Experience.
Innovation.
Results.
HAZEMAG Secondary Impactor | APK
Secondary Impactor | APK
SINCE 1946: Our journey started here with the introduction of the Andreas Impact Crusher and
the beginning of HAZEMAG; now backed by a reference list well exceeding 75,000 machines. Our
customers benefit from an extensive range of HAZEMAG services, realized in our industry knowledge,
application expertise, innovative technologies and proven solutions. HAZEMAG customers are the
very foundation and focus of our work. Your success is our goal! We call it “Partnership Unlimited
– The HAZEMAG Way.”
Today, HAZEMAG continues its commitment toward developing and introducing new, innovative
ideas to improve the impactor performance, efficiency, adjustability, product size control and safety.
This commitment is easily realized throughout our line of Secondary Impact Crushers; type APK,
APKM and APKH.
HAZEMAG Secondary Impactors are designed as secondary reduction units for materials of
medium to low silica contents such as limestone, dolomitic limestone and dolomite.
HAZEMAG Secondary Impactors are available in a capacity range of 5 – 1200 ton/hour, depending
on the machine selection. These machines offer an excellent solution for the reduction of feeds
materials up to 14 inch in size.
APK-1010 APKM-0806 APKH-1010
HAZEMAG APK — Series Secondary HAZEMAG APKM — Secondary HAZEMAG APKH — Series Secondary
Impact Crusher is ideally suited to Impact Crusher, fitted with its third Impact Crusher is equipped with
crush medium-hard materials down to cushing path, is ideally suited to crush our latest generation and industry
a highly cubical, well graded product medium-hard materials down to a well exclusive technology, the HAZtronic
size of 0 - 3 inch. This machine is graded, highly cubical product size of Control System. This state-of-the-
normally offered within an aggregate 0 - 1½ inch. Due to its high reduction art apron control system offers a
plant / system where tertiary crushing ratio and control over upper product level of impactor performance and
is also present. Due to its high reduction size, this impactor can operate in a operational technology that ensures
ratio, the need for multiple secondary closed circuit on smaller product size the production of a high quality,
units is normally eliminated. fractions. This machine is suited for consistent product gradation. We call
plants requiring high levels of product it Intelligent Crushing!
size and shape control.
Rotor System
ROTORS
The rotor is the “heart” and the most severely tested part of
the impact crusher. During the course of HAZEMAG’s +70 years
of experience, particular emphasis has been placed on the rotor
design, development and field of application.
Secondary crushing requires heavy duty rotors with rugged,
torsion-free rotor bodies providing a high moment of inertia.
Thus, the latest HAZEMAG secondary rotors are engineered and
produced as a welded steel construction, where individual discs
are joined together under a special process to form the rotor body.
For reliability and trouble-free operation, the rotor body is stress
relieved and dynamically balanced. This rotor body serves the
purpose of holding and securing the impact elements; commonly
called hammers or blowbars.
KH ROTOR (Standard) K ROTOR (Lighter Duty Applications)
The success of the HAZEMAG ”KH” rotor can be found throughout The success of the HAZEMAG ”K” rotor can be found throughout
the North American Aggregate Industry. Its very heavy duty many North American industries; aggregates, cement, glass
construction, combined with its smart and fully functional design, recycling and others. Its heavy duty construction, combined with
has resulted in a secondary rotor system that delivers positive its smart and fully functional design, has resulted in a secondary
and beneficial results on every level. Its blowbars, offering a rotor system that delivers positive and beneficial results on
utilization factor of 50%, are secured into place by means of every level. Its blowbars, offering a utilization factor of 50%,
a massive backing bar and single piece wedge shoe. The “KH” are secured into place by means of a backing bar and single
rotor is a very good choice for the processing of larger / slabby piece wedge shoe. The “K” rotor is a very good choice for the
materials often associated with a primary jaw crusher. processing of typical material, such as limestone, not exceeding
10 inch in size.
BLOWBAR EXCHANGE SAFETY & FUNCTION
The exchange or removal of the blowbars in the KH and K rotors are assisted by means
of a blowbar lifting device, standard and supplied on all HSI machines. Once the wedge
clamping elements have been removed, the blowbars are now ready for rotation or
exchange, followed by their repositioning back into the rotor body. Due to the size and
weight of the rotor system, a rotor lock device is provided to ensure that the rotor body
remains fixed into position during this procedure.
Housing System
HOUSING SYSTEM
The secondary crusher housing is a rugged, fabricated steel plate construction
with external bracing for increased strength. For quick and easy inspection of the
internal wear parts, the housing is fitted with large doors which are secured / opened
by a special dove-tail locking mechanism. The housing system is stress relieved to
increase its service life and to provide workmanship of the highest quality. The
rear housing section (hydraulic on all models) and front housing section (hydraulic
on model APK-1313 and larger) opens permitting complete access to the internal
wear parts. With emphasis on safety, the weight of the housing (open position) is
transferred over center preventing it from closing on its own.
HOUSING LINER SYSTEM
With simplicity and function in mind, the housing is fitted
with 2 inch thick, interchangeable, wear resistant cast
high chrome liners that have been designed as a common
shape. The liners have an interchangeability level of
approximately 95%. A further benefit with this liner
design is realized in the form of increased wear metal
utilization. A worn liner, for example, can be repositioned
from a high wear zone (within the rotor circle), to a low
wear zone (outside the rotor circle), thus extending its
service life. The standardized design of the housing liner
system helps to further reduce the impactor cost of
operation.
2 inch thick
Interchangeable
Wear Liner
Apron System
FRONT APRON
The front apron (primary impact zone) is a heavy-duty fabricated component equipped with
3½ inch thick, replaceable bolt-on impact plates of high quality, wear resistant high chrome
cast alloy. The impact wear liners (front apron and rear apron) have been standardized
to a common shape yielding extended service life and reduced spare parts stocking. This
standardized design of the apron liner system helps to further reduce the impactor cost of
operation.
REAR APRON
The rear apron (secondary impact zone) is a heavy-duty fabricated component equipped
with 3½ inch thick, replaceable bolt-on impact plates of high quality, wear resistant
high chrome cast alloy. The impact wear liners (front apron and rear apron) have been
standardized to a common shape yielding extended service life and reduced spare parts
stocking. This standardized design of the apron liner system helps to further reduce the
impactor cost of operation.
THIRD CRUSHING PATH
The third crushing path (grinding path) is found in our APKM and APKMH
line of secondary impactors. The third crushing path is designed as
a series of impact steps (or ledges) which provide an excellent level of
control over the product grading, enhanced product soundness and very
high cubical product shape. The third crushing path can be adjusted (top
& bottom settings) through external hydraulic cylinders.
Apron Control / Positioning System
A u t o m a t e d C o n t r o l Te c h n o l o g y
The exclusive and unique computer-controlled hydraulic adjustment system for
the impact aprons (and third crushing path) allows for quick gap adjustments,
optimum control over the product size, smoother crusher operation, tramp iron
protection, reduced downtime and reduced operating costs. In our technically
advanced HAZtronic system, the impactor performance can be optimized with
recipes or pre-programmed apron settings, which further enhance the quality
and consistency of the product. The HAZtronic system also allows you to optimize
the correct apron settings with the varying material characteristics within the
quarry. When fitted with either system, the Secondary Impactor achieves a level
of performance and economical operation that remains second to none. You are
in control—producing the products you sell the most!
“OPERATION, ADJUSTMENT AND CONTROL”
With simplicity and function in mind, optimizing the performance of the APKH
impact crusher is enhanced by a touch screen control panel. Opening the
impactor housing and adjusting the impact aprons is performed at the touch of
a button. This system also monitors and visually displays the apron positions,
bearing temperatures, hydraulic fluid temperatures and hydraulic fluid levels.
Secondary Impactor | APK
APRON ADJUSTMENT SYSTEM
With function and simplicity in mind, the APK impactor (model APK-1013 and larger) is fitted with a standard impact apron adjustment
system that utilizes a hydraulic assist / quick shim adjustment system. Once the desired gap position has been established, future apron
adjustments compensating for normal blowbar wear are quickly and safely performed utilizing the quick shim system.
When apron adjustment is needed:
Raise the apron using the hydraulic apron cylinder.
Loosen the quick shim wing nut.
Remove the appropriate number of shims equal to the amount of blowbar wear.
Tighten the quick shim wing nut.
Lower the apron using the hydraulic apron cylinder.
Secondary Impactor | APK
Hydraulic Adjustable Impact Aprons /
Quick Shim Adjustment Heavy Duty
(or HAZtronic System) Impact Apron
(with thick
replaceable liners)
Large Inlet Opening
Heavy Duty
Wear Liners
Heavy Duty
Impact Apron
(with thick
replaceable liners)
Heavy Duty
Rotor
Retractable
Housing
(hydraulic opening) Heavy Duty
Bearings
Wedge Shoe
Reversible
Blowbar
CRUSHER SPECIFICATIONS
Power Inlet Size Maximum Rotor Size
Capacity Tons/ Weight
Model Requirements Inch (mm) Feed Size Inch (mm)
Hr (Tonnes) Lb (kg)
HP (kw) (H x W) Inch (mm) (D x W)
11 x 27 33 x 26
APK-0806 30 (27) 50 (37) 6 (150) 9,900 (4,500)
(280 x 690) (850 x 670)
14 x 27 40 x 26
APK-1006 40 (36) 75 (56) 8 (150) 11,900 (5,400)
(350 x 690) (1000 x 670)
14 x 40 40 x 40
APK-1010 80 (72) 125 (94) 8 (150) 16,400 (7,455)
(350 x 1020) (1000 x 1000)
14 x 54 40 x 52
APK-1013 125 (114) 200 (150) 8 (150) 19,800 (9,000)
(350 x 1360) (1000 x 1320)
14 x 60 40 x 60
APK-1015 200 (181) 300 (225) 8 (150) 21,100 (9,600)
(350 x 1520) (1000 x 1500)
14 x 80 40 x 79
APK-1020 250 (227) 350 (262) 8 (150) 26,300 (11,955)
(350 x 2030) (1000 x 2000)
20 x 54 52 x 52
APK-1313 200 (181) 300 (225) 10 (250) 37,800 (17,180)
(500 x 1360) (1320 x 1320)
20 x 80 52 x 79
APK-1320 350 (318) 500 (375) 10 (250) 58,800 (24,000)
(500 x 2030) (1320 x 2000)
20 x 60 64 x 60
APK-1615 350 (318) 500 (375) 12 (300) 66,500 (30,230)
(500 x 1520 (1600 x 1500)
20 x 89 64 x 88
APK-1622 500 (455) 600 (450) 12 (300) 95,500 (43,410)
(500 x 2270) (1600 x 2250)
30 x 120 64 x 118
APK-1630 700 (636) 800 (600) 12 (300) 139,000 (63,200)
(1270 x 3020) (1600 x 3000)
Secondary Impactor | APK (with Third Crushing Path)
Heavy Duty
Hydraulic Adjustable
Impact Apron
Impact Aprons / (with thick
Quick Shim Adjustment replaceable liners)
(or HAZtronic System)
Large Inlet
Opening
Heavy Duty
Impact Apron
(with thick Heavy Duty
replaceable liners) Wear Liners
Retractable
Housing Heavy Duty
(hydraulic opening) Rotor
Third Crushing Path Heavy Duty
(HAZtronic System) Bearings
Wedge Shoe
Reversible
Blowbar
CRUSHER SPECIFICATIONS - Upon Request
TRADITION. EXPERIENCE. UNIQUENESS. SUCCESS - HAZEMAG!
HAZEMAG Partnership
PARTNERSHIP
What does it mean to you? At HAZEMAG we are committed to providing a level of partnership that is second to none.
Everything we do from the initial presentation of our products, to the acceptance and processing of your order, to providing
service and spare parts support after the sale, is done with a goal of exceeding your expectations.
SALES SPARE PARTS
We are here to serve your needs with application assistance, We serve your needs with a knowledgeable staff backed
machine selection, quotations and sales presentations. by a multi-million dollar spare parts inventory. We will help
We are supported by a network of knowledgeable and you achieve the optimum level of machine performance
experienced factory-trained representatives. and economical operation with the right part and the
latest technology, in stock and shipped on time.
ENGINEERING CUSTOMER SUPPORT
We are here to serve your needs with engineering support, We are proud of our dedicated staff who take pride in
design guidance, project planning and management. Our providing a level of after the sale support and service
dedication to impactor design excellence is backed by that is second to none. They are here to assist you with
leading-edge computer design technology and proven by machine optimization, training, inspections and repair.
thousands (+75,000) of successful crusher installations. We call it “Partnership Unlimited – The HAZEMAG Way”
It’s All About You! The HAZEMAG Customer.
RANGE OF PRODUCTS
Proven Performance since 1946 - Economical Operation
With a history dating back to 1946, and now over 75,000 HAZEMAG impactors HAZEMAG Range of Products
operating worldwide, HAZEMAG is a world-leading supplier for impact crushers starting at top, left to right:
and raw material processing systems. Behind every HAZEMAG product is found
Impact Crushers
a wealth of experience, a deep commitment to research and development, a drive
Roller Screens
for innovation and a strong focus on your success: the HAZEMAG customer! Today,
HAZEMAG offers industry-leading material handling solutions through a range of Sizers
products such as: impact crushers (primary, secondary, tertiary), drying technology, Apron Feeders
hammer mills, sizers, roll crushers, horizontal impact crushers, apron feeders Hammer Mills
and roller screens. Behind the operation of every HAZEMAG product is a level Horizontal Impact Crushers
of partnership and support that remains second to none. We call it “Partnership Roll Crushers
Unlimited – The HAZEMAG Way” Pendulum Flap Gates
Experience. Innovation. Results.
HAZEMAG USA 724 439 - 3512 HAZEMAG Canada 905 857 - 9623
109 Development Drive 724 439 - 3514 1 Marconi Court, Unit #10 905 857 - 3025
Mt. Braddock, PA 15465 info@hazemag.com Bolton, ON info@hazemag.ca
P.O. Box 1064 na.hazemag.com L7E 1E2 na.hazemag.com
Uniontown, PA 15401
