Structural Steel Design, Fabrication & Erection

Hot Rolled & PEB Structures

 PRE-QUALIFICATION
Hot rolled & Pre-Engineered Steel Buildings

Technical Steel Metal Construction

Contracting LLC.

E-mail: info@technicalsteels.com
web: www.technicalsteels.com
 INDEX

1. Introduction

2. Trade license

3. Organization chart

4. Facilities & Machineries

5. Engineering

6. General Workflow procedure

7. QA/QC policy

8. Health & Safety policy

9. Projects List
INTRODUCTION
In our brief journey since 2022 Technical Steel Metal Construction Contracting
LLC achieved many milestones. The company brings our valued customers in UAE
the best technology for the steel building's solution and related building products.
We are committed to provide the best quality products and services first time and
every time for the entire satisfaction of our customers. We assure the timely
completion of job through the combination of resources and experience based on the
firm foundation of technical expertise and dedicated management (PEB & Hot Rolled
Pre Engineering System)

Major activities of Technical steel, we specialize in the design, supply, fabrication and
erection of a wide range of steel structures which include warehouse, buildings.

In addition to our core business of structural steel works, we can provide within your
scope of work, the design, manufacture, and installation of the following products.
Cladding, Staircase (straight flight or spiral), Industrial Metal Works and
Architectural Metal Work, Structural Farming System, Steel Doors, Metal Decking,
etc. Technical Steel’s technical capabilities are comprehensive, with top of the
equipment and engineering staff support. You can trust our team of certified welders
and iron works to live up to your expectation, for getting the job done.

Our clients can be assured that we have the capacity, skills, and the systems to take
on any job, large or small. With our own in-house detailing facilities and quality
control procedures we stand out in industry, making our company the preferred
choice for your fabrication project.

We are proud to be leaders in the World of Structural Steel and constantly seek to
innovate and improve the services we offer, to maintain a competitive advantage.

Technical Steel is heralding a revolution in the construction industry and look

forward to moving ahead with your support.

Technical Steel Metal Construction Contracting LLC.

TRADE LICENCE & VAT
CERTIFICATE
ORGANIZATION CHART
FACILITIES & MACHINERIES
FACILITIES
 Workshop-10,000.00 Sq.mt fully equipped open yard with workshop.
 800.00 sq.mt workshop and maintenance facilities.
 Engineers: 6 No’s
 Draftsmen: 4 No’s
 Production Engineers: 2 No’s
 Execution engineers: 2 No’s
 Foremen: 7 No’s
 Fabricators: 20 No’s
 Welders: 35 No’s
 Riggers: 12 No’s
 Painters: 3 No’s
 Blaster: 2 No’s
 Mechanical Helpers: 7 No’s

MACHINERIES
1. Primary members
 CNC plasma/ oxy fuel cutting machine
 NC hydraulic shearing machine
 Radial drilling machine
 100-ton mechanical punch press
 Horizontal band saw machine.
 MIG welding machines “400 amps” (30 No’s)
 Rectifier welding sets”400 amps” (6 no’s)
 Semi-Automatic Welding Machine (4 No’s)
 Semi-automatic submerged welding machines”1000 amps” (1 No.)
 Shot blasting machines.
 Manual airless spray paint machines
 3m press brake machine 160 tons capacity.
 100 tons universal iron worker
 Rod cutting machine.
Material handling equipment’s
 5-ton overhead crane (3 units)
 Vacuum lifting devices
 Forklift (2 No’s)
 Boom Loader “17 meters” (2 No’s)

2. Maintenance
 Lathe machine
 Tool grinding machine
 Shaping machine
ENGINEERING
DESIGN

Technical Steel Construction LLC uses the latest computer software in Design
Engineering to allow the engineering activities to be as fully integrated as possible.

The Engineering Manager oversees all work carried out by the Engineering Department and is
responsible for ensuring that the design complies with the client's requirements and adheres to
relevant design codes and regulatory authority standards.

The Engineering Department is fully computerized with the latest software packages to enable
them to produce the most economical structures and efficient designs in the shortest time
possible. The following are the software packages being used.

SOFTWARES

PACKAGE UTILIZATION
STAAD Design of HR / Pre-engineered Steel Building structures
Tekla Structures Detailing of Pre-Engineered Steel Building structures
AutoCAD For Drafting and annotation
Ram Connections For Moment and base plate connection designs.
LIMCON For Moment and base plate connection designs.
Shop Drawings Preparation
Software: Tekla Structures
 PEB Steel - GA Drawings

Hot Rolled Steel - GA Drawings

GENERAL WORKFLOW
PROCEDURES
The following section describes how each activity is executed during a project in general.

Index:

 Engineering
 RFI’s
 Pre-Production planning
 Handling Storage and Stacking
 Fabrication shop drawings & BOQ’s
 Plate processing
 Assembly and Welding
 Surface preparation and Painting
 Shipping of Finished products

ENGINEERING:

All Technical information of the Project received from the client by the Engineering
department such as drawings, project specifications, bills of quantity, scope of work and any
other Project related information and is forwarded to the Design Department who reviews
all relevant documentation to establish the design parameters. Any clarifications and
requests for information are communicated to the client in writing (RFI’s).

If the requested information is not provided by the client within the specified timeframe, the
Design Department must clearly document all assumptions made. This information is then
forwarded to the client.

DESIGN OUTPUT:

After designing the project, the output will be given in the following formats:
 Computer generated design calculations prepared on suitable software (MBS, STADD.pro
etc.,)
 Design documents containing all the required information to allow drafting to create
Approval drawings.
The Approval drawings shall consist of but not be limited to:

 Anchor Bolt Plan and details

 Frame cross sections and connection details
 Roof Framing Plan and wall secondary elevations
 Roof sheeting plan and wall sheeting Elevations
 Mezzanine, crane, any sub structures if required.

CHECKING THE DESIGN:

On completion of the calculations, the designer details in writing all parameters used in the
calculation, the Design Supervisor verifies that the design parameters are correct as per the
Client’s requirements and contract documentation.

During the Designing of a project, the activities of the individual designer are monitored by the
Design Supervisor. All Approval drawings developed from design sketches are checked by the
drafting department for drawing accuracy and signed as checked then the drawings are
forwarded to the Design Department for review by the Designer against his design sketches to
determine if they have been correctly interpreted. The design package (Design calculations and
Approval drawings) is then forwarded to the client for review and comment.

DESIGN APPROVAL FROM CLIENT:

The design packages, as detailed in the contractual requirements, are forwarded to the client
for approval and review comments prior to the start of fabrication. Should any comments or
status codes be applied to the submitted design package other than approved, these comments
are addressed, and another submittal is made to the client. This process is repeated until the
design is acceptable by the client.

DESIGN CHANGES:

If any modification or change to the design is required, the client’s commented documents are
forwarded to the relevant departments. Depending on the source of the change notice, the
information is transmitted as follows:

 Internal Change notice Information to be forwarded to the Design Supervisor for review
and action.
 External (Client) notice Information to be forwarded to the Design Supervisor for review
and action.
RFI’S (REQUEST FOR INFORMATION):

If any additional information is required during the review, designing or drafting cycles, a
formal RFI is raised and issued to the client. RFI contains all the queries, doubts etc. The issue
and return of the RFI are recorded.

PRE-PRODUCTION PLANNING:

On award of the contract the Planning Department review the overall Project to establish the
following:

 Overall production requirements per week and month

 Materials Procurement planning
 Sequence of contract execution in order to support the clients program
 Priority for each sub structure
 Engineering and Drafting planning

IDENTIFICATION:

All material received either from the mill or merchants’ stock is inspected on receipt for:
 Identifiable to valid mill certificate
 Completeness of order
 Compliance with Purchase Order requirements
 Transport Damage

HANDLING, STORAGE AND STACKING:

All the materials received (Steel plates, sections etc.,) are either delivered to the preparation
facility or stored and stacked in a INDUS Steel Engineering designated area. All material is
stored and stacked in such a manner as to prevent distortion, twisting, or bending.

FABRICATION DRAWINGS:

The Fabrication shop drawings are issued either in electronic format or paper copy. They
are identified by phase substructure and assembly schedule.
PLATE PROCESSING:

Plates are processed using various methods depending on thickness, contract requirements
and end usage. After the plate has been cut to the correct size and shape the final operation
is punching the holes. This can be done either by drilling or punching. Again thickness, hole
Dia, and contract requirements are considered before allocating the work to the various
machines.

During the cutting process, each plate is marked with its item or piece mark to ensure
identification and traceability throughout the remainder of the fabrication process. After
cutting, all edges may be dressed to remove burrs, dross, and irregularities. Holes are dressed
as needed to provide a smooth, contoured surface.

ASSEMBLY:

After the plates processing has been completed, it is released to the assembly / welding yard
where it is segregated in the lay down yard prior to release to assembly.

The material is assembled as per the fabrication drawings in such a manner that they are not
bent, twisted or otherwise damaged, and any deformation is within the stated tolerances.
After the assembly, all members are checked for dimensions, if any deviations will be
corrected immediately.

WELDING:

All welding operations are carried out as per Indus Building Systems approved welding
procedures by independently qualified welders. All procedures and welder qualifications
are in accordance with AWS D 1.1.

During the welding process all welders are continually monitored to ensure that the welding
parameters, as detailed in the Indus Steel’s approved welding procedures, are adhered to
and that the level of workmanship is maintained.

All members, after completion of welding are visually checked against the requirements of
AWS D 1.1 for compliance. Any visual discontinuity is marked and repaired immediately.
Only when the item has been fully inspected and accepted will it be released to blasting and
painting.
SURFACE PREPARATION AND PAINTING:

The surface preparation / blast cleaning produces the required anchor pattern and
cleanliness level as detailed by the paint manufacturer to ensure paint adhesion to the
surface.

The Painting Inspector carries out profile checks at the start of each blasting run to ensure
that the required profile and cleanliness levels are met. All members once blasted are primed
within 4 hours to prevent rust bloom.

The painting process is conducted only if the following conditions are met: (as specified by
the paint manufacturer)

 Visual checks on the surface shall be carried out to ensure none of the following exists: -
oil, grease, dirt, loose paint, rust and any surface contamination.

 Paint Strip shall be applied to all welds and corners if required.

 Primers, intermediate coats and topcoats shall be contrasting colors, if more than one
application is required to achieve the required film thickness. But reference to Client's
specifications must be made before implementation.

 Finished coatings shall be free of drips, dry spray etc., areas that were cracked, damaged
or below minimum thickness shall be repaired immediately.

 All defective areas are to be cleaned with solvents, detergents or clean water as required.

 All defective areas blast cleaned to the metal surface, with the edges being feathered back
at least 50 mm beyond the clean metal surface. Brush coating may be acceptable for areas
less than 1000 mm2, but with reference to Client's specifications, areas greater than 1000
mm2 the paint shall be applied as per the original specification.

 Structural steel members shall not be handled until paint has thoroughly dried and they
must be handled with proper care so that damage to the paint is minimized. Proper care
should be taken to avoid paint scratches and other damage.

SHIPPING OF FINISHED PRODUCT:

Each steel member shall be distinctly marked with piece mark and bar code before dispatch
as mentioned in the fabrication drawings, Steelwork shall be stacked on wooden supports
in order to provide easy handling.
Loose clips, plates and smaller items shall be put in boxes or wired together and then wired
into larger parts. All Bolts, Nuts and Washers shall be packed in strong bags with the Nuts
and Washers assembled on the Bolts. The client should be informed of the time of delivery
and delivery documents shall accompany all deliveries.

TECHNICAL STEEL PROCESS FLOWCHART

ESTIMATION/QUOTATIONS

DESIGN

PURCHASING

CUSTOMERS’ CUSTOMERS’
REQUIREMENTS PLANNING SATISFACTION

PRODUCTION

QA/QC

DISPATCH
QA / QC POLICY
QUALITY POLICY:

Management and Staff of Indus Building Systems are committed to serve our customer by
ensuring:

 Adherence to Safety
 On Time Project Completion
 Quality Job

QUALITY OBJECTIVE:

 Strive for Zero accident.

 Strive to complete the project on time.
 To minimize the Rework Process

We shall also systematically program, control and improve when those procedures are
necessary for the efficient operations of the company’s Quality Management Systems in
accordance with the requirements of ISO 9001-2000 and to maintain sufficient documentary
records as evidence of the effectiveness of this system.
HEALTH & SAFETY POLICY
EHS Department
The Health and Safety Department is independent of the Construction Department, and this
is in order to remain as objective and impartial as possible. A Site Safety Committee is
formed on every site, and it consists of the Project Engineer / Site Safety Officer and the
Safety Representatives. Number one among our priorities is the safety of all personnel
involved with the site activities. All sites’ personnel have been trained to take all kinds of
procedures at site to prevent accidents. All labors are strictly instructed to always wear
during duty safety boots, helmets, and safety belts wherever applicable, but it’s not on the
expense of quality in performance.

This department is responsible for ensuring:

• Co-operation between Contractors.

• The development of the Health and Safety Plan and provision of information and directions
to Contractor
• The collection of information for inclusion in the Health and Safety File
• The Laying down the site rules.

The EHS Manager is responsible for the implementation of the following policies:

1. Environmental Control Policy: Indus Construction LLC (ICC) is committed to work

continuously towards reducing the burden on the environment by effective utilization of
resources, and minimization of waste and accidental release of pollutants.
ICC takes the appropriate precautions to prevent damage to the environment by maintaining
a high level of vigilance over its activities and careful planning to ensure that any damage to
the environment is eliminated or minimized.
The Managing Director and the Senior Management encourage all ICC staff to act in an
environmentally conscious manner and be aware of the company's responsibility towards
the environment at all levels.

ICC works with contractual partners to promote conformance to similar objectives.

2. Health and Safety Policy: The Health, Safety and Welfare of Employees are of prime
importance to the Company. The responsibility for safety at work rests upon all sectors of
management, and the Company will ensure that this policy is pursued through the
organization. The Company will take all reasonably practicable precautions to ensure the
health, safety and welfare at work of its Employees by providing:

• A safe working environment by the design, construction, operation and maintenance of all
plants, equipment and facilities.
• Safe systems of work.
• Adequate instruction, information, training and supervision.
• Control of all situations is likely to cause damage to property and equipment.
• Effective facilities for the treatment of injuries that occur at work.
• Effective fire prevention and fire control procedure.
• Adequate facilities for consultation between Management and Employee representatives.
• The making of such tests, examinations, samples and records as are necessary to monitor the
working environment.
PROJECTS LIST
SL.NO PROJECT NAME LOCATION

1 PROPOSED ASSESSMENT HALL IN C & D BLOCK SHARJAH

2 CAR WASH SHEDS & SERVICE BLOCK FOR ARABIA TAXI AJMAN

3 PROPOSED SHED FOR ALHAJ AL ZAROONI AL TTAY, DUBAI

4 OPEN SHED SERVICE BLOCK FOR AL HABIB TECHNICAL SERVICE JEBEL ALI, DUBAI

5 PROPOSED G+M SHED FOR OMER SAIT BIN HANDOOL DUBAI

6 PROPOSED G+M SHED FOR SK GLOBALE CARGO PERLM DUBAI

7 PROPOSED GROUND FLOOR SHED FOR SAHADAD AREYANA AJMAN

8 PROPOSED WAVE HOMEL LUBAN PERFUME DUBAI

9 OPEN SHED FOR AHMED THANI DUBAI

10 PROPOSED WAREHOUSE FOR SULTAN MAJID RASEED LOOTAH DUBAI

11 PROPOSED WAREHOUSE BLOCK RAS AL KHOR DUBAI

12 CRITICAL WAREHOUSING CAPACITY ENHANCEMENT ABU DHABI

13 SUPPORT STRUCTURE SOFITEL HOTEL RAS Al Khaimah

14 EQUIPMENT PLATFORM CROWN EMIRATES JAFZA, Dubai.

15 ISTORE CONVERSION TO WORKSHOP & GARAGE – Mussafah ABUDHABI

16 ATRIUM STRUCTURE - AL MUTARID LIFESTYLE CENTRE AL AIN

17 SAIJ MOUNTAIN RETREAT CAMP – JABEL JAIS RAS AL KHAIMAH

 18 PROPOSED G+M OFFICE & FACTORY FOR OORJA RENTAL DUBAI

19 PROPOSED G+M WAREHOUSE - PLOT 0777 AJMAN

20 PROPOSED WAREHOUSE- PLOT 1398 AJMAN

21 PROPOSED WAREHOUSE SHED – PLOT 1682 AJMAN

22 WAREHOUSE FOR WINDMILL ABUDHABI

23 GRD SHOWROOMS AJMAN

24 PROPOSED OFFICE BLOCK GRD. + MEZZ . AND STORAGE SHED DUBAI

25 GROUND SHOWROOM ONLY AJMAN

Project: Proposed Warehouse Block

Location: Ras Al Khor
Project: Proposed G+M Shed For SK Globale Cargo Perlm
Location: Jebel Ali, Dubai.

Project: Proposed Shed for Alhaj Al Zarooni

Location: Jebel Ali, Dubai.
Project: Proposed Warehouse
Location: Dubai.

Project: Proposed G+M Shed for Omer Sait Bin Handool

Location: Dubai
Project : CRITICAL WAREHOUSING CAPACITY ENHANCEMENT
Location : Abudhabi

Project: ISTORE CONVERSION TO WORKSHOP & GARAGE

Location: Abudhabi
Project: Atrium Structure - AL MUTARID LIFESTYLE CENTRE
Location: Al Ain
Project: Atrium Structure - AL MUTARID LIFESTYLE CENTRE
Location: Al Ain
Project: SAIJ MOUNTAIN RETREAT CAMP – Jabel Jais
Location: Jabel Jais, Ras Al Khaimah

Project: Proposed G+M Office & Factory for oorja Rental

Location: DIC, Dubai
Project: Warehouse for Windmill
Location: Mafraq, Abudhabi.