***ECONOMIC DIA STATEMENT OF RISING-MAIN***

NAME OF WORK:-

GMS TUBE (IS:1239-1990/2004 -Part -1)

PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR NAHAN AND PAONTA SAHIB BLOCKS, DISTRICT SIRMOUR (HIMACHAL PARDESH) PACKAGE-02
Name of Scheme:- LIS KHARA CHANDAN IN SECTION GIRI NAGAR ,SUB DIVISION PATLIRON , DIVISION PAONTA SAHIB
Rising Main:- Proposed Collection Tank to MT Khara
Daily Water Requirement of 10.44 Hect. (lps) 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 PIPE RATE
Pumping Hour per day 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 Dia.of Pipe Rate
50 mm 330.50
DATA CALCULATION :- 65 mm 430.00
1 Peak average Daily water requirement = 2.20 lps 1 Water requirement (mld) = 0.190 mld 80 mm 750.00
2 Pumping hour = 16.00 Hrs 2 Annual Pumping Hours = 5840.000 hours 100 mm 1250.00
3 Design Discharge = 3.30 lps 3 Average Pumping Hours = 16.000 hours 125 mm 1350.00
4 Length of Rising Main = 3350.00 Rmt 4 Static Suction Lift = -0.600 m 150 mm 1955.70
5 R.L. of Highest Discharge Point = 510.76 m 5 Static Delivery head = 85.720 m 200 mm 2778.02

MSERW PIPE (IS/ISO:3183-2007)

6 Pump Shaft Level = 425.04 m 6 Design Discharge (klpd) = 285.120 klpd 250 mm 3477.72
7 LWL in the Well/source = 425.64 m 300 mm 4071.21
8 Cost of Pumping Unit /K.W. = 8713.00 /- 350 mm 4546.44
9 Class of Pipe = GI PIPE 400 mm 5205.63
10 Value of 'C' = 100.00 450 mm 5861.54
11 %age of stand bye pumping set = 100.00 % 500 mm 7597.11
12 Design Period of Pumping Machinery = 15.00 Yrs. 600 mm 7839.11
13 Energy Charges per KWH = 3.50 /- 650 mm 9014.97
14 Combined Efficiency of P/Machinery = 0.60 700 mm 10367.22
15 Capital intrest rate = 8.50 % 750 mm 11922.30
16 Residual head = 3.00 m
S. Dia Frictional Velocity Total Losses Total KW Reqd. Cost of Cost of Total cost Annual Capitalised Total captl. Cost Capl. Cost of Total Cap. Most
No. of Losses/ Losses For Bends Head Including pump pipe per of pipe energy energy cost of pump & engy. pump & engy. cost for economical
Pipe 1000 m @ 10% stand-bye metre cost Ist 15 years for Ist 15 Yrs. for next 15 Yrs. 30 years dia
(mm) (m) (m/sec.) (m) (m) (m) (KW) (1000 Rs.) (Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 40 344.74 2.63 1154.89 115.49 1358.50 146.68 1278.02 271.30 908.86 2998.14 24897.26 26175.28 7699.19 34783.33 0
2 50 116.28 1.68 389.54 38.95 516.62 55.78 486.01 330.50 1107.18 1140.14 9468.02 9954.03 2927.88 13989.08 0
3 65 32.40 0.99 108.54 10.85 207.52 22.41 195.26 430.00 1440.50 458.06 3803.84 3999.10 1176.30 6565.90 0
4 80 11.79 0.66 39.48 3.95 131.55 14.20 123.72 750.00 2512.50 290.25 2410.29 2534.01 745.35 5791.86 80
5 100 3.98 0.42 13.32 1.33 102.77 11.10 96.71 1250.00 4187.50 226.88 1884.10 1980.81 582.63 6750.94 0
The economical diameter of Rising Main is = 80 mm
DATA :- DESIGN OF PUMPING MACHINERY
1 Peak Design pumping rate = 3.30 lps Suction : Rising Main:
2 Pumping hours = 16.00 hrs 1 Friction Losses in sucn.pipe = 0.0707 m 1 Velocity in R.Main = 0.66 m/s
3 Length of rising main = 3350.00 m 2 Velocity in Suction pipe = 0.6565 m/s 2 Friction losses in R.Main = 39.48 m
4 No. of pumping sets required = 1.00 sets 3 Velocity Head V^2/2g = 0.0220 m 3 Losses due to bends @ 5% = 1.97 m
5 Dia of rising main = 80.00 mm 4 Entrance Losses = 0.0103 m 4 Exit losses = 0.31 m
6 Static delevery lift (PSL-Delevery Pt.) = 85.72 m 5 Losses due to sluice Valve = 0.0110 m 5 Rasidual head = 3.00 m
7 Static sucn. Lift (PSL-LWL) = -0.60 m 6 Losses due to foot valve = 0.0000 m 6 Static head = 85.72 m
8 Detail of system :- Suction Delivery 7 Losses due to Bend = 0.0046 m 7 Velocity head(V^2/2g) = 0.02 m
a) Dia of pipe = 80 mm 50 mm 8 Losses due to expender = 0.0220 m Total losses = 130.51 m
b) Length of pipe = 6.00 m 5.00 m 9 Static Suction lift = -0.6000 m Total head = 131.09 m
c) No. of L.R. bends = 1.00 Nos. 1.00 Nos. Total losses = -0.4594 m Total BHP @ 60% efficiency = 10.57 HP
d) Foot valve = 0.00 Nos. 0.00 Nos. = 10.575 HP x 1
e) Sluce valve = 1.00 Nos. 1.00 Nos. Say = As per Ch. Curve HP x 1
f) Reflux valve = 0.00 Nos. 1.00 Nos. Delivery: NPSHA
g)Unequal T = 0.00 Nos. 1.00 Nos. 1 Velocity in delevery pipe = 1.6807 m/s Losses in NPSH due to V. Pressure = 0.2373 m
h) Expender(increaser) = 1.00 Nos. 1.00 Nos. 2 Friction losses in delry. pipe = 0.5814 m Losses in NPSH due to Atm. Press. = 0.51 m
10 Altitude of Pump house = 425.04 m above MSL 3 Velocity Head V2/2g = 0.1440 m Suction Head for NPSH = 0.00 m
11 Normal water temprature = 20.00 degree C 4 Losses due to sluice Valve = 0.0720 m NPSH available = 9.5827 m
5 Losses due to reflux valve = 0.0720 m Use 1 sets of As per Ch. Curve HP
6 Losses due to Bend = 0.0302 m with 1 set as stand-by 1 W + 1 SB
7 Losses due to expander = 0.1440 m Capacity = 3.30 lps each and
Total losses = 1.0435 m Total head = 132.00 meters
 *** Classification of Pipe line ***
Name of Work:- PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR NAHAN AND PAONTA SAHIB BLOCKS, DISTRICT SIRMOUR (HIMACHAL PARDESH) PACKAGE-02

DATA: LIS KHARA CHANDAN IN SECTION GIRI NAGAR ,SUB DIVISION PATLIRON , DIVISION PAONTA SAHIB ------Proposed Collection Tank to MT Khara
Max.(design) discharge = 285.12 Kld GMS tube as per IS:1239 - 2004 (Part-I): MSERW Pipe IS/ISO:3183-2007 :
Dia of Pipe line (internal) = 80.00 mm Outer Dia of pipeline = 89.90 mm Outer dia of Pipe = 0.00 mm
RD of End (delivery)Pt. = 3350.00 m Wall thk: (H) = GI (H) GI (M) Grade of pipe = L210 or A Yld. Stress = 210.00 Mpa
RL of End (delivery Pt.) = 510.76 m 4.80 mm 4.00 mm Stress = Yld. Str. = 60.00 % = 126.00 Mpa
Co-eff.of pipe friction ,'C' = 100.00 Mill Tolerance = 12.50 % Joint Efficiency, JE = 0.85 Mill Tolerance = 12.50 %
Corrosion allowance (thk) = as given below Joint Efficiency, JE = 0.85 MSERW Pipe IS/ISO:3183-2007 : Yield Stress = 85.00

Avr.Pipe thk.(Assumed) = 4.80 mm (for water Hammer effect) Outer Dia of pipeline = 0.00 mm % = 246.50 Mpa
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Fibre Stress , S = 1/3 x 320 = 106.67 Mpa Grade of pipe = L290 or X 42 Yld. Stress = 290.00 Mpa
Wave velocity, C= 1320.64192 m/ sec. Joint Efficiency, JE = 0.85 Mill tolerance = 12.50 %
Corrosion allowance (thk) = 1.65 mm for GMS tube or MSERW Pipe (IS/ISO:3183-2007)= 1.65 mm % MSERW Pipe (IS/ISO: 3183-2007) = 1.65 mm

< -------------- DATA ------------------ >

Wall thk.(Barlow equ) t =P.D Wall Thickness i/c

Nominal Working
m Residual head)
(i/c
R.D. Field Test Pr. (Design Pr.) Recommended Pipe

Refer Working Pr.in (15)

design of flange

ANSI 16.5B & MS Flange

Tl. Length of Pipe line

Thickness worked out

/(2.S.JE) tolerance & corroson
Tol. Frictional Losses

Pressure for
R.L. of Lower Point

Forged Flange as per

as per IS: 6392:1971

Water Hammer
Pipe Line ( name )

Pipe to be

Design Pr. For pipe,

IS/ISO:318

IS/ISO:318

IS/ISO:318

IS/ISO:318
(for losses)

GMS tube as per

GMS tube as per

MSERW

MSERW

MSERW

MSERW

provided as per
IS:1239 - 1990

IS:1239 - 2004
3-2007

Wall Thickness
provided
(1st Pt)
To (2nd Pt)

Max Static head

1.5 x (6 +8)

(6 + 7 + 8)

Pipe

Pipe

Pipe

Pipe
1.5 x (8)
From (1st)

(Part-I)

code
(11,12,13)
Type and Class of Pipe Line

P = Max.
Col. L210 or L290 or L210 or L290 or
3.0

(6+8) A X 42 A X 42 From RD To RD
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Reqd. Use
1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 0 450 425.040 3350.00 39.48 88.38 88.72 192.30 133.08 216.58 216.58 128.20 1.07 -- -- 2.85 -- -- 2.85 4.00 GMS tube as per IS:1239 - 2004 (Medium)
17 17 0 to 450

2 450 900 429.910 2900.00 34.18 88.38 83.85 177.04 125.78 206.41 206.41 118.03 1.02 -- -- 2.80 -- -- 2.80 4.00 GMS tube as per IS:1239 - 2004 (Medium)
17 17 450 to 900

3 900 1350 433.689 2450.00 28.88 88.38 80.07 163.42 120.11 197.33 197.33 108.95 0.98 -- -- 2.75 -- -- 2.75 4.00 GMS tube as per IS:1239 - 2004 (Medium)
17 17 900 to 1350

4 1350 1800 439.765 2000.00 23.57 88.38 74.00 146.35 110.99 185.95 185.95 97.57 0.92 -- -- 2.69 -- -- 2.69 4.00 GMS tube as per IS:1239 - 2004 (Medium)
11 17 1350 to 1800

5 1800 2250 444.323 1550.00 18.27 88.38 69.44 131.56 104.16 176.09 176.09 87.71 0.87 -- -- 2.63 -- -- 2.63 4.00 GMS tube as per IS:1239 - 2004 (Medium)
11 17 1800 to 2250

6 2250 2700 450.569 1100.00 12.96 88.38 63.19 114.23 94.79 164.54 164.54 76.16 0.82 -- -- 2.57 -- -- 2.57 4.00 GMS tube as per IS:1239 - 2004 (Medium)
11 17 2250 to 2700

7 2700 3150 464.453 650.00 7.66 88.38 49.31 85.45 73.96 145.35 145.35 56.97 0.72 -- -- 2.46 -- -- 2.46 4.00 GMS tube as per IS:1239 - 2004 (Medium)
5 5 2700 to 3150

8 3150 3350 493.153 200.00 2.36 88.38 20.61 34.45 30.91 111.35 111.35 22.96 0.55 -- -- 2.27 -- -- 2.27 4.00 GMS tube as per IS:1239 - 2004 (Medium)
5 5 3150 to 3350