Contractor HSEC Management Program Guide
Contractor HSEC Management Program Guide
Safety Procedure
HS-701
CONTRACTOR HSEC
MANAGEMENT PROGRAM
Table of contents
1. INTRODUCTION : ................................................................................................................................................. 2
2. DEFINITIONS AND ABREVIATIONS : .................................................................................................................. 2
3. PURPOSE : ........................................................................................................................................................... 2
4. MANAGEMENT SYSTEM : ................................................................................................................................... 3
4.1 HSEC MANAGEMENT PROGRAM........................................................................................................................ 3
4.2 HSE POLICY...................................................................................................................................................... 5
4.3 LEGAL REQUIREMENTS................................................................................................................................. 5
4.4 HAZARD IDENTIFICATION & RISK MANAGEMENT ....................................................................................... 6
4.4.1 RISK ANALYSIS ............................................................................................................................................. 6
STOP AND REVIEW THE TASK OR ACTIVITY AT HAND .................................................................................. 8
THINK THE TASK THROUGH, WHAT ARE THE POTENTIAL HAZARDS. ........................................................ 8
IDENTIFY THE HAZARDS AND ASSESS THE RISK .......................................................................................... 8
PLAN THE TASK/ACTIVITY SAFELY ................................................................................................................... 8
PROCEED ONCE THE HAZARDS HAVE BEEN CONTROLLED ........................................................................ 8
4.4.2 HSE OBJECTIVES AND CONTINUOUS IMPROVEMENT ......................................................................... 11
4.4.3 RESPONSIBILITIES AND ACCOUNTABILITIES ........................................................................................ 12
Contracting Company ...................................................................................................................................... 12
Contractor Representative ............................................................................................................................... 12
Contractor Superintendents, Supervisors and Crew Leaders .......................................................................... 13
All Contractors HSE Representative(s) ............................................................................................................ 14
All Contractor Personnel .................................................................................................................................. 14
4.4.4 TRAINING AND COMPETENCIES .............................................................................................................. 15
4.4.5 CONTRACTOR MANAGEMENT ................................................................................................................. 17
4.4.6 COMMUNICATION AND CONSULTATION ................................................................................................ 18
4.4.7 OPERATIONAL CONTROL ......................................................................................................................... 22
4.4.8 ERT AND EMERGENCY PREPAREDNESS ............................................................................................... 23
4.4.9 DOCUMENT AND DOCUMENT CONTROL ............................................................................................... 24
4.4.10 MANAGEMENT OF CHANGE ..................................................................................................................... 25
4.4.11 INCIDENT,ACTION MANAGEMENT ........................................................................................................... 25
4.4.12 PERFORMANCE ASSESSMENT, INSPECTIONS AND AUDITS............................................................... 26
4.4.13 MONITORING AND MEASUREMENT ........................................................................................................ 26
4.4.14 ENVIRONMENTAL AND COMMUNITIES OPERATIONAL CONTROL REQUIREMENTS ........................ 26
4.4.15 DELIVERABLES PRIOR MOBILIZATION .................................................................................................... 27
1. INTRODUCTION :
This document sets out the minimum Health, Safety, Environment and Communities requirements with
which a Contractor or service provider engaged on a specific piece of work for Ambatovy must comply
to. Additional documentation referred to within this specifications can be requested from the Company.
3. PURPOSE :
The purpose of this document is to provide contractors with the minimum HSEC requirements to support
the design, development and implementation of a Contractor HS Management Program The overall goal
is to avoid, minimize, mitigate, rehabilitate, offset impacts to the employees, our communities and em-
ployees by designing, and operating in a responsible manner.
Ensure the development of Health, Safety and Environmental knowledge of the contrac-
tors engaging with us working towards a goal of Zero harm to all workers and contractors.
Commit to best-practice with regards to HSE management
Minimize the project footprint and avoid, where possible, sensitive social environments
such as village, their water sources, and related structures
Maximize use of existing infrastructure such as roads and energy infrastructure if feasible
Protect local villages from unacceptable security, safety, health and amenity impacts
Maximize project socioeconomic and environmental benefits for the project affected peo-
ple, stakeholders and Madagascar.
4. MANAGEMENT SYSTEM :
Controls applied to the supplier must be proportioned with the assessed risk to the operation. This as-
sessment must be documented.
All tasks to be performed by contractors must be first subject to a risk assessment identifying and miti-
gating risk and managing residual risk.
All contractors must be categorized and managed as defined. SCM and management teams must apply
the stated categories and rules to their contractor management.
Contractor type:
Type 1 contractor: Individual or small businesses engaged by contract to work on site. Such
companies may include; consultants, subject matter experts, company representatives, trainers,
etc…
Type 1 contractor will be assigned a contractor manager and be managed as an employee of
the business. He will be included in tool box meetings, participate in monthly themes and be sub-
ject to interactions, Take 5 and inspection/audit process as all other Ambatovy employee.
Type 2 contractors: National companies engaged for a project or specific work activities within
the facility such as building facility, shut down maintenance, heavy mobile equipment mainte-
nance, etc…
Type 2 contractors will be supported to develop a HSEC management program that meets the
business HSEC, legal and legislative requirements. An action plan with timeline will be developed
to support the business in implementing the program. Health, Safety and Environmental depart-
ments will be acting as subject matter experts and support in the development of the HSEC
management program in all aspects. The responsibilities and accountabilities will remain with the
contractor as the implementation progresses, meeting will be held regularly to validate progress
against timeline. Such contractors will ensure trained competent HSE advisor are part of the
management team in the order of one HSE advisor per 150 employees and will have no other
duties other than support and coach the management team in Health and Safety matters.
Type 3 contractor International companies engaged for a projects or specific work activities
such as building facility shut down maintenance, heavy mobile equipment maintenance, etc…
Type 3 Contractor will be required to develop a HSEC management program that meets the
businesses HSEC, legal and legislative requirements. This will be auditable by the business and
all contractors who are under contract for longer than a one year period will be audited. Such
contractors will ensure trained competent HSEC advisor are part of the management team in the
order of one HSE advisor per 150 employees and will have no other duties other than support
and coach the management team in Health and Safety matters.
All contractors must have a designated onsite contractor Owner for ensuring the effectiveness of the
HSEC policies, procedures and quality of workmanship and services provided in relation to that contract.
Reporting hierarchy and contractor responsibilities must be defined and documented.
Before work begins on any contract, all contractor personnel must be given appropriate induction train-
ing including emergency response procedures. All contractor employees must be subject to appropriate
technical, craftsmanship and HSE training. The training of contractor personnel must be aligned with the
tasks and risks established for the tasks identified in the scope of works risk assessments. This in-
cludes, but not limited to knowledge of Material Safety Data Sheets, specific knowledge such has; work-
ing at heights, confined space entry, scaffolding procedure, Permit to Work, Isolation, and interaction
training, incident investigation and risk management for the management team.
The course content for the training and quality of training will be validated by the business HSE depart-
ments. Competencies and training requirements must be validated for every individual contractor em-
ployee before access to site is granted. The contractor will be responsible to ensure all workers receive
adequate, quality and approved training prior to start.
All contractors coming to site must be engaged to meet Ambatovy policies, HSEC standards and proce-
dures, legal and legislative requirements. Contractors not meeting HSEC business or legal legislative
requirements, quality of workmanship and services provided shall be mandated to prepare an action
plan with timeline which will cover the gap identified within a reasonable timeframe.
Twenty eight days before work commencement, the Contractor shall submit to the Contract Owner a is
Contractor's HSEC Management Program for approval. This Program will also apply to Sub-contractors
if the Company does not require the Sub-contractors to submit their own Program.
The length and complexity of the HSEC Management Program will depend on the scope of works .
The Program must be reviewed and revised periodically by the Contractor during the Term of the Con-
tract to ensure on-going compliance with the Contractor‟s HSEC obligations under the Contract.
Unless otherwise agreed with the Company, the HSEC Management Program must, as a minimum, be
aligned to the requirements outlined in this document, and address the following elements:
Management of change
Emergency preparedness and response
Monitoring and measurement
Non-conformance, incident and action management
Performance assessment and auditing
HSEC operational control
The specific obligations of the Contractor arising from the above elements are set out in further detail
below.
The HSEC Program shall detail the Contractor‟s commitment and leadership with regards to the man-
agement of HSE aspects. The Contractor‟s HSEC and Quality policy (ies) must be supportive of the
Company HSE and Quality Policies, and communicated in the HSEC Management Program
Establish a system to record all non-conformance and non-compliance issues identified, and
monitor remedial action plans through to completion.
The Ambatovy risk Management Framework shall be used by the contractors for all risks and impacts.
Hazard identification and risk management defines the process that needs to be established and
maintained to first identify and analyse all hazards and their risks to the projects activities and then to
put in place appropriate steps and actions to manage risk.
Risk Identification1
Risk Analysis
Risk Assessment
Risk Register2
Risk Management
1
Includes the identification of hazards and risks (i.e. threats and opportunities
2
Only outcomes from Level 2 & 3 risk assessments are entered into the site Risk Register
There are three levels of assessment applicable within Risk Analysis. The three-level assessment ap-
proach enables the appropriate level of assessment to be used to match the context, nature and scale
of the risks. The more significant and complex the process the more formal and „methodology driven‟ the
assessment method will be.
Tools3
Level 1
Risk Management Framework Take 5
JSEA
Risk Identification1
Risk Analysis
Level 2
Qualitative Risk
Assessment (based on
Risk Matrix)
Risk Assessment
Level 3
Semi Quantitative Risk
Assessment (Bowties)
Risk Register2 3
Including procedures and templates
Risk Management
1
Includes the identification of hazards and risks (i.e. threats and opportunities
2
Only outcomes from Level 2 & 3 risk assessments are entered into the site Risk Register
Take 5 is a hazard analysis performed prior commencing the task/ job, during the task or during shift
handover. This level of assessment is “task based” and occurs as a part of day to day activities by all
contractors personnel and is reviewed by the team leader for the specific task crew. The objective of the
Take 5 and risk assessment is to remove complacency and increase awareness through ensuring the
workforce consciously thinks through their jobs or tasks prior to initiating the work. Should the task or
work environment changes personnel are expected to stop their work and complete another Take 5 to
ensure new risks are managed.
The tool which is used in Ambatovy is Take 5. It is a 5 step process tool to help identify hazards and
control any possible risks;
Work method
Before any tasks are performed the contractor will have to prepare a scope of works and submit it for
approval to the contractor owner. A Work method is the expected starting point for applying the JSEA as
it describes the sequence in which the task and sub-tasks will be carried out and identifies the hazards,
risks and mitigation/controls for the risks.
The following are the steps required to carry out a scope of works:
Assemble experienced trade workers, supervisors and engineers who will develop the JSEA
Obtain and review all existing information. This may include work method statements, drawings, manu-
factures manuals, previous incidents and persons knowledgeable in the carrying out of the task to be
described in the JSEA.
- Eliminate
- Substitute
- Engineering
- Administrative (supervision, job rotation)
- Personal protection equipment
If the residual risk cannot be reduced to Low or Moderate then the process must not continue and the
Contractor Owner for Ambatovy must be contacted. At this point the Job Safety and environmental anal-
ysis will be elevated to level 2 risk assessment /QRA At all times the risk shall be reduced to its lowest
level.
Once the task JSEA related to the task is completed it must be passed on to the designated contractor
Owner to authorize. The timeline to be respected for the approval of JSEA‟s are;
- First draft 28 days prior to work commencing
- Second review 14 days
- If required, third review 7 days,
- If required, Final review 3 days prior to work commencing
In all cases work will not begin until the JSEA is fully approved by the contractor owner.
It is the contractor representative responsibility to consult with the Ambatovy contractor Owner or the
Ambatovy HSE Superintendent or supervisor.
Controlled document
After authorization by the responsible person in the area, the JSEA is required to be a controlled docu-
ment and entered into a formal system available to the team.
All personnel involved in carrying out the task must sign on to the completed work method on the “Sign
On” section (Permit to work form). This signifies that the personnel actually participated in the risk as-
sessment process; and they know and understand:
If additional hazards are recognized that relate specifically to the carrying out of the task
QRA is a Qualitative Risk Assessment of hazards, it is specific to a task and evaluates all aspects and
identifies opportunities which may expose personnel to a risk greater than acceptable to our business.
Such risks are evaluated using a formalized approach and a specific approved format, consequence
descriptor and likelihood which allows establish maximum reasonable consequence, likelihood and final-
ly a maximum reasonable outcome criticality for all aspects assessed. (See HSEQ 5x5 Qualitative risk
matrix below)
Likelihood
Rare Unlikely Possible Likely Almost Certain
Minor Low Low Low Moderate Moderate
Consequence
The assessment involves the evaluation of the maximum reasonable consequences risk impact could
have and the likelihood that this could occur in the specific environment.
This activity is conducted in a formal risk workshop environment and is required to be completed for
every risk identified in the task which originates from the scope of works. QRA‟s must include the appro-
priate level of knowledgeable personnel to adequately appreciate and mitigate the hazards and risk
identified.
The results (maximum reasonable consequence and likelihood) are used to classify the risk (applying
the HSEQ 5x5 Qualitative risk matrix) and identify the appropriate responses (risk management) to con-
trol the risk. It allows to establish which risk are required to be actioned prior to work engagement.
Risk identified using the QRA methodology must be documented and populated in a specific approved
risk register.
Level 3 assessment methodologies utilize more systemic, in-depth and specialized risk analysis ap-
proach to identify and evaluate hazards, work environments and manage opportunities.
For HSEC and purposes the semi-quantitative risk analysis (SQRA™) methodology, commonly applied
to Safety risks, is seen as part of Level 3 assessments.
Hazards and risks which are identified at the inherent risk level having an MRO of high or critical, MRC
of catastrophic and likelihood of rare, process safety risks identified from HAZOP, what if, significant
incidents will draw upon data derived from historical records, or upon theorical models to assess event
frequencies, establish critical controls, and their adequacy.
Develop an operational risk register at the start of the process based on the scope of works and
submit to the Contract Owner for approval and, once approved, maintain a HSEC and operation-
al risk register which identifies all potential HSEC and operational hazards relating to the works,
detailing the resulting risks to people, the communities, property, processes and the environ-
ment, and outlines controls that will be implemented to reduce the level of risk to an acceptable
level..
Appoint appropriately qualified personnel to prepare/facilitate risk assessments (using the Amba-
tovy approved risk process) on each of the hazards identified in the HSEC and operational Risk
Register.
At a task level, apply job hazard analysis or equivalent to identify potential HSEC risks and ap-
propriate control measures.
Develop and implement risk management activities to identify appropriate control methods to
minimize or eliminate the risks of HSEC and operational hazards in accordance with the defined
hierarchy of control..
Ensure that the identified risk management activities are reflected in the appropriate HSEC Man-
agement Program.
Ensure that its personnel and the personnel of any of its Sub-contractors comply with the Com-
pany‟s personal protective equipment (PPE) requirements.
Coordinate and participate in Company H&S activities as required, to assist in identifying and
managing potential fatal events in the workplace.
The Contractor shall also outline how the agreed objectives and targets will be achieved by developing
measurable actions with clear accountabilities and timeframes.
Appoint competent and qualified HSEC personnel to establish, implement and maintain the
HSEC systems, management program and performance required to meet relevant standards
and specifications. The HSE representative resume will be presented for approval to the HSEC
Superintendent, in all cases the representative will be required to have or participate in a
NEBOSH general certification within the first 6 months of the contract.
Document HSEC responsibilities which must be complied with by the key persons, including any
relevant statutory appointments and, upon request by the Company or the Contract Owner (as
directed), submit a copy of such documentation.
Submit to the Company or the Contract Owner (as directed) upon request and maintain for the
duration of the performance of the Works and organizational chart.
As a minimum, the following HSE accountabilities must be reflected in the Contractors and Sub-
contractors role descriptions:
Contracting Company
Operate in a manner consistent with Ambatovy code of conduct
Be aware, understand, communicate and comply with the Ambatovy HSEC and Quality Policies
and approved HS-701 Contractors HSEC Management Program
Be aware and comply with relevant legal and other requirements applicable to Contractor activi-
ties
Understand the HSEC and operational risks relevant to their area of responsibility and ensure the
use of the approved risk framework for their management
Ensure that improvement initiatives support the intent of the Company HSEC and Quality Policies
Provide input to the business program process, and track progress against HSEC program items
Ensure budgets provide for adequate resourcing to enable HSEC accountability
Ensure adequate resources are assigned to manage HSEC and operational risks
Support the continuous improvement of the Company HSEC and operational performance
Provide direction in an emergency situation, in alignment with Company requirements
General environmental duty not to carry out any activity that causes or is likely to cause environ-
mental harm
General duty of care to self and others.
Contractor Representative
To ensure that relevant Ambatovy HSEC procedures are fully implemented by the Contractor and
Sub-contractor employees
Being the accountable person for communications and all interface arrangements with the Com-
pany
Ensure all access conditions agreements are met before any work can begin
Demonstrate ownership, leadership, and actively participates in all phases of the HSEC and op-
erational procedures.
Lead a monthly field HSEC audit with the Contract Owner (or delegated person)
Immediately report serious injury and significant events to the Contract Owner as per require-
ments outlined in this document
Hold all levels accountable for HSEC and operational performance through ongoing monitoring of
performance
Positively recognizes outstanding HSEC and operational performance (individual or group)
Champion the communication of HSEC and operational expectations and compliance issues to
Contractor and Sub-contractor employees
Participate in all required meetings as per Company‟s Contract Management Process
Conduct a minimum of 4 documented interactions in the field on a weekly basis
Hold the prevention of job-related injuries and illnesses equal to quality, cost and production re-
lated incidents
Ensure the implementation of the approved HSEC Management Program.
General environmental duty not to carry out any activity that causes or is likely to cause environ-
mental harm
General duty of care to self and others
Support and coach contractor management in the implementation of the HSEC Management
Program and associated documents/procedures
Drive the implementation of the HSEC Management Program and associated risk assessments
Ensure the weekly inspections and audits are communicated and correctives actions are known,
that leading and lagging indicators are timely distributed to Company or Contract Owner (as di-
rected), that they are accurate and in line with Company requirements
Actively coach and participates in all phases of the HSEC and operational procedures
Conduct/participate in field HSE inspections and required audits
Raise concerns related to HSEC performance to the Contractor relevant personnel
Maintain project HSEC statistics for the contract
Champion the communication of HSEC expectations and compliance issues to the team
Conduct a minimum of 1 daily documented safety interactions in the field
Champion the analysis of the data from safety interactions and provide guidance on appropriate
actions needed to be taken to continuously improve positive trends and to stop negative trends
Monitor and report on corrective actions following incidents. Facilitate the communication of les-
sons learned from incident management
Review and have approved by the Company or Contract Owner (as directed), all MSDS before
transport to site
When required, participate in relevant meetings as per the Company Contract Management Pro-
cess
Support and coach employees in the completion of risk analysis and mitigation with the use of
the approved tools, as per approved Contractor HSEC Management Program
When required, interface with Company HSE Advisors and management representatives
Participate actively in the HSEC audit program
Maintain current copies of applicable HSE acts and regulations on the project site
The purpose of this section is to ensure that, the awareness level and competencies of all contractors
and visitors are developed and are appropriate to ensure adequate management of Health, Safety, Envi-
ronment and community risks associated with their respective roles and duties and ensure compliance
to the Contractor HSEC management Program. This is to be achieved through appropriate training
needs analyses and the development and the implementation of appropriate training programs and
awareness raising activities.
All contractors must undertake relevant induction training before access to site. Ambatovy has devel-
oped and shall implement a training matrix for the induction and competent based training requirements
for each role and task.
Management must make sure that the agenda of the induction session covers the elements listed be-
low.
All visitors accessing Ambatovy facilities must have followed an induction that includes the following:
Induction attendance records, internal and external competency based training must be kept on file by
the Contractor for review at any time by Ambatovy. Ambatovy refers to an established contractor for its
employees and the recording of training completed. The system will also be used by contractor man-
agement to manage training needs and refreshers as the project progresses.
All contractor management personnel, assigned to Ambatovy will be expected to attend various training
courses provided. The courses will cover:
All contractor management personnel must learn and enforce all the Ambatovy HSEC requirements ap-
plicable to their work. They must set an example for their subordinates and co-workers by their compli-
ance with all HSEC procedures and their leadership in safety. They must actively participate in the
HSEC development program by observing, encouraging safe behaviors while addressing and correcting
unsafe acts.
The attitude of employees toward incident prevention depends a great deal upon the attitude of the con-
tractor management team. They shall take an active interest in ensuring that the necessary HSEC in-
formation has been provided and that the workers are adjusting well to the job. A major focus area for
Ambatovy will be toward the attitudes and behaviours of the contractor management personnel working
on the site. The following action steps are a part of the contractor management personnel orientation of
worker:
Take 5 training
Take 5 training will be required for all contractor management personnel and workers on site.
Every contractor management personnel and worker is asked to stop and consider the HSE risks
in the work he is about to do and take the necessary steps for do the work safely. Refer to sec-
tion 4 of the present document for more comprehensive detail on Ambatovy hazard identification
and risk management process.
Appropriate craft skill training is given through craft training and experience and/or by the contractor to
ensure that a jobholder, either supervisor or worker, is competent to do his job safely. Trade and skill
training that is required but are not limited to :
Contractors and Sub-contractors shall ensure that such training has been provided and that any re-
quired refresher courses are available at periodic intervals as required. All training information, records,
and certificates will be properly documented, these documents will be managed through the training
Contractor.
Ensure all contractors, Sub-contractors and suppliers are registered in the Company Contractor
register.
Ensure Sub-contractors HSEC and operational duties are embedded in all contracts. This in-
cludes the requirement for the Sub-contractor to prepare a contract-specific HSEC Management
Program that identifies and addresses the risks towards the physical and human environment, as
well as the applicable legal and other requirements.
Ensure the tender assessment process includes evaluation of the Sub-contractor HSEC Man-
agement Program and its ability to implement the program. The Program must adequately ad-
dress the management of HSEC and operational risks.
Monitor Sub-contractor work and conduct reviews of HSEC and operational performance.
The purpose of this section is to define the communication, consultation and participation processes that
are relevant to HSEC management required for projects / studies.
Internal communication
Project management must ensure that efficient communication processes are implemented, so that:
All visitors, employees and contractors remain alert and are aware of all potential risks, preven-
tion methods, performance levels and improvement initiatives and, that;
Management is informed in a timely and appropriate manner of any situation, information or sug-
gestion that may affect HSE performance or management.
The project management team must define, implement and follow-up on the communication strategies
needed to achieve objectives. The internal communication strategy must include a variety of media and
types of interventions to ensure that all project personnel are aware. It shall include daily activities, such
as pre-shift meetings, as well as periodic, weekly or monthly activities. The beginnings and ends of pro-
ject phases are ideal moments to present results and objectives and encourage safe behavior and work
practices.
The communication strategy may take the form of a communication plan presenting the main communi-
cation processes as well as tools, responsibilities, topics to be addressed and timelines.
Information from management to employees and back up the chain of command to ensure that
everyone is adequately informed. This also includes communication across the contractor work-
force.
Typical HSE communication forms for Ambatovy are summarized in the following table.
1 Pre-job Briefing All contractor Contractors Start of shift Note subject discussed
employees
2 Take 5 (task risk assess- Conducted by Task Crew or Each shift or Keep a copy of the Take 5
ments) all personnel task team when the task document
on site leader changes
3 Toolbox Talks All contractor Contractors Weekly Copy of toolbox talk and
employees supervisor attendance register
4 Weekly HS superinten- All Superinten- Ambatovy HS Weekly Meeting Minutes formally
dent, Advisor meetings dent HS Advi- Superintendent recorded
sors
4 HS Monthly Meeting All contractor Ambatovy HS Monthly Meeting Minutes formally
employees Superintendent recorded
5 HSE Interactions All Contractor Contractor Daily Action list to be developed
Management after each walk
6 Weekly Leadership in All Contractor Contractor Weekly Action list to be developed
the field management Management
7 Contractor Coordination Contractor Ambatovy HS Weekly Meeting Minutes formally
Meeting management, Superintendent recorded
contractor
managers and
HS
8 Incident Management As required by Project Man- As applicable Project Specify Procedure
the investiga- agement
tion protocol
9 Quarterly HSE meeting Contractor Ambatovy VPO Quarterly Meeting minutes formally
with contractor senior senior man- / or Director recorded
management. agement
Pre-Job Briefings
Pre-Job Briefings will be held at the beginning of each work shift; when starting any new tasks during
the day, or when a HSE problem has been identified. The work to be done will be reviewed verbally with
the crew, identifying any potential hazards of each aspect of the job, the tools, the equipment to be
used, the type of training required, etc. Employees will be encouraged to identify any hazards they rec-
ognize, and how they can perform the tasks more safely. During this meeting JSEA‟s will be reviewed at
the start of each work task and then on a weekly basis as the task progresses.
Take 5 Assessment
Take 5 is an informal pre task hazard identification and risk assessment. This level of assessment is
“task based” and occurs as a part of day to day activities by all contractors personnel and is facilitated
by the team leader for the specific task crew. The objective of this pre-task hazard identification and risk
assessment is to remove complacency and increase awareness through ensuring the workforce con-
sciously thinks through their jobs or tasks prior to initiating the work.
The take 5 is conducted:
NOTE: Contract owner senior management staff will attend the toolbox meetings monthly to demon-
strate their participation in, and support of the HS program. Contractor/Sub-contractor management is
expected to do the same.
The contractor superintendent and HS advisors will meet once a week with contractor managers and
Ambatovy HS Superintendent and discuss and plan all current HSE matters.
HSE Interactions
The HSE interaction process is planned and managed with the aim of providing for all employees / con-
tractors, the knowledge and opportunity to observe and to provide coaching and feedback on HS behav-
iours and practices. The purpose of HSE interactions is to reinforce desired behaviours amongst the
workforce and to gain commitment from people to practice desired behaviour by:
As a part of the Ambatovy HS management Program a weekly leadership in the field activities will be
conducted.
Leadership in the field activities will be conducted with joint representation of the Owners team, contrac-
tors, and Contractors Line management. (Owners team will provide the weekly theme and the training
for completing the leadership in the field activities)
The monthly team will be derived has a learning opportunity identified during the housekeeping and con-
formance inspections completed weekly.
During the field activities the theme will be discussed with workers, with the objective of teaching con-
tractor workers through discussion and interaction specific Operational control requirements found at
Ambatovy.
The process will continue in the same theme until all contractors can demonstrate sufficient knowledge
to move on to the following selected theme.
It will also be an opportunity to note examples of good conduct, compliance, exemplary behaviour and
worker initiative, in order to properly recognize - and reward - positive behaviours. Such behaviours will
be celebrated during internal contractor communications.
UNSAFE or UNDESIRABLE behaviours or work practices are also noted, including the type of unsafe
acts, unsafe conditions, degree of compliance; corrective actions that are required shall also be noted.
When a hazard or unsafe condition or act is observed, IMMEDIATE ACTION MUST BE TAKEN to cor-
rect or remove the hazard. If a supervisor is not present, then the inspection team shall correct the un-
safe condition or practice and informs the Supervisor of your actions; make a note of the probability of
an injury and the potential severity of an injury.
All members of the contractor Team are expected to regularly participate in site safety interactions and
field audits. The management team will draft a schedule for these activities and it will be monitored
weekly.
The HS Superintendent, Contractor superintendent, HS advisor will consult and review inspection trends
to provide continuous improvement focus to the site initiatives for contractor HSE performance.
The Ambatovy Contractor manager and the HS Superintendent are responsible to ensure that regular
inspections are completed weekly for all on site contractors. Corrective actions followed up and com-
pleted in the appropriate system.
Incident Management
In case of incident, incident investigation meetings will be organized Incident management procedures.
Temporary corrective action and results of incident investigation and corrective action will be communi-
cated to personnel
Purpose of the meeting is to communicate and document the current HS performance of the Contractor
versus the requirements in the contract. Participants; Vice- President Operations, Mine or Site Director,
Contract Owner and HSE manager and HS superintendent with the Contractor Senior management and
site senior management. Meeting is hosted and led by the Mine or Site director and lasts no more than 1
hour. . Agenda is limited to the field contract and contractor/ project performance and the discussion is
in 3 parts;
Appreciation for the good (specifics) that the contractor has done in the last 3 months,
Discuss areas (specifics) that need improvement;
Ask the contractor what we can do to help him improve his HS performance.
Ambatovy HS Superintendent minutes the meeting, signatures by all parties, and sends copy to the par-
ticipants and to Ambatovy Contract Owner for the procurement history record. This meeting and minutes
of the meeting fulfil the Contractor Safety Management step of "Evaluation and Post Evaluation of the
Contractor's safety performance" as required by Ambatovy contractor management procedure.
Confined spaces
Fitness for Work
Hazardous materials
Noise
Respiratory protection for particulates and gas vapors
Heat Stress
Permit to work
Hot work
Excavation requirements
Barricading
Grinder usage
Scaffolding
Elevated work platforms
Working at heights
Housekeeping
Vibration & Ergonomics
Welding
These procedures shall meet the requirements of Ambatovy‟s HS-702 Contractor Operational controls
and clearly outline:
The best known way to complete a task with the goal of zero harm to people, environment,
communities, equipment and processes
The associated responsibilities and accountabilities to complete the work.
Submit information on emergency response requirements to the Contract Owner for inclusion in
the Site Emergency Management Plan.
Participate in the development of emergency response risk assessment relevant to the works
and high risks recognized through the risk assessment process, to identify, assess and docu-
ment potential emergency events that can affect people and communities, the environment and
company assets or processes.
The outcomes of the risk assessment process must be reflected in the Ambatovy emergency re-
sponse procedure(s),
Participate in emergency response training coordinated by Ambatovy
Participate actively in the post drill meeting Provide outcomes of the drills done.
Maintain appropriate emergency response equipment and personnel on site duration of the
Works.
Ensure up-to-date emergency contact numbers are supplied to Ambatovy.
The purpose of this section is to describe the process for development, modification, approval, issue,
reviews, archiving and retention of all documents required under the HSEC Management Program. The
procedure helps to ensure that all work will be carried out in a manner that is efficient, logical, and in line
with Ambatovy policies.
Refer to the Ambatovy Document Management Procedure for more detail but each document must con-
tain at a minimum: (to be developed by end 2016)
Name of document meaningful and significant. For HSE documents the name will include HSE
Version number, starting at 0
Approval date.
Unique identifier, for internal controlled documents, this “Document Number” will also be used as
Control Number.
Document Owner: job title of person responsible for document content and maintenance.
Document Authorization: job title of person responsible to approve the document the document.
Version / Revision history and status: the list of the modification that was done in a new version.
Page numbers
The Drafting of a document involves the use of the approved template for that document type and fol-
lows the Standards applicable to that type of document.
All documents of external origin relevant to the business must be identified and their distribution con-
trolled. Obsolete documents must be promptly removed from all points of issue and use. A master copy
must be retained for the duration of the retention period (xx years or as directed by applicable standards
and procedures).
All changes affecting HSE weather electronic or hardcopy documents must be recorded and authorized
in compliance with Ambatovy Change Management procedure and using the Change Recording system.
Implement and maintain, for the duration of the works, a system to identify, assess and manage
the risk of change and ensure change (whether temporary, permanent, emergency) does not
cause injury to people, or damage to property or the environment, or have any impact on the
community. This system shall be aligned with the requirements set out in Ambatovy Management
of Change procedure.
Train its personnel in the management of change processes as necessary to ensure compliance
with the Contractor‟s HSEC and technical obligations.
Develop and implement a procedure for incident reporting, investigation, corrective and preven-
tive action management as per Ambatovy requirements.
Inform the Contract Owner immediately upon becoming aware of the occurrence of a HSEC or
operational incident or grievance.
Report all incidents, complaints, grievances, hazards and near misses to the Contract Owner us-
ing the Ambatovy Incident Report system AIMS within the timeframe prescribed by the Ambatovy
HS-1301 Incident management procedure
Comply with all directions of the Company and the Contract Owner (as directed) in relation to
HSEC and operational incidents and grievances/complaints.
Ensure key roles are trained in incident investigation techniques and that incidents and grievanc-
es/complaints are classified in accordance with the definitions prescribed by in the Company
procedures.
Participate in and co-operate fully with the Company in relation to incident investigations by pre-
paring and submitting incident/investigation reports to the Contract Owner.
Other procedures and documentation the contractor must use in the process of managing inci-
dent include;
Provide the Company or Contract Owner (as directed) with a schedule of proposed inspections
(or audits when required) for approval.
Conduct regular inspections, retain their records and provide the Company or Contract Owner
(as directed) with copies of such records upon request.
Retain all inspection records and document any corrective actions in an action register.
Participate in inspections (or audits when required) conducted by the Company or Contract Own-
er (as directed) where requested.
if required by the Company:
- Participate in external audits
- Conduct a HSEC audit to ensure compliance with the Contractor‟s HSEC Management
Program and HR obligations.
Implement a reporting plan that regularly assesses HSEC performance.
Participate in monitoring and measurement programs or procedures to meet legal and other re-
quirements and to monitor significant HSEC and operational risks. The programs will include
procedures for sampling, analysis, care and maintenance, and calibration of equipment. These
programs results must be included in the Contractor HSEC Management Program and for the
approval of the Company Representative.
Ensure that personnel are trained and competent and have adequate technical oversight where
appropriate.
Establish a feedback mechanism to communicate monitoring results to its personnel and other
stakeholders.
Where directed by the Contract Owner, or identified within the HSEC and operational Risk Register, the
Contractor must document details of measuring and monitoring requirements into a monitoring plan
Social explosion
Gas emission
Water pollution
Cultural heritage
Grievances
The best known way to complete a task with the goal of zero harm to people, environment,
communities, equipment and processes
The associated responsibilities and accountabilities to complete the work.