TOM NOTES
TOM NOTES
TOM NOTES
THEORY OF MACHINES
Syllabus
CO3 Analyse the behaviour of mechanisms subjected to internal and external forces
CO5 Apply the knowledge of mathematics, science and engineering mechanics to find natural
frequency of a vibrating system
CO6 Analyse the parameters affecting the dynamic behavior of a mechanical system.
Module 1
Introduction: Mechanisms and machines, Kinematic pairs-types, degree of freedom, Kinematic chains and
their
classification, Four bar mechanism and its inversions, Single slider crank mechanism and its inversions, Quick
return motion mechanisms-Drag link mechanism, Whitworth mechanism and Crank and slotted lever
Mechanism. Intermittent Motion mechanisms -Geneva wheel mechanism and Ratchet and Pawl mechanism.
Pantograph,
Self Study: Mechanisms: Straight line motion mechanisms Peaucellier's mechanism and Robert's mechanism.
Toggle mechanism, Ackerman steering gear mechanism.
10 hours
Module 2
Gear Trains: Simple gear trains, compound gear trains. Epicyclic gear trains: Tabular method of finding
velocity ratio of epicyclic gear trains,
Cams: Types of Cams, Types of Followers. Disc Cam with Radial Reciprocating Follower Having Knife-Edge,
Roller Disc Cam, Follower Motions, Uniform velocity, UARM, SHM.
Self Study : CAMS: Uniform Velocity, Uniform Acceleration and Retardation and Cycloidal Motion.
10 hours
Module 3
Static Force Analysis
Static Force Analysis: Introduction: Static equilibrium. Equilibrium of two and three force members. Members
with two forces and torque. Free body diagrams. Principle of virtual work. Static force analysis simple
mechanisms without friction.
Self Study: Static force analysis considering friction at pins.
12 hours
Module 4
Balancing of Machinery
Balancing of Rotating Masses: Static and dynamic balancing. Balancing of single rotating mass by balancing
masses in same plane and in different planes. Balancing of several rotating masses by balancing masses in
same plane and in different planes.
Module 5
Governors and Gyroscope
Types of governors; force analysis of Porter and Hartnell governors. Controlling force. Stability, sensitiveness.
Isochronism,. Gyroscope: Vectorial representation of angular motion. Gyroscopic couple. Effect of gyroscopic
couple on ship, plane disc, aeroplane, stability of two .
Self Study: Flywheels in presses and punches.
10 hours
NOTE:
1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.
Text Books:
1. “Theory of Machines & Mechanisms", J.J. Uicker, , G.R. Pennock, J.E. Shigley. OXFORD 3rd Ed. 2009.
2. Theory of Machines, Thomas Bevan, Pearson Education. 3rd edition. 2009.
Reference Books:
1. Mechanism and Machine Theory,A.G.Ambekar PHI, 2007
2. Theory of Machines, Sadhu Singh, Pearson Education. 2nd edition. 2007.
3. Theory of Machines, Rattan S.S. Tata McGraw Hill Publishing Company Ltd., New Delhi, 3rd Edition,
2009.
E-learning: http://www.elearning.vtu.ac.in/elearning/
http://nptel.ac.in
Laboratory Exercises
Exercise 2: Velocity and Acceleration analysis of planar mechanisms Graphical method (Using
Autodesk Inventor)
Exercise 3: Velocity and Acceleration Analysis of Mechanisms (Analytical Method) (Using Microsoft
Excel)
Exercise 4: Kinematics of Spur Gear: Gear terminology, law of gearing, path of contact, arc
of contact, contact ratio of spur gear. Interference in involute gears, methods of avoiding
interference, condition and expressions for minimum number of teeth to avoid interference,
Exercises on Kinematics of Spur gear using Microsoft Excel.
Exercise 5: Cams: Displacement, Velocity & Acceleration Time Curves for Cam Profiles. (Using
Microsoft Excel)
F = 6 (N-1) – 5 P1 – 4 P2 – 3 P3 – 2 P4 – 1P5
The above equation is the general form of Kutzbach criterion. This is applicable to any
type of mechanism including a spatial mechanism.
Fig. 1.7
However, if the links are arranged in such a way as shown in fog. (b), a double
parallelogram linkage with one degree of freedom is obtained. This is due to the
reason that the lengths of links or other dimensional properties are not considered in
these empirical relations.
Sometimes a system may have one or more link which does not introduce any extra
constraint. Such links are known as redundant links and should not be counted to
find the degree of freedom. For example fig. (B) has 5 links, but the function of the
mechanism is not affected even if any one of the links 2, 4 and 5 are removed. Thus,
the effective number of links in this case is 4 with 4 turning pairs, and thus 1 degree
of freedom.
In case of a mechanism possessing some redundant degree of freedom, the effective
degree of freedom is given by,
F = 3 (N – 1) – 2 P1 – 1P2 – Fr
Where F = no. of redundant degrees of freedom
In other words, the purpose of this mechanism is to convert rotary motion into
reciprocating motion.
1.13.3 Third inversion: watts indicator mechanism
A Watt‟s indicator mechanism (also known as Watt's straight line mechanism or
double lever mechanism) which consists of four links is shown in Fig.
The four links are: fixed link at A, link AC, link CE and link BFD. It may be noted
that BF and FD form one link because these two parts have no relative motion
between them. The links CE and BFD act as levers.
The displacement of the link BFD is directly proportional to the pressure of gas or
steam which acts on the indicator plunger. On any small displacement of the
mechanism, the tracing point E at the end of the link CE traces out approximately
a straight line.
𝜶 𝜶 𝟑𝟔𝟎° − 𝜷
= =
time of cutting stroke
It consists of seven cylinders in one plane and all revolves about fixed center D, as
shown in Fig. 5.25, while the crank (link 2) is fixed. In this mechanism, when the
connecting rod (link 4) rotates, the piston (link 3) reciprocates inside the cylinders
forming link 1.
In the extreme positions, AP1 and AP2 are tangential to the circle and the cutting
tool is at the end of the stroke. The forward or cutting stroke occurs when the crank
rotates from the position CB1 to CB2 (or through an angle β) in the clockwise
direction. The return stroke occurs when the crank rotates from the position CB2 to
CB1 (or through angle α) in the clockwise direction. Since the crank has uniform
angular speed, therefore,
𝜷 𝜷 𝟑𝟔𝟎° − 𝜶
=
=
time of cutting stroke
𝟑𝟔𝟎° − 𝜷 𝜶
𝒕𝒊m𝒆 𝒐 𝒓𝒆𝒕𝒖𝒓𝒏 𝜶
=
1.19 Example based on Degrees of Freedom:
1 For the kinematic linkages shown in following fig. calculate the following:
The numbers of binary links (Nb)
The numbers of ternary links (Nt)
The numbers of other (quaternary) links (No)
The numbers of total links (n)
The numbers of loops (L)
The numbers of joints or pairs (P1)
The numbers of degrees of freedom
(F)
a Nb = 4; Nt = 4; N0 = 0; N = 8; L = 4; P1 = 11 (by
counting) P1 = (N + L – 1) = 11
F = 3 (N – 1) – 2P1
F = 3 (8 – 1) – 2×11 = -1 or,
v F = N – (2 L + 1)
F = 8 – (2 ×4 + 1) = -1
b Nb = 4; Nt = 4; N0 = 0; N = 8; L = 3; P1 = 10 (by
counting) P1 = (N + L – 1) = 10
Geneva mechanism
one of the most commonly used devices for producing intermittent rotary
motion, characterized by alternate periods of motion and rest with no
reversal in direction. It is also used for indexing (i.e., rotating a shaft
through a prescribed angle).
In the Figure the driver A carries a pin or roller R that fits in the four radial
slots in the follower B. Between the slots there are four concave surfaces
that fit the surface S on the driver and serve to keep the follower from
rotating when they are fully engaged. In the position shown, the pin is
entering one of the slots, and, on further rotation of the driver, it will move
into the slot and rotate the follower through 90°. After the pin leaves the
slot, the driver will rotate through 270° while the follower dwells—
i.e., stands still. The lowest practical number of slots in
a Geneva mechanism is 3; more than 18 are seldom used. If one of the slot
positions is uncut, the number of turns that the driver can make is limited.
It is said that the Geneva mechanism was invented by a Swiss watchmaker
to prevent the overwinding of watch springs. For this reason it is
sometimes called a Geneva stop.
A ratchet is a wheel with a shape similar to a circular saw blade or horizontal milling cutter. A ratchet fits
onto a shaft and is locked onto the shaft by a "key". The key fits into slots in the shaft and ratchet wheel.
These slots are called "keyways".
Question Bank for Assignments
2. Explain the working of any two inversions of a single slider crank chain with neat
sketches.
4. Explain with neat sketch the working of crank and slotted lever quick return motion
mechanism. Deduce the expression for length of stroke in terms of link lengths.
5. State and explain Whitworth quick return mechanism. Also derive an equation
for ratio of time taken for return strokes and forward strokes.
6. Define Kinematic pair and discuss various types of kinematic pairs with example
Tutorial Questions
3. Explain different kinds of kinematic pairs giving example for each one of
them.
4. Explain the terms: 1. Lower pair, 2. Higher pair, 3. Kinematic chain, and 4.
Inversion.
9. Sketch and describe the four bar chain mechanism. Why it is considered to
be the basic chain?
10. Show that slider crank mechanism is a modification of the basic four bar
mechanism.
11. Sketch slider crank chain and its various inversions, stating actual machines
in which these are used in practice.
12. Sketch and describe the working of two different types of quick return
mechanisms. Give examples of their applications. Derive an expression for the
ratio of times taken in forward and return stroke for one of these mechanisms.
13. Sketch and explain any two inversions of a double slider crank chain.
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