MATIARI SUGAR MILLS LTD. FORM No.
M-31
PROCESS HOUSE
PREVENTIVE MAINTENANCE PLAN
FOR OFF-SEASON 2025
Responsible Person Mr. Abdul Wahab Khan Sr. Engineer Process House
Maintenance Maintenance
Completion Date
Sr. Nature of Job / Responsible Starting Date days of
Remarks
No. Name of Item Person
Current Last off-
Proposed Actual Proposed Actual
Season Season
CLARIFICATION / EVAPORATION M. SHAFI (Foreman)
1 Dismentling of pumps, R/Gears & Motors " 01.03.25 13.03.25 11 15
Inspection & Repair of Raw Juice, defecated juice, Storage
2 " 18.05.25 15.08.25 70 62
tanks, Syrup tank & Pressure filter supplied tank soda tanks
3 Inspection & repair of Clear Juice Tank 01.07.25 15.08.25 38 37
Inspection & Repair of All Juice Heaters , VLJH Heaters &
4 " 01.07.25 01.09.25 50 48
Condensate juice heat exchengers & Pre Juice Heater
Repair & maintenance of Lime hopper, slaker, Elevator, lime
5 " 01.07.25 30.09.25 72 62
tanks & accessories.
6 Repairing & maintenance of valves " 18.05.25 01.09.25 84 78
Repair & Maintenance of Vaccum Filter # 1,2&3 with
7 " 01.08.25 30.09.25 49 36
accessories
Repairing & maintenance of Pressure Filter # 1,2,3,4 &
8 01.08.25 30.09.25 49 49
accessories
9 Repairing & maintenance of Evaporator & accessories " 01.07.25 15.09.25 63 61
Repairing & maintenance of Clarifier # 1&2, DSM Screen #
10 " 01.08.25 30.09.25 49 49
1&2 with accessories.
11 Repair & Maintenance of R/Gears " 01.06.25 31.08.25 72 72
12 Pumps fitting " 01.08.25 30.09.25 50 62
13 Test & trial of the Equipment. " 01.10.25 15.10.25 13 13
Maintenance Maintenance
Completion Date
Sr. Nature of Job / Responsible Starting Date days of
Remarks
No. Name of Item Person
Current Last off-
Proposed Actual Proposed Actual
Season Season
Mr. A.Hafeez
PAN STATION/CRYSTALIZER/SPRAY POND 01.03.25 13.03.25 11 15
Sr. Mech
1 Dismentling of pumps, R/Gears & Motors " 18.05.25 31.08.25 74 76
2 Repairing & maintenance of Pans & accessories " 15.06.25 31.08.25 87 85
3 Repairing & maintenance of Crystllizer & accessories " 01.08.25 30.09.25 49 50
Repairing & maintenance of Injection pumps & Spray Pumps
4 " 01.08.25 25.09.25 43 36
& accessories
5 Repairing & maintenance of Spray pond & accessories. " 05.07.25 31.08.25 46 43
6 Inspection & repairing of Mollasses receiving tanks " 01.08.25 20.09.25 41 37
7 Repair & Maintenance of valves " 18.05.25 01.09.25 84 89
Detail Inspection & Repair of Raw water storage tanks
8 " 01.09.25 30.09.25 25 24
shell & bottom side
Inspection, Repair & maintenance of SEDL Condensors &
9 accessories, Multi Jet Condensor for Evaporator (Last " 01.07.25 31.08.25 48 34
effect)
10 Repair & Maintenance of Reduction Gears " 01.07.25 30.09.25 73 86
11 Pumps fitting " 01.08.25 30.09.25 50 62
12 Test & trial of the Equipment. " 01.10.25 15.10.25 13 13
Maintenance Maintenance
Completion Date
Sr. Nature of Job / Responsible Starting Date days of
Remarks
No. Name of Item Person Current Last off-
Proposed Actual Proposed Actual
Season Season
CENTRIFUGAL STATION Mr. Shoukat Sr. Mechanic
1 Dismantling of Pumps R/Gear & Motors " 01.03.25 13.03.25 11 15
Contineous / Refine Centrifugal
2 Machine (Dismantlig, repair, maintenance and testing/trial
" 18.05.25 15.08.25 70 85
Repair & Maintenance of Valves. Inspection / repair &
3 " 15.06.25 31.08.25 87 100
maintain of A-Massecuite & B-Massecuite
4 Vertical crystalizer & accessories " 01.07.25 30.09.25 73 74
Repairing & maintenance of Sugar Dryer, Air blowers &
5 " 15.07.25 15.09.25 54 52
dust catcher
Repairing & maintenance of Wet & Dry Sugar
6 " 01.07.25 30.09.25 73 75
Elevator/Sugar Hoppers & Graders
Repairing & maintenance of Magma mixers, Remelters,
7 " 01.06.25 20.09.25 86 82
Condensate tanks & Conveyors with accessories
Repairing & maintenance of Bagging Belt Conveyor Bagging
8 Station, Bagging Belt Conveyor Godown
" 01.08.25 15.09.25 37 37
Repairing & maintenance of C Continuous Pan &
9 " 15.08.25 30.09.25 38 37
accessories
10 Repair & Maintenance of R/Gears " 01.07.25 30.09.25 73 93
11 Pumps fitting " 01.08.25 30.09.25 50 42
Inspection & Repair of Final Molasses storage Tank &
12 accessories & Replacement of Roof Corroded sheets with " 15.08.25 30.09.25 38 36
trusses
Inspection / repair & maintenance of New Final Molasses
13 Storage Tank & Relocation of Overflow Box. 01.09.25 30.09.25 25 24
"
14 Test & trial of the Equipment. " 01.10.25 14.10.25 13 13
_______________________________ ____________________ _____________________________ __________________________
Sr. Engineer Process House Chief Engineer General Manager (T) Resident Director
