thermal conductivity.
                                                               The latter heating period should also be disregarded
                                                         [8]   because linearity losses are observed for the temperature
                                                               distribution in log scale, due to the heat transfer between
        The experiment was performed with three                the sample end and surroundings. This problem also
cylindrical samples 70 mm long and 35.5 mm in diameter.        mischaracterizes the semi-infinite approach (Equation
The samples were placed on a plate maintained at               8) and therefore only the linear periods of temperature
constant temperature (Figure 2). The cylindrical surface       variation with time on log scale are used to determine
of the charcoal was isolated and the temperature was           the thermal conductivity.
measured with sensors positioned 10 mm from the
heated surface. The tests were performed using three           RESULTS AND DISCUSSION
heating temperatures (37.8 °C, 44.9 ºC, and 48.3 ºC)
and three samples, totaling 9 sampling units.
                                                               Porosity, pressure drop, and apparent and bulk
        To compare the means, the Tukey test was used
                                                               densities
at a 95% significance level. The mathematical model
(Equation 8) was adjusted to the thermal conductivity                 The apparent density of the charcoal was found
data by means of regression analysis.                          to be 344.6 ± 17.6 kg m-3. This value was lower than
        The temperature data acquisition system is             what was indicated by Santos et al. (2011), who found
composed of four T-type thermocouples, three serial            density values above
                                                                                   400 kg m-3. However, this density
data acquisition modules (LR7018, LRCOM), a converter          parameter is strongly related to the density of the
module RS232 to RS485 to two wires (LR7520, LRCOM),            carbonized wood, which in this experiment was 490
and a computer. A computer program implemented on              kg m-3, lower than the values reported by Santos et al.
the platform C++ Builder (version 6.0) managed the             (2011) for carbonization. Pereira et al. (2016) measured
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PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                                            CERNE
average apparent densities of 405 kg m-3 for the charcoal
from Eucalyptus urophylla clones and average 361 kg m-3
for charcoal from Eucalyptus camaldulensis clones.
        The bulk density of charcoal was found to be 155.3
± 4.1 kg.m-3. This value was also lower than that found
by Santos et al. (2011), who measured the bulk density
of charcoal for use in steelmaking to be up to 200 kg.m-3.
        Porosity of the charcoal calculated from the
apparent and bulk densities was found to be 54.8 ±
2.7. Variations of porosity and density are acceptable
since these properties depend strongly on the density
of the wood used and pyrolysis operation conditions.
In some porous media models (Ergun, 1952; Massarani,
2002), the intergranular porosity is used explicitly,
which demonstrates the importance of its experimental
determination. Lower porosity values result in greater
speed for the intergranular flow and consequently larger
pressure drop (Gratão et al., 2013).
        In the investigation of flow in porous charcoal
media, the pressure gradient is proportional to the
increase of the superficial airflow velocity (Table 2)
and it is a property that indicates the magnitude of the
pressure drop of the fluid flow across a porous medium.
The pressure gradient is dependent on the charcoal bed
height for low airflows and lower bed heights. However,
the gradient was independent of bed height on all tests
with columns larger or equal to 0.80 m.                                           FIGURE 3 Effect of the charcoal bed height in the adjustment
TABLE 2 Effect of airflow and bed height on the pressure                                   to the model of (a) Shedd (1951), (b) Hukill and Ives
        gradient for charcoal porous medium.                                               (1955), and (c) Hunter (1983) to experimental data of
                         Pressure gradient (Pa.m-1)                                        pressure gradient as a function of airflow speed.
  Bed height (m)             superficial airflow velocity (m3.s-1.m-2)
                         0.15       0.22       0.27        0.31        0.34       tortuosity values a nd local porosity are more pronounced
        0.20            4.90Be 14.71Ad 26.15Ac 31.05Ab 39.22Aa                    for smaller bed heights. With increasing height, these
        0.40           7.35ABe 19.61Ad 25.33Ac 35.96Ab 43.31Aa
        0.60           9.26ABe 19.61Ad 28.33Ac 34.87Ab 43.58Aa                    differences decrease, making the charcoal porous
        0.80           11.44Ae 20.02Ad 29.42Ac 38.00Ab 46.17Aa
        1.00           12.09Ae 19.94Ad 29.09Ac 38.90Ab 47.72Aa                    medium isotropic.
        1.20           11.71Ae 21.52Ad 31.05Ac 40.04Ab 49.03Aa                           Considering all experimental measurements
Pressure gradient mean values followed by the same capital letters between rows
(bedheight) and lower among columns (airflow) do not differ at 95 % probability
                                                                                  above 0.8 m, the model parameters shown in Table 3 can
by Tukey test.                                                                    be estimated based on both specific and intrinsic velocity.
       The effect of the porous medium thickness in                               TABLE 3 Model adjustments for pressure gradient for charcoal
the pressure gradient can also be used to verify the                                      porous media.
                                                                                                                             Parameter
adjustments of Shedd (1951), Hukil and Ives (1955) and                                   Model             Velocity
                                                                                                                           a        b
                                                                                                                                            R2
Hunter (1983) models to the experimental data (Figure                                                     Superficial    1.861    0.561    0.997
                                                                                      Shedd (1951)        Interstitial   4.307    0.561    0.997
3). Regardless of the model, the quality of adjustment                            Hukil and Ives (1955)   Superficial    0.606    11.487   0.997
                                                                                                          Interstitial   0.182    6.273    0.997
improves with increasing height. Thus, experimental                                                       Superficial    21.58    343.65   0.998
                                                                                     Hunter (1983)
measurements using deeper charcoal beds provide                                                           Interstitial   11.81    103.25   0.998
better model adjustment.                                                                  In cooling a bed inside a charcoal production kiln,
       From the model adjustments shown in Figure                                 the models written in terms of interstitial velocity are
3, the pressure gradient for the charcoal should be                               more suitable in the design of cooling systems since the
measured in fixed beds at heights of at least one meter.                          interstitial velocity that percolates the charcoal particles
As the charcoal pieces has a high average diameter (6.07                          is the limiting factor in the cooling process (Table 3).
± 2.54) in relation to the bed height, differences in                             This is because the convective coefficient in the porous
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PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                           CERNE
medium is a function of the Reynolds number based on
the diameter of the particle (Hermansson and Thunman,
2011). The models using linear and quadratic coefficients
(Hunter 1983) are of direct implementation in simulation
programs for computational fluid mechanics (Table
3). This attribute the term of extra stress to the fluid
allowing the modeling of fluid flow in porous media.
Specific heat
        The results found for the specific heat of eucalyptus
charcoal ranged from 891 to 1096 J.kg-1.K-1, obtaining an
average value 1017± 74 J.kg-1.K-1. The variability observed
in the value of specific heat is justified by the inherent
heterogeneity of charcoal samples produced in kilns. The
specific heat values obtained were close to values for
charcoal, as noted by Gupta et al. (2003) (768-1506 J.kg-
1. -1
  K ), and Eltom and Sayigh (1994) (709 J.kg-1.K-1).
        The thermo-physical properties of charcoal can
be compared to coal, an input that has a similar function
to charcoal in the pig iron production chain. Wen et al.
(2015) determined the thermal conductivity and specific
heat capacity for bituminous coal from 25 to 300°C. The
results ranged from 0.118 to 0.175 W.m-1. K-1 e 1025 to
2090 J.kg-1.K-1 for thermal conductivity and specific heat
capacity, respectively.
        Specific heat is the amount of heat in kilojoules
required to change the temperature of 1 kg of material
by 1°C. The heat released to cool the charcoal can be
calculated based on the specific heat of the charcoal
and the change in temperature. The dimensioning and
construction of cooling systems has been taking place,
taking into account basically the amount of heat that is
desired to be removed from the kilns in an interval of
time that justifies its implementation.
        Thermal properties of woody materials are often
influenced by various factors, such as the wood species,
density, moisture, and fiber orientation (Larfeldt et
al. 2000). The properties of wood charcoal are highly
dependent on the source and the process conditions during
the pyrolysis process. This fact justifies the variability in the
                                                                    FIGURE 4 (a) Temperature distribution at 10 mm from the
specific heat values obtained in this research.                              surface heated to 37.8°C, as a function of time, and
                                                                             model adjustments for samples (b) 1, (c) 2 and (d) 3.
Thermal conductivity
                                                                           The semi-infinite solid model (Equation 8) was fit
        Figure 4a shows that the temperature profiles are           to the experimental data for dimensionless temperature
characteristic of the heating process. Initially, there is a        (Figure 4b to 4d) with R2 values higher than 0.97, using
period in which heat tends to break the contact resistance          the thermal diffusivity as the adjustment parameter (Table
(detail, Figure 4a). Contact resistance occurs due to               4). Additional tests were conducted at temperatures of
the contact between the thermocouple and charcoal                   44.9 and 48.3°C, performing respective adjustments to
interfaces which causes some resistance to heat transport.          the model (Table 4).
After this period, there is a transient period followed by a               The thermal conductivity is a characteristic
steady period with low temperature variation.                       parameter for measuring the ability of heat transfer.
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PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                                           CERNE
TABLE 4 Summary of the regression analysis for the thermal conductivity (K) in the heated surface temperatures of 37.8, 44.9
        and 48.3°C.
   Temperature (ºC)                               37.8                                        44.9                            48.3
        Sample                      1                2              3               1         2            3          1         2          3
          R2                      0.990            0.994          0.997           0.999     0.997        0.979      0.998     0.999      0.986
  Thermal condutivity
                                  0.029            0.033          0.028           0.031     0.033        0.027      0.028     0.031      0.026
      (W.m-1.K-1)
    Standard Error               0.0005           0.0004         0.0002        0.0001       0.0003     0.0006      0.0002     0.0001     0.0005
           T                    59.0865          78.9470        137.7719      212.6646     121.7897    46.5795    131.5566   272.9937   54.6177
           P                    <0.0001          <0.0001        <0.0001       <0.0001      <0.0001     <0.0001    <0.0001    <0.0001    <0.0001
          VIF                    1.0000           1.0000         1.0000        1.0000       1.0000     1.0000      1.0000     1.0000     1.0000
Most lignocellulosic material has a thermal conductivity                             distribution is likely to vary between samples. This leads
that increases with temperature; however, for surface                                to unavoidable uncertainties in modelling of the effective
temperatures used in this study (37.8°C, 44.9°C, and                                 thermal conductivity and, as a consequence, difficulties
48.3°C) this effect was not observed due to slight                                   in determining the thermal conductivity and specific heat
variation between the surface temperatures at the 5%
                                                                                     (Larfeldt et al., 2000).
level of significance for the F test of variance analysis
                                                                                             The heat transfer properties of charcoal (thermal
(Table 5). Eltom and Sayigh (1994) found no relation
between conductivity and temperature increasing in the                               conductivity and specific heat) are important for
range 30 to 90°C. Higher temperatures can be evaluated,                              modelling of the pyrolysis of wood and the process of
but charcoal ignition must be considered.                                            charcoal cooling, investigating the kinetics of the self-
TABLE 5 Thermal conductivity values charcoal for different                           heating phenomena due to charcoal oxidation (Bustos-
        heating temperatures.                                                        Vanegas et al., 2019); and understanding heat transfer
 Sample               Thermal conductivity (W.m-1.K-1)                               and its inertia in the structural components of the kiln
              37.8ºC       44.9ºC           48.3ºC                  Average
    1      0.030±0.0005 0.031±0.0001 0.028±0.0002                   0.030ab          (Bustos-Vanegas et al., 2018).
    2      0.033±0.0004 0.034±0.0003 0.032±0.0001                    0.033a
    3      0.029±0.0002 0.027±0.0006 0.026±0.0005                   0.027b                   In this context, advanced computer modeling
Mean values of thermal conductivity, followed by the same letter in the column,      and simulation techniques can assist in the development
do not differ by Tukey test at 95 % probability.
                                                                                     of new methodology for cooling of charcoal, system
        The average thermal conductivity values (Table
                                                                                   performance evaluation, determination of the viability of
5), independent of temperature, showed a significant                                 its commercial application and process optimization.
difference between the charcoal samples. This is
due to the anisotropic structure of charcoal, which is
                                                                                     CONCLUDING REMARKS
characterized by internal cracks in the samples. Since
the thermal conductivity variation with temperature was                                      The models of Hunter, Shedd, and Hukill and Ives
not significant in the tested range, the average value was                           can also be used for modelling the dependency of the static
0.030 ± 0.0027 W.m-1.K-1, considering the average values                             pressure drop with the airflow velocity across the charcoal
presented in Table 4. It is noted that these results lie                             bed, and they are valid for beds deeper than 0.8 m.
within the range of values published
                                     (Gupta, 2003; Eltom
                                                                                             The apparent and bulk densities are in the
and Sayigh, 1994). Eltom and Sayigh (1994) found that
                                                                                     required range for steelmaking using; The porosity and
thermal conductivity values ranged
                                      from 0.025 to 0.09
W.m-1.K-1 in a temperature range from 30 to 90°C for                                 specific surface area for the charcoal showed good
charcoal. Gupta et al. (2003) obtained values of 0.0946                              characteristics and little variation.
W.m-1.K-1 at a temperature of 35°C for charcoal particles                                    The calorimeter mixing method can be used
from low density wood. It is noteworthy that the above                               to measure the specific heat of the eucalyptus wood
authors did not describe what kind of wood was used for                              charcoal since the variations between the samples were
carbonization tests.                                                                 small. The semi-infinite solid approach can be used for
        Thermal conductivity of materials is a function                              charcoal thermal conductivity determination, since
of the solid fraction composition and its microstructure                             good agreement to experimental data were verified.
(Vivaldini et al., 2014). The structure of charcoal is                               The importance of evaluating the time interval is also
partly the result of the wood structure and partly of
                                                                                     highlighted, in which the model is also valid. The joint
the structural changes during pyrolysis, which in turn
depends on main parameters of the carbonization,                                     determination of pressure gradient model, apparent and
such as temperature, heating rate, carbonization time                                bulk densities, porosity and surface area, specific heat,
and pressure. It is therefore difficult to predict the                               and thermal conductivity for the same batch of charcoal
structural changes during pyrolysis, and the pore size                               allows the studies of fluid flow, heat and mass transfer
SANTOS et al                                                                                                                                115
PHYSICAL AND THERMAL PROPERTIES OF EUCALYPTUS WOOD CHARCOAL                                                           CERNE
in porous media for many industrial applications such as           GRATÃO, P. T. DA S. et al. Perda de pressão estática em
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