For INFORMATION Document No.

: JCEM01-20-ME-CAL-016
Date: 28-Feb-20

PROJECT: NEW MANUFACTURING PLANT CONSTRUCTION WORK

CLIENT: SEMBA TOHKA INDUSTRIAL CO., LTD

CONTRACTOR: JCEM VIETNAM CO., LTD.

CALCULATION SHEET
SUGAR RECOVERY CONCENTRATOR (C-601/701)

Total (Including this Page): XX sheets

NIPPON PAINT VINH PHUC CO.,LTD JCEM VIETNAM CO., LTD.

Approve Checker Checker Received PM Checker Checker Preparation
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Comments
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

Revision History Sheet

Rev. Date Desciption

A 28-Feb-2020 For Review
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

CONTENTS

1/ Input Data 4

2/ … 6

3/ … 8

4/ … 8

5/ … 8

6/ … 8

7/ … 8

8/ …. 8

9/ … 8
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

INPUT DATA

1) Vessel Geometry
- Inside diameter Di = 2,100 mm
- Length (From T.L to T.L) L = - mm
- Head type : Torispherical
- Height of head (from T.L) H = 415 mm
- Straight flange legth of head SF = 50 mm

2) Other part
- Internal coil : No
- Dimension of coil : -
- Outside jacket : No
- Jacket type : N/A
- Length of jacket = - mm
- Diameter of jacket : -
- Agitator : No
- Baffle : No

3) Design condition
- Internal design pressure Pi = 0 MPa
- External design pressure Po = 0.1 MPa
- Internal design temperature Ti = 110 °C
- Design pressure for jacket Pij = 0 MPa
- Design temperature for jacket Tij = 0 °C

4) Liquid Properties
- Liquid inside vessel
+ Name : Sugar
+ Specific density : 1,200 kg/m³
- Liquid inside jacket
+ Name : NA
+ Specific density : - kg/m³
- Liquid inside coil
+ Name : NA
+ Specific density : - kg/m³

5) Material Properties
- Shell / c.a (mm) / η : SUS304 / 0 / 0.70
- Head / c.a (mm) / η : SUS304 / 0 / 0.70
- Jacket / c.a (mm) / η : SUS304 / 0 / -
- Coil / c.a (mm) / η : SUS304 / 0 / -
- Agitator / c.a (mm) / η : SUS304 / 0 / -
- Stiffening / c.a (mm) / η : SUS304 / 0 / -
- Reinforcing / c.a (mm) / η : SUS304 / 0 / -
- Nozzle Neck / c.a (mm) / η : SUS304 / 0 / 1.00
- Flange / c.a (mm) / η : SUS304 / 0 / -
Note: a) c.a: corrosion allowance
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

b) η: efficiency of welded joints
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF CYLINDRICAL UPPER SHELL UNDER INTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.138 MPa

Internal design pressure Pi = 0 MPa

Design pressure (P ≤ 0.385σaη) P = Ph + Pi = 0.138 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Material : SUS304

Allowable tensile stress of the material at the design temperatu σa = 118 MPa

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0.0 mm

Factor
Z = NA

The calculated thickness of cylindrical shell

a) When P ≤ 0.385σaη

t = 1.76 mm

b) When P > 0.385σaη

t = NA mm

The thickness of cylindrical shell include corrosion allowance = 1.76 mm

Select the thickness of cylindrical shell t = 8 mm

Conclusions: The thickness of cylindrical shell is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF CYLINDRICAL UPPER SHELL UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.10 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Outside diameter Do = 2,116 mm

Design length of culindrical shell L = 1,410 mm

Material of cylindrical shell SUS304

Material of stiffening rings N/A

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Allowable tensile stress of the materials of the stiffening ring σr = N/A MPa
at the design temperature

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Suppose t (not include corosion allowance) t = 8.00 mm

Calculate the value:
L/Do = 0.7 mm

(Do/t ≥ 10) Do/t = 264.50 mm

Determine the value A from Firgue E.9 A = 3.96E-04

Determine factor B using Firgue E.10 B = 34.57 MPa

The allowable external pressure Pa

= 0.17 MPa

Check: Pa > P The thickness is satisfaction

Therefor, the thickness of cylindrical shell after fabrication = 8.00 mm
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF CYLINDRICAL LOWER SHELL UNDER INTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.275 MPa

Internal design pressure Pi = 0 MPa

Design pressure (P ≤ 0.385σaη) P = Ph + Pi = 0.275 MPa

Design temperature T = 110 °C

Inside diameter Di = 1,630 mm

Material : SUS304

Allowable tensile stress of the material at the design temperatu σa = 118 MPa

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0.0 mm

Factor
Z = NA

The calculated thickness of cylindrical shell

a) When P ≤ 0.385σaη

t = 2.72 mm

b) When P > 0.385σaη

t = NA mm

The thickness of cylindrical shell include corrosion allowance = 2.72 mm

Select the thickness of cylindrical shell t = 10 mm

Conclusions: The thickness of cylindrical shell is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF SPHERICAL HEAD UNDER INTERNAL PRESSURE

Liquid : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.046 MPa

Internal design pressure P = 0 MPa

Design pressure (P ≤ 0.665σaη) P = Ph + Pi = 0.046 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Material : SUS304

Allowable tensile stress of the material at the design temperatu σa = 118 MPa

Efficiency of welded joints of the sherical head η = 0.70

Corrosion allowance of spherical head ca = 0 mm

Factor
Y = NA

The calculated thickness of spherical head

a) When P ≤ 0.665σaη

t = 0.29 mm

b) When P > 0.665σaη

t = NA mm

The thickness of spherical head include corrosion allowance = 0.29 mm

Select the minimum thickness of spherical head t = 6 mm

Conclusions: The thickness of spherical head is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF SEMIELLIPTIC HEAD UNDER INTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.046 MPa

Internal design pressure P = 0 MPa

Design pressure P = Ph + Pi = 0.046 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Inner minor axis of the semielliptic head 2h = 1,050 mm

Material : SUS304

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Efficiency of welded joints of the semielliptic head η = 0.70

Corrosion allowance of semielliptic head ca = 0 mm

Factor depending on the shape of the semielliptic head

K = 1.00

The calculated thickness of semielliptic head

t = 0.58 mm

The thickness of semielliptic head include corrosion allowance t = 0.58 mm

Select the minimum thickness of semielliptic head t = 6 mm

Conclusions: The thickness of semi elliptic head is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF CYLINDRICAL LOWER SHELL UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.10 MPa

Design temperature T = 110 °C

Inside diameter Di = 1,630 mm

Outside diameter Do = 1,650 mm

Design length of culindrical shell L = 650 mm

Material of cylindrical shell SUS304

Material of stiffening rings N/A

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Allowable tensile stress of the materials of the stiffening ring σr = N/A MPa
at the design temperature

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Suppose t (not include corosion allowance) t = 10.00 mm

Calculate the value:
L/Do = 0.4 mm

(Do/t ≥ 10) Do/t = 165.00 mm

Determine the value A from Firgue E.9 A = 1.37E-03

Determine factor B using Firgue E.10 B = 47.82 MPa

The allowable external pressure Pa

= 0.39 MPa

Check: Pa > P The thickness is satisfaction

Therefor, the thickness of cylindrical shell after fabrication = 10.00 mm
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF TORISPHERICAL TOP HEAD UNDER INTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.000 MPa

Internal design pressure P = 0 MPa

Design pressure P = Ph + Pi = 0.000 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Inside radius of the central spherical part of the torispherical he R = 2,100 mm

Inner radius of the corner round of the torispherical head r0 = 210 mm

Material SUS304

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Efficiency of welded joints of the torispherical head η = 0.70

Corrosion allowance of torispherical head ca = 0 mm

Factor depending on the shape of the torispherical head

M = 1.54

The calculated thickness of torispherical head

t = 0.00 mm

The thickness of torispherical shell include corrosion allowance t = 0.00 mm

Select the minimum thickness of torispherical head t = 8 mm

Conclusions: The thickness of torisherical head is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF TORISPHERICAL TOP HEAD UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.1 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Inside radius of the central spherical part of the torispherical he R = 2,100 mm

Inner radius of the corner round of the torispherical head r0 = 210 mm

Outside diameter of the centre section of the torispherical head Do = 4,213 mm

Material : SUS304

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Suppose t (not include corosion allowance) t = 6.50 mm

Calculate the value:

(Do/t ≥ 10) Do/t = 648.15 mm

Calculate the value A from Firgue E.9 A = 3.86E-04

Determine factor B using Firgue E.10 B = 34.03

The allowable external pressure Pa

= 0.105 MPa

Conclusion: Pa > P The thickness is satisfaction

Therefor, the minimum thickness of torispherical head after fabricatio = 6.50 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF MIDDLE CONICAL SECTION UNDER INTERNAL PRESSURE

Content : Sugar
Specific density ρ = 1,200 kg/m³
Hydrostatic pressure Ph = 0.018 MPa
Internal design pressure Pi = 0 MPa
Design pressure P = Ph + Pi = 0.018 MPa
Design temperature T = 110 °C
Calculated thickness of the shell or large opening of cylindrical s t = 1.76 mm
Calculated thickness of the shell or small opening of cylindrical s t' = 2.72 mm
Thickness of cylindrical shells at the large opening, after corrosi tL = 8.00 mm
Thickness of cylindrical shells at the small opening, after corros tS = 10.00 mm
Inner diameter of the cylindrical shell at the large opening DL = 2,100 mm
Inner diameter of the cylindrical shell at the small opening DS = 1,630 mm
Half value of the apex angle of the cone (θ ≤ 30°) θ = 30 °
Material of conical section SUS304
Material of stiffening ring SUS304
Allowable tensile stress of the materials at the design temperat σa = 118 MPa
Allowable tensile stress of the materials of the cylindrical shell σs = 118 MPa
at the design temperature
Allowable tensile stress of the materials of the stiffening ring σr = 118 MPa
at the design temperature
Longitudinal elastic coefficient of the material of conical shell Ec = 1.86E+05 N/mm²
at the design temperature
Longitudinal elastic coefficient of the material of stiffening ring Er = 1.86E+05 N/mm²
at the design temperature
Efficiency of welded joints of the conical section η = 0.70
Efficiency of longitudinal welded joints of the cylindrical shell η1 = 0.70
Corrosion allowance of torispherical head ca = 0 mm
Large opening
Calculated thickness of conical head

= 0.26 mm

The thickness of conical head include corrosion allowance = 0.26 mm

Select the thickness of conical head = 5.00 mm
Check the ratio P/σsη1 = 0.0002
Angle indicating the necessity of reinforcements at the large β1 = 11.00 °
opening (Table E.1)
Check: θ > β1 therefor reinforcement shall be provided
Strength factors of connecting section between the shell and y = 2.2E+07 N²/mm4
the stiffening ring
Strength coefficient of connecting section betwwen the ω = 1.00
stiffening ring and the shell that fixes the stiffening ring
Minimum required cross-section area of the reinforcement is given by the formula below

= 43.93 mm²
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

Cross section area which can be included as the reinforcement, within the area obtained by
the additional thickness (large opening)
= 941.00 mm²

Conclusions: The stiffening section is satisfaction

Small opening
Calculated thickness of conical head

= 0.21 mm

The thickness of conical head include corrosion allowance = 0.21 mm

Check the ratio P/σsη1 = 0.0002
Angle indicating the necessity of reinforcements at the small β2 = 4.00 °
opening (table E.2)
Check: θ > β2 therefor reinforcement shall be provided
Strength factors of connecting section between the shell and y = 2.2E+07 N²/mm4
the stiffening ring
Strength coefficient of connecting section betwwen the ω = 1.00
stiffening ring and the shell that fixes the stiffening ring
Minimum required cross-section area of the reinforcement is given by the formula below

= 36.21 mm²

Cross section area which can be included as the reinforcement, within the area obtained by
the additional thickness (small opening)

= 902.59 mm²

Conclusions: The stiffening section is satisfaction

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF MIDDLE CONICAL SECTION UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.1 MPa

Design temperature T = 110 °C

Inner diameter of conical section at the large opening Di = 2,100 mm

Outer diameter of conical section at the large opening DL = 2,110 mm

Inner diameter of the cylindrical shell at the small opening DS = 1,630 mm

Outer diameter of the cylindrical shell at the small opening DS = 1,640 mm

Design length of conical section in the axial direction Lx = 408 mm

Half value of the apex angle of the cone (θ ≤ 60°) θ = 30 °

Case of conical shell in Figure E.12 Case a)

Inner radius of roundness of the large opening of conical r1 = 0 mm

Inner radius of roundness of the small opening of conical r2 = 0 mm

Material of cylindrical shell SUS304

Material of stiffening rings N/A

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Allowable tensile stress of the materials of the stiffening ring σr = N/A MPa
at the design temperature

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Calculated thickness of conical section te = 5.00 mm

Equivalent length of the conical shell, Le (using E.4.1) = 362.56 mm

Calculate the value:

Le/DL = 0.2 mm
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

(Do/t ≥ 10) DL/te = 422.00 mm

Determine the value A from Firgue E.9 A = 5.85E-04

Determine factor B using Firgue E.10 B = 37.15 MPa

The allowable external pressure Pa

= 0.12 MPa

Check: Pa > P The thickness of conical section is satisfaction

Therefor, select the thickness of conical section is = 5.00 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF BOTTOM CONICAL SECTION UNDER INTERNAL PRESSURE

Content : Sugar
Specific density ρ = 1,200 kg/m³
Hydrostatic pressure Ph = 0.030 MPa
Internal design pressure Pi = 0 MPa
Design pressure P = Ph + Pi = 0.030 MPa
Design temperature T = 110 °C
Calculated thickness of the shell or large opening of cylindrical s t = 2.72 mm
Calculated thickness of the shell or small opening of cylindrical s t' = 0.50 mm
Thickness of cylindrical shells at the large opening, after corrosi tL = 10.00 mm
Thickness of cylindrical shells at the small opening, after corros tS = 6.00 mm
Inner diameter of the cylindrical shell at the large opening DL = 1,630 mm
Inner diameter of the cylindrical shell at the small opening DS = 115 mm
Inner diameter of the cone at the connecting section to the D1 = 1,530 mm
roundness of the cone end
Half value of the apex angle of the cone (θ > 30°) θ = 60 °
Inner radius of roundness of the large opening of conical (OK) r0 = 100 mm
Inner radius of roundness of the small opening of conical rs = 0 mm
Material of conical section : SUS304
Material of stiffening ring : SUS304
Allowable tensile stress of the materials at the design temperat σa = 118 MPa
Allowable tensile stress of the materials of the cylindrical shell σs = 118 MPa
at the design temperature
Allowable tensile stress of the materials of the stiffening ring σr = 118 MPa
at the design temperature
Longitudinal elastic coefficient of the material of conical shell Ec = 1.86E+05 N/mm²
at the design temperature
Longitudinal elastic coefficient of the material of stiffening ring Er = 1.86E+05 N/mm²
at the design temperature
Efficiency of welded joints of the torispherical head η = 0.70
Efficiency of longitudinal welded joints of the cylindrical shell η1 = 0.70
Corrosion allowance of torispherical head ca = 0 mm
Large opening
Calculated thickness of conical head

= 0.59 mm

The thickness of conical head include corrosion allowance = 0.59 mm

Factors determined by the shape of the roundness of the conical section

= 1.73

Calculated thickness at the round part of the large opening

= 0.48 mm

The minimum thickness of the roundess at large opening include = 0.48 mm

corrosion allowance
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

The minimum thickness of the roundess at large opening include
corrosion allowance
Select the thickness of conical head = 6 mm
Select the minimum thickness of the roundness at large opening = 6 mm

Small opening
Calculated thickness of conical head

= 0.04 mm

The thickness of conical head include corrosion allowance = 0.04 mm

Select the minimum thickness of the roundness at small opening = 6 mm
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF HEMISPHERICAL HEAD UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.10 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Outside diameter Do = 2,108 mm

Material : SUS304

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Suppose t (not include corosion allowance) t = 4.00 mm

Calculate the value:

(Do/t ≥ 10) Do/t = 527.00 mm

Calculate the value A from Firgue E.9

A = 4.74E-04

Determine factor B using Firgue E.10 B = 35.64

The allowable external pressure Pa

= 0.14 MPa

Conclusion: Pa > P The thickness is satisfaction

Therefor, the minimum thickness of hemispherical head after fabricat = 4.00 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF SEMIELLIPTIC HEAD UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.1 MPa

Design temperature T = 110 °C

Inside diameter Di = 2,100 mm

Inner minor axis of the semielliptic head 2h = 1,050 mm

Outer major axis of the ellipse of the semielliptic head Do = 2,112 mm

Outer minor axis of the semielliptic head 2ho = 1,062 mm

Material : SUS304

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of semiellipticl shell ca = 0 mm

Suppose t (not include corosion allowance) t = 5.90 mm

Calculate the value: Do/2ho = 1.99

Determin factor Ko using Table E.4 Ko = 0.895

Calculate the value:

(Do/t ≥ 10) Do/t = 640.70 mm

Calculate the value A from Firgue E.9 A = 3.90E-04

Determine factor B using Firgue E.10 B = 34.43

Effective outer diameter of the semielliptic head Do = 3780.12 mm

The allowable external pressure Pa

= 0.107 MPa

Conclusion: Pa > P The thickness is satisfaction

Therefor, the minimum thickness of torispherical head after fabricatio = 5.90 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF MIDDLE CONICAL SECTION UNDER EXTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

External design pressure P = 0.1 MPa

Design temperature T = 110 °C

Inner diameter of conical section at the large opening Di = 1,630 mm

Outer diameter of conical section at the large opening DL = 1,639 mm

Inner diameter of the cylindrical shell at the small opening DS = 102 mm

Outer diameter of the cylindrical shell at the small opening DS = 111 mm

Design length of conical section in the axial direction Lx = 408 mm

Half value of the apex angle of the cone (θ ≤ 60°) θ = 60 °

Case of conical shell in Figure E.12 Case e)

Inner radius of roundness of the large opening of conical r1 = 100 mm

Inner radius of roundness of the small opening of conical r2 = 10 mm

Material of cylindrical shell SUS304

Material of stiffening rings N/A

Allowable tensile stress of the materials at the design temperat σa = 118 MPa

Allowable tensile stress of the materials of the stiffening ring σr = N/A MPa
at the design temperature

Efficiency of welded joints of the cylindrial shell η = 0.70

Corrosion allowance of cylindrical shell ca = 0 mm

Calculated thickness of conical section te = 4.50 mm

Equivalent length of the conical shell, Le (using E.4.1) = 305.00 mm

Calculate the value:

Le/DL = 0.2 mm
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

(Do/t ≥ 10) DL/te = 364.22 mm

Determine the value A from Firgue E.9 A = 1.01E-03

Determine factor B using Firgue E.10 B = 42.92 MPa

The allowable external pressure Pa

= 0.16 MPa

Check: Pa > P The thickness of conical section is satisfaction

Therefor, select the thickness of conical section is = 4.50 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

FLAT FACCE FLANGES USING FLAT FACE NONMETALLIC GASKET

Design pressure type : External pressure

Design pressure P = 0.1 MPa
Design temperature T = 110 °C
Type of flange : Integral flange
Outer diameter of the gasket or the flange, whichever is smaller Go = 1760 mm
Inner diameter of the flange B = 1630 mm
Internal diameter of gasket A1 = 1640 mm
Hub tip thickness go = 20 mm
Thickness of hub on back surface of flange g1 = 10 mm
Bol circle diameter C = 1720 mm
Diameter of the bolt hole dh = 24 mm
Bolt size : M22 mm
Minor diameter of thread or the minimum shaft diameter of bolt db = 19.29 mm
Total effective cross-section area of bolts used Ab = 15,202.8 mm²
Number of bolts n = 52 Nos.
Bolt interval δb = 103.91 mm
Basic width of the gasket seat in tightening the gasket bo = 40 mm
Effective width of the gasket seat in tightening the gasket b1 = 25.30 mm
Effective width of the gasket seat in use condition 2b2 = 5 mm
Diameter at the position where the gasket compressive force is HpG = 1691 mm
Gasket factor m = 3.5
Minimum design tightening pressure of the gasket y = 14.71 MPa
Load applied to the flange by the internal pressure H = 225,913.2 N
Compressive force on the gasket to keep sufficient airtightness Hp = 9,296.8 N
Distance from the bolt circle to the load centre of Hp in radial hp = 14.50 mm
direction (moment arm)
Load applied to the inner diameter surface of the flange by HD = 208,672.4 N
internal pressure
Distance from the bolt circle to the load centre of HD in radial hD = 40.00 mm
direction (moment arm)
Difference between the load applied to the flange by the HT = 17,240.7 N
internal pressure and the local applied to the inner diameter
surface of the flange
Distance from the bolt circle to the load centre of HT in radial hT = 29.75 mm
direction (moment arm)
Distance from the bolt circle to the load centre of HR in radial hR = 16.00 mm
direction (moment arm)
Balanced reaction force HR = 562,163.3 N
Moment applied to the flange in use condition Mo = 8.99E+06 N.mm
Bolt material : SUS304
Flange material : SUS304
Allowable tensile stress of bolt material at ordinary temperature σa = 138 MPa
Allowable tensile stress of bolt material at design temperature σb = 86 MPa
Allowable tensile stress of flange material at design temperatur σf = 118 MPa
Longitudinal elastic coefficient of the flange material at Ea = 1.95E+05 N/mm²
ordinary temperature
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

Longitudinal elastic coefficient of the flange material at design Eo = 1.86E+05 N/mm²
temperature
Required bolt load in use condition Wm1 = 0.0 N
Required bolt load in tightening the gasket Wm2 = 2,010,856 N
Required total efective cross-section area of bolt, in use conditi Am1 = 0.0 mm²
Required total efective cross-section area of bolt, in tightening Am2 = 14,571.4 mm²
the gasket
Required total effective croo-section area of bolt Am = 14,571.4 mm²
Conclusion: Ab ≥ Am The bolt size and the number of bolt is satisfaction
The required thickness of flange t = 10.49 mm
t1 = 10.49 mm
t2 = 0.00 mm
t3 = 0.70 mm

Select the thickness of flange = 30 mm

 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

EPOXY RESIN STORAGE TANK

REINFORCING OF HOLES OF PRESSURE VESSLE (ANNEX F - JIS B 8265)

Design internal pressure P = 0.1 MPa

Design temperature T = 100 °C
Size of nozzle DN/Sch. = 100A x 40S
Nozzle with reinforcement or not? : With reinforcement
Outer diameter of the reinforcement Dp = 175 mm
Diameter of the hole d = 115 mm
Thickness of the shell or the end plate t = 8 mm
Calculated thickness of the shell or end plate tr = 5.19 mm
Thickness of nozzle stub after corrosion tn = 5.02 mm
Thickness after corrsion of the nozzle stub projected to the ti = 5.02 mm
inner surface of the shell or the end plate
Calculated thickness of the seamless nozzle stub tm = 1.57 mm
Length of the nozzle stub within the effective area of h = 50 mm
reinforcing projected to the inner
Thickness of the reinforcement te = 6 mm
Welded leg between nozzle stub and reinforcing plate = 4 mm
Welded leg between nozzle stub and the shell or the end plate = 4 mm
Welded leg between reinforcing plate and the shell or the end plate = 4 mm
Efficiency of the welded joint η = 1
Factor F = 1
Corrosion allowance of cylindrical shell ca = 1 mm
Shell or end plate material SUS304
Nozzle material SUS304
Reinforcement material SUS304
Allowavle tensile stress of the material of the shell or the end σv = 129 MPa
plate at the design temperature
Allowavle tensile stress of the material of the nozzle stub at σn = 129 MPa
the design temperature
Allowavle tensile stress of the material of the reinforcement at σp = 129 MPa
the design temperature
Reduction factor dependent on the material strength fr1 = 1
Reduction factor dependent on the material strength fr2 = 1
Reduction factor dependent on the material strength fr3 = 1
The area of the shell or the end plate which can be included in A1 = 323.15 mm²
the reinforcement
The area of the outside of the nozzle stub which can be A2 = 127.99 mm²
included in the reinforcement
The are of the inside of the nozzle stub which can be included A3 = 126.00 mm²
in the reinforcement
Area of reinforcement A5 = 299.76 mm²
In the deposited metal for fixing the nozzle stub, the area which can be included in the reinforcement
- Welded metal outside the nozzle stub A41 = 16.00 mm²
- Welded metal inside the nozzle stub A43 = 16.00 mm²
- Welded metal for fixing the reinforcement A42 = 16.00 mm²
The effective area of reinforcing ΣA = 924.91 mm²
Minimum area required for reinforcement of hole on shell or he A = 596.85 mm²
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

EPOXY RESIN STORAGE TANK

Conclusion: ΣA > A Opening is adequately reinforced
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

THICKNESS OF NOZZLE NECK UNDER INTERNAL PRESSURE

Content : Sugar

Specific density ρ = 1,200 kg/m³

Hydrostatic pressure Ph = 0.046 MPa

Internal design pressure Pi = 0 MPa

Design pressure P = Ph + Pi = 0.046 MPa

Design temperature T = 110 °C

Outside diameter of nozzle neck Do = mm

Material : SUS304

Allowable tensile stress of the material at the design temperatu σa = 118 MPa

Efficiency of welded joints of the nozzle neck η

Corrosion allowance of cylindrical shell ca = 0.0 mm

Factor

The calculated thickness of nozzle neck

a) When P ≤ 0.385σaη

b) When P > 0.385σaη

Result:

No. NPS Do η Check Z t t+ca Select t SCH. Conclusion

1 15A 21.7 1.00 P ≤ 0.385σaη N/A 0 0.00 3.73 80S OK
2 20A 27.2 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.91 80S OK
3 25A 34.0 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.38 40S OK
4 32A 42.7 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.56 40S OK
5 40A 48.6 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.68 40S OK
6 50A 60.5 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.91 40S OK
7 65A 76.3 1.00 P ≤ 0.385σaη N/A 0.01 0.01 3.05 10S OK
8 80A 89.1 1.00 P ≤ 0.385σaη N/A 0.02 0.02 3.05 10S OK
9 100A 114.3 1.00 P ≤ 0.385σaη N/A 0.02 0.02 3.05 10S OK
10 150A 165.2 1.00 P ≤ 0.385σaη N/A 0.03 0.03 3.40 10S OK
11 200A 216.3 0.70 P ≤ 0.385σaη N/A 0.06 0.06 3.76 10S OK
 NEW MANUFACTURING PLANT
SEMBA JCEM CONSTRUCTION WORK
TOHKA VIETNA
INDUSTRIAL M CO., Equipment tage no.: C-601/701
CO., LTD LTD Doc. No.: JCEM01-20-ME-CAL-016
Rev.: A Sheet No.:

SUGAR RECOVERY CONCENTRATOR (C-601/701)

12 250A 267.4 0.70 P ≤ 0.385σaη N/A 0.07 0.07 4.19 10S OK