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DOCUMENT TITLE: DOCUMENT NUMBER: PAGE NO.:
Proj. No. Unit Phase Disc. Doc. Serial Rev.
SEPARATOR SIZING CALCULATION 12 OF 19
SUMMER CASE FOR 1ST STAGE SEPARATOR BANK E
Vessel Tag No. Prepared:
Operating Pressure Checked:
Operating Temperature Approved:
INPUT DATA
Gas (V) Crude (HC) Water (W)
Flowrate Kg/hr 4509 Flowrate Kg/hr 31000 Flowrate Kg/hr 9955
Denstiy Kg/m3 35.0 Denstiy Kg/m3 728.4 Denstiy Kg/m3 988.0
Actual Volume Flow (QV) m3/s 0.04 Actual Volume Flow (QHC) m3/min 0.71 Actual Volume Flow (QW) m3/min 0.17
Viscosity cp 0.01 Viscosity cp 0.75 Viscosity cp 0.54
HC Particle Size in Gas Micron 150.0 Water Particle Size in HC Micron 125.0 HC Particle Size in Water Micron 125.0
Nozzle Sizing
Flow Rate Nozzle ID Velocity Criteria L’
m3/s in m/s m /s MIN L MIN
TL
TL
Inlet 0.05 4 6.22 7 ~ 13
Gas 0.04 3 7.85 15 ~ 30
HC 0.01 4 1.46 1~3
HHLL
Water 0.00 2 1.38 2~4 HLL
NLL
Crude Settling Velocity in Vapour Phase LLL
D
Vs m /s 0.17 HIL
h1
NIL BAFFLE
LIL
h2
h3
h4
LLIL LLLL
h5
VORTEX
Max Vapor Velocity VORTEX
h6
BREAKER BREAKER
Vm m /s 0.434
F 0.85 MIN
B
L/D 3.00
Liquid / Liquid Settling Velocities
Crude Settling Velocity in Water Phase UHC/W mm/min 245.63 Water Settling Velocity in Crude Phase UW/HC mm/min 176.85
Crude Section Sizing Remarks
Crude Surge Time tHC-surge min 4~5 For checking obtained diameter
Required Vapor cross sectional area Av m2 0.08
Select Liquid height to Vessel Diameter h1 / D 0.70 Vapour Space Min. 0.2D or 300 mm whichever is greater
Vapor Area to total area AV /AT 0.25
Liquid Area to total area AL /AT 0.75
Total Area AT m2 0.33
Liquid Area AL m2 0.24
Calculated Vessle Diameter Dcal. mm 645.58
Selected Vessle Diameter D mm 1500
Flowpath Length L mm 4500
Tan / Tan Length L' mm 4767
HLL height h1 mm 1050
Liquid volume @ HLL VHLL m3 6.30
Select LLL height h2 mm 650 Minimum 300 mm difference between HLL and LLL
Liquid volume @ LLL VLLL m3 3.50
Surge Volume VHC-Surge m3 2.80
Crude Surge Time t'HC-surge min 3.95 To be check with above mentioned crude surge time
NLL height hNLL mm 850
Liquid volume @ NLL VNLL m3 4.92
Water Section Sizing Remarks
Minimum Baffle Distance BCAL. mm 3178 Minimum 2/3 L'
Selected Baffle Distance B mm 3200
Carry-Over of water particle by gas XW mm 0 Inlet Diverter to be installed
Total Liquid volume flow QT m3/min 0.88
Liquid area @ HLL AHLL m2 1.32
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DOCUMENT TITLE: DOCUMENT NUMBER: PAGE NO.:
Proj. No. Unit Phase Disc. Doc. Serial Rev.
SEPARATOR SIZING CALCULATION 13 OF 19
Water Section Sizing Remarks
Horizental velocity @ HLL UHRZ1 mm/min 663.95
Vertical fall of water particle from HLL ZW1 mm 852.37
hHLL-ZW1 h1-ZW1 mm 197.63 To be lower baffle height
Liquid area @ LLL ALLL m2 0.73
Horizental velocity @ LLL UHRZ2 mm/min 1195.13
Vertical fall of water particle from LLL ZW2 mm 473.53
hLLL-ZW2 h2-ZW2 mm 176.47
Select Baffle Height h3 mm 575.00 Max. 75 mm lower than LLL
Select HIL Height h4 mm 500.00 Max.75mm lower than Baffle,Min.300mm higher than LIL
Select LIL Height h5 mm 300.00
NIL Height hNIL mm 400.00
Water volume @ NIL up to baffle VNIL m3 1.21
Water volume @ HIL up to baffle VHIL m3 1.65
Water volume @ LIL up to baffle VLIL m3 0.81
Water Surge Volume VW-Surge m3 0.84
Water Surge Time tW-Surge min 5.03 4~5 To be check with above mentioned water surge time
Oil Rise Checking Remarks
Vertical rise of crude particle from BTM ZHC mm 658
Check with Baffle Height ZHC-h3 mm 83 Minimum 75 mm
Crude and Water Retention time Checking Remarks
Liquid volume at NLL up to baffle VNLL-Baffle m3 3.31
Retention time for Crude tRetention-HC min 2.95 3~6
Retention time for Water tRetention-W min 5.03 4.00 MINIMUM
Notes
1 In summer case, the obtained diameter and length for this separator as following:
D Inside Diameter of Separator mm 1500.00
L Distance Between Inlet Nozzle and Outlet Gas mm 4500.00
L' Distance Between TL to TL mm 4766.70
B Distance of Baffle from Inlet Nozzle mm 3200.00
h3 Baffle Height mm 575.00
