ECONOMIC DIA STATEMENT OF RISING-MAIN

NAME OF WORK:- PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR CHAUNTRA,GOPALPUR AND DHARAMPUR BLOCKS, DISTRICT MANDI(HIMACHAL PRADESH)- PACKAGE-07
Name of Scheme:- LIS Bhadarwar, Block Gopalpur
Rising Main:- Pump House to MT Bhadarwar Khobla
Jan. Feb. Mar. Apr. May. Jun. Jul. Aug. Sep. Oct. Nov. Dec.

MSERW PIPE (IS/ISO:3183-2007) GMS TUBE (IS:1239-1990/2004 -Part -1)

Daily Water Requirement of 10.44 Hect. (lps) 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 PIPE RATE
Pumping Hour per day 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 Dia.of Pipe Rate
Pumping Hour per Month 496.00 448.00 496.00 480.00 496.00 480.00 496.00 496.00 480.00 496.00 480.00 496.00 25 mm 177.70
32 mm 237.00
40 mm 271.30
50 mm 330.50
DATA CALCULATION :- 65 mm 530.00
1 Peak average Daily water requirement = 2.20 lps 1 Water requirement (mld) = 0.190 mld 80 mm 616.00
2 Pumping hour = 16.00 Hrs 2 Annual Pumping Hours = 5840.000 hours 100 mm 930.50
3 Design Discharge = 3.30 lps 3 Average Pumping Hours = 16.000 hours 125 mm 1250.00
4 Length of Rising Main = 825.00 Rmt 4 Static Suction Lift = -0.600 m 150 mm 1955.70
5 R.L. of Highest Discharge Point = 1063.01 m 5 Static Delivery head = 89.794 m 200 mm 2778.02
6 Pump Shaft Level = 973.21 m 6 Design Discharge (klpd) = 285.120 klpd 250 mm 3477.72
7 LWL in the Well/source = 973.81 m 300 mm 4071.21
8 Cost of Pumping Unit /K.W. = 8713.00 /- 350 mm 4546.44
9 Class of Pipe = GI PIPE 400 mm 5205.63
10 Value of 'C' = 100.00 450 mm 5861.54
11 %age of stand bye pumping set = 100.00 % 500 mm 7597.11
12 Design Period of Pumping Machinery = 15.00 Yrs. 600 mm 7839.11
13 Energy Charges per KWH = 3.50 /- 650 mm 9014.97
14 Combined Efficiency of P/Machinery = 0.60 700 mm 10367.22
15 Capital intrest rate = 8.50 % 750 mm 11922.30
16 Residual head = 3.00 m
S. Dia Frictional Velocity Total Losses Total KW Reqd. Cost of Cost of Total cost Annual Capitalised Total captl. Cost Capl. Cost of Total Cap. Most
No. of Losses/ Losses For Bends Head Including pump pipe per of pipe energy energy cost of pump & engy. pump & engy. cost for economical
Pipe 1000 m @ 10% stand-bye metre cost Ist 15 years for Ist 15 Yrs. for next 15 Yrs. 30 years dia
(mm) (m) (m/sec.) (m) (m) (m) (KW) (1000 Rs.) (Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 50 116.28 1.68 95.93 9.59 197.72 21.35 186.02 330.50 272.66 436.39 3623.92 3809.94 1120.66 5203.26 0
2 65 32.40 0.99 26.73 2.67 121.60 13.13 114.40 530.00 437.25 268.38 2228.67 2343.07 689.19 3469.51 0
3 80 11.79 0.66 9.72 0.97 102.89 11.11 96.80 616.00 508.20 227.09 1885.80 1982.60 583.16 3073.96 80
4 100 3.98 0.42 3.28 0.33 95.80 10.34 90.09 930.50 767.66 211.35 1755.10 1845.19 542.74 3155.59 0
5 125 1.34 0.27 1.11 0.11 93.41 10.09 87.91 1250.00 1031.25 206.24 1712.66 1800.57 529.62 3361.44 0
The economical diameter of Rising Main is = 80 mm
DATA :- DESIGN OF PUMPING MACHINERY
1 Peak Design pumping rate = 3.30 lps Suction : Rising Main:
2 Pumping hours = 16.00 hrs 1 Friction Losses in sucn.pipe = 0.1179 m 1 Velocity in R.Main = 0.66 m/s
3 Length of rising main = 825.00 m 2 Velocity in Suction pipe = 0.6565 m/s 2 Friction losses in R.Main = 9.72 m
4 No. of pumping sets required = 1.00 sets 3 Velocity Head V^2/2g = 0.0220 m 3 Losses due to bends @ 5% = 0.49 m
5 Dia of rising main = 80.00 mm 4 Entrance Losses = 0.0103 m 4 Exit losses = 0.31 m
6 Static delevery lift (PSL-Delevery Pt.) = 89.79 m 5 Losses due to sluice Valve = 0.0110 m 5 Rasidual head = 3.00 m
7 Static sucn. Lift (PSL-LWL) = -0.60 m 6 Losses due to foot valve = 0.0000 m 6 Static head = 89.79 m
8 Detail of system :- Suction Delivery 7 Losses due to Bend = 0.0046 m 7 Velocity head(V^2/2g) = 0.02 m
a) Dia of pipe = 80 mm 65 mm 8 Losses due to expender = 0.0000 m Total losses = 102.83 m
b) Length of pipe = 10.00 m 5.00 m 9 Static Suction lift = -0.6000 m Total head = 102.72 m
c) No. of L.R. bends = 1.00 Nos. 1.00 Nos. Total losses = -0.4342 m Total BHP @ 60% efficiency = 8.29 HP
d) Foot valve = 0.00 Nos. 0.00 Nos. = 8.286 HP x 1
e) Sluce valve = 1.00 Nos. 1.00 Nos. Say = As per Ch. Curve
HP x 1
f) Reflux valve = 0.00 Nos. 1.00 Nos. Delivery: NPSHA
g)Unequal T = 0.00 Nos. 1.00 Nos. 1 Velocity in delevery pipe = 0.9945 m/s Losses in NPSH due to V. Pressure = 0.2373 m
h) Expender(increaser) = 0.00 Nos. 1.00 Nos. 2 Friction losses in delry. pipe = 0.1620 m Losses in NPSH due to Atm. Press. = 1.06 m
10 Altitude of Pump house = 880.00 m above MSL 3 Velocity Head V2/2g = 0.0504 m Suction Head for NPSH = 0.00 m
11 Normal water temprature = 20.00 degree C 4 Losses due to sluice Valve = 0.0252 m NPSH available = 9.0367 m
5 Losses due to reflux valve = 0.0252 m Use 1 sets of As per Ch. Curve
HP each
6 Losses due to Bend = 0.0106 m with 1 set as stand-by 1 W + 1 SB
7 Losses due to expander = 0.0504 m Capacity = 3.30 lps each and
Total losses = 0.3238 m Total head = 102.00 meters
 *** Classification of Pipe line ***
Name of Work:- PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR CHAUNTRA,GOPALPUR AND DHARAMPUR BLOCKS, DISTRICT MANDI(HIMACHAL PRADESH)- PACKAGE-07

DATA: LIS Bhadarwar, Block Gopalpur ------Pump House to MT Bhadarwar Khobla

Max.(design) discharge = 285.12 Kld GMS tube as per IS:1239 - 2004 (Part-I): MSERW Pipe IS/ISO:3183-2007 :
Dia of Pipe line (internal) = 80.00 mm Outer Dia of pipeline = 89.90 mm Outer dia of Pipe = 0.00 mm
RD of End (delivery)Pt. = 825.00 m Wall thk: (H) = GI (H) GI (M) Grade of pipe = L210 or A Yld. Stress = 210.00 Mpa
RL of End (delivery Pt.) = 1063.01 m 4.80 mm 4.00 mm Stress = Yld. Str. = 60.00 % = 126.00 Mpa
Co-eff.of pipe friction ,'C' = 100.00 Mill Tolerance = 12.50 % Joint Efficiency, JE = 0.85 Mill Tolerance = 12.50 %
Corrosion allowance (thk) = as given below Joint Efficiency, JE = 0.85 MSERW Pipe IS/ISO:3183-2007 : Yield Stress = 85.00
Avr.Pipe thk.(Assumed) = 4.80 mm (for water Hammer effect) Outer Dia of pipeline = 0.00 mm % = 246.50 Mpa
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Fibre Stress , S = 1/3 x 320 = 106.67 Mpa Grade of pipe = L290 or X 42 Yld. Stress = 290.00 Mpa
Wave velocity, C= 1320.64192 m/ sec. Joint Efficiency, JE = 0.85 Mill tolerance = 12.50 %
Corrosion allowance (thk) = 1.65 mm for GMS tube or MSERW Pipe (IS/ISO:3183-2007)= 1.65 mm % MSERW Pipe (IS/ISO: 3183-2007) = 1.65 mm
< -------------- DATA ------------------ >
Wall Thickness i/c
Wall thk.(Barlow equ) t
Tl. Length of Pipe line (for

Pressure for design

Forged Flange as per ANSI

Nominal Working
R.D. Field Test Pr. (Design Pr.) tolerance & corroson Recommended Pipe
m Residual head)
(i/c

16.5B & MS Flange as per

=P.D /(2.S.JE)

Thickness worked out

Tol. Frictional Losses

allowan.

of flange
Pipe Line ( name )

IS/ISO:3183-

IS/ISO:3183-

IS/ISO:3183-

IS/ISO:3183-
Water Hammer

MSERW Pipe

MSERW Pipe

MSERW Pipe

MSERW Pipe
Pipe to be

P = Max. (11,12,13)

IS: 6392:1971 Refer

provided as per
Design Pr. For pipe,

GMS tube as per

GMS tube as per

Working Pr.in (15)

R.L. of Lower Point

2007 :
provided

IS:1239 - 2004
(1st Pt)

Max Static head

losses)

2007

2007

2007
(6 + 7 + 8)
1.5 x (6 +8)

1.5 x (8)

IS:1239 - 1990
To (2nd Pt)
From (1st)

Wall Thickness
(Part-I)

code
Type and Class of Pipe Line
Col. L210 or L290 or L210 or L290 or
3.0

(6+8) A X 42 A X 42 From RD To RD
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Reqd. Use
1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 0 200 973.21 825.00 9.72 88.38 92.79 153.78 139.19 190.90 190.90 102.52 0.95 -- -- 2.72 -- -- 2.72 4.00 GMS tube as per IS:1239 - 2004 (Medium) 17 17 0 to 200
2 200 400 989.43 625.00 7.37 88.38 76.58 125.92 114.87 172.33 172.33 83.95 0.85 -- -- 2.61 -- -- 2.61 4.00 GMS tube as per IS:1239 - 2004 (Medium) 11 17 200 to 400
3 400 600 1013.32 425.00 5.01 88.38 52.69 86.55 79.04 146.08 146.08 57.70 0.72 -- -- 2.46 -- -- 2.46 4.00 GMS tube as per IS:1239 - 2004 (Medium) 5 5 400 to 600
4 600 825 1048.38 225.00 2.65 88.38 17.62 30.41 26.44 108.66 108.66 20.28 0.54 -- -- 2.26 -- -- 2.26 4.00 GMS tube as per IS:1239 - 2004 (Medium) 5 5 600 to 825