MATIARI SUGAR MILLS LTD. FORM No.

M-19
BOILER PREVENTIVE MAINTENANCE PLAN
FOR OFF-SEASON 2025
Responsible Person Mr. Mureed Ali , DCE Boiler
Maintenance Completion Maintenance
Nature of Job / Responsible Starting Date Date days of
# Remarks
Name of Item Person Current Last off-
Proposed Actual Proposed Actual
Season Season

Dismantling / maintenance & assembling of the main bagasse carrier,

1 18.05.25 31.08.25 86 89
head shaft / tail shaft, chain, steel racks & sprocket etc. Haji Misri
Sr. Boiler
Dismantling / maintenance & assembling of the Return bagasse carrier, Sup:
2 01.06.25 31.08.25 72 72
head shaft / tail shaft, chain, wooden planks & sprocket etc.
Repair and maintenance of Main & Rotary Soot Blowers and
3 " 01.08.25 31.08.25 24 25
accessories of boiler #1,2&3
Repair of All Air Ducts, Expansion Joints, Air Dampers & Furnace
4 " 15.07.25 31.08.25 37 36
Doors of boiler #1,2&3
Checking / repair & maintenance of furnace Grate & Under grate of
5 " 01.07.25 31.07.25 26 25
Boiler # 1,2 &3
Complete Dismantling, re-assembling & Fitting of Furnace Grate
6 16.06.25 01.08.25 39 36
Stocker of Boiler # 1,2 & 3
Repair & maintenance of all I.D, F.D, Secondary Fan, Burner Fan &
7 " 01.07.25 15.08.25 38 49
Dampers of boiler # 1,2&3 and steel Ducts.
Dismantling, maintenance & assembling of Bagasse Feeders / bagasse
8 " 01.07.25 15.08.25 38 36
crushers.
Repair & Replacement of Cyclone of dust collector & Ash hopper
9 " 01.06.25 31.07.25 48 47
Conveyors & Ash pans of boiler # 1,2 & 3
Checking / repair & maintenance of feed water pumps and pipe lines of
10 " 15.08.25 30.09.25 39 36
boiler # 1,2 &3

11 Inspection / repair & maintenance with fitting of R/Gears (36 No) " 01.09.25 30.09.25 25 30

Inayatullah
12 Dismentling of all types valves of boiler#1,2&3 Boiler supervisor
01.03.25 31.05.25 23 24

Checking / Repair / maintenance & fitting of all types of valves of

13 01.06.25 01.09.25 72 83
boiler#1,2&3
Checking / Repair / maintenance of safety valves, Hydraulic test of
14 " 01.09.25 30.09.25 25 24
safety valves of boiler#1,2&3
 Maintenance Completion Maintenance
Nature of Job / Responsible Starting Date Date days of
# Remarks
Name of Item Person Current Last off-
Proposed Actual Proposed Actual
Season Season

Checking, internal cleaning, painting, repairing of Soft Water & feed

15 01.07.25 31.07.25 26 25
Tanks of boiler # 1, 2 &3.
16 Inspection & repair of Steam header & caps of boiler #1,2 &3 " 01.08.25 31.08.25 24 25

Internal cleaning & Replacement corroded and pitted Air Heater tubes
17 " 01.06.25 15.09.25 85 74
of Boiler # 1,2&3
18 Checking & External Cleaning of Economizer Tubes Boiler # 1,2&3 " 01.07.25 30.08.25 50 73
Internal Checking & Inspection of Steam Drum, Mud Drum &
19 " 01.06.25 01.07.25 24 25
Accessories of boiler #1,2&3
20 Internal Cleaning of Tubes of Boiler # 1,2&3 " 18.05.25 01.09.25 84 89

21 External Cleaning of Tubes of Boiler # 1,2&3 15.06.25 01.09.25 65 55

Internal Fitting checking & repair of Boiler Steam Drums of boiler
22 " 01.09.25 30.09.25 26 24
#1,2&3
Checking and maintenance of Boiler refractory & Masonry work of
23 " 01.07.25 30.09.25 72 72
boiler #1,2 & 3
Checking and inspection Biogas Burner, valves and seperator tanks of
24 15.09.25 05.10.25 17 18
Boiler # 1&2
Haji Misri
25 Hydraulic Test of Boiler # 1,2&3 Sr. Boiler Sup: 01.10.25 10.10.25 9 9

26 Test & trial of Fans, Motors & Conveyors. 10.10.25 20.10.25 8 8

_________________________________________ ______________________ ____________________________ ______________________

DCE Boiler Chief Engineer General Manager (Technical) Reesident Director