PETROFAC JOB NO:
JI - 182
HARWEEL CLUSTER PHASE 2 FACILITIES
Calculation Sheet
Rabab Gas Separator
V-2501
2/14/2006
AS
KJ
LV
REV
DATE
PRPD BY
CHKD BY
APPD BY
Issued for Client's Approval
APPD BY
DESCRIPTION
file:///var/www/apps/conversion/tmp/scratch_5/293311022.xls
PROJ. ENG
SIGN
PDO APPROVAL
file:///var/www/apps/conversion/tmp/scratch_5/293311022.xls
Design Basis:
1.
The separator shall be designed to contain hydrodynamic slugs expected from the trunklines between the Normal Operating
Level and the high level alarm.This shall be taken as 30m3 required volume but shall be confirmed by hydraulic calculations.
2.
The following should be the minimum performance requirements:
a) Maximum Liquid Carry-Over in the vapour : 0.0134 m3/MMSm3
b)
c)
d)
e)
f)
Maximum Gas carry-under in the liquid: 2% (vol).
Maximum pressure drop between inlet Flange and gas outlet flange: 50mbar
Minimum Liquid Residence Time within the settling zone: 5 minutes (both oil and water)
The water separated shall contain no droplets greator than 100 microns.
When the Inlet water cut is less than 5%(vol.) then the separator shall be operated as two-phase separator.
3.
The separator design pressure shall be : FV / 121
4.
The separator shall be provided with two manholes providing human access for vessel entry for sludge removal .
5.
Sampling points shall be provided on the feed inlet, gas and liquid outlet lines as close as possible to enable performance
to be measured.Samples from each stream are analysed for oil in water concentrations, water in oil concentrations,
liquid in gas carry over and compositions of each stream.
DOC NO. HWL/0/318/18/1D/4/0
Calculation sheet
Client
Project
Location
Petroleum Development Oman
Harweel Cluster Phase 2 Facilities
Oman
Calc No
Made by
Checked by
AS
KJ
Basis
Determine vessel sizing in line with Shell DEP criteria and Functional Specifications.
Determine vessel design conditions
Design Cases
Maximum sizing cases are determined from final simulation for Phase 2C cases.
Rabab Separator
Max Gas
Max Oil
Max Water
P2C High
Water 2009,
Summer
P2C High
Water 2009,
Summer
P2C High
Water 2009,
Winter
120 barg
82C
Operating Pressure
Operating Temperature
Design Conditions
Design Pressure
Design Temperature
99 barg
20-50C
Performance Criteria
The following should be the minimum performance requirements:
a) Maximum Liquid Carry-Over in the vapour : 0.0134 m3/MMSm3
b) Maximum Gas carry-under in the liquid: 2% (vol).
c) Maximum pressure drop between inlet Flange and gas outlet flange: 50mbar
d) Minimum Liquid Residence Time within the settling zone: 5 minutes (both oil and water) between LAL and LAH.
e) The water separated shall contain no droplets greator than 100 microns.
f) 3 minutes hold up time for control volume is considered between LAL to LAH.
Slug Volume
A slug volume of 30 m is required between NLL & LAH (refer to EHM/04/201/FS/0103)
Design Margin
For Phase 2C a design margin of 20% will be added, 3 trains
For Phase 2A/2B no design margin will be added, 2 trains
Preliminary Nozzle Locations
N1
N2
N4
N3
Meshpad
Weir Plate
Flow Dist
Vessel Dia
Tan Length
1315
8330
8560
8060
7170
8560
1315
(reference point is from the inlet tan line)
mm
mm
mm
mm
mm
mm
mm
2.78 m
9.56 m
SHEET 18
DOC NO. HWL/0/318/19/1D/4/0
Date
Date
19-Feb-06
ts:
m3
flange: 50mbar
minutes (both oil and water) between LAL and LAH.
00 microns.
een LAL to LAH.
SHEET 19
DOC NO. HWL/0/318/20/1D/4/0
INPUT INFORMATION FOR SEPARATOR PROGRAM
PROJECT No.: Wheatstone
CLIENT :
PROJECT :
VESSEL DESCRIPTION: Multiuse separator
TAKE INTO ACCOUNT HEAD VOLUME?
Y (Y/N)
CASE
CASE TITLE
Design
Well clean up
Turndown
Free flow
5
10m3 oil slug on
case4
WATER BOOT FITTED? (Y/N)
CENTRAL INLET? (Y/N)
N
N
N
N
N
N
N
N
N
N
GAS MOLECULAR WEIGHT
20.0
19.2
19.1
20.2
20.2
85
0
0
0
85
20
0
0
0
20
20
0
0
0
20
85
0
0
0
85
85
0
0
0
85
barg
bara
kg/cm-g
kg/cm-a
kpa-g
kpa-a
psig
psia
bara
0.0
72.4
0
0
0
0
0
0
72.4
0.0
99.8
0
0
0
0
0
0
99.75
0.0
72.4
0
0
0
0
0
0
72.4
0.0
137.4
0
0
0
0
0
0
137.4
0.0
137.4
0
0
0
0
0
0
137.4
kg/m
lb/ft
S.G
kg/m
53.0
0
0
53.00
101.1
0
0
101.10
68.5
0
0
68.50
105.9
0
0
105.90
105.9
0
0
105.90
kg/m
lb/ft
kg/m
699.0
0
699
666.0
0
666
686.0
0
686
666.0
0
666
666.0
0
666
kg/m
lb/ft
kg/m
1000.0
0
1000
1047.0
0
1047
1045.0
0
1045
1007.0
0
1007
1007.0
0
1007
Used unit
cP
cS
Pa.s
cP
0.0153
0
0
0.0153
0.0153
0
0
0.0153
0.0137
0
0
0.0137
0.0179
0
0
0.0179
0.0179
0
0
0.0179
LIQUID VISCOSITY
Unit
cP
(cP,cS,Pa.s)
0.571
0.354
1.661
0.356
1.782
0.404
0.691
0.296
0.691
0.296
TEMPERATURE
Used unit
PRESSURE
Used unit
GAS DENSITY
Used unit
OIL DENSITY
Used unit
WATER DENSITY
Used unit
GAS VISCOSITY
C
F
R
K
C
Water
Oil
SHEET 20
DOC NO. HWL/0/318/21/1D/4/0
CASE
CASE TITLE
GAS FLOW
Design
Well clean up
Turndown
Free flow
5
10m3 oil slug on
case4
MMSCFD
MMSCMD
MMNCMD
scf/bbl
scm/bbl
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
0
0
0
0
248787
0
0
0
248787
248787.0
0
0
0
0
0
334601
0
0
0
334601
334601.0
0
0
0
0
0
47755
0
0
0
47755
47755.0
0
0
0
0
0
320000
0
0
0
320000
320000.0
0
0
0
0
0
320000
0
0
0
320000
320000.0
bbl/d
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
39218
0
0
0
39218
39218.0
0
67183
0
0
0
67183
67183.0
0
2267
0
0
0
2267
2267.0
0
67183
0
0
0
67183
67183.0
0
73843
0
0
0
73843
73843.0
bbl/d
kg/hr
lb/hr
m/hr
ft/hr
kg/hr
DESIGN FLOW
0
48892
0
0
0
48892
48892.0
0
47097
0
0
0
47097
47097.0
0
599
0
0
0
599
599.0
0
48892
0
0
0
48892
48892.0
0
48892
0
0
0
48892
48892.0
0.9150
0.7850
0.8300
0.8800
0.8800
DROPLET DESIGN MARGIN (%)
SURGE FACTOR (%)
SWELL FACTOR (%)
53.115
100.101
68.537
106.017
0.000
Used unit
OIL FLOW
Used unit
WATER FLOW
Used unit
GAS COMPRESSIBILITY FACTOR
GAS DENSITY (EST)
kg/m
SHEET 21
DOC NO. HWL/0/318/22/1D/4/0
6
10m3 water slug
on case 4
N
N
20.2
85
0
0
0
85
0.0
137.4
0
0
0
0
0
0
137.4
105.9
0
0
105.90
666.0
0
666
1007.0
0
1007
0.0179
0
0
0.0179
0.691
0.296
SHEET 22
DOC NO. HWL/0/318/23/1D/4/0
6
10m3 water slug
on case 4
0
0
0
0
0
320000
0
0
0
320000
320000.0
0
67183
0
0
0
67183
67183.0
0
58962
0
0
0
58962
58962.0
0.8800
0
0
0
0.000
SHEET 23
DOC NO. HWL/0/318/24/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
CASE TITLE : Design
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
72.40
85.00
46.56%
0.738
0.978
839.2
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
336897 kg/hr
Mean density =
70.200 kg/m
GAS
248787.00 kg/hr
53.00 kg/m
0.015 cP
Total flow rate =
Total liquid flow =
OIL
39218.00 kg/hr
699.00 kg/m
0.354 cP
WATER
48892.00 kg/hr
1000.00 kg/m
0.571 cP
1.333 m/s
0.029 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
60
0.456
80
0.199
60
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 24
Velocity
m/s
9.66
rho-v
kg/ms
6555
Pressure drop
mbar
32.8
8.00
3390
10.2
0.50
177
0.5
0.73
530
1.6
Check mom
50.9
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/25/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.038
0.009
42
1
100
m/s between NIL &
microns between NIL &
percent v/v
microns
66 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.004
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0168
Yes
0.086
0.089
1
0.957
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
3.47
10.79
16.83
3.42
2.22
2.13
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.17
12.92
9.13
3.10
2.10
3.93
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
29 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0095
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
5.335 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 25
NLL
NLL
0.006 m/s between NIL &
41 microns between NIL &
percent v/v
66 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/26/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
14.56
16.76
4.61
3.86
mbar
SHEET 26
DOC NO. HWL/0/318/27/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 27
DOC NO. HWL/0/318/28/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
2
CASE TITLE : Well clean up
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
99.75
20.00
30.84%
0.745
0.958
783.5
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
82
120
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
448881 kg/hr
Mean density =
129.905 kg/m
GAS
334601.00 kg/hr
101.10 kg/m
0.015 cP
Total flow rate =
Total liquid flow =
OIL
67183.00 kg/hr
666.00 kg/m
0.356 cP
WATER
47097.00 kg/hr
1047.00 kg/m
1.661 cP
0.960 m/s
0.041 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 28
Velocity
m/s
6.96
rho-v
kg/ms
6289
Pressure drop
mbar
31.4
5.64
3215
9.6
0.91
546
1.6
0.67
470
1.4
Check mom
49.1
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/29/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.035
0.017
50
0.5
100
m/s between NIL &
microns between NIL &
percent v/v
microns
96 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.006
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0155
Yes
0.048
0.123
0.5638780831
0.942
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.44
14.04
9.93
3.37
2.28
4.28
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
41 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
5.556 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 29
NLL
NLL
0.010 m/s between NIL &
49 microns between NIL &
percent v/v
96 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/30/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
10.70
12.13
4.73
3.77
mbar
SHEET 30
DOC NO. HWL/0/318/31/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 31
DOC NO. HWL/0/318/32/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
3
CASE TITLE : Turndown
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
72.40
20.00
14.78%
0.943
0.994
739.1
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
50621 kg/hr
Mean density =
72.209 kg/m
GAS
47755.00 kg/hr
68.50 kg/m
0.014 cP
Total flow rate =
Total liquid flow =
OIL
2267.00 kg/hr
686.00 kg/m
0.404 cP
WATER
599.00 kg/hr
1045.00 kg/m
1.782 cP
0.195 m/s
0.001 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 32
Velocity
m/s
1.41
rho-v
kg/ms
144
Pressure drop
mbar
1.19
97
0.3
0.03
0.0
0.01
0.0
0.7
9.0
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/33/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.000
0.001
10
1
100
m/s between NIL &
microns between NIL &
percent v/v
microns
12 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.001
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0002
Yes
0.050
0.018
0.5622943142
0.991
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
58.85
183.13
285.74
58.02
37.62
36.23
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
270.16
1101.95
779.04
264.40
179.05
335.59
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
8 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0006
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
0.921 m
60 microns
0.526 m/s
SHEET 33
NLL
NLL
0.000 m/s between NIL &
10 microns between NIL &
percent v/v
12 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/34/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
14.36
14.74
4.66
3.77
mbar
SHEET 34
DOC NO. HWL/0/318/35/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 35
DOC NO. HWL/0/318/36/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
CASE TITLE : Free flow
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
32.49%
0.734
0.953
776.8
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
436075 kg/hr
Mean density =
137.513 kg/m
GAS
320000.00 kg/hr
105.90 kg/m
0.018 cP
Total flow rate =
Total liquid flow =
OIL
67183.00 kg/hr
666.00 kg/m
0.296 cP
WATER
48892.00 kg/hr
1007.00 kg/m
0.691 cP
0.881 m/s
0.042 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 36
Velocity
m/s
6.39
rho-v
kg/ms
5607
Pressure drop
mbar
28.0
5.15
2807
8.4
0.91
546
1.6
0.72
527
1.6
44.4
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/37/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.038
0.017
48
0.5
100
m/s between NIL &
microns between NIL &
percent v/v
microns
68 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0167
Yes
0.084
0.134
1
0.937
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.19
13.01
9.20
3.12
2.11
3.96
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
38 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 37
NLL
NLL
0.010 m/s between NIL &
47 microns between NIL &
percent v/v
68 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/38/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
10.40
11.86
4.73
3.84
mbar
SHEET 38
DOC NO. HWL/0/318/39/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 39
DOC NO. HWL/0/318/40/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
5
CASE TITLE : 10m3 oil slug on case4
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
30.45%
0.723
0.950
769.8
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
100
152
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
442735 kg/hr
Mean density =
139.175 kg/m
GAS
320000.00 kg/hr
105.90 kg/m
0.018 cP
Total flow rate =
Total liquid flow =
OIL
73843.00 kg/hr
666.00 kg/m
0.296 cP
WATER
48892.00 kg/hr
1007.00 kg/m
0.691 cP
0.884 m/s
0.044 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 40
Velocity
m/s
6.41
rho-v
kg/ms
5710
Pressure drop
mbar
28.6
5.15
2807
8.4
1.00
660
2.0
0.72
527
1.6
45.0
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/41/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.038
0.019
0
0.5
100
m/s between NIL &
microns between NIL &
percent v/v
microns
0 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0167
Yes
0.084
0.142
1
0.934
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.75
5.46
8.52
1.73
1.12
1.08
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
3.19
13.01
9.20
3.12
2.11
3.96
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
39 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0187
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 41
NLL
NLL
0.011 m/s between NIL &
0 microns between NIL &
percent v/v
#VALUE!
0 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/42/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
10.34
11.86
4.73
3.84
mbar
SHEET 42
DOC NO. HWL/0/318/43/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 43
DOC NO. HWL/0/318/44/1D/4/0
3 PHASE HORIZONTAL SEPARATOR
Project No. :
Client
CONTRACT :
VESSEL REF :
Sheet :
Date : 14-Feb-06
Rev : 0
By : AS
Wheatstone
0
0
Multiuse separator
CASE NO :
6
CASE TITLE : 10m3 water slug on case 4
BOOT FITTED : N
CENTRAL IN : N
Operating Pressure
Operating Temperature
Inlet Water in Oil
Gas Fraction
Liquid Density
Vessel data
Vessel ID
Tan / Tan Length
HEMI OR 2:1 ELLIP HEADS :
Design Temperature
Design Pressure
Shell Thickness
Corrosion Allowance
Shell Weight
Head Weight
Nozzle Weight
Total Vessel Weight
Water Filled Weight
TAN TO WEIR :
EFFECTIVE SEP LENGTH OIL :
EFFECTIVE SEP LENGTH WATER :
HEIGHT OF WEIR :
TOTAL VESSEL VOLUME :
137.40
85.00
36.73%
0.717
0.950
791.2
bara
C
BS&W v/v
w/w
v/v
kg/m
2.780
9.560
H
82
120
118.20
3
78262
22947
15652
116861
69282
m
m
(H/E)
degC
barg
mm
mm
kg
kg
kg
kg
kg
Process Feed Stream Summary
Total mass flow =
446145 kg/hr
Mean density =
140.247 kg/m
GAS
320000.00 kg/hr
105.90 kg/m
0.018 cP
Total flow rate =
Total liquid flow =
OIL
67183.00 kg/hr
666.00 kg/m
0.296 cP
WATER
58962.00 kg/hr
1007.00 kg/m
0.691 cP
0.884 m/s
0.044 m/s
Flow
Density
Viscosity
Nozzle Sizing Schedule
N.B
in
FLUID IN
I.D
m
18
Pipe Sch.
GAS OUT
20
Pipe Sch.
OIL OUT
8
Pipe Sch.
WATER OUT
6
Pipe Sch.
FLANGE TO FLANGE PRESSURE DROP
8.560
7.560
7.060
1.080
69.28
m
m
m
m
m
0.419
100
0.456
100
0.199
100
0.154
40
Calculate Residence time based on Tan Length? (Y/N)
Length used for oil phase residence time calculation
Length used for water phase residence time calculation
SHEET 44
Velocity
m/s
6.41
rho-v
kg/ms
5754
Pressure drop
mbar
28.8
5.15
2807
8.4
0.91
546
1.6
0.87
766
2.3
45.2
Y
8.56 m
8.56 m
DOC NO. HWL/0/318/45/1D/4/0
Liquid levels
Level
Oil
Oil
Oil
Oil
Oil
Oil
Oil
Water
Water
Water
Water
Water
Water
HHLL(2)
HHLL
HLL
NLL
NLL
LLL
LLLL
Weir height
HHIL
HIL
NIL
NIL
LIL
LLIL
Ullage
Level
m
Vessel fill
%
1.590
1.590
1.490
1.180
1.180
1.080
0.680
1.080
1.080
0.980
0.530
0.530
0.400
0.300
0.000
57.2
57.2
53.6
42.4
42.4
38.8
24.5
without coalescing packs
=
=
<
ACTUAL OIL DROPLET
REQUIRED OIL IN WATER
TARGET OIL DROPLET
=
<
2.48 m
1.190 m
Will Inlet Device fit adequately?
f =
f =
wm
Selected
0.046
0.017
0
0.5
100
m/s between NIL &
microns between NIL &
percent v/v
microns
0 microns between NIL & Vessel bottom
ppm v/v
100 microns
2.85
For a meshpad & schoepentoeter
(refer to DEP 31.22.05.11-Gen Sept 2002)
0.007
0.070
If a vane pack, use 0.1 to allow for slugs. If a bare vessel, use 0.07
Recommended Gas Flow Area
Max. Droplet to approach vane pack
Gas space axial velocity
2.58
10.53
7.44
2.53
1.71
3.21
0.00
0.0202
Yes
0.084
0.144
1
0.933
Volume between
levels
m
0.00
3.24
10.09
15.74
3.20
2.07
2.00 !!
Residence time
mins
(Including heads)
0.00
1.93
6.00
9.36
1.90
1.23
1.19
Interval
HHLL/HHLL(2)
HLL/HHLL
NLL/HLL
NIL to
LLL/NLL
LLLL/LLL
BV/LLLL
2.64
10.79
7.63
2.59
1.75
3.29
HIL/HHIL
NIL/HIL
NIL to
LIL/NIL
LLIL/LIL
LILL to
38 microns to NLL
AXIAL FLUID VELOCITY
ACTUAL WATER DROPLET
REQUIRED WATER IN OIL
TARGET WATER DROPLET
GAS CAP ANALYSIS
Actual Gas Space Area
Gas Cap height
0.0170
38.8
35.3
19.1
19.1
14.4
10.8
FROM STOKES LAW GAS BUBBLE SEPARATED
=
GAS REMAINING SATISFIES EQUILIBRIUM CONDITION
without coalescing packs
Axial velocity
m/s
5.214 m
Less than actual gas space!
Consult Prinicipal to see if it is acceptable
60 microns
0.526 m/s
SHEET 45
NLL
NLL
0.010 m/s between NIL &
0 microns between NIL &
percent v/v
#VALUE!
0 microns between NIL & Vessel bottom
ppm v/v
DOC NO. HWL/0/318/46/1D/4/0
of
Nozzle Sizing Schedule
Erosion vel
m/s
10.30
11.86
4.73
3.84
mbar
SHEET 46
DOC NO. HWL/0/318/47/1D/4/0
NLL
BV
BV
HHLL
HHLL
microns between NIL & Vessel bottom
SHEET 47
Plate Pack
293311022.xls
Cross-Flow Plate Pack Sizing (Horizontal)
Contract Ref :
Document Ref :
Vessel :
SI UNITS
CASE :
Inlet conditions
Design Margin
Oil flow (kg/hr)
Oil density (kg/m)
Oil Viscosity (cP)
Water flow (kg/hr)
Water density (kg/m)
Water Viscosity (cP)
Water Loading %(w/w)
1.5
39218.0
699.0
0.35
48892.0
1000.0
0.57
55.490
1.5
67183.0
666.0
0.36
47097.0
1047.0
1.66
41.21
1.5
2267.0
686.0
0.40
599.0
1045.0
1.78
20.90
1.5
67183.0
666.0
0.30
48892.0
1007.0
0.69
42.12
1
73843.0
666.0
0.30
48892.0
1007.0
0.69
39.84
1
67183.0
666.0
0.30
58962.0
1007.0
0.69
46.74
Mean inlet density (kg/m)
Total inlet flow (m/hr)
Oil Flow (m/hr)
Water Flow (m/hr)
839.16
105.00
56.11
48.89
783.50
145.86
100.88
44.98
739.07
3.88
3.30
0.57
776.80
149.43
100.88
48.55
769.85
159.43
110.88
48.55
791.24
159.43
100.88
58.55
Plate Geometry
Plate Angle (degrees)
d pp Plate Distance (mm)
t pp Plate Thickness (mm)
L pp Length of Plate (m)
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
45
10
1
1.000
0.900
0.800
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
0.90
0.80
850
Minimum Oil Phase Pack Net Face Area (m2)
Minimum Water Phase Pack Net Face Area (m2)
0.020
1.086
0.839
0.020
1.850
0.278
0.020
0.055
0.003
0.020
2.225
0.694
0.020
1.631
0.462
0.020
1.483
0.558
Minimum Total Plate Pack Gross Face Area (m2)
2.482
2.644
0.072
3.673
2.629
2.580
Oil Phase Pack Gross Face Area (m 2)
Water Phase Pack Gross Face Area (m 2)
1.327
1.154
1.200
2.261
0.382
0.067
0.005
2.720
0.954
1.993
0.636
1.813
0.767
0.000
0.000
100
100
0.000
0.000
0.000
0.000
Min Requirements for Sizing of Front Area of Plate Pack
Oil Plate Correction Factor, F loss
Water Plate Correction Factor, F loss
Selected Reynolds No
d H Hydraulic Diameter (m)
Plate Pack height (m)
Target Oil Droplet Size (m)
Target Water Droplet Size (m)
0.011
0.000
0.000
0.131
0.000
0.000
Determination of Separation Performance
Axial Velocity of Oil (light) section (m/s)
Axial Velocity of Water (heavy) section (m/s)
Axial velocity should not exceed 0.015
SHEET
DATE
REVISION
Water phase settling velocity (in light section) (m/s)
Oil phase settling velocity (in heavy section) (m/s)
0.000
0.0020
0.000
0.0000
0.000
0.0000
0.000
0.0000
0.000
0.0000
0.000
0.0000
Actual Water Droplet Separation in oil section (m)
Actual Oil Droplet Separation in water section (m)
19
84
0
0
0
0
0
0
0
0
0
0
Vessel Details
Hydrualic Diameter for Liquid/Liquid Separation (m)
Min. Inlet Compartment (m)
Min. Settling Compartment (m)
Min. Outlet Compartment (m)
Minimum Tan Length (m)
1.778
1.390
1.650
0.695
5.407
1.835
0.917
1.650
0.459
5.407
0.302
0.151
1.650
0.076
5.407
2.163
1.081
1.650
0.541
5.407
1.829
0.915
1.650
0.457
5.407
1.812
0.906
1.650
0.453
5.407
Vessel Diameter (m)
NIL (m)
Max Plate Area (m2)
Actual Plate Area (m2)
NLL (m)
Max Plate Area (m2)
Actual Plate Area (m2)
2.780
0.200
0.19
0.16
1.200
2.31
2.08
Vessel Area (m2)
6.07
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
OF
2-Nov-15
SIGN
PROJECT REF
Page 48
0.785
CONTOURED VANE PACK SIZING
02-Nov-15
Vessel ref : Multiuse separator
Contract rev :
Vessel i.d
Liquid level @ HHLL
Top vane overlap
Shell clearance
Adjust box width
Vane area
Vane pitch
Effective diameter
Sector hgt at d/2
Sector area
2.780
1.590
0.025
0.050
0.080
1.0062
0.018
2.630
0.001
0.000
Contoured Ht.
m
m
m
m
m
m
m
m
m
m
Chord
0.130
Case 1
Max rho-v
Req area (m)
Actual area (m)
Vane 'K' factor
Sector area
1.140
0.0998
Case 2
89
1.0062
1.0062
0.3712
Number of
Vanes
Non-cont height
0.865
89
0.9798
1.0062
0.3865
Actual
W
Case 3
89
0.1699
1.0062
0.0641
Actual
H
Case 4
89
0.9156
1.0062
0.3627
Actual
Sector area
Case 5
89
0.9156
1.0062
0.3627
Case 6
89
0.9156
1.0062
0.3627
Actual
h
60
1.127
0.127
0.0962
0.879
Case 1
0.085
4.394
4.576
2.41
Case 2
0.085
4.576
4.576
2.41
Case 3
0.085
0.759
4.576
2.41
Case 4
0.085
4.294
4.576
2.41
Case 5
0.085
4.294
4.576
2.41
13.000
Underside of
vanebox to top
of vessel (m)
Underside of
vanebox to high
HHLL (m)
1.231
-0.041
MESHPAD SIZING
627 SQUARE SIZING
Angle
Width
Length
Height
Top of Vessel
Underside of
vanebox to top
of vessel (m)
60
1.003
1.003
0.220
0.474
deg
m
m
m
m
K Factor
Req area (m)
Actual area (m)
Mespad dia (m)
Underside of
vanebox to high
high liq level (m)
0.694
0.496
Underside of Vane Pack from Top of Vessel
0.694 m
Underside of Vane Pack to HHLL
0.496 m
Max HHLL available
1.835 m
Sheet :
Date : 02-Nov-15
Revision :
Signature : Phyp
Project No.:
of
#REF!
#REF!
Case 6
0.085
4.2939
4.5756
2.41
Sheet :
Date :
Revision :
Signature :
Reference :
Revision date : 18/03/94
Revision level : 0
of
02-Nov-15
SCHOEPENTOETER
(VANE TYPE) INLET DEVICE CALCULATIONS
Document reference :
Project reference :
Customer :
Vessel reference :
0
Wheatstone
0
Multiuse separator
Input data
Output results
Vessel internal diameter
Nozzle internal diameter
Vessel orientation
Vane angle - alpha
Material of construction
2780
419
H
7
316
mm
mm
(V/H)
(161,304,316)
(825,4462)
3 mm
3.5
600 mm
N (Y/N)
M (M/N)
Vane thickness
Inlet / Length ratio
Manway internal diameter
Vacuum operation
Exit manway or nozzle
Inlet device type 1A
Vane angle - alpha
Vane radius (Rv)
Vane Length (Lv)
Edge angle - beta
Number of vanes per side
Wvo
Approximate weight
Split vane ladders ? No
7
100
100
10.03
12
26.74
141
X
Nv
Rounded Nv
Edge angle - beta
Wvo
Maximum vane height
Space available
Required vane height
Maximum ladder height
mm
kg
per side
mm
1315 mm
734 mm
Approximate length
Approximate maximum width
Intermediate calculations
mm
mm
Table to determine E
=
=
=
=
=
=
=
=
=
Weight of vane ladder =
Weight of top / btm plates =
Total overall weight =
3.076
12.969
12
10.03
26.74
564.98
1467
439
439
mm
mm
mm
mm
mm
D
0
2000
4000
E
2095.5
2095.5
2095.5
Table to determine Lv and Rv
X
0
3
6
20
59 kg each
22 kg
141 kg
Lv
100
100
150
200
Rv
50
100
100
100
A
165
215
715
B
120
170
435
Table to determine A and B
Rv
50
100
300
Notes :
1.
The value of X is not a physical dimension on the vane type inlet device.
It is purely a ratio used to determine the required values of Lv and Rv.
2.
The above spreadsheet assists in determining the preliminary layout of the vane type inlet device.
For final dimensions of the vane type inlet device please refer to the fabrication drawings.
BM Ref : Wheatstone
Client/Project Ref :
0
Vessel : Multiuse separator
1
53.0
0.015
4694.1
699.0
1.01
0.371
1.296
Vane Velocity
(m/s)
1.296
1.231
1.166
1.101
1.037
0.972
0.907
0.842
0.778
0.713
0.648
0.583
0.518
0.454
0.389
0.324
0.259
0.194
0.130
0.065
D100
(microns)
7.8
8.0
8.2
8.5
8.7
9.0
9.3
9.7
10.1
10.5
11.0
11.6
12.3
13.2
14.2
15.6
17.4
20.1
24.6
34.9
Effective Separator Length (m)
Gas Space Height (m)
Gas Space Axial velocity (m/s)
Max. Droplet to approach vane pack
D100 Depending on % Flowrate
100
Flowrate
(%)
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
7.560
1.190
0.5256
60 microns
% Flowrate
Case
Gas density (kg/m)
Gas Viscosity (cP)
Gas Inlet flow (m/hr)
Bulk Liquid density (kg/m)
Actual vane area (m)
Vane Pack K Factor (m/s)
Vane Velocity (m/s)
10
1
5.0
10.0
15.0
20.0
25.0
30.0
D100 (microns)
Sheet :
Date :
Revision :
Signature :
Reference :
of
02-Nov-15
35.0
40.0
PIPE ID FOR SCHEDULE (mm)
OD
NB
1
2
3
4
6
8
10
12
14
16
18
20
24
30
32
34
36
38
40
42
44
46
48
52
56
60
64
68
72
76
80
60.3
88.9
114.3
168.3
219.1
273
323.9
355.6
406.4
457.2
508
609.6
762
813
864
914
965
1016
1067
1117
1168
1219
1321
1422
1524
1626
1727
1829
1930
3032
INLET
Pipe Size
(NB)
10
2
342.9
393.7
444.5
495.3
596.9
746.2
797.16
848.16
898.16
949.16
Sch No
18
20
3
30
4
206.4
260.3
311.2
339.8
390.6
441.4
489
590.6
736.6
787.6
838.6
888.6
205
257.4
307.1
336.6
387.4
434.9
482.6
581.1
730.2
781.4
832.4
882.4
Shell Thickness (mm)
118.20
60
6
198.5
247.6
295.4
325.4
373.1
419.1
466.8
560.4
80
7
49.2
73.7
97.2
146.4
193.7
242.8
289
317.5
363.5
409.6
455.6
547.7
778.04
829.04
879.04
OIL OUTLET
Pipe Size
Sch No
(NB)
8
Pipe Dia
(mm)
60
419.1
6
CARBON STEEL DESIGN STRESS (N/mm2)
deg C
F (bar/10)
25
203
50
203
100
191 Selected=
150
175
200
159
40
5
52.5
77.9
102.3
154.1
202.7
254.5
303.3
333.3
381
428.7
477.8
574.6
191
60
6
HEDULE (mm)
100
8
120
9
140
10
188.9
236.5
281
308
354
398.5
442.9
531.8
92
139.8
182.6
230.1
273.1
300
344.5
387.4
431.8
517.6
177.9
222.2
266.7
292.1
333.4
377.8
419.1
504.8
933.24
984.24
1035.24
1085.24
1136.24
1187.24
1289.24
1390.24
1492.24
1594.24
1695.24
1797.24
1898.24
3000.24
926.9
977.9
1028.9
1078.9
1129.9
1180.9
1282.9
1383.9
1485.9
1587.9
1688.9
1790.9
1891.9
2993.9
920.54
971.54
1022.54
1072.54
1123.54
1174.54
1276.54
1377.54
1479.54
1581.54
1682.54
1784.54
1885.54
2987.54
Pipe Dia
(mm)
198.5
160 WN
11
42.8
66.6
87.3
131.8
173.1
215.8
257.2
284.2
325.4
366.7
408
490.5
914.2
965.2
1016.2
1066.2
1117.2
1168.2
1270.2
1371.2
1473.2
1575.2
1676.2
1778.2
1879.2
2981.2
WATER OUTLET
Pipe Size
Sch No
(NB)
6
12
50.8
76.2
101.6
152.4
203.2
254
304.8
355.6
406.4
457.2
508
609.6
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
1320.8
1422.4
1524
1625.6
1727.2
1828.8
1930.4
2032
Pipe Dia
(mm)
40
154.1
5
GAS OUTLET
Pipe Size
Sch No
(NB)
20
80
7
Pipe Dia
(mm)
455.6
Sheet
Calculation No:
Client:
Project:
Location:
Contract No:
9516 (check)
PDO
Harweel Phase 2
Oman
L3885
REV
P1
P2
2
3
BY
PHyp
PHyp
10
of
11
CHKD
MK
APP
DATE
3/26/2004
5/26/2004
HORIZONTAL 3 PHASE SEPARATOR SIZING 1/2
Sizing
Design
Description: 1st Stage Separator
Tag No: V2101
Gas Flow
Oil Flow
Water Flow
Fluid Properties
Density (actual) (kg/m)
Viscosity (cP)
Molecular Wt
Flow (kg/hr)
Flow (actual m/min)
Allowable Vapour Velocity
Vg = K*((Pl-Pv)/Pv)^
Gas Separation Constant
Segmental area required for gas flow
Weir Height (including liquid crest)
Fraction of total CSA for gas flow
Height of liquid crest over weir
Vessel Internal Diameter
Total Cross Sectional Area
Normal Area available or Gas Flow
Excess area for Gas Disentrainment
Vessel length (INCLUDING WEIR SECTION)
L/D ratio
Weir Position
Total Vessel Volume
Vessel Volume upstream of weir
Liquid Volume upstream of weir
Height to Water / Oil Interface
Segmental Area for Water flow
Segmental Area for Oil flow
7.0804 MMStd m / day (15C, 1atm)
1347 actual m/day
1173 actual m/day
Gas
53.00
n/a
19.98
2.493E+05
78.39
Pv/Pl/Ph
Vg
K
Q/60*Vg
0.29
0.083
4.509
59
0.3892
34
2.780
6.070
2.362
-48
9.56
3.44
1.000
58.03
51.96
31.74
Fg
hcrest,l
D
A
A*Fg
L
V
V1
250.56 MMSCFD (60F, 1atm)
8469 BPD (actual)
7380 BPD (actual)
Oil
699
0.35
n/a
3.922E+04
0.94
Water
1000
0.57
n/a
4.889E+04
0.81
m/s
m/s (Shell DEP 31.22.05.11)
m
% of Diameter
:
mm (Shell DEP 31.22.05.12)
m
m
m
%
m
m from Oil outlet end Tan Line
m
m
m
ITERATE UNTIL OIL AND
WATER RESIDENCE TIMES
EXCEED SETTLING TIMES.
(MAY NEED TO ADJUST
VESSEL ID OR WEIR HEIGHT)
15.29 % of Diameter
9.7 % of Overall CSA
51.4 % of Overall CSA
As
As
Liquid - Liquid Separation
Height of phase
Residence time
As*V1/Q
Sizing based on API 12J (Check Method)
Retention Time - T
Total Liquid Volume Required - oil+water
T
Q*T
Continuous Phase
mm
Oil
1208
Water
425
min
15.3
6.2
min
m
bbl
5.00
8.75
54.9
5.00 min
4.07 m
25.6 bbl
Sheet
Calculation No:
Client:
Project:
Location:
Contract No:
9516 (check)
PDO
Harweel Phase 2
Oman
L3885
REV
P1
P2
2
3
BY
PHyp
PHyp
11
of
11
CHKD
MK
APP
DATE
03/26/04
05/26/04
12/30/99
12/30/99
HORIZONTAL 3 PHASE SEPARATOR SIZING 2/2
Level Control Heights
Tag No: V2101
Description: 1st Stage Separator
Vessel Diameter
Vessel Length
Weir Position
Weir height (including liquid crest)
Design Oil Flow
Design Water Flow
2.78
9.56
1
1633
0.94
0.81
m
=
m
m from Oil outlet end Tan Line
mm
actual m/min
actual m/min
Vessel X-Sectional Area
Depth of Gas Space at HHLL
Gas Flow Area at HHLL
Minimum Area Required
Excess area for Gas Disentrainment
6.070
1190
2.5
4.509
-45
m
mm =
m
m
%
2780 mm
0.611 of X-sect area
1347 actual m/day
1173 actual m/day
of X-sect area
0.409 of X-sect area
of X-sect area
of X-sect area
See Sizing
Water Side of Weir
Weir Height (including crest)
Volume between top of weir and HHIL
1633 mm =
13.07 m =
0.611 of X-sect area
7.47 Minutes of oil + water flow
HHIL
Volume between HHIL & HIL
1080 mm =
2.30 m =
0.359 of X-sect area
2.82 Minutes of water flow
Minutes of wat
HIL
Volume between HIL & NIL
980 mm =
11.34 m =
0.315 of X-sect area
13.92 Minutes of water flow
Minutes of wat
NORMAL INTERFACE LEVEL (NIL)
Volume between NIL & LIL
425 mm =
0.42 m =
0.097 of X-sect area
0.52 Minutes of water flow
Minutes of wat
LIL
Volume between LLIL and LIL
400 mm
1.58 m =
0.089 of X-sect area
1.94 Minutes of water flow
LLIL
Volume to vessel empty
300 mm =
3.02 m =
0.058 of X-sect area
3.71 Minutes of water flow
Minutes of oil
Minutes of wat
Oil Side of Weir
Oil Side of Wei
HHLL
Volume between HHLL and HLL (sum of both
water and oil sides)
1590 mm =
0.591 of X-sect area
2.64 m =
1.51 Minutes of oil and water flow
ERROR: HHLL Below Weir Height with Crest
HLL
Total Surge Volume between HLL and
weir height including crest (water side)
and NLL (oil side).
1490 mm =
-2.52 m =
NORMAL LIQUID LEVEL (NLL)
Volume between NLL & LLL
1180 mm =
0.27 m =
0.404 of X-sect area
0.29 Minutes of oil flow
LLL
Volume between LLL and LLLL
1080 mm
1.03 m =
0.359 of X-sect area
1.10 Minutes of oil flow
LLLL
Volume to vessel empty
680 mm =
1.15 m =
0.190 of X-sect area
1.23 Minutes of oil flow
0.546 of X-sect area
-1.44 Minutes of oil and water flow
Minutes of oil
Minutes of oil
ERROR: HLL Below Weir Height with Crest
of X-sect area
Minutes of oil f
