This instruction bulletin provides step-by-step installation instructions for replacing the sheave assembly on M20, M30, and T20 machines with Mitsubishi 2.0L Gas or LP engines. It includes safety precautions, preparation steps, and detailed installation procedures, along with a bill of materials for the required parts. The estimated time to complete the installation is 3 hours.
This instruction bulletin provides step-by-step installation instructions for replacing the sheave assembly on M20, M30, and T20 machines with Mitsubishi 2.0L Gas or LP engines. It includes safety precautions, preparation steps, and detailed installation procedures, along with a bill of materials for the required parts. The estimated time to complete the installation is 3 hours.
This instruction bulletin provides step-by-step installation instructions for replacing the sheave assembly on M20, M30, and T20 machines with Mitsubishi 2.0L Gas or LP engines. It includes safety precautions, preparation steps, and detailed installation procedures, along with a bill of materials for the required parts. The estimated time to complete the installation is 3 hours.
This instruction bulletin provides step-by-step installation instructions for replacing the sheave assembly on M20, M30, and T20 machines with Mitsubishi 2.0L Gas or LP engines. It includes safety precautions, preparation steps, and detailed installation procedures, along with a bill of materials for the required parts. The estimated time to complete the installation is 3 hours.
NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts List in the appropriate place in the machine manual for future reference. Retaining the Parts List will make it easier to reorder individual parts and will save the cost of ordering an entire kit. NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials. Installation instructions for kit number 9014423 SYNOPSIS: This kit contains the parts needed to replace the sheave assembly on M20 / M30 / T20 machines equipped with Mitsubishi 2.0L Gas or LP engines. Please follow step-by-step instructions. SPECIAL TOOLS / CONSIDERATIONS: NONE (Estimated time to complete: 3 hours)
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, used machine components such as batteries and fluids in an environmentally safe way according to local waste disposal regulations. Always remember to recycle.
PREPARATION: 4. Remove the cooling fan assembly from the
engine. Set the fan assembly and all 1. Park the machine on a clean level surface, hardware aside. (Fig. 1) turn off the machine, remove the key, and set the parking brake. 5. Remove the engine belt from the machine. Set the engine belt aside. (Fig. 1) FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off 6. Remove the sheave and fan hub pulley from machine, and remove key. the machine. Discard the sheave, spacer, key, bearings, and all mounting hardware. (Fig. 1) 2. Open and / or remove shrouds / covers necessary to access the engine. 7. Remove the hardware securing the alternator arm to the fan shaft plate. Set the hardware INSTALLATION: aside. (Fig. 1) 1. Remove the fan shroud / belt guard from the 8. Remove / move any components necessary machine. Set the fan shroud / belt guard and to access and remove the fan shaft plate from all mounting hardware aside. the machine. Set all removed items aside. (Fig. 1) 2. Drain the antifreeze from the coolant system. Dispose the drained antifreeze. 9. Remove the fan shaft plate from the machine. Set all mounting hardware aside. Discard the 3. Remove the radiator from the machine. Set fan shaft plate. (Fig. 1) the radiator and all mounting hardware aside.
IB 9014424 (12- 2017) 1
Tensioner assembly
Remove and set
fan belt aside
Remove and discard fan
Remove and spacer, key, sheave, set cooling fan bearings, and all mounting aside hardware
Remove and Remove and set discard fan shaft hardware aside plate
Remove and set
hardware (Qty. 3) aside FRONT
Torsional damper pulley Remove and Loosen set hardware hardware aside Alternator arm Fan guard Alternator
FIG. 1
2 IB 9014424 (12- 2017)
Tensioner assembly
3 9 1 9 Cooling Fan belt fan 6 8
3 5 7 4
FRONT
Torsional damper pulley
Alternator Fan guard Alternator
FIG. 2 10. Install the new fan shaft plate (2) onto the 12. Insert both retaining rings (9) into the new machine. (Fig. 2) sheave (1). (Fig. 2)
11. Install the alternator arm onto the fan shaft 13. Press both ball bearings (3) into the sheave plate (2). (Fig. 2) (1) and against the retaining rings (9) installed in the previous step. (Fig. 2)
IB 9014424 (12- 2017) 3
14. Slide the sheave assembly onto the fan shaft 21. Check the engine belt alignment. If necessary, plate (2). (Fig. 2) make necessary adjustments to properly align the belt. 15. Use a hex screw (6) and a flat washer (5) to secure the sheave assembly(1) onto the fan 22. Reinstall the fan shroud / belt guard onto the hub plate (2). (Fig. 2) radiator.
16. Use three socket screws (4) to install the fan 23. Reinstall the radiator onto the machine. spacer (7) onto the sheave assembly (1). (Fig. 2) 24. Refill the engine cooling system with the appropriate amount of fresh antifreeze. Do 17. Position the engine belt onto the sheave Not reuse the removed antifreeze. Refer to assembly, alternator, and torsional damper the Specifications section of the Operators pulley. (Fig. 2) Manual for the required amount.
18. Insert the key (8) into the notch in the fan NOTE: Be sure all air is purged from the cooling spacer (7). (Fig. 2) system and the antifreeze is at the correct level in the recovery tank before operating the machine. 19. Reinstall the cooling fan assembly onto the machine. Be sure the key (8) remains in the 25. Start and run machine for several minutes. notch in the fan spacer (7) when installing the Observe the coolant system for leaks. Turn off cooler fan assembly onto the fan spacer. the machine and recheck the antifreeze level. (Fig. 2) Add antifreeze as necessary.
20. Tighten the engine belt to the appropriate
tension. Refer to the Maintenance section of the Operators manual for the correct tension.
Bill of Materials for Sheave Kit, Repair [Mit 2.0l] - 9014423
