This document provides instructions for removing and installing a lift cylinder on a D11T track-type tractor. It involves several steps:
1. Positioning tools under the lift cylinder bracket and retracting the cylinder to secure the rod.
2. Disconnecting hydraulic lines and electrical harnesses from the cylinder.
3. Removing mounting bolts and guards to access the cylinder.
4. Attaching lifting tools to remove the cylinder, which weighs approximately 567 kg.
5. Cleaning and inspecting parts before installation, applying sealants and threadlock compounds, and torquing fasteners to the specified values.
This document provides instructions for removing and installing a lift cylinder on a D11T track-type tractor. It involves several steps:
1. Positioning tools under the lift cylinder bracket and retracting the cylinder to secure the rod.
2. Disconnecting hydraulic lines and electrical harnesses from the cylinder.
3. Removing mounting bolts and guards to access the cylinder.
4. Attaching lifting tools to remove the cylinder, which weighs approximately 567 kg.
5. Cleaning and inspecting parts before installation, applying sealants and threadlock compounds, and torquing fasteners to the specified values.
This document provides instructions for removing and installing a lift cylinder on a D11T track-type tractor. It involves several steps:
1. Positioning tools under the lift cylinder bracket and retracting the cylinder to secure the rod.
2. Disconnecting hydraulic lines and electrical harnesses from the cylinder.
3. Removing mounting bolts and guards to access the cylinder.
4. Attaching lifting tools to remove the cylinder, which weighs approximately 567 kg.
5. Cleaning and inspecting parts before installation, applying sealants and threadlock compounds, and torquing fasteners to the specified values.
This document provides instructions for removing and installing a lift cylinder on a D11T track-type tractor. It involves several steps:
1. Positioning tools under the lift cylinder bracket and retracting the cylinder to secure the rod.
2. Disconnecting hydraulic lines and electrical harnesses from the cylinder.
3. Removing mounting bolts and guards to access the cylinder.
4. Attaching lifting tools to remove the cylinder, which weighs approximately 567 kg.
5. Cleaning and inspecting parts before installation, applying sealants and threadlock compounds, and torquing fasteners to the specified values.
Cylinders equipped with lock valves can remain pressurized for
very long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after
the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00535494
1. Position Tooling (A) under the lift
cylinder bracket.
2. Remove retainer (2) and pin (1) from
the lift cylinder rod.
Illustration 2 g00535495
3. Retract lift cylinder (3) and secure the
cylinder rod.
4. Release all hydraulic pressure on the
lift cylinders.
Illustration 3 g01409763
5. Disconnect clips (5). Disconnect
harness assembly (4).
Illustration 4 g01409764
6. Disconnect harness assembly (6).
Illustration 5 g01409765
7. Disconnect clip (7).
Illustration 6 g01409767
8. Disconnect clip (8).
Illustration 7 g01392879
9. Remove bolts (10) and guard assembly
(9).
Illustration 8 g01409771
10. Attach Tooling (B) and a suitable lifting
device to lift cylinder (11). The weight of lift cylinder (11) is approximately 567 kg (1250 lb). Disconnect hose assemblies (12).
Illustration 9 g01409773
11. Remove bolts (13). Remove lift cylinder
(11).
Sensor Removal Procedure
Table 2
Required Tools
Part Part Tool Number Description Qty
Slide Hammer 1P-0074 1 G Puller Gp
4C-5649 Adapter 1
Note: Cleanliness is an important factor.
Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This process will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all lines,
on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This process helps to prevent fluid loss and helps to keep contaminants from entering the system.
Note: The Illustrations that are shown in
the following Steps demonstrate the correct removal procedure for the sensor assembly. These Illustrations may not represent the exact cylinder that is on your machine.
Illustration 10 g01135986
1. Remove cover (1).
Illustration 11 g01156068
2. Remove connector assembly (5) and
sleeve (4).
3. Remove plate (3) and grommet (2).
Illustration 12 g01156069
4. Remove bolts (6), sensor housing (7),
and the O-ring seal.
Illustration 13 g01156078
5. Remove setscrew (8) and discard
setscrew (8).
Illustration 14 g01156081
6. Attach Tooling (G) to sensor assembly
(9). Remove sensor assembly (9) from sensor housing (7).
Illustration 15 g01156082
7. Remove backup ring (10) and O-ring
seal (11) from sensor assembly (9). Note: For pistons that are retained with a nut, refer to the following instructions for the removal of the magnet.
Illustration 16 g01156087
8. Remove retainer (12) and magnet (13)
from carrier (14).
9. Remove carrier (14) from rod (15).
Note: For pistons that are retained with a bolt, refer to the following instructions for the removal of the magnet.
Illustration 17 g01154866
10. Remove retainer (16) and magnet (17)
from carrier (18).
11. Remove carrier (18) from bolt (19).
Disassembly and Assembly
Information Table 3
Required Tools
Part Tool Part Description Qty Number
127- Hydraulic Cylinder
1 4904 Repair Stand Gp
1P-1833 Adapter 1
4C-9633 Puller Stud 1
Double Acting 6V-3160 1 Cylinder C 9U-6833 Nut 1
9U-7217 Sleeve 1
Electric Hydraulic 3S-6224 1 Pump Gp
195- Seal Pick 1 4609
7M- Bearing Mount
D - 7456 Compound
Cylinders equipped with lock valves can remain pressurized for
very long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Illustration 18 g01412960 (1) Apply the fluid that is being sealed to the threads. Tighten the retainer to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
(2) Lubricate the seals with the lubricant
that is being sealed.
(3) Apply Tooling (D) to the seal groove
prior to assembly.
(4) Apply the fluid that is being sealed to
the threads. Tighten the nut to a torque of 6500 ± 100 N·m (4794 ± 74 lb ft). Loosen the nut until the piston is loose. Tighten the nut again to a torque of 6500 ± 150 N·m (4794 ± 111 lb ft).
Sensor Installation Procedure Table 4
Required Tools
Part Part Tool Number Description Qty
Thread Lock H 155-0695 1 Compound
J 265-4177 Installation Kit(1) 1
K 6V-6640 Sealant 1
L 265-4181 Sleeve(1) 1
Thread Lock M 154-9731 1 Compound (1) Part of 265-4177 Service Group Installation Kit
Note: Cleanliness is an important factor.
Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Note: The Illustrations that are shown in
the following Steps demonstrate the correct installation procedure for the sensor assembly. These Illustrations may not represent the exact cylinder that is on your machine.
Note: For pistons that are retained
with a bolt, refer to the following instructions for the installation of the magnet.
Illustration 19 g01154866
1. Apply Tooling (H) to the threads of
carrier (18) and install carrier (18) into bolt (19). Tighten carrier (18) to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
2. Install magnet (17) into carrier (18).
3. Apply Tooling (H) to the threads of
retainer (16) and install retainer (16) into carrier (18). Tighten retainer (16) to a torque of 35 ± 5 N·m (26 ± 4 lb ft). Note: For pistons that are retained with a nut, refer to the following instructions for the installation of the magnet.
Illustration 20 g01156087
4. Apply Tooling (H) to carrier (14) and
install carrier (14) into rod (15). Tighten carrier (14) to a torque of 90 ± 20 N·m (66 ± 15 lb ft).
5. Install magnet (13) into carrier (14).
6. Apply Tooling (H) to retainer (12) and
install retainer (12) into carrier (14). Tighten retainer (12) to a torque of 35 ± 5 N·m (26 ± 4 lb ft).
