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Product: WHEEL LOADER

Model: 950 GC WHEEL LOADER M5K00389
Configuration: 950 GC Wheel Loader M5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Disassembly and Assembly

C7.1 Engines
Media Number -UENR0633-26 Publication Date -01/07/2015 Date Updated -03/06/2021

i06983508

Electronic Unit Injector - Install

SMCS - 1290-012

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 298-5564 T40 Torx Socket 1
D 1P-1860 Retaining Ring Pliers 1
1U-5718 Vacuum Pump 1
169-7372 Fluid Sampling Bottle 1
E
Tube
4C-4057 1
7.9 mm (0.31 inch) Outside Diameter
F 268-1968 Pry Bar 1
G 247-5377 Torque Wrench 1

NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.

Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.

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Refer to System Operation, Testing and Adjusting, "Cleanliness of

Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

NOTICE

Use a deep socket in order to install the electrical connections to the

electronic unit injectors. Use of incorrect tooling will result in damage
to the electronic unit injectors.

1. Use Tooling (E) in order to remove any fuel from the cylinder.

Note: Evacuate as much fuel as possible from the cylinder before installing the electronic
unit injector.

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Illustration 1 g03398322

2. Follow Step 2.a through Step 2.e in order to install harness assembly (4) to valve
mechanism cover base (14).

a. Install a new O-ring seal (15) to harness assembly (4).

Note: Do not lubricate the O-ring seal.

b. Install harness assembly (4) to valve mechanism cover base (14). Ensure that the
harness assembly is correctly orientated and correctly seated into the valve
mechanism cover base.

c. Use Tooling (D) to install circlip (13) valve mechanism cover base (14).

d. Install a new cable strap (12) (not shown) to valve mechanism cover base (14).

Note: Ensure that the cable straps meet the Original Equipment Manufactures (OEM)
specification.

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e. Connect harness assembly (11) to harness assembly (4).

f. If necessary, repeat Step 2.a through Step 2.e in order to install the remaining harness
assemblies to the valve mechanism cover base.

3. Ensure that the fuel inlet port of the electronic unit injector is capped. Ensure that the
electronic unit injector is clean.

Illustration 2 g03398316

4. New sealing washer (10) should only be installed if the original electronic unit injector (6)
is to be reused.

5. On installing an original electronic unit injector, install a new O-ring seal (9).

Note: Do not lubricate the O-ring seal.

6. Use a suitable tool in order to install a new sealing washer (10) to electronic unit injector
(6).

Note: Ensure that the nozzle for the electronic unit injector is not damaged in any way on
installation of the new sealing washer.

7. Ensure that O-ring seal (9) and sealing washer (10) on a new electronic unit injector are not
damaged and in place.

Note: Do not lubricate the O-ring seal.

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8. Ensure that the seat for the electronic unit injector in the cylinder head is clean and free
from damage. Ensure that the sealing washer has been removed from the cylinder head.

Illustration 3 g03398314

9. Position clamp (8) onto electronic unit injector (6). Align the assembly of electronic unit
injector (6) to the bore for the electronic unit injector in the cylinder head.

Note: Ensure that the clamp is correctly positioned onto the electronic unit injector.

10. Push only on injector clamp (8) in order to install electronic unit injector (6). Do not apply
pressure on any other part of the electronic unit injector. Ensure that the electronic unit
injector is pushed firmly against the seat in the cylinder head.

11. Install a new Torx screw (7) to clamp (8). Tighten the Torx screw finger tight.

12. Remove the cap from electronic unit injector (6). Install a new seal (2) to electronic unit
injector (6) and to the cylinder head. Ensure that the flange on the seal is flush with the
valve mechanism cover base.

13. Remove the plugs from the new fuel injection line. Install the fuel injection line hand tight.
Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct
procedure.

Note: Ensure that the ends of the fuel injection line are seated into the electronic unit
injector and the fuel manifold. Tighten the nuts hand tight.

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14. Use Tooling (A) to tighten Torx screw (9) to a torque of 27 N·m (239 lb in).

Note: Tooling (A) must be used to ensure no damage to the electronic unit injector.

15. Use Tooling (F) to tighten the fuel injection line to a torque of 30 N·m (266 lb in). Refer to
Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct procedure.

16. Use a deep socket to install harness assembly (6) to electronic unit injector (8). Use Tooling
(G) to tighten connections (7) to a torque of 2.0 N·m (18 lb in).

17. If necessary, repeat Step 1 through Step 16 in order to install the remaining electronic unit
injectors.

Illustration 4 g03398871
The correct location of valve bridges

NOTICE

Failure to ensure that ALL valve bridges are correctly seated onto the
valve stems will cause interference between the pistons and the valves,
resulting in damage to the engine.

18. Install valve bridges (3) to the cylinder head.

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Note: Ensure that used valve bridges are reinstalled in the original location and the original
orientation. Do not interchange the location or the orientation of used valve bridges.

19. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft -
Install" for the correct procedure.

Illustration 5 g03398345

20. Remove the plug from the OEM hose assembly. Remove the cap from connection (1).

21. Connect the OEM hose assembly to connection (1).

22. Replace the filters for primary fuel system. Refer to Operation and Maintenance Manual,
"Fuel System Primary (Water Separator) Element - Replace" for the correct procedure.

23. Replace the filters for secondary fuel system. Refer to Operation and Maintenance Manual,
"Fuel System Secondary Filter - Replace" for the correct procedure.

24. Turn the fuel supply to the ON position.

25. Turn the battery disconnect switch to the ON position.

26. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for the correct procedure.

Mon Sep 4 17:55:28 UTC-1000 2023

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Copyright 1993 - 2023 Caterpillar Inc.

All Rights Reserved.
Private Network For SIS Licensees.

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