For INFORMATION Document No.
: J2019-04-XXX-XXX
Date: 15-Dec-19
PROJECT: NPV NEW RESIN PLANT
CLIENT: SEMBA TOHKA INDUSTRIAL CO., LTD
CONTRACTOR: JCEM VIETNAM CO., LTD.
CALCULATION SHEET
EPOXY RESIN STORAGE TANK - ST-001
(FOLLOW API STD 620)
Total (Including this Page): 12 sheets
NIPPON PAINT VINH PHUC CO.,LTD JCEM VIETNAM CO., LTD.
Approve Checker Checker Received PM Checker Checker Preparation
Sign
Comments
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 2 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
Revision History Sheet
Rev. Date Desciption
0 15-Dec-19 For Review
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 3 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
CONTENTS
1. Design Conditions 4
1.1 Tank Dimension
1.2 Design Data
1.3 Materials
2. Shell Thickness Calcualtion 6
2.1 Input Data
2.2 Calculation
2.3 Thickness calculation at the center of the Roof for Design Internal Pressure
2.4 Thickness calculation at the juncture between knuckle and spherical for Design Internal Pressure
2.5 Thickness calculation of the Roof for only Gas (internal) Pressure and if (W+F)/At is negligible
2.6 Thickness calculation at the center of knuckle region for Design Internal Pressure
2.7 Thickness calculation at the center of the Roof for Test Pressure
2.8 Thickness calculation at the juncture between knuckle and spherical for Test Pressure
2.9 Thickness calculation of the Roof for only Gas (Test) Pressure and if (W+F)/At is negligible
2.10 Thickness calculation at the center of knuckle region for Test Pressure
2.11 Thickness calculation at the center of the Roof for Design External Pressure
2.12 Thickness calculation at the juncture between knuckle and spherical for Design External Pressure
2.13 Thickness calculation at the center of knuckle region for Design External Pressure
3. Roof Plate Calcualtion 8
3.1 Design Case - Internal Pressure with Design Liquid Level
3.2 Design Case - Test Pressure with Test Liquid
4. Bottom Plate Calculation 8
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 4 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
1. Design Conditions
1.1 Tank Dimension
Rs : Roof radius 1,900 mm
Rk : Knuckle radius 190 mm
H.L.L D : Inside diameter 1,900 mm
D H : Tank height 3,500 mm
H
Hn
L.L.L
Hn : Maximum operating liquid level 3,500 mm
Hd
Hd : Minimum operating liquid level 100 mm
1.2 Design Data
1) Design code : API Standard 620, 12th Edition, Addendum 2, April 2018
2) Capacity :
Gross : πD²H/4 = 9.9 m³
Total Product Cotents πD²Hn/4 = 9.9 m³
Net Working πD²(Hn-Hd)/4 = 9.6 m³
3) Type of roof : Dome Roof
4) Fluid name : -
5) Specific gravity of fluid : 1
5) Specific gravity of test fluid : 1
6) Design internal pressure (min/ max) : atm / 0.8 barG
6) Design external pressure (min/ max) : atm / 0.0049 barG
7) Design temperature (min/ max) : 20 / 60 °C
8) Corrosion allowance (Shell/ Bottom/ Roof) : 0.8 / 0.8 / 0.8 mm
9) Radigraphic Examination : As per Code
10) Hydrostatic test : As per Code
11) Earthquake factor : N/A
12) Wind pressure : N/A kN/m²
13) Insulation material : N/A
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 5 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
14) Insulation thickness : N/A mm
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 6 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
1.3 Materials
1) Shell (Inner) : A 240 GR. 304
2) Bottom / Annular (Inner) : A 240 GR. 304
3) Roof (Inner) : A 240 GR. 304
4) Stiffener Ring (Inner) : N/A
5) Shell (Outer) : A 240 GR. 304
6) Bottom / Annular (Outer) : A 240 GR. 304
7) Roof (Outer) : A 240 GR. 304
8) Stiffener Ring (Outer) : N/A
9) Suspended Deck Plate : A 240 GR. 304
10) Suspended Deck Rods : A 240 GR. 304
11) Column : A 240 GR. 304
12) Rafter / Roof Structure : N/A
13) Girder : N/A
14) Compression Ring : -
15) Nozzle neck
Pipe neck : A312 GR.TP304
Plate neck : A 240 GR. 304
16) Flange / Manhole Flange & Cover : A182 GR.F304
17) Bolts & Nuts : A193 Gr.B7 / A194 Gr.2H
18) Platform & Ladder : SS400 / A36
19) External Structure : A36
20) Anchor Bolt : A307 Gr.B
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 7 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
2. Roof Thickness Calculation under Internal Pressure
2.1 Input Data
- Minimum Roof plate thickness assumed initially, tr = 8 mm
- Roof plate at knuckle region thickness assumed initially, tk = 6 mm
- Min. plate thickness follow para 5.10.4.1.a, tmin = 5.56 mm
- Joint Efficiency follow (API 620 Table 5-2), E = 0.7
- Summation of vertical components of the forces in any and all F = 0 kg
internal or external ties braces, diaphragms, trusses, columns,
skirt
- Minimum Roof Live load (API 620, para 5.4.1), Lr = 20 lb/ft²
- Minimum Platform Load (specification requirement), Ls = 0 lb/ft²
- Weight of external accessories on Roof (platforms, insulation, W1 = 2,000 kg
nozzles)
- Roof Plate material density Rd = 8.03 g/cm³
- Minimum Yield Stress Sy = 30,000 psi
- Minimum Tensile Stress St = 75,000 psi
2.2 Calculation
- Roof plate thickness assumed initially tr = 0.315 in
- Corrosion allowance for roof plate ca = 0.031 in
- Maximum allowable tensile stress for Tension Sts = 19,350 psi
- Allowable tensile stress in Test Condition Stt = 25,500 psi
- Roof Radius Rs = 74.803 in
- Knuckle Radius Rk = 7.480 in
- Tank Diameter D = 74.803 in
- Roof Height Rs - sqrt(Rs² - (D/2)²) Hr = 10.022 in
- Roof Surface area 2 x pi x Rs x Hr Af = 4,710.23 in²
- Cross-sectional area of roof at the juncture between Ak = 3,472.36 in²
knuckle region and the spherically dished
- Cross-sectional area of tank At = 4,394.70 in²
- Roof Plate material density Rd = 0.290 lb/in³
- Roof Plate weight tr x Af x Rd Wrp = 430 lb
- Roof Support Weight (Rafter weight) 76 kg/m² Wrs = 375.3 lb
- Weight of external accessories on Roof (platforms, W1 = 4,408.0 lb
insulation, nozzles)
- Total Weight of Roof Wrp+Wrs+W1 Wr = 5,214 lb
- Summation of vertical components of the forces F = 0 lb
- Design internal pressure Pi = 11.603 lb/in²
- Design external pressure Pe = 0.071 lb/in²
- Test Pressure Pt = 14.504 lb/in²
- Pressure due to Roof and Accessories Weight (W+F)/At Pw = 1.501 lb/in²
2.3 Thickness calculation at the center of the Roof for Design Internal Pressure
- Meridional unit force (Rs/2)(Pi+(Wr+F)/Af) T1 = 392.572 lb/in
- Latitudinal unit Force Rs(Pi+Wr/Af)-T1 T2 = 392.572 lb/in
the Roof is in Tension T = 392.572 lb/in
- Required Thickness T/(StsE)+Ca t = 0.060 in
t = 1.536 mm
Assumed thickness is sufficient
2.4 Thickness calculation at the juncture between knuckle and spherical for Design Internal Pressure
Meridional unit force (Rs/2)(Pi+(Wr+F)/Ak) T1 = 377.814 lb/in
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 8 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
Angle of juncture sin-1(D/(2Rs) alpha = 0.461 rad
Latitudinal unit Force Rs(Pi+Wr/Ak*cos(alpha))-T1 T2 = 389.516 lb/in
the Roof is in Tension T = 389.516 lb/in
- Required Thickness T/(StsE)+Ca t = 0.060 in
t = 1.530 mm
Assumed thickness is sufficient
2.5 Thickness calculation of the Roof for only Gas (internal) Pressure and if (W+F)/At is negligible
Meridional unit force 1/2*Pi*Rs T1 = 433.972 lb/in
Latitudinal unit Force 1/2*Pi*Rs T2 = 433.972 lb/in
the Roof is in Tension T = 433.972 lb/in
- Required Thickness T/(StsE)+Ca t = 0.064 in
t = 1.614 mm
Assumed thickness is sufficient
2.6 Thickness calculation at the center of knuckle region for Design Internal Pressure
Meridional unit force (Rk/2)(Pi+(Wr+F)/At) T1 = 38.960 lb/in
Latitudinal unit Force Rk(Pi+Wr/At)-T1 T2 = 38.960 lb/in
the Roof is in Tension T = 38.960 lb/in
Required Thickness T/(StsE)+Ca t = 0.034 in
- t = 0.873 mm
Assumed thickness is sufficient
2.7 Thickness calculation at the center of the Roof for Test Pressure
- Meridional unit force (Rs/2)(Pt+(Wr+F)/Af) T1 = 501.065 lb/in
- Latitudinal unit Force Rs(Pt+Wr/Af)-T1 T2 = 501.065 lb/in
the Roof is in Tension T = 501.065 lb/in
- Required Thickness T/(SttE)+Ca t = 0.068 in
t = 1.740 mm
Assumed thickness is sufficient
2.8 Thickness calculation at the juncture between knuckle and spherical for Test Pressure
Meridional unit force (Rs/2)(Pt+(Wr+F)/Ak) T1 = 486.307 lb/in
Angle of juncture sin-1(D/(2Rs) alpha = 0.461 rad
Latitudinal unit Force Rs(Pt+Wr/Ak*cos(alpha))-T1 T2 = 606.502 lb/in
the Roof is in Tension T = 606.502 lb/in
Required Thickness T/(SttE)+Ca t = 0.065 in
t = 1.663 mm
Assumed thickness is sufficient
2.9 Thickness calculation of the Roof for only Gas (Test) Pressure and if (W+F)/At is negligible
Meridional unit force 1/2*Pt*Rs T1 = 542.465 lb/in
Latitudinal unit Force 1/2*Pt*Rs T2 = 542.465 lb/in
the Roof is in Tension T = 542.465 lb/in
Required Thickness T/(SttE)+Ca t = 0.072 in
t = 1.817 mm
Assumed thickness is sufficient
2.10 Thickness calculation at the center of knuckle region for Test Pressure
Meridional unit force (Rk/2)(Pt+(Wr+F)/At) T1 = 49.809 lb/in
Latitudinal unit Force Rk(Pt+Wr/At)-T1 T2 = 60.659 lb/in
the Roof is in Tension T = 60.659 lb/in
Required Thickness T/(SttE)+Ca t = 0.036 in
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 9 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
- t = 0.914 mm
Assumed thickness is sufficient
2.11 Thickness calculation at the center of the Roof for Design External Pressure
Live Load Lr = 0.139 lb/in²
Platform Load Ls = 0.000 lb/in²
Meridional unit force (Rs/2)(-Pe-(Wr+F)/Af-Lr-Ls) T1 = -49.3 lb/in
Latitudinal unit Force Rs(-Pe-Wr/Af-Lr-PL)-T1 T2 = -49.3 lb/in
Thickness calculation shall be as per 5.10.3.4
Allowable compressive stress Sca = 3789.474 lb/in²
Unit force T' = 49.3 lb/in
T" = N/A lb/in
Required Thickness T/Sca+Ca t = 0.044 in
sqrt(T''Rs)/1000+Ca t' = N/A in
Step 2
For thickness determined by equation 18 (t-c)/Rs = N/A
For thickness determined by equation 19 (t-c)/Rs = N/A
N/A
t = 1.13 mm
Assumed thickness is sufficient
2.12 Thickness calculation at the juncture between knuckle and spherical for Design External Pressure
Live Load Lr = 0.139 lb/in²
Platform Load Ls = 0.000 lb/in²
Angle of juncture sin-1(D/(2Rs) alpha = 0.461 rad
Meridional unit force (Rs/2)(-Pe-(Wr+F)/Ak-Lr-Ls) T1 = -64.0 lb/in
Latitudinal unit Force Rs(-Pe-(Wr/Ak+Lr+Ls)cos(alpha))-T T2 = -51.2 lb/in
Thickness calculation shall be as per 5.10.3.5
Allowable compressive stress Sca = 3789.47 lb/in²
Step 1
Maximum of ABS(T1), ABS(T2) T' = 64.0 lb/in
Minimum of ABS(T1), ABS(T2) T" = 51.2 lb/in
Required Thickness sqrt(T'+0.8T'')R)/1342+Ca t = 0.098 in
sqrt(T''Rs)/1000+Ca t' = 0.093 in
Step 2
For thickness determined by equation 18 (t-c)/Rs = 0.000883
For thickness determined by equation 19 (t-c)/Rs = 0.000828
Larger thickness calculated by Equation 18 or 19 is the required thickness.
Further calculations using Steps 3 through 6 are unnecessary
t = 2.48 mm
Assumed thickness is sufficient
2.13 Thickness calculation at the center of knuckle region for Design External Pressure
Live Load Lr = 0.139 lb/in²
Platform Load Ls = 0.000 lb/in²
Meridional unit force (Rs/2)(-Pe-(Wr+F)/At-Lr-Ls) T1 = -52.2 lb/in
Latitudinal unit Force Rs(-Pe-Wr/At-Lr-PL)-T1 T2 = -55.2 lb/in
Thickness calculation shall be as per 5.10.3.5
Allowable compressive stress Sca = 8340.00 lb/in²
Step 1
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 10 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
Maximum of ABS(T1), ABS(T2) T' = 55.2 lb/in
Minimum of ABS(T1), ABS(T2) T" = 52.2 lb/in
Required Thickness sqrt(T'+0.8T'')R)/1342+Ca t = 0.052 in
sqrt(T''Rs)/1000+Ca t' = 0.051 in
Step 2
For thickness determined by equation 18 (t-c)/Rs = 0.000051
For thickness determined by equation 19 (t-c)/Rs = 0.000050
Larger thickness calculated by Equation 18 or 19 is the required thickness.
Further calculations using Steps 3 through 6 are unnecessary
t = 1.31 mm
Assumed thickness is sufficient
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 11 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
3. Shell Thickness Calculation under Internal Pressure
- Roof Weight (including Roof Structure, Top Platform and W = 2,366 kg
external accessories)
- Summation of vertical components of the forces in any and all F = 0 kg
internal or external ties braces, diaphragms, trusses, columns,
skirt
- Radius of Tank Shell Rc = 950 mm
- Corrosion Allowance ca = 0.8 mm
- Design Liquid Level H = 3,500 mm
- Specific Gravity of Liquid G = 1
- Design internal Pressure Pi = 11.603 psi
- Design External Pressure Pe = 0.0711 psi
- Test Pressure Pt = 14.5038 mm
- Minimum Yield Stress Sy = 30,000 psi
- Minimum Tensile Stress St = 75,000 psi
Maximum allowable tensile stress Sts = 19,350 psi
Allowable tensile stress in Test Condition Stt = 25,500 psi
Min Tank Wall thickness = 5.56 mm
Nominal Thickness of Tank Wall in Erection Condition = 5.56 mm
Density of material = 0.290 lb/in³
3.1 Design Case - Internal Pressure with Design Liquid Level
Radius of Tank Shell R = R2 = Rc = 37.402 in
Cross-sectional area of the interior of the tank At = 4394.704 in
Corrosion allowance ca = 0.031 in²
Course # 1 - For Latitudinal unit force T2
Pressure resulting from the Liquid head at level under considera Pl = 4.978 psi
Total Pressure Pi+Pl P = 16.581 psi
Latitudinal unit force of meridional arc P*Rc T2 = 620.158 lb/in
Joint Efficeincy E = 0.85
Required Thickness T2/(Sts*E)+Ca t = 0.069 in
Min.Required Thick as per API 620 tmin = 5.6 mm
Thickness Calculation for Internal Design Pressure with Design Liquid Level for Latitudinal Force T2
Liqui Liquid Total Latitudinal New
Course tr tmin ts Stress in
No. E dheig Pressure Pressure force T2 Weight
Width (m)
ht,m (psi) (psi) (lb/in)
,mm ,mm ,mm Shell (psi)
(lb)
1 1.2 0.85 3.5 4.978 16.581 620.158 1.76 5.6 6.0 3563.80 763.2
2 1.2 0.85 2.3 3.271 14.874 556.323 1.66 5.6 6.0 3196.97 763.2
3 1.1 0.85 1.1 1.565 13.168 492.487 1.56 5.6 6.0 2830.13 699.6
Total 2226.1
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 12 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
Course # 1 - For Latitudinal unit force T1
Roof Weight (including Roof Structure, Top Platform and Wr = 5213.721 lb
external accessories)
Weight of vertical components of the forces F = 0.000 lb
Weight of Shell Plate + Roof Plate W = 7439.81 lb
Meridional unit force (Rc/2)(P+(W+F)/At) T1 = 278.42 lb/in
Required Thickness T1/(Sts*E)+Ca t = 1.23 mm
Thickness Calculation for Internal Design Pressure with Design Liquid Level for Meridional unit force T1
Shell
Shell Total Total Meridional Required
Course
No. Course New Weight Pressure E Force Thickness Result
Corroded
Weight (lb) W (lb) P (psi) T1 (lb/in) t (mm)
Weight (lb)
1 763.2 661.47 7439.807 16.581 0.85 278.42 1.23 Okay
2 763.2 661.47 6676.578 14.874 0.85 249.75 1.19 Okay
3 699.6 606.34 5913.348 13.168 0.85 221.08 1.14 Okay
3.2 Design Case - Test Pressure with Test Liquid
Specific gravity of test Liquid G = 1
Course # 1 - For Meridional unit force T1 & For Latitudinal unit force T2
Pressure resulting from the Test Liquid head at level Pl = 4.978 psi
under consideration
Total Test Pressure Pt+Pl P = 19.482 psi
Meridional unit force (Rc/2)(P+(W+F)/At) T1 = 332.667 lb/in
Latitudinal unit force P*Rc T2 = 728.651 lb/in
Allowable tensile stress in Test Condition Stt = 25,500 psi
Joint Efficeincy E = 0.85
Required Thickness max(T1,T2)/(Stt*E)+Ca t = 1.65 mm
Total Liqui Liquid Total Meridional Latitudinal Max
ts tr
No. Weight dheig Pressure Pressure Force force T2 (T1,T2) Result
,mm W (lb) ht,m (psi) (psi) T1 (lb/in) (lb/in)
,mm
(lb/in)
1 6.0 7439.807 3.5 4.978 19.482 332.667 728.651 728.651 1.65 Okay
2 6.0 6676.578 2.3 3.271 17.775 303.997 664.815 664.815 1.58 Okay
3 6.0 5913.348 1.1 1.565 16.068 275.327 600.980 600.980 1.50 Okay
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 13 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
SEMBA JCEM NPV NEW RESIN PLANT
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: T-101
CO., LTD 14 of 14 .
LTD Doc. No.:
Rev.: A Sheet No.:
EPOXY RESIN STORAGE TANK
4. Bottom Thickness Calculation under Internal Pressure
Minimum Bottom plate thickness 1/4"+ca t = 7.15 mm
Select thickness of Bottom plate is t = 8 mm
