CASTING
INVESTMENT CASTINGS
SAND CASTING
SHELL MOULD CASTING
DIE CASTING
CENTRIFUGAL CASTING
FORGING
RING ROLLED FORGING
CLOSE DIE FORGING
OPEN DIE FORGING
WARM/COLD FORGING
MACHINING
TURNING
MILLING
SHAPING
LEGACY OF METAL ENGINEERING DRILLING ETC.
COMPANY PROFILE
EDITION 2020-21
COMPANY WHO WE ARE?
OVERVIEW ▪ THE METAL COMPANY brings world class experience for your
preferred supplier for engineered components and assemblies.
▪ The production methods we specialize in include but are not
limited to castings, forgings & machining in ferrous & non-
ferrous alloys.
▪ Founded by professionals with vast experience in foundries &
forging shop, supply chain management, sourcing &
engineering services that’s why the key differentiator sets tmc
apart is our core value in quality assurance so the best way to
grow our business is focus on quality-controlled processes and
quality assurance product which we offer to our customer .
▪ With our professional team members leading the way, our
quality management system meets the most exacting needs.
▪ From manufacturing process plans, FMEAs, PPAPs, & statistical
process control, TMC has expertise to maintain a production
flow that minimize the risk & thereby overall product cost.
▪ We offer vast array of services and solution, including design
assistance, technical support, quality control, inventory
programme, project management, logistics.
▪ TMC one-stop supply chain solution to businesses and
manufacturers who want to become more competitive through
innovation and cost savings within their industries.
1) EVALUATE DRAWING & TECHINCAL SPECIFICATIONS
FOR FESIBILITY & COST ESTIMATION.
WORKING PROCESS
2) STUDY THE PRODUCT SPECIFICATION WITH STEP-1
RESPECT TO APPLICABLE
MANUFACTURING PROCESS.
. STEP-2
STEP-3
3) COMPLETE DIE/ TOOLING APPROVAL PROCESS
WITH FIRST ARTICLE INSPECTION REPORTS
& QAP FOR BULK SUPPLY.
. STEP-4 .
4) AFTER FAI WE IMPLEMENT & MAINTAIN
PRODUCTION CYCLE AS PER SPC PLAN FOR
BULK SUPPLY.
5) PRE-DISPATCH INSPECTION REPORTS AS PER STEP-5
TECHNICAL SPECIFICATION FOR APPROVAL
& DELIVER THE SUPPLY AS PER SCHEDULING.
OUR STRENGTH
V ALUEABLE- R -I ARE NIMITABLE- O RGANISED FRAMEWORK
WHAT MAKE US VALUEABLE?
✓ Our Perceivable & Purchasable Methodology for Supply Chain Solution.
✓ Our Diversified Manufacturing capabilities .
✓ Price control & Quality Assurance .
✓ Just in time Supply System.
WHAT MAKE US RARE?
✓ Strongest Association with our Sourcing Partners.
✓ Aiming Zero Defect Zero Effect Quality Control System.
✓ Our Expert Technical Team of Engineers.
✓ Fast Execution & Support.
WHAT MAKE US INIMITABLE?
✓ Large Network For Manufacturing & Services.
✓ Strong Supply Chain Management.
✓ Customized Scalability for Order Execution.
✓ Customer Oriented Growth Engine Goal.
WHAT MAKE US ORGANISED?
✓ Globally Organized Management System.
✓ Small to Large Scale of Operations.
✓ Technology Driven Operations
✓ Work Integrated Efficient Man Power.
✓ 24 X 7 Assistance.
CASTINGS TECHNOLOGY FORGING
MACHINING WE OFFERS FABRICATION &
CONVERSION
.
PRODUCT SHOWCASE
CASTING & FORGING COMPONENTS
INVESTMENT CAST PARTS SHELL MOUNDING CAST PARTS PRESSURE DIE CASTING PARTS GRAVITY DIE CASTING PARTS
DUCTILE IRON SAND CAST PART S.G IRON SAND CAST PART CAST IRON SAND CAST PART CENTRIFUGAL CST PART
RING ROLLED FORGED PARTS WARM FORGED PARTS CLOSED DIE FORGED PARTS OPEN DIE FORGED PARTS
CASTING CAPABILITIES
MANUFACTURING INTERNATION MATERIAL SIZE / SUPPLY
PROCESS STANDARDS GRADE WEIGHT RANGE CONDITION
Investment Casting ASTM, DIN, Carbon, Stainless, Duplex, Nickel & Cobalt Few Grams to 100 As Casted /
(Lost Wax) EN,SAE,MIL,AISI Based Super alloys, Stellite Kilograms Fully Machined
BIS,JIS, etc
Shell Moulded ASTM, DIN, EN, Carbon, Stainless, Duplex, Nickel & Cobalt Few Grams to 50 As Casted /
Castings JIS, etc Based Super alloys, Stellite, Cast Iron, Grey Kilograms Pre Machined /
Cast Iron, Spheroidal Graphite Iron Castings Fully Machined
PDC - Pressure Die ASTM, DIN,EN, Aluminium Alloy Grades & Zinc Alloy Few grams to 10 As Casted / Fully
Casings etc Kilograms Machined
GDC - Gravity Die ASTM, DIN,EN, Aluminium Alloy Grades Few grams to 300 As Casted / Fully
Castings etc Kilograms Machined
Centrifugal casting ASTM, DIN, EN, Carbon, Stainless, Duplex, Nickel & Cobalt 1 Kilogram to 1000 As Casted /
(Roto castings) JIS, etc Based Super alloys, Cast Iron, Grey Cast Iron Kilograms Pre Machined /
Fully Machined
Sand Castings (Hand ASTM, DIN, EN, Carbon, Stainless, Duplex, Nickel & Cobalt As Casted /
Molding / Machine JIS, etc Based Super alloys, Stellite, 1 Kilogram to Pre Machined /
Molding) Cast Iron, Grey Cast Iron, 10,000 Kilograms Fully Machined
Spheroidal Graphite Iron Castings
Sand Castings (Hand ASTM, DIN,EN, Brass, Aluminum Bronze, Aluminum Alloy Few Grams to 100 As Casted /Pre
Molding / Machine etc Castings Kilograms Machined /
Molding) Fully Machined
FORGING CAPABILITIES
MANUFACTURING INTERNATION MATERIAL SIZE / SUPPLY
PROCESS STANDARDS GRADE WEIGHT RANGE CONDITION
Open Die Forging ASTM, DIN, Carbon, Stainless, Duplex Steel Up to 8000 As Casted /Pre
EN, JIS, etc Kilograms Machined / Fully
Machined
Closed Die ASTM, DIN, Carbon, Stainless, Duplex Steel Up to 400 As Casted /Pre
Forging EN, JIS, etc Kilograms Machined / Fully
Machined
Seamless Rolled ASTM, DIN, Carbon steel, alloy steel, stainless Up to 8000 As Casted /Pre
Ring Forgings EN, JIS, etc steel, nickel-base alloy steel, copper Kilograms Machined / Fully
alloy Machined
Cold forging (cold ASTM, DIN, Carbon steel, alloy steel, stainless Few Grams to 100 As Casted /Pre
drawing, coining, EN, JIS, etc steel, nickel-base alloy steel, copper Kilograms Machined / Fully
and extrusion.) alloy Machined
MACHINING CAPABILITIES
MACHINING PROCESSES MATERIAL GRADE EQUIPMENT
▪ Milling ▪ Stainless steel Conventional Machines
▪ Drilling ▪ Carbon steel • Lathes
▪ Boring ▪ Duplex steel • Drilling
▪ Contour Turning ▪ Nickel alloy • Milling
▪ Taper Turning ▪ Cobalt alloy • Shaping
▪ Straight Turning ▪ Stellite • Boring
▪ Threading ▪ Cast Iron CNC Turning Centres
▪ Tapping ▪ Spheroidal Graphite Multi-axis Turning Centres
▪ Thread Milling ▪ Grey Cast Iron Horizontal Boring Mills
▪ Knurling ▪ Brass & alloys Jig Mill 2-axis Nc Control
▪ Counterboring ▪ Copper alloys Vertical Machining Centre
▪ Countersinking ▪ Aluminium Alloy Grades Vertical Turning Centre
▪ Profiling ▪ Aluminum Bronze Horizontal Boring Machine
▪ Reaming ▪ Zinc Alloy Grinding Equipment
▪ Parting/Cutting • Cylindrical Grinders
▪ Facing • Internal Grinders
• Rotary Grinders
• Surface Grinders
QUALITY ASSURANCE & INSPECTION SYSTEM
CATEGORY SR SECTION DOCUMENTATION
NO.
1 MANUFACTURING SYSTEM ANALYSIS FMEA,PPAP
PROCESS VALIDATION 2 MACHINING FIXTURE DESING 3D MODELS
3 CAST TOOLING / FORGING DIE TOOL/ DIE INSPECTION REPORT
4 CHEMICAL ANALYSIS SPECTRO ANALYSIS REPORT
5 HEAT TREATMENT H/T GRAPH
6 HARDNESS TEST HARDNESS REPORT
MATERIAL ANALYSIS
7 MECHANICAL PROPERTIES UT & IMPACT TEST REPORTS
(TS/YS/ELON%/RED.AREA,IMPACT)
8 MICRO STRUCTURE MICROSCOPIC REPORT
9 DIMENSIONAL INSPECTION P.D.I
(AS CAST/FORGED /MACHINED)
DIMENSIONAL
10 SC(SPECIAL CHARACTERISTICS) INSPECTION REPORT CPK,PPK SHEETS
11 HELIUM LEAK TEST / PRESSURE TESTING PRESSURE TEST REPORT
QUALITY / PERFORMANCE TEST 12 X-RAY INSPECTION RT REPORT
13 MEGNETIC PARTICAL / DIE PENETRANT INSPECTION MPI / DPI REPORTS
14 MARKING / LABELING / CODING AS PER CUSTOMER REQ.
15 HEAT –CODE RECORDING & TRACEABILITY MTC
PACKAGING / SUPPLY
16 PACKING VERIFICATION PACKING SLIP
17 PRODUCT VALIDATION FAI REPORT
SPECIAL REQUIRMENTS 18 VALUE ADDED SERVICES AS PER SPECIAL REQ.
SECONDRY & VALUE ADDED SERVICES
CUSTOMIZED
ASSEMBLY & MARKING & CLEANING &
PACKING &
FITTINGS PUNCHING WARPING
LABELING
ELECTRO PLATING PICKLING &
COATING
POLISHING [Cr , Ni , Zi] PASSIVATION
POLISHING & ETCH &
PHOSPHATING ANODIZING
BUFFING CHROMATING
WATER JET SPARK
LASER CUTTING WIRE CUTTING
CUTTING EROSION
INDUSTRIES WE SERVE
RAILWAY DEFENCE
INDUSTRIES INDUSTRY
PUMP &
VALVES AGRICULTURE
INDUSTRIES MACHINERY
AERO SPACE
INDUSTRIES
OIL & GAS CONSTRUCTION
INDUSTRIES &
MINING
MACHINERY
AUTOMOBILE
POWER
INDUSTRIES TRANSMISION
LET’S MAKE SOMETHING AWESOME
TOGETHER.
+91-9879505105
“COMING TOGETHER IS A +91-9725317223
BEGINNING,
STAYING TOGETHER IS Info@themetalco.com
PROGRESS, kevin@themetalco.com
AND WORKING TOGETHER
IS www.themetalco.com
SUCCESS.“ www.themetalco.in
– HENRY FORD
11/2,Gurudevpark-2,B/h Big Bazaar,
Rajkot-360005 (GUJARAT)-INDIA
WE
CASTING THE QUALITY
FORGING THE CONSISTANCY
SHAPING THE ASSURANCE
WELDING THE TRUST TO RELIABILITY.
WE ARE THE MEN ,
WE ARE THE MACHINE,
WE ARE
