MAN order number: 4500003401 50
MAN Sachnummer: 11.62008-0400
Position: 10
Filter type: Simplexfilter
article number: 1.14.2 DN 50
medium: LUB
housing material: EN-GJS-400-15
gasket material: Viton
filter element star element
accessories: 4.36.1, 0,8 bar
DESCRIPTION AND OPERATING INSTRUCTIONS
FOR THE SINGLE FILTER
Contents:
1. Type sheet
2. Spare parts drawing and spare parts list
3. Description and Operating Instructions for the single filter
4. Description and Operating Instructions for the filter element cleaning
5. Data Sheet for the Differential Pressure Indicator (to order)
6. Spare parts drawing for the Differential Pressure Indicator (to order)
ERSATZTEILLISTE TYP 1.14.2
SPARE PART LIST LISTE DES PIECES DE RECHANGE
Typenschlüssel:
1.14.2 = Einfachfilter single filter Filtre simple
G = Gehäusedurchmesser cabin diameter diamétre du corps
Q = Filtereinsatzlänge length of the filter element longueur du
panier
DN = Anschlußflansche connection flanges brides désirées
Pos. Bezeichnung Gr. 90.95 Stück Gr. 90.145 Stück Gr. 110.210 Stück Gr. 110.260 Stück
parts
Nr. DN 25 pièce DN 32 parts DN 40 parts DN 50 parts
pièce pièce pièce
Gehäuse
1 casing 2-27338 1 2-26530 1 2-26532 1 2-26534 1
corps
Verschlusschraube DIN 910 DIN 910 DIN 910 DIN 910
2 screw plug G1 1 G1 1 G1 1 G1 1
vis 2000191 2000191 2000191 2000191
Dichtung DIN 7603 DIN 7603 DIN 7603 DIN 7603
3 gasket A 33 x 39 x 2 1 A 33 x 39 x 2 1 A 33 x 39 x 2 1 A 33 x 39 x 2 1
joint 3270006 3270006 3270006 3270006
Verschlusschraube DIN 910 DIN 910 DIN 910 DIN 910
4 screw plug EG 1 1 EG 1 1 EG 1 1 EG 1 1
vis 2002885 2002885 2002885 2002885
Dichtung DIN 7603 DIN 7603 DIN 7603 DIN 7603
5 gasket A 14 x 18 x 1 1 A 14 x 18 x 1 1 A 14 x 18 x 1 1 A 14 x 18 x 1 1
joint 3270002 3270002 3270002 3270002
Verschlusschraube DIN 906 DIN 906 DIN 906 DIN 906
6 screw plug NPT ¼ 2 NPT ¼ 1 NPT ¼ 1 NPT ¼ 1
vis 2008566 2008566 2008566 2008566
Stiftschraube DIN 939 DIN 939 DIN 939 DIN 939
10 stud bolt M 10 x 25 3 M 10 x 25 3 M 12 x 25 3 M 12 x 25 3
bis 2000002 2000002 2000003 2000003
Deckel
11 cover 4-26002 1 4-26002 1 4-25721 1 4-25721 1
couvercle
O-Ring 2-232 2-232 2-238 2-238
12 o-ring Viton 3030742 1 3030742 1 3035046 1 3035046 1
joint Perbunan 3040102 3040102 3042329 3042329
Mutter DIN 934 DIN 934 DIN 934 DIN 934
13 nut M 10 3 M 10 3 M 12 3 M 12 3
écrou 2100005 2100005 2100006 2100006
Filtereinsatz Fabr.-Nr. Fabr.-Nr. Fabr.-Nr. Fabr.-Nr.
22 filter element Filter Typ Filter Typ Filter Typ Filter Typ
élément filtrant
Heizmantel
45 heating jacket 12077 1 12077 1 12078 1 12078 1
chemise de chauffage
Elektro.-Heizung 3-29028 3-29028 3-29028 3-29028
45 electrical heating D 92 1 D 92 1 D 105 1 D 105 1
chaffage electrique
Differenzdruckanzeiger Typ/Druck Typ/Druck Typ/Druck Typ/Druck
46 differ.press.indicator type/pressure type/pressure type/pressure type/pressure
indicator de diff. de pressure
type/pression type/pression type/pression type/pression
INSTALLATION AND OPERATING INSTRUCTIONS FOR
BOLL SINGLE FILTERS
1. Description
The filter casing is designed to meet the current regulations for the range of
pressures in question. The filter elements are resistant to differential pressure. The
admissible values are shown on the nameplate of the differential pressure indicator.
The effective differential pressures which are economically advisable are 0.8 bar for
filters with filter mesh and 2 bar for filters with micro-cartridges.
Single filters are used where the plant or the filter can be isolated with shut-off
valves for cleaning or changing the filter elements.
According to the AD Information Sheets, the filter housings
are only rated for internal overpressure. Additional external
forces and moments at the connection flanges of the filter
are to be avoided (possibly support feed lines).
,
2. Installation
When the filter is being secured to the foundation, the filter casing must be free from
strain. The same applies when connecting the piping. The inlet/outlet connections
depend on the strainer element used (see works standard WN 211). Pay attention
to the direction arrows marked and the inlet and outlet.
Heated filters with shut-off valves
- Additional parts required for heated filters -
a) For steam-heated filters:
Safety valves for the filter chamber, set to operate at a
relief pressure which is 10 % above the maximum
admissible operating pressure of the filter casing.
b) For electrically heated filters:
Thermostats which cut off the power supply to the heater
plate at a maximum admissible temperature of 150 ° in the
filter chamber as well as one safety valve per filter pot.
Heating of the filter serves to make up for the heat loss at the filter during the
filtration process and to heat the liquid in the filter before start-up of the plant.
3. Commissioning
3.1 Pressure filters (> 0.1 bar pressure in the filter)
• Open the air vent of the filter chamber (only about 1 turn of venting screw)
• Start the plant up slowly
• Close air vent when the air has escaped and liquid starts to emerge.
The filter is now ready for operation.
Cleaning
The filter element has to be cleaned or the cartridge changed at a differential
pressure of 0.8 bar in filters with filter mesh and 2 bar in filters with a micro-
cartridge.
• Open the air vent of the isolated filter; this relieves the liquid pressure.
• Dismantle the casing cover of the isolated filter.
• Open the drain.
• Drain the liquid down to the strainer base in the case of basket strainers;
drain filter casing completely in the case of jacket strainers, cartridge
strainers and micro-cartridges.
• Remove the filter element vertically upwards.
• Clean filter element (see operating instructions "Strainer cleaning"); replace
disposable elements with new ones and install them in the filter.
• When mounting the cover, check that the seal is in perfect condition and
seated properly; if necessary, replace seal. Screw cover on, the air vent
remains open.
• Close drain.
• Slowly start up plant. Open the inlet shut-off valve slightly.
• Close air vent as soon as the air has escaped and liquid emerges.
• Open both shut-off valves fully.
3.2 Suction filters (< 0.1 bar pressure in the filter)
• Fill and vent the filter chamber.
• Start up plant.
• When the differential pressure across the filter inlet and outlet reaches the
maximum allowed by the pump suction head, the filter element must be
cleaned or the cartridge replaced.
Cleaning
• Stop plant and close shut-off valves upstream and downstream of the filter.
• Open air vent of the isolated filter.
Air may be suckted in if the liquid level drops.
• Dismantle casing cover from the isolated filter.
• Open drain.
• Drain liquid.
• Remove filter element vertically upwards.
• Clean filter element (see operating instructions "Strainer cleaning"). Replace
disposable elements with new ones and install them in the filter.
• Fill filter casing.
• When mounting the cover, check that the seal is in perfect condition and
seated properly; if necessary, replace seal, and close air vent.
• Open both shut-off valves.
Ít is not permitted to fill the filter against the
indicated flow direction of the filter elements.
5.
Maintenance
The single filter is maintenance-free.
BOLL & KIRCH assumes no liability for any mistakes by any misuse of the product.
We reserve the right to change this description without any prior notice!
Cleaning star pleated elements and replacing
disposable cartridges with radial sealing
The filter elements are to be cleaned whenever the admissible
differential pressure has built up (suction filter 0.5 bar; pressure filter 0.8
bar).
With disposable cartridges it is necessary to replace the cartridge at a
∆p of max. 2 bar.
Disposable cartridges are not regenerable!
1. Isolate filter vessel from the liquid circuit (see operating
instructions for simplex or duplex filters).
2. Depressurise the filter vessel by opening the venting plug and
removing the housing cover after undoing the cover screws.
3. Open the drain in filter bottom and drain liquid.
4. Pull the filter element or disposable cartridge with the handle
(124) out of the housing. Push the handle (124) over the recess
in the filter ring (1). Remove handle to facilitate cleaning.
A magnetic rod (130) can be attached to the filter bracket (124).
When a new star filter is supplied, the filter
bracket (124) must be replaced together with the
magnetic rod (130).
5. Place individual elements in a container with cleaning liquid
"BOLL CLEAN 2000", allow to soak and then force "BOLL
CLEAN 2000" through them from the inside outwards using a
BOLL high-pressure cleaner type 5.04. Then repeat this
process from the outside inwards.
6. Check fabric for clean state and damage by holding the filter element against a light source, e.g. a
torch. Uniform light emission indicates that the fabric is cleaned well; repeat cleaning operation, if
necessary.
7. Check seals (30) and provide them with a thin oil film to facilitate installation. Insert handle (124)
back into the ring (1) and turn.
When replacing the disposable cartridges, it is vital to use the handle (124).
When changing disposable cartridges, make sure that the filter bracket sits correctly.
The handle (124) has to be installed to adjust the filter element or disposable cartridge
and is therefore essential.
8. Bolt housing cover back onto filter vessel and close drain.
9. Fill the filter slowly and do not close vent until liquid emerges (also see operating instructions for
simplex or duplex filters).
BOLL & KIRCH assumes no liability for any mistakes due to misuse of the product.
We reserve the right to change this description without prior notice!
Bei Service- und Ersatzteilbedarf wenden Sie sich bitte an das Stammhaus oder an unsere Niederlassungen, Vertretungen oder Service-Stellen.
If you need service or spares for our products please contact our head office or our branch-offices, agencies or service-stations.
Europa / Europe
Deutschland/Germany
Zentrale / Headquarters
BOLL & KIRCH Filterbau GmbH Cyprus
Postfach 1420, 50143 Kerpen M.I.E. Services Ltd.
Siemensstr. 10-14, D-50170 Kerpen The Hawk Building
Tel.: +49/2273/562-0 124 Gladstonos Street
Fax.: +49/2273/562-223 CY-3032 Limassol
E-Mail: info@bollfilter.de Tel.: +357/25889999
Fax.: +357/25345639
BOLL & KIRCH Filterbau GmbH E-mail: info@mieserv.cy.net
Geschäftsstelle Nord
An der Strusbek 34 Denmark/Sweden/Norway/Iceland
22926 D-Ahrensburg Finland/Lithuania/Latvia/Estonia
Tel.: +49/4102/4740-0 BOLLFILTER Nordic
Fax.: +49/4102/4740-22 Skovlytoften 26
E-Mail: ursula.bauer@bollfilter.de DK - 2840 Holte
Tel.: +45/ 45/ 42 12 00
IVG Pumpen- und Filtrationstechnik Gera Fax.: +45/ 45/ 42 12 99
Prehlis 13 A E-mail: info@bollfilter.dk
D-07552 Gera
Tel.: +49/365/42 00 07 4 Greece / Bulgaria
Fax.: +49/365/42 00 07 5 FILTERKON
E-Mail: ivg-neubert@superkabel.de 8, Mitsaion Str.
GR - 117 42 Athen
BOLL & KIRCH Filterbau GmbH Tel.: +30/210/9217671
Geschäftsstelle Süd Fax.: +30/210/9242242
Rangaustraße 7 a E-Mail: filterko@otenet.gr
D-91639 Wolframs-Eschenbach
Tel.: +49/9875/884 (Herr Henkelmann) Italy
Tel.: +49/9875/971865 (Herr Pirkl) DeCoSta S.R.L.
Fax.: +49/9875/885 Via Bicetti de Buttinoni, 12
E-Mail: norbert.henkelmann@bollfilter.de I-20156 Milano
Tel.: +39-02-38 00 52 83
Austria/Czech.Rep./ Fax.: +39-02-38 00 36 31
Rep. of Slovakia/Slovenia E-Mail: sales@decosta.it
Schmachtl KG
Pummererstraße 36 Netherlands
A - 4021 Linz Lubrafil B.V.
Tel.: +43/732/76 46 0 Aalborg 2
Fax.: +43/732/78 50 36 NL - 2993 LP Barendrecht
E-Mail: g.oehler@schmachtl.at Tel.: +31/180/556255
Fax.: +31/180/556265
Belgium/Luxembourg E-mail: lubrafil@lubrafil.nl
AUXIMECA N.V.
Wijtschotbaan 3/3 Russia / Ukraine / Belorussia
B - 2900 Schoten Dr. Alexej Simakov
Tel.: +32/3/646.6.180 P.O. Box 133
Fax.: +32/3/646.9.398 RUS - 198262 St. Petersburg
E-mail: info@auximeca.be Tel. + Fax.: +7/812/152-30-44
E-Mail: simakov@rol.ru
Croatia
Marine Trade d.o.o.
Vladimira Nazora 6
HR-47000 Karlovac, Kroatien
Tel.: +385-47-61 13 65
Fax.: +385-47-61 42 81
E-Mail: marine-trade@ka.htnet.hr
Verkaufsbüro Lager Service PC003-99 / Bl. 1 / 2
Agency Stockist Service Stand: 03.01.2006
Spain/Portugal India
Bollfilter España S.L. A.K. Dutta
Zona Cami Ral IND - Navi Mumbay 400614
Paseo del Ferrocarril, 339 3-2 Tel.: +91/222/75 60 147
E - 08860 Castelldefels Fax.: +91/222/75 60 146
Tel.: +34- 93-634 26 80 E-mail: akdutta123@vsnl.net
Fax.: +34-93-665 22 79
E-mail: carlos.martinez@bollfilter.es Japan
Bollfilter Japan Ltd.
Switzerland/Liechtenstein/Poland Japan / Kobe, 651-0085
Equipement Industriel Genève S.A. Tel.: +81/78/242 8550
120 Route de Frontenex Fax.: +81/78/242 8515
CH - 1208 Genève E-mail: info@bollfilter.jp
Tel.: +41/22/73 59 50 0
Fax.: +41/22/78 66 17 1 Singapore / Malaysia / Indonesia
E-Mail: info@eig-sa.ch MNM Corporation Pte. Ltd.
SGP - Singapore 629021
Turkey Tel.: +65/6/86 14 22 2
Ares Ltd. Fax.: +65/6/86 24 22 2
DES Sanayi Sitesi E-Mail: mnmcorp@singnet.com.sg
117.Sokak C24 Blok
81260 Y.Dudullu / Istanbul South Korea
Tel: + 90 (0) 216 4996252 Pbx Blohm & Voss (Korea) Ltd.
Fax: + 90 (0) 216 4996276 ROK - Pusan / Korea
E-Mail: burak.pabuccoglu@aresmakina.com Tel.: +82/51/74 05 70 1
Fax.: +82/51/74 05 70 4
U.K. and Ireland E-Mail: bvkorea@kornet.net
BOLLFILTER UK LTD
Commerce Park, Whitehall Road United Arabian Emirates
GB - Colchester, Essex C02 8HX Middle East
Tel.: +44-120679 22 34 M/S Safe Technical Supply Co. L.L.C.
Fax.: +44-1206-79 30 04 P.O. Box 4832
E-Mail: john@bollfilteruk.co.uk Dubai
Tel.: +971-4-3243240
Amerika / America Fax.: +971-4-3243786
BOLL FILTER CORPORATION E-Mail: info@safetech.ae
USA - Plymouth, MI 48170
Tel.: +1 -734-451-4680 Australien / Australia
Fax.: +1 -734-451-4681 Peacock & Smith Pty Ltd.
E-Mail: latorre@bollfilterusa.com AUS - Kensington Vic. 3031
Tel.: +61/39/37 64 49 9
Motor-Services Hugo Stamp, Inc. Fax.: +61/39/37 62 16 5
USA - Ft. Lauderdale, Florida 33315 E-Mail: filters@peacocks-aus.com
Tel.: +1 (954) 763-3660
Fax.: +1 (954) 763-2872 Afrika / Africa
South Africa
Brazil Afrifil Industrial Filters (Pty) Ltd.
Petersen Matex Ltd. ZA - Isando, 1600
BR - 20093-900-Rio de Janeiro Tel.: +27/11/452 5444
Tel.: +55/21/2211-5050 Fax.: +27/11/609 9535
Fax.: +55/21/2518-2220 E-Mail: sales@afrifil.co.za
E-Mail: Max.Herrmann@pml.com.br
Asien / Asia
Hongkong/P.R. of China/Macao
BVI Marine Systems Ltd.
HK - Hong Kong SAR
Tel.: +852-3181 7830
Fax.: +852-2541 2171
E-mail: info@bvi-marine.com.hk
PC003-99 / Bl. 2 / 2
Stand: 03.01.2006
