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Ditch Witch RT45 Manual

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RT45

Tier 4

Operator’s
Manual

Issue 3.0 053-2746


RT45 Operator’s Manual Overview - 1

Overview

Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5


• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
• Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Overview - 2 RT45 Operator’s Manual
Serial Number Location

Serial Number Location


Record serial numbers and date of purchase in spaces provided. RT45 (2) and engine (1) serial numbers
are located as shown.

Date of manufacture

Date of purchase

RT45 serial number

Engine serial number

Front attachment serial number

Rear attachment serial number

Trailer serial number


RT45 Operator’s Manual Overview - 3
Intended Use

Intended Use
The RT45 is a riding trencher designed to install buried service lines of various sizes using a variety of
Ditch Witch® attachments.

Attachment Max. width/diameter Max. depth

A323 backhoe 18 in (460 mm) 93.2 in (2.4 m)

H313 trencher 12 in (305 mm) 63 in (1.6 m)

H314 trencher, center 12 in (305 mm) 52 in (1.3 m)

H314 trencher, offset 8 in (200 mm) 52 in (1.3 m)

H350 combo

trencher 8 in (200 mm) 42 in (1.1 m)

plow 3 in (76 mm) 24 in (610 mm)

H342 saw 5 in (130 mm) 18 in (455 mm)

H331 plow 3 in (76 mm) 24 in (610 mm)

MT12 MicroTrencher 0.75-1.25 in (19-32 mm) 6-12.5 in (165-318 mm)

The unit is designed for operation in temperatures typically experienced in earth moving and construction
work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch
Witch dealer. Use in any other way is considered contrary to the intended use.

The RT45 should be used with genuine Ditch Witch chain, teeth, and sprockets. It should be operated,
serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the
relevant safety procedures.

Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only be made by
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
Overview - 4 RT45 Operator’s Manual
Unit Components

Unit Components

1. Rollover Protective Structure (ROPS) 5. Center console


2. Right console 6. Engine compartment
3. Left console 7. Backfill blade
4. Operator’s station
RT45 Operator’s Manual Overview - 5
Operator Orientation

Operator Orientation
1. Front of unit 3. Rear of unit
2. Right of unit 4. Left of unit

Right and left sides of machine are determined


by facing front of unit while seated at the
controls.

About This Manual


This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.

Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
Overview - 6 RT45 Operator’s Manual
RT45 Operator’s Manual Foreword - 7

Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your Ditch Witch® equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.


Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA

The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.


Foreword - 8 RT45 Operator’s Manual

RT45
Operator’s Manual

This manual covers the following model: RT45 Tier 4.

Issue number 3.0/OM-06/16


Part number 053-2746

Copyright 2014, 2016


by The Charles Machine Works, Inc.

and Ditch Witch are registered trademarks of The Charles Machine Works, Inc.

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.
RT45 Operator’s Manual Contents - 9

Contents
Overview 1
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual

Foreword 7
part number, revision level, and publication date of this manual, and factory contact
information

Safety 11
machine safety alerts and emergency procedures

Controls 29
machine controls, gauges, and indicators and how to use them

Operation Overview 61
an overview for completing a job with this machine: planning, setting up, installing
product, and restoring the jobsite; with cross references to detailed procedures

Prepare 65
procedures for inspecting and classifying the jobsite, planning the installation path,
and preparing the jobsite for work

Drive 71
procedures for startup, cold start, driving, and shutdown

Transport 77
procedures for lifting, hauling, and towing

Backhoe 87
procedures for digging with backhoe

Trench 95
procedures for trenching

Plow 105
procedures for plowing

Saw 101
procedures for sawing
Contents - 10 RT45 Operator’s Manual

Drill 111
procedures for drilling

Microtrench 123
procedures for microtrenching

Systems and Equipment 133


chain, teeth, sprockets, and optional equipment

Complete the Job 139


procedures for backfilling and restoring the jobsite and rinsing and storing
equipment

Service 141
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance

Specifications 187
machine specifications including weights, measurements, power ratings, and fluid
capacities

Support 205
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training

Service Record 209


a record of major service performed on the machine
RT45 Operator’s Manual Safety - 11

Safety

Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

California Proposition 65 Warning . . . . . . . . . . . . 12

Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13
• Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
• If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Safety Alert Classifications . . . . . . . . . . . . . . . . . . 19

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 20


Safety - 12 RT45 Operator’s Manual
Guidelines

Guidelines
When you see this safety alert sign, carefully read and follow all instructions.
YOUR SAFETY IS AT STAKE. Read this entire section before using your equipment.

Follow these guidelines before operating any jobsite equipment:

• Complete proper training and read operator’s manual before using equipment.
• Mark proposed path with white paint and have underground utilities located before working. In the US
or Canada, call 811 (US) or 888-258-0808 (US and Canada). Also contact any local utilities that do not
participate in the One-Call service. In countries that do not have a One-Call service, contact all local
utility companies to have underground utilities located.
• Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins. Safety videos are available from your Ditch Witch® dealer or at
www.ditchwitch.com/safe.
• Fully inspect equipment before operating. Repair or replace any worn or damaged parts. Replace
missing or damaged safety shields and safety signs. Contact your Ditch Witch dealer for assistance.
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
• Do not operate unit where flammable gas may be present.
• Only operate equipment in well-ventilated areas.
• Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment
use.
• Complete the equipment checklist located at www.ditchwitch.com/safe.

California Proposition 65 Warning


This product may contain chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm.

• battery posts, terminals and related accessories


• engine exhaust
• ethylene glycol
RT45 Operator’s Manual Safety - 13
Emergency Procedures

Emergency Procedures

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

Before operating any equipment, review emergency procedures and check that all safety precautions have
been taken.

EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if
equipped).

Electric Strike Description

Electric shock. Contacting electric lines will cause death


or serious injury. Know location of lines and stay away.

When working near electric cables, remember the following:

• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include:

• power outage
• smoke
• explosion
• popping noises
• arcing electricity

If any of these occur, assume an electric strike has occurred.


Safety - 14 RT45 Operator’s Manual
Emergency Procedures

If an Electric Line is Damaged


If you suspect an electric line has been damaged and you are on tractor, DO NOT MOVE. Remain on
tractor and take the following actions. The order and degree of action will depend upon the situation.

• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Raise attachments and drive from immediate area.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.

If you suspect an electric line has been damaged and you are off tractor, DO NOT TOUCH TRACTOR.
Take the following actions. The order and degree of action will depend upon the situation.

• LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to
reduce the hazard of being shocked from one foot to the other. For more information, contact your
Ditch Witch® dealer.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
RT45 Operator’s Manual Safety - 15
Emergency Procedures

If a Gas Line is Damaged

Fire or explosion possible. Fumes could ignite and cause


burns. No smoking, no flame, no spark. 275-419 (2P)

Explosion possible. Serious injury or equipment damage could occur.


Follow directions carefully.

If you suspect a gas line has been damaged, take the following actions. The orders and degree of action
will depend on the situation.

• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possibSSle.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
Safety - 16 RT45 Operator’s Manual
Emergency Procedures

If a Fiber Optic Cable is Damaged


Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility
company.

If Machine Catches on Fire


Perform emergency shutdown procedure and then take the following actions. The order and degree of
action will depend on the situation.

• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
• If fire is small and fire extinguisher is available, attempt to extinguish fire.
• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
RT45 Operator’s Manual Safety - 17
Safety Alert Classifications

Safety Alert Classifications


These classifications and the icons defined on the following pages work together to alert you to situations
which could be harmful to you, jobsite bystanders or your equipment. When you see these words and
icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.

indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.

indicates a hazardous situation that, if not avoided, could result in death or serious injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.

Watch for two other words: NOTICE and IMPORTANT.

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).

IMPORTANT can help you do a better job or make your job easier in some way.
Safety - 18 RT45 Operator’s Manual
Machine Safety Alerts

Machine Safety Alerts

Runaway possible. Start from operator’s position


only. 275-070
1

Read operator’s manual. Know how to use all


controls. Your safety is at stake. 273-475
2

Hot parts may cause burns. Do not touch until cool


or wear gloves. 273-423
3
RT45 Operator’s Manual Safety - 19
Machine Safety Alerts

Rollover could kill or crush. Wear seat belt. 275-303

Fall possible. Riders can fall from machine and be


injured or killed. Only operator is allowed on machine. 273-487
5

Tiedown location. See Transport chapter for more information.


274-318

Fire or explosion possible. Do not use starter fluid.


273-459
7
Safety - 20 RT45 Operator’s Manual
Attachment Safety Alerts

Attachment Safety Alerts


A323

Crushing weight could cause death or serious


injury. Use proper procedures and equipment or stay away.
1

Moving parts could cut off hand. Keep hands away.


2
RT45 Operator’s Manual Safety - 21
Attachment Safety Alerts

H313

Moving digging teeth will cause death or serious


injury. Trench cave-in can cause you to fall. Stay away. 274-002
1

Lift point. See Transport chapter for more information. 274-442

3 Moving digging teeth will cause death or serious


injury. Trench cave-in can cause you to fall. Stay away.
Safety - 22 RT45 Operator’s Manual
Attachment Safety Alerts

H314

Moving digging teeth will cause death or serious


injury. Trench cave-in can cause you to fall. Stay away. 274-002
1

Lift point. See Transport chapter for more information. 274-442

3 Moving digging teeth will cause death or serious


injury. Trench cave-in can cause you to fall. Stay away.
RT45 Operator’s Manual Safety - 23
Attachment Safety Alerts

H350

Moving digging teeth will cause death or serious


injury. Trench cave-in can cause you to fall. Stay away. 274-002
1

Lift point. See Transport chapter for more information. 274-442

2
Safety - 24 RT45 Operator’s Manual
Attachment Safety Alerts

H342

Moving parts could cut off hand. Keep hands away.


275-184
1

Flying objects thrown by machine may strike


people. Wear safety glasses and hard hat. 275-193
2

Moving digging teeth will cause serious injury or


death. Stay away. 275-443
3

Crushing weight could cause death or serious


injury. Use proper procedures and equipment or stay away. 275-326
4

Lift point. See Transport chapter for more information. 274-442

5
RT45 Operator’s Manual Safety - 25
Attachment Safety Alerts

H331

Lift point. See Transport chapter for more information. 274-442

1
Safety - 26 RT45 Operator’s Manual
Attachment Safety Alerts

MT12

Moving parts could cut off hand. Keep hands away.


275-184
1

Tiedown location. See Transport chapter for more information.


274-318

Lift point. See Transport chapter for more information. 274-442

Flying objects thrown by machine may strike


people. Wear safety glasses and hard hat. 275-193
4
RT45 Operator’s Manual Safety - 27
Attachment Safety Alerts

Moving digging teeth will cause serious injury or


death. Stay away. 275-443
5

Hot parts may cause burns. Do not touch until cool


or wear gloves. 275-355
6

Fall possible. Riders can fall from machine and be


injured or killed. Only operator is allowed on machine. 273-487
7

RWIII/RWIV

Turning shaft will kill you or crush arm or leg. Stay


away. 275-197
1
Safety - 28 RT45 Operator’s Manual
Attachment Safety Alerts
RT45 Operator’s Manual Controls - 29

Controls

Chapter Contents
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
• Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
• Graphic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Right Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
• Tractor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
• Trencher Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
• Combo Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
• Saw Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
• Plow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
• Microtrencher Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Backhoe Console . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Left Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Battery Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . 59
Controls - 30 RT45 Operator’s Manual
Center Console

Center Console
Controls

1. Auxiliary power outlet 4. Graphic display


2. Engine override switch 5. Ignition switch
3. Horn 6. Ground drive foot control
RT45 Operator’s Manual Controls - 31
Center Console

Item Description Notes

1. Auxiliary power outlet Provides power for other Power output is 12V, 5A.
equipment.

2. Engine override switch If engine shutdown indicator This control allows a temporary
comes on, press to delay override of engine shutdown.
engine shutdown for 30
seconds. NOTICE: After 30 seconds, engine
will again shut down unless fault
condition has been cleared on
diagnostic gauge.

c00ic024w.eps

3. Horn To sound horn, press.

4. Graphic display Graphic symbols are IMPORTANT: If error code SPN 190
displayed for indicators and FMI 8 appears, clear and reset
conditions previously shown display. Restart engine.
with gauges.
!

c00ic604w.eps

5. Ignition switch To start engine, insert key and IMPORTANT: If engine does not
turn clockwise. start on first attempt, check that all
interlock requirements have been
To stop engine, turn met, return switch to STOP, and try
counterclockwise. again.
Controls - 32 RT45 Operator’s Manual
Center Console

Item Description Notes

6. Ground drive foot control To move tractor forward, push Pedal should automatically return to
top of pedal. neutral when released.

To move tractor backward,


push bottom of pedal.

To increase speed in either


direction, push pedal farther
from center.

To reduce speed in either


direction, release pedal.
RT45 Operator’s Manual Controls - 33
Center Console

Graphic Display

1. Hydraulic fluid temperature indicator 8. Engine oil pressure indicator


2. Operator presence indicator 9. Diagnostic menu button
3. Engine speed (RPM) 10. Hourmeter
4. Diagnostic message indicator 11. Settings menu button
5. Ground drive neutral indicator 12. Air filter restriction indicator
6. Attachment drive neutral indicator 13. Electrical system voltage
7. Engine coolant temperature 14. Fuel level indicator
Controls - 34 RT45 Operator’s Manual
Center Console

Item Description Notes

1. Hydraulic fluid Lights if hydraulic fluid If light remains on:


temperature indicator overheats. Light will come on
briefly when engine is started. • Check that engine fan is turning
when engine is running.
• Turn off engine and let it cool.
• Check hydraulic fluid level.
• Check front of hydraulic fluid
cooler for debris.
c00ic037t.eps

2. Operator presence Lights when operator is in Part of the start interlock system. To
indicator seat. start engine,

• operator must be in seat,


• attachment drive control must be
in neutral, and
• ground drive control must be in
neutral.
c00ic001w.eps

3. Engine speed (RPM) Displays engine RPM.

4. Diagnostic message indicates a warning


indicator code

indicates a stop code

5. Ground drive neutral Lights when ground drive Part of the start interlock system. To
indicator control is in neutral. start engine,

• operator must be in seat,

N • attachment drive control must be


in neutral, and
• ground drive control must be in
neutral.
c00ic022w.eps
RT45 Operator’s Manual Controls - 35
Center Console

Item Description Notes

6. Attachment drive Lights when attachment drive/ Part of the start interlock system. To
neutral indicator direction control is in neutral. start engine,

• operator must be in seat,


N • attachment drive control must be
in neutral, and
• ground drive control must be in
neutral.
c00ic021w.eps

7. Engine coolant Will flash if engine coolant


temperature temperature rises above
230°F(110°C).

c00ic004w.eps

8. Engine oil pressure Will flash if oil pressure falls If light remains on:
indicator below 20 psi (1.38 bar). Light
will come on briefly when • Turn off engine.
engine is started.
• Check oil level.
• If pressure is still low, consult
engine manual.

9. Diagnostics menu Press button below icon to go


button to the Diagnostics menu.

10. Hourmeter Records engine operating Use engine operating times to


time. schedule service.

11. Settings menu button Press button below icon to go


to the Settings menu.
Controls - 36 RT45 Operator’s Manual
Center Console

Item Description Notes

12. Air filter restriction Indicator will begin flashing To view the air filter percentage before
indicator once the air filter is 25% 25% unrestricted, press the
unrestricted. Percentage will diagnostics menu button at any time.
decrease as air filter
becomes more restricted.

For best results, replace filter


between 25% and 0%. Reset
after replacing air filter.

13. Electrical system Displays system voltage. Should show 12-14V with engine
voltage running.

14. Fuel level indicator Displays fuel level in tank. Fuel tank holds 13 gal (49 L).

Will flash if fuel level is below NOTICE: Use ultra low sulfur fuel
10%. only.
RT45 Operator’s Manual Controls - 37
Right Fender

Right Fender
Tractor Controls

1. Ground drive speed/direction control 4. Backfill blade tilt control *


2. Rear steer indicator* 5. Rear steer control*
3. Backfill blade control 6. Throttle

*optional
Controls - 38 RT45 Operator’s Manual
Right Fender

Item Description Notes

1. Ground drive speed/ To go forward, push. Control does not automatically return
direction control to neutral position when released.
To go backward, pull.

To go faster in either
direction, move farther from
center.

To stop, move to neutral.

c00ic251h.eps

2. Rear steer indicator Rotates to displays position of


rear tires.

3. Backfill blade control To lower blade, push.

To put blade in float, push


fully forward.

To raise blade, pull.

To swing blade to right, move


right.

To swing blade to left, move


left.

c00ic252h.eps
RT45 Operator’s Manual Controls - 39
Right Fender

Item Description Notes

4. Backfill blade tilt To tilt right side of blade


control down, push.

To tilt left side of blade down,


pull.

c00ic253h.eps

5. Rear steer control To turn rear tires right, push


until tires reach desired
position, then release.

To turn rear tires left, pull until


tires reach desired position,
then release.

6. Throttle To increase engine speed,


push.

To decrease engine speed,


pull.
Controls - 40 RT45 Operator’s Manual
Right Fender

Trencher Controls

Note: Control configuration with rear steer option is shown in main


illustration. Control configuration without rear steer is shown in balloon.

1. Trencher slide control* 3. Backfill blade tilt/trencher slide selector*


2. Boom lift control *H314 only

Item Description Notes

1. Trencher slide control To slide trencher right, push.

To slide trencher left, pull.

c00ic198h.eps
RT45 Operator’s Manual Controls - 41
Right Fender

Item Description Notes

2. Boom lift control To lower, push.

To raise, pull.

3. Backfill blade tilt/ To control backfill blade tilt,


trencher slide selector push.

To control trencher slide, pull.

c00ic263h.eps
Controls - 42 RT45 Operator’s Manual
Right Fender

Combo Controls

Note: Control configuration with rear


steer option is shown in main illustration.
Control configuration without rear steer is
shown in balloon.

1. Trencher/Plow lift control 2. Trencher/plow select control

Item Description Notes

1. Trencher/Plow lift To raise selected attachment,


control pull.

To lower selected attachment,


push.
RT45 Operator’s Manual Controls - 43
Right Fender

Item Description Notes

2. Trencher/plow select To select plow, push.


control
To select trencher, pull.
Controls - 44 RT45 Operator’s Manual
Right Fender

Saw Controls

Note: Control configuration with rear


steer option is shown in main illustration.
Control configuration without rear steer is
shown in balloon.

1. Saw swing control 3. Backfill blade tilt/saw swing selector


2. Saw lift control

Item Description Notes

1. Saw swing control To swing saw to left, pull.

To swing saw to right, push.


RT45 Operator’s Manual Controls - 45
Right Fender

Item Description Notes

2. Saw lift control To lower, push.

To raise, pull.

3. Backfill blade tilt/saw To control backfill blade tilt,


swing selector push.

To control saw swing, pull.

c00ic264h.eps
Controls - 46 RT45 Operator’s Manual
Right Fender

Plow Controls

Note: Control configuration with rear steer option is shown in


main illustration. Control configuration without rear steer is
shown in balloon.

1. Plow swing control 3. Backfill blade tilt/plow swing selector


2. Plow lift control

Item Description Notes

1. Plow swing control To swing left, pull.

To swing right, push.

c00ic202h.eps
RT45 Operator’s Manual Controls - 47
Right Fender

Item Description Notes

2. Plow lift control To raise, pull.

To lower, push.

c00ic204h.eps

3. Backfill blade tilt/plow To control backfill blade tilt, Use when optional 6-way backfill
swing selector push. blade is installed.

To control plow swing, pull.

c00ic264h.eps
Controls - 48 RT45 Operator’s Manual
Right Fender

Microtrencher Controls
Tractor

1. Traverse (slide) control 3. Lift control


2. Level control 4. Backfill blade tilt / Traverse selector

Item Description Notes

1. Traverse (slide) control To slide microtrencher right,


push.

To slide microtrencher left,


pull.
RT45 Operator’s Manual Controls - 49
Right Fender

Item Description Notes

2. Level control To lower rear of


microtrencher, push.

To raise rear of microtrencher,


pull.

3. Lift control To lower, push.

To raise, pull.

4. Backfill blade tilt / To control backfill blade tilt, Use when optional 6-way backfill
Traverse selector push. blade is installed.

To control microtrencher
traverse, pull.
Controls - 50 RT45 Operator’s Manual
Right Fender

MT12 MicroTrencher Attachment

1. Swing lock handle 3. Bubble level


2. Manual tilt adjustment 4. Level indicator

Item Description Notes

1. Saw swing lock handle To lock, move handle toward Operate with microtrencher locked in
tractor. most situations.

To unlock, move handle


toward microtrencher.

2. Manual tilt adjustment Turn screw in to adjust angle Use manual tilt adjustment and
left. bubble level together to adjust
microtrencher to match jobsite
Turn screw out to adjust conditions.
angle right.
See “Adjust Tilt” on page 126.
RT45 Operator’s Manual Controls - 51
Right Fender

Item Description Notes

3. Bubble level Displays left-to-right Use manual tilt adjustment and


microtrencher angle. bubble level together to adjust
microtrencher to match jobsite
conditions.

See “Adjust Tilt” on page

4. Level indicator Indicates when base of Use lift and level controls together to
microtrencher is level with adjust microtrencher base until it is
pavement. flat on pavement.
Controls - 52 RT45 Operator’s Manual
Backhoe Console

Backhoe Console

1. Remote throttle on/off 7. Remote engine stop switch


2. Remote throttle increase/decrease 8. Seat latch
3. Boom/Swing control 9. Neutral switch*
4. Left stabilizer control 10. Mechanical stow lock control
5. Right stabilizer control 11. Work light switch*
6. Bucket/Dipper control 12. Backfill blade control*
13. Remote ground drive control*

*optional

NOTICE: Hydraulic functions will be disconnected if operator leaves the backhoe seat.
RT45 Operator’s Manual Controls - 53
Backhoe Console

Item Description Notes

1. Remote throttle on/off To turn on, press top.

To turn off, press bottom.

2. Remote throttle To increase engine speed,


increase/decrease press top.

To decrease engine speed,


press bottom.

3. Boom/Swing control To swing boom left, move left. Control can perform more than one
action at a time. By “feathering” the
To swing boom right, move control, operator can combine
right. backhoe operations.

To raise boom, pull. NOTICE: Do not operate with


backhoe in the stowed (upright)
To lower boom, push. position. Component failure could
occur.

4. Left stabilizer control To lower, pull.

To raise, push.

5. Right stabilizer control To lower, pull.

To raise, push.
Controls - 54 RT45 Operator’s Manual
Backhoe Console

Item Description Notes

6. Bucket/Dipper control To open bucket, move right. Control can perform more than one
action at a time. By “feathering” the
To close bucket, move left. control, operator can combine
backhoe operations.
To move dipper in, pull.

To move dipper out, push.

7. Remote engine stop Stops engine immediately. IMPORTANT:


switch
• Except in an emergency, move
throttle to idle before using stop
switch.
• For normal engine shutdown, use
ignition switch.

After pressing down to stop engine,


the switch must be pulled back up into
the run position before the unit can be
started.

8. Seat latch To release backhoe seat, IMPORTANT: Ensure seat is latched


disengage lock by moving before driving unit.
hole in latch clear of bolt.
See “Backhoe” on page 88 for more
information.

9. Neutral switch To move tractor, press switch,


use bucket/dipper control to
move tractor, and release
switch.

10. Work light switch To turn on, press right.

To turn off, press left.


RT45 Operator’s Manual Controls - 55
Backhoe Console

Item Description Notes

11. Mechanical stow lock To lock, push stow lock Use this control to lock boom in the
control handle. stowed position.

To unlock, move stow lock NOTICE: Always lock boom during


handle to right. transport.

c00ic269h.eps

12. Backfill blade control To lower, push.

To raise, push.

c00ic650w.eps

13. Remote ground drive To move forward, push.


control
To move in reverse, pull.

c00ic652w.eps
Controls - 56 RT45 Operator’s Manual
Left Fender

Left Fender

1. Parking brake 3. Attachment speed/direction control


2. Work light switch* * optional

Item Description Notes

1. Parking brake To set, pull.

To release, push.

c00ic268h.eps
RT45 Operator’s Manual Controls - 57
Left Fender

Item Description Notes

2. Work light switch To turn on, press top.

To turn off, press bottom.

3. Attachment speed/ To rotate attachment forward Control does not return to neutral
direction control or to start plow vibrator box, when released.
push.

To rotate attachment
backward, pull. NOTICE: When operating plow, do
not pull control to reverse. Operating
To go faster in either plow in reverse could cause damage
direction, move farther from to equipment.
center.

To stop attachment rotation or


plow vibrator box, move to
neutral.

c00ic254h.eps
Controls - 58 RT45 Operator’s Manual
Seat

Seat

1. Seat belt 2. Seat slide control

Item Description Notes

1. Seat belt To fasten, insert latch into


buckle. Adjust until seat belt
is low and tight.

To release, lift top of buckle.

2. Seat slide control To slide seat forward or


backward, pull or push left,
then adjust seat.

To lock seat in place, release.


RT45 Operator’s Manual Controls - 59
Battery Disconnect

Battery Disconnect

1. Battery disconnect switch

Item Description Notes

2. Battery disconnect To disconnect, move switch


switch so that indicator points left.

To connect, move switch so


that indicator points right.
Controls - 60 RT45 Operator’s Manual
Battery Disconnect
RT45 Operator’s Manual Operation Overview - 61

Operation Overview

Chapter Contents
Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Digging with Backhoe . . . . . . . . . . . . . . . . . . . . . . 62

Trenching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Sawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Plowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Microtrenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Leaving Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Operation Overview - 62 RT45 Operator’s Manual
Planning

Planning
1. Gather information about jobsite. See page 66.
2. Inspect jobsite. See page 67.
3. Classify jobsite. See page 68.
4. Select chain and teeth to match your soil type, if necessary. See page 134.
5. Check supplies and prepare equipment. See page 70.
6. Haul equipment to jobsite. See page 83.

Digging with Backhoe


1. Start unit. See page 72.
2. Set stabilizers and unstow backhoe. See page 88.
3. Excavate. See page 90.
4. Stow backhoe properly. See page 92.
5. Shut down tractor. See page 75.

Trenching
1. Start unit. See page 72.
2. Position tractor and controls. See page 96.
3. Begin trenching. See page 98.
4. Complete the installation. See page 98.
5. Backfill the trench. See page 140.
6. Shut down tractor. See page 75.
RT45 Operator’s Manual Operation Overview - 63
Sawing

Sawing
1. Start unit. See page 72.
2. Position tractor and controls. See page 102.
3. Begin sawing. See page 103.
4. Complete the installation. See page 104.
5. Backfill the trench. See page 140.
6. Shut down tractor. See page 75.

Plowing
1. Start unit. See page 72.
2. Position tractor and controls. See page 107.
3. Attach product. See page 107.
4. Begin plowing. See page 109.
5. Complete the installation. See page 110.
6. Shut down tractor. See page 75.

Drilling
1. Start unit. See page 72.
2. Dig approach trench and target trench. See page 112.
3. Assemble drill string and position tractor. See page 112.
4. Begin drilling. See page 115.
5. Use drill string guide as needed. See page 116.
6. Add rod. See page 117.
7. Backream. See page 118.
8. Shut down tractor. See page 75.
9. Disassemble joints. See page 122.
Operation Overview - 64 RT45 Operator’s Manual
Microtrenching

Microtrenching
1. Start unit. See page 72.
2. Position tractor and controls. See page 124.
3. Begin trenching. See page 128.
4. Complete the installation. See page 131.
5. Backfill the trench. See page 140.
6. Shut down tractor. See page 75.

Leaving Jobsite
1. Backfill if necessary. See page 140.
2. Rinse equipment. See page 140.
3. Stow tools. See page 140.
4. Haul equipment away from jobsite. See page 83.
RT45 Operator’s Manual Prepare - 65

Prepare

Chapter Contents
Gather Information . . . . . . . . . . . . . . . . . . . . . . . . . 66
• Review Job Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
• Notify One-Call Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
• Arrange for Traffic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
• Plan for Emergency Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Inspect Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
• Identify Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Classify Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
• Select a Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
• Apply Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Check Supplies and Prepare Equipment . . . . . . . 70


• Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
• Fluid Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
• Condition and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
• Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Prepare - 66 RT45 Operator’s Manual
Gather Information

Gather Information
A successful job begins before you dig. The first step in planning is reviewing information already available
about the job and jobsite.

Review Job Plan


Review blueprints or other plans. Check for information about existing or planned structures, elevations, or
proposed work that may be taking place at the same time.

Notify One-Call Services


Mark proposed path with white paint and have underground utilities located before working.

• In the US or Canada, call 811 (US) or 888-258-0808 (US and Canada). Also contact any local utilities
that do not participate in the One-Call service.
• In countries that do not have a One-Call service, contact all local utility companies to have
underground utilities located.

Arrange for Traffic Control


If working near a road or other traffic area, contact local authorities about safety procedures and
regulations.

Plan for Emergency Services


Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have
access to a telephone.
RT45 Operator’s Manual Prepare - 67
Inspect Site

Inspect Site
Identify Hazards
Inspect jobsite before transporting equipment. Check for the following:

• overall grade or slope


• changes in elevation such as hills or other open trenches
• obstacles such as buildings, railroad crossings, or streams
• signs of utilities on jobsite and perimeter, such as:
– “buried utility” notices
– utility facilities without overhead lines
– gas or water meters
– junction boxes
– drop boxes
– light poles
– manhole covers
– sunken ground
• traffic
• access
• soil type and condition

Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of bore path to
verify previously marked line and cable locations. Mark location of all buried utilities and obstructions.
Prepare - 68 RT45 Operator’s Manual
Classify Jobsite

Classify Jobsite

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury:

• Wear personal protective equipment including hard hat, safety eye wear, and hearing protection.
• Do not wear jewelry or loose clothing.
• Notify One-Call and companies which do not subscribe to One-Call.
• Comply with all utility notification regulations before digging or drilling.
• Verify location of previously marked underground hazards.
• Mark jobsite clearly and keep spectators away.

Remember, jobsite is classified by hazards in place -- not by line being installed.

Select a Classification
Jobsites are classified according to underground hazards present.

If working . . . then classify jobsite as . . .

within 10’ (3 m) of a buried electric line electric

within 10’ (3 m) of a natural gas line natural gas

in sand, granite, or concrete which is capable of producing crystalline silica (quartz) dust
crystalline silica (quartz) dust

within 10’ (3 m) of any other hazard other

IMPORTANT: If you have any doubt about jobsite classification, or if jobsite might contain unmarked
hazards, take steps outlined previously to identify hazards and classify jobsite before working.
RT45 Operator’s Manual Prepare - 69
Classify Jobsite

Apply Precautions
Once classified, precautions appropriate for jobsite must be taken. Follow U.S. Department of Labor
regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.

Electric Jobsite Precautions

Use one or both of these methods.

• Expose line by careful hand digging or soft excavation.


• Have service shut down while work is in progress. Have electric company test lines before returning
them to service.

Natural Gas Jobsite Precautions

In addition to positioning equipment upwind from gas lines, use one or both of these methods.

• Expose lines by careful hand digging or soft excavation.


• Have gas shut off while work is in progress. Have gas company test lines before returning them to
service.

Crystalline Silica (Quartz) Dust Precautions

Crystalline silica dust is a naturally occuring substance found in soil, sand, concrete, granite, and quartz.
Breathing silica dust particles while cutting, drilling, or working materials may cause lung disease or
cancer. To reduce exposure:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to learn
more about appropriate breathing protection and permissible exposure limits.

Other Jobsite Precautions

You may need to use different methods to safely avoid other underground hazards. Talk with those
knowledgeable about hazards present at each site to determine which precautions should be taken or if
job should be attempted.
Prepare - 70 RT45 Operator’s Manual
Check Supplies and Prepare Equipment

Check Supplies and Prepare Equipment


Supplies
• fuel
• keys
• personal protective equipment, such as hard hat and safety glasses

Fluid Levels
• fuel
• hydraulic fluid
• battery charge
• engine oil
• engine coolant

Condition and Function


• digging chain and teeth
• fan belts
• light bulbs
• filters (air, oil, hydraulic)
• tires
• pumps and motors
• hoses and valves
• signs, guards, and shields

Accessories
Fire Extinguisher

If required, mount a fire extinguisher near the power unit but away from possible points of ignition. The fire
extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory
requirements.
RT45 Operator’s Manual Drive - 71

Drive

Chapter Contents
Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
• Safe Slope Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Drive - 72 RT45 Operator’s Manual
Start Unit

Start Unit
Before operating tractor, read engine manufacturer’s starting and operating instructions. Follow
instructions for new engine break-in.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

To help avoid injury:

• Read operator’s manual before operating equipment. Follow instructions carefully. Contact Ditch
Witch® dealership for operation information or demonstration.
• Wear hard hat, safety glasses, and other protective equipment required by job. Do not wear jewelry
or loose clothing that can catch on controls.

Runaway possible. Machine could run over you or others.


Learn how to use all controls. Start and operate only from operator’s
position. 275-070

Rollover possible. If machine rolls over, you could be


thrown from seat and killed or crushed. Wear seat belt. 275-303
RT45 Operator’s Manual Drive - 73
Start Unit
1. Fasten and adjust seat belt.
2. Check that ground drive control and attachment speed/direction control are in neutral.
3. Move throttle to low.
4. Verify that parking brake is set.
5. Turn ignition switch to the run position (key on, engine off). Cold start wait indicator will appear.

Explosion possible. Serious injury or equipment damage could


occur. Follow directions carefully.

To help avoid injury: Do not use ether or any other type of aerosol starting fluid when unit is
equipped with cold start option.

6. When cold start wait indicator goes off, turn ignition switch all the way clockwise to start tractor.
Warning alarm will sound. Indicators will light.
• If engine does not crank, check start interlock display. See page 34 for start interlock information.
• If engine turns but does not start within 10 seconds, allow starter to cool before trying to start
again.

Improper control function could cause death or serious injury.

To help avoid injury: Stop machine and have it serviced if control does not work
as described in instructions.

IMPORTANT: Machine will not start if start interlock requirements are not met. See page 34 for
start interlock information.

7. Run engine at half-throttle or less for five minutes before operating tractor. During warmup, check that
all controls work properly.
Drive - 74 RT45 Operator’s Manual
Drive

Drive

Moving traffic – hazardous situation. Death or serious injury could result.


Avoid moving vehicles, wear high visibility clothing, post appropriate warning signs.

To help avoid injury:

• Drive carefully in congested areas. Know machine’s clearance and turning radius.
• Keep attachments low when operating on slope. Drive slowly and cautiously.

EMERGENCY SHUTDOWN: Turn ignition switch to STOP.

1. Turn on lights as needed.


2. Raise backfill blade and all attachments.
3. Release parking brake.
4. Adjust throttle.
5. Move ground drive control to forward or reverse or press upper or lower part of foot pedal.
The ground drive foot pedal and the ground drive speed/direction control lever can override each
other. Use the override feature when trenching, plowing or sawing.
• When driving or backfilling, use only the foot pedal to control speed and direction.
• When trenching, sawing, or plowing, use hand lever to set travel speed and use the foot pedal to
adjust speed temporarily when digging conditions change. For example, if digging conditions
become tough, press the lower part of foot pedal to slow digging speed. When original digging
condition resumes, release foot pedal to return to original speed.
RT45 Operator’s Manual Drive - 75
Drive

Safe Slope Operation

Tipover possible. Machine can tip over and crush you.

To help avoid injury:

• Always operate with heavy end uphill.


• Drive cautiously at all times.
• Never jerk control levers. Use a steady even motion.
• Do not park unit on slope without lowering digging attachment to the ground, returning all controls to
neutral position, shutting down unit, and set parking brake.

Operating safely on a slope depends upon many factors including:

• Distribution of machine weight, including front loading and absence of load


• Height of load
• Even or rough ground conditions
• Potential for ground giving way causing unplanned tilt forward, reverse or sideways
• Nearness of ditches, ruts, stumps or other obstructions and sudden changes in slope
• Speed
• Turning
• Braking performance
• Operator skill

These varying factors make it impractical to specify a maximum safe operating angle in this manual. It is
therefore important for the operator to be aware of these conditions and adjust operation accordingly.
Maximum engine angle and braking performance are two absolute limits which must never be exceeded.
These maximums are stated below since they are design limits. These design limits usually exceed the
operating limits and must never be used alone to establish safe operating angle for variable conditions.

Maximum engine lubrication angle – 30°


Maximum service brake retarding force – equal to traction of both tires.
Maximum secondary brake retarding force – equal to traction of one tire.
Maximum park brake holding force – equal to traction of both tires.
Drive - 76 RT45 Operator’s Manual
Shut Down

Shut Down
1. When job is complete, move ground drive control to neutral.
2. Set parking brake.
3. Lower all attachments to ground.
4. Move throttle to low for 3 minutes to cool engine.
5. Turn ignition switch to STOP. If leaving machine unattended, remove key.
6. For maintenance or long-term storage, turn battery disconnect switch, if equipped, to the disconnect
position.
RT45 Operator’s Manual Transport - 77

Transport

Chapter Contents
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
• Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
• Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Transport - 78 RT45 Operator’s Manual
Lift

Lift

Crushing weight. If load falls or moves it could kill or crush


you. Use proper procedures and equipment or stay away.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Points
Lifting points are identified by lifting decals. Lifting at other points is unsafe
and can damage machinery.
RT45 Operator’s Manual Transport - 79
Lift

Procedure
Tractor

This machine is not configured for lifting. If the machine must be lifted, load machine into a container or
onto a platform appropriate for lifting. See “Specifications” on page 187 for size and weight of machine.

H313/H314 Trenchers

Use crane capable of supporting the


equipment's size and weight. See page 192 or
measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed


attachment.

t28om010h.eps

H331 Plow

Use crane capable of supporting the


equipment's size and weight. See page 196 or
measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed


attachment.
Transport - 80 RT45 Operator’s Manual
Lift

H350 Combo

Use crane capable of supporting the


equipment's size and weight. See page 202 or
measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed


attachment.

t28om089h.eps

t28om090h.eps
RT45 Operator’s Manual Transport - 81
Lift

Reel Carrier

Use crane capable of supporting the


equipment's size and weight. See page 187 or
measure and weigh equipment before lifting.

NOTICE:

• Do not lift reel carrier with reel installed.


• Do not lift tractor with installed
attachment.

H342 Saw

Use crane capable of supporting the


equipment's size and weight. See page 198 or
measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed


attachment.

MT12 MicroTrencher

Use crane capable of supporting the


equipment's size and weight. See page 202 or
measure and weigh equipment before lifting.

NOTICE: Do not lift tractor with installed


attachment.
Transport - 82 RT45 Operator’s Manual
Tie Down

Tie Down

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Points
Tiedown points are identified by tiedown decals. Securing to trailer at other
points is unsafe and can damage machinery.

Procedure
Tractor

Attach chains at front and rear tiedown points.


Make sure chains are tight before transporting
unit.
RT45 Operator’s Manual Transport - 83
Haul

Haul

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

To help avoid injury:

• Read trailer operator’s manual before loading or transporting your machine. Incorrectly loaded
machine can slip or cause trailer sway.
• Ensure that tow vehicle has proper tow capacity rating.
• Attach trailer to tow vehicle before loading or unloading.
• Park, load, and unload trailer on level ground.
• Check that unit and trailer do not exceed size or weight regulations.
• Load trailer correctly to avoid trailer swaying. Ten to fifteen percent of total vehicle weight
(equipment plus trailer) must be on tongue to help prevent trailer sway.
• Connect safety chains to tow vehicle. Attach left chain to right side of tow vehicle and vice versa to
cradle hitch. Do not connect to pintle hook or hitch ball.
• Connect breakaway switch cable to tow vehicle. Do not connect to pintle hook or hitch ball.

Procedure
Inspect Trailer

1. Check hitch for wear and cracks. Lubricate if needed.


2. Check battery for 12V charge.
3. Inspect lights for cleanliness and correct operation. Inspect reflectors and replace if needed.
4. Check tire pressure. Check lug nut torque with a torque wrench. Adjust if needed.
5. Ensure trailer brakes are adjusted to come on in synchronization with tow vehicle brakes.
6. Check ramps and trailer bed for cracks.
Transport - 84 RT45 Operator’s Manual
Haul

Load

Crushing weight. If load falls or moves it could kill or crush


you. Use proper procedures and equipment or stay away.

To help avoid injury:

• Attach trailer to tow vehicle before loading or unloading.


• Load and unload trailer on level ground.
• Block trailer wheels.

Rollover possible. If machine rolls over, you could be


thrown from seat and killed or crushed. Wear seat belt. 275-303

1. Fasten and adjust seat belt.


2. Start tractor. See page 72 for proper start-up procedures.
3. Raise attachments, but keep them low.
4. Move attachments to center position.
5. Release parking brake.
6. Slowly drive tractor onto trailer.
7. Position tractor on trailer deck for proper weight distribution.
8. Set parking brake.
9. Lower attachments to trailer bed and turn tractor off. See page 75 for proper shutdown procedures.
10. Attach chains to tractor and attachments where tiedown decals are located. See page 82.
RT45 Operator’s Manual Transport - 85
Haul

Unload

Crushing weight. If load falls or moves it could kill or crush


you. Use proper procedures and equipment or stay away.

To help avoid injury:

• Attach trailer to tow vehicle before loading or unloading.


• Load and unload trailer on level ground.
• Block trailer wheels.

Rollover possible. If machine rolls over, you could be


thrown from seat and killed or crushed. Wear seat belt. 275-303

1. Lower trailer or ramps.


2. Remove chains from tiedowns.
3. Fasten and adjust seat belt.
4. Start tractor. See page 72 for proper start-up procedures.
5. Raise attachments, but keep them low and centered.
6. Release parking brake.
7. Slowly back unit down trailer or ramps.
Transport - 86 RT45 Operator’s Manual
Retrieve

Retrieve

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Under normal conditions, tractor should not be towed. If tractor becomes disabled and retrieval is
necessary:

• tow for no more than 200 yd (180 m) at less than 1 mph (1.6 km/h),
• use towing chains appropriately rated for maximum towing force,
• steering will be difficult.

Procedure
1. Set parking brake.
2. Block front and rear tires to prevent unit from rolling.
3. Attach tow line to all available tiedown points facing towing vehicle.
4. Bypass hydraulic system.
Remove tunnel cover and loosen bypass
valve two turns. Valve is on right rear of
front pump.
5. Remove blocks.
6. Fasten seat belt.
7. Release parking brake.

NOTICE: While towing, unit will


not have brakes.

8. Check that ground drive and attachment


speed/direction controls are in neutral
position.
RT45 Operator’s Manual Backhoe - 87

Backhoe

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
• Position Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
• Prepare Backhoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
• Move Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Backhoe - 88 RT45 Operator’s Manual
Set Up

Set Up
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Position Tractor
1. Fasten and adjust seatbelt.
2. Start tractor. See page 72 for start-up procedures.
3. Drive to starting point. Move in line with planned job. See page 74 for driving procedures.
4. Ensure ground drive control is in neutral.
5. Move attachment speed/direction control to neutral position.
6. Lower rear attachment to 6” (150 mm) above ground.
7. Lower backfill blade, if equipped.
8. Decrease engine speed to low throttle.
9. Move to backhoe operator’s station.
RT45 Operator’s Manual Backhoe - 89
Set Up

Prepare Backhoe
1. Disengage seat lock (shown) and rotate seat
out of stowed position.
2. Raise boom to release tension on stow lock.
3. Release stow lock by pushing handle
forward. For more information about stow
lock, see page 55.
Backhoe - 90 RT45 Operator’s Manual
Operate

Operate

Breathing crystalline silica dust may cause lung disease.


Cutting, drilling, or working materials such as concrete, sand, or rock
containing quartz may result in exposure to silica dust. Use dust control
methods or appropriate breathing protection when exposed to silica dust.

To help avoid injury:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to
learn more about appropriate breathing protection and permissible exposure limits.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high
voltage cable can cause electrocution.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

NOTICE: Hydraulic functions will be disconnected if operator leaves the backhoe seat.

1. Clear the area around the machine of all bystanders.


2. Lower stabilizers until they touch the ground.
3. Adjust throttle to desired speed.
RT45 Operator’s Manual Backhoe - 91
Operate
4. Use boom/swing control and bucket/
dipper control to dig hole or trench. For
more information about backhoe controls,
see “Backhoe Console” on page 52.
• Keep dipper and boom at right angles as
much as possible for maximum power.
• Keep bucket in line with dipper as much
as possible.
• Position bucket so teeth cut soil. As soil is
cut, curl bucket under dipper.
• Move dipper and bucket together.
Increasing engine speed will not increase
backhoe force.

Move Unit

NOTICE: Only use this method to move unit


less than 30’ (10 m) at one time.

1. Clear the area around the machine of all


bystanders.
2. Raise stabilizers enough to clear ground.
3. Ensure ground drive direction control is in
neutral.
4. Move attachment speed/direction control to neutral position.
5. Move ground drive control to neutral position.
6. Use remote ground drive switch to move unit.
7. Lower stabilizers.
Backhoe - 92 RT45 Operator’s Manual
Finish Job

Finish Job
1. Raise stabilizers to fully engage latch.
2. Return remote throttle to low.

3. Lift boom while keeping dipper pointed at


ground (shown).

4. Curl bucket closed and move dipper fully


toward boom (shown).
5. Lift boom to highest position and engage
stow lock.

6. Lower boom slightly to engage lock.

IMPORTANT: For tractor to function


once operator has returned to
operator station, stabilizers must be
raised, remote throttle must be set
at low, and boom must be stowed
and locked.
RT45 Operator’s Manual Backhoe - 93
Finish Job
7. Rotate seat into stowed position and engage
seat lock (shown).
8. Drive a short distance away from work site.
9. Shut down tractor. See page 76 for proper
shutdown procedures.
Backhoe - 94 RT45 Operator’s Manual
Finish Job
RT45 Operator’s Manual Trench - 95

Trench

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100


Trench - 96 RT45 Operator’s Manual
Set Up

Set Up
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475
RT45 Operator’s Manual Trench - 97
Set Up
1. If using optional trench cleaner, remove bolt
installed for transport (shown).
2. Fasten and adjust seat belt.
3. Start tractor. See page 72 for start-up
procedures.
4. Drive to starting point. Move in line with
planned trench. See page 74 for operating
procedures.

IMPORTANT:

• When cutting asphalt, start trench


in soil at edge of road and use
shortest possible boom at full t33om080w.eps
depth.
• Sight along center of hood to a
stake driven beyond end of trench
line for straight trench.
• For optimal spoils delivery, adjust
the auger positions forward or
backward to accommodate terrain
and digging depth.

5. Set parking brake.


6. Lower boom to just above ground.
7. Check that attachment speed/direction control and ground drive controls are in neutral.
8. Check that boom is in line with planned trench.
9. Lower backfill blade, if equipped, to reduce shock when trenching begins.
Trench - 98 RT45 Operator’s Manual
Operate

Operate

Breathing crystalline silica dust may cause lung disease.


Cutting, drilling, or working materials such as concrete, sand, or rock
containing quartz may result in exposure to silica dust. Use dust control
methods or appropriate breathing protection when exposed to silica dust.

To help avoid injury:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to
learn more about appropriate breathing protection and permissible exposure limits.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high
voltage cable can cause electrocution.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Flying objects thrown by machine may strike people.


Wear hard hat and safety glasses. 275-193

1. If equipped with combo, set trench/plow switch to the trench position.


2. If equipped with traversing trencher, set at desired offset position.
RT45 Operator’s Manual Trench - 99
Operate
3. Move attachment speed/direction control to desired speed. DIGGING CHAIN WILL MOVE.

Moving digging teeth will cause death or serious injury.


Stay away. 275-443

To help avoid injury:

• Ensure parking brake is set.


• Allow 3’ (1 m) between digging teeth and obstacle. Machine might jerk when digging starts.
• Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.

4. Set throttle to full engine speed.


5. Lift trench cleaner, if equipped.
6. Slowly lower digging boom to desired trench depth.
7. Raise backfill blade, if equipped
8. Release parking brake.
9. If using trench cleaner:
• Use ground drive foot control to move forward about 1’ (30 cm), or until there is enough room for
trench cleaner to enter trench.
• Return ground drive control to neutral to stop forward movement.
• Raise boom slightly, then fully lower trench cleaner to lock it in place.
• Lower boom to desired trench depth.

NOTICE:

• Do not have trench cleaner in working position when starting a trench.


• Do not back up with trench cleaner in working position.

10. Move ground drive hand control to desired speed. Always start trenching with ground drive speed set
at low. Increase ground drive speed only as soil conditions permit.

IMPORTANT: Ground drive speed/direction can be controlled with foot pedal or hand lever.
When trenching, set ground drive speed with hand lever. Use foot pedal to temporarily adjust
speed if digging conditions change for a short distance.
Trench - 100 RT45 Operator’s Manual
Finish Job
11. Operate engine at full throttle when working.

NOTICE:

• Do not make sharp turns. Lower boom to full depth when turning.
• If an object becomes lodged in chain, move attachment speed/direction control to neutral
and raise boom slightly. Reverse chain direction. If object must be removed manually, turn
engine off and set parking brake.

Finish Job
1. When trench is complete, move ground drive hand control to neutral.
2. Adjust throttle to low.
3. Raise boom.
4. As boom clears top of trench, move attachment speed/direction control to neutral.
5. If equipped with traversing trencher, return trencher to center position.
6. Raise trench cleaner, if equipped.
7. Drive a short distance away from work site.
8. Shut down tractor. See page 75 for proper shutdown procedures.
9. Return trench cleaner to the stowed position, if equipped.
RT45 Operator’s Manual Saw - 101

Saw

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Saw - 102 RT45 Operator’s Manual
Setup

Setup
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

1. Fasten and adjust seatbelt.


2. Start tractor. See page 72 for start-up procedures.
3. Drive to starting point. Move in line with planned job. See page 74 for driving procedures.
4. Set parking brake.
5. Move ground drive control to low.
6. Lower saw to just above ground. See “Saw Controls” on page 44 for information on operating saw.
7. If equipped with traversing saw, set at desired offset position.
RT45 Operator’s Manual Saw - 103
Operate

Operate

Breathing crystalline silica dust may cause lung disease.


Cutting, drilling, or working materials such as concrete, sand, or rock
containing quartz may result in exposure to silica dust. Use dust control
methods or appropriate breathing protection when exposed to silica dust.

To help avoid injury:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to
learn more about appropriate breathing protection and permissible exposure limits.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high
voltage cable can cause electrocution.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Flying objects thrown by machine may strike people.


Wear hard hat and safety glasses.

1. Lower stabilizer until distance from bottom of skid shoe to bottom of saw bits equals desired trench
depth.
2. Ensure that saw is aligned with planned trench and that tires are pointing straight ahead.
3. Adjust throttle to low.
Saw - 104 RT45 Operator’s Manual
Finish Job

4. Move attachment speed/direction control to desired speed. SAW WILL TURN.

Moving digging teeth will kill you or cut off arm or


leg. Stay away.

To help avoid injury:

• Allow 3’ (1 m) between digging teeth and obstacle. Machine might jerk when digging starts.
• Keep everyone at least 10’ (3 m) from machine, attachments, and their range of movement.

5. Slowly lower saw to trench depth.


6. Release parking brake.
7. Increase engine speed to full throttle.
8. Move ground drive hand control to desired trenching speed.

NOTICE:

• Lower saw into softer material then move into harder or abrasive material. For example,
lower saw into dirt at shoulder before cutting across road.
• If a curved trench must be cut, make a series of straight cuts.

IMPORTANT: If a curved trench must be cut, make a series of straight cuts.

Finish Job
1. When trench is complete, adjust throttle to low.
2. Raise saw.
3. As saw clears top of trench, move attachment speed/direction control to neutral.
4. If equipped with traversing saw, return to center position.
5. Drive a short distance away from work site.
6. Shut down tractor. See page 75 for correct shutdown procedures.
7. Wash bits and mounting blocks with high pressure water before parking unit overnight.
RT45 Operator’s Manual Plow - 105

Plow

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
• Position Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
• Attach Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
• Prepare Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110


Plow - 106 RT45 Operator’s Manual
Setup

Setup
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

To help avoid injury: Keep everyone at least 10’ (3 m) from machine, attachments, and their range of
movement.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.
RT45 Operator’s Manual Plow - 107
Setup

Position Tractor

IMPORTANT: If material must be at a constant depth, dig starting and target trenches.

1. Fasten and adjust seat belt.


2. Start tractor. See page 72 for start-up procedures.
3. Drive to starting point. Move in line with planned trench. See page 74 for driving procedures.
4. Set parking brake.
5. Lower backfill blade, if equipped.
6. Lower plow to starting point of trench.
7. Turn ignition switch to STOP.

Attach Product
Pull Product

1. Insert material into pulling grip.


2. Tape grip with duct tape.
Plow - 108 RT45 Operator’s Manual
Setup

Feed Product

NOTICE: Use only genuine Ditch Witch®


cable guide.

1. Remove cable guide.


2. Feed cable through tube from top to
bottom.
3. Replace cable guide and tighten
fasteners.
4. Secure cable.

Prepare Tractor
1. Fasten and adjust seat belt.
2. Start tractor.
3. Adjust to low throttle.
4. Release parking brake.
5. Move ground drive control to low.
6. Raise backfill blade, if equipped.
RT45 Operator’s Manual Plow - 109
Operate

Operate

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high voltage cable can cause
electrocution

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

1. If equipped with combo, ensure that the trench/plow switch is in the plow position.
2. Move ground drive hand control forward to plowing speed and lower plow blade into ground.

NOTICE: Do not drive in reverse with plow blade in the ground.

3. Increase engine speed to full throttle.


4. Move attachment speed/direction control forward to start plow vibration. PLOW WILL VIBRATE.

NOTICE: Do not operate vibrator unless plow is in the ground.

5. Reduce attachment speed to a point with the least tractor vibration and the highest ground drive speed
possible without track slippage. Adjust vibrator speed if ROPS vibrates excessively.
6. Check cable for damage during plowing.
Plow - 110 RT45 Operator’s Manual
Finish Job

Finish Job
1. When installation is complete with vibrator running, raise plow to ground level while reducing vibrator
speed.

NOTICE: Do not operate vibrator when plow is out of the ground.

2. Move attachment speed/direction control to neutral.


3. Set parking brake.
4. Lower backfill blade, if equipped.
5. Turn ignition switch to STOP and remove product from plow.
6. Turn ignition switch to ON.
7. Swing plow to center position and engage swing lock and stow lock.
8. Release parking brake.
9. Drive a short distance away from work site.
10. Shut down tractor. See page 75 for proper shutdown procedures.
RT45 Operator’s Manual Drill - 111

Drill

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
• Dig Approach Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
• Dig Target Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
• Install Drill String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
• Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
• Start Bore with Drill String Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
• Add Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
• Backream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
• Install Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
• Remove Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122


• Disassemble Drill String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
• Remove Drilling Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Drill - 112 RT45 Operator’s Manual
Set Up

Set Up
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury:

• Comply with all utility notification regulations before digging or drilling.


• Set up warning barriers and keep people away from machine and jobsite.
• Do not operate drilling attachment if bore path is less than 10’ (3 m) from any underground hazard.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Dig Approach Trench


1. Mark path where you intend to drill.
2. Dig an approach trench (1) along the
intended bore path.

IMPORTANT: Ensure that approach


trench is:

• deep enough for pipe to lay flat


and enter soil at correct angle,
• at least 20’ (6 m) long, and
• at least 4” (100 mm) wide.
RT45 Operator’s Manual Drill - 113
Set Up

Dig Target Trench


1. Select a completion point for the bore.
2. Dig a target trench (2) across the anticipated completion point.

IMPORTANT: Ensure that target trench is:

• deep enough for drill bit to enter slightly above the trench floor, and
• long enough to allow for drift of unguided drill string. Accuracy of bore decreases with length
and varies with soil conditions.

Install Drill String

1. Assemble at least 20’ (6 m), but not more than 30’ (9 m), of drill rod sections.
2. Install drill bit to the cutting end of the drill string.
3. Put drill string in approach trench and align with intended bore path.

NOTICE: Incorrect installation can cause rod sections to bend.

• Have more than half of drill string length inside trench.


• If necessary, remove rod sections or increase length of trench.

4. Start engine and set to low throttle. See “Start Unit” on page 72.
5. Lower boom in parallel position to ground.
6. Move machine toward approach trench. See “Drive” on page 74.
7. Show down engine. See “Shut Down” on page 76.
8. Install drilling attachment to backfill blade.
9. Connect hydraulic lines.
Drill - 114 RT45 Operator’s Manual
Operate

Operate

Breathing crystalline silica dust may cause lung disease.


Cutting, drilling, or working materials such as concrete, sand, or rock
containing quartz may result in exposure to silica dust. Use dust control
methods or appropriate breathing protection when exposed to silica dust.

To help avoid injury:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to
learn more about appropriate breathing protection and permissible exposure limits.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high
voltage cable can cause electrocution.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

Flying objects thrown by machine may strike people.


Wear hard hat and safety glasses.
RT45 Operator’s Manual Drill - 115
Operate

Drill

Rotating shaft will cause death or serious injury. Stay


away. 270-1506, 275-197

To help avoid injury:

• Keep everyone at least 10’ (3 m) away from drill string and machine.
• If a person enters the danger zone, use emergency shutdown.
• Wear close-fitting clothing and the applicable personal protective equipment.

1. Evaluate jobsite conditions. If you determine it is necessary, have helper use drill string guide to align
drill string as it enters the soil. See “Start Bore with Drill String Guide” on page 116.
2. Start engine and set to low throttle.
3. Operate drilling attachment controls to start clockwise rotation.
4. Slowly move machine forward while maintaining rotation.
• When length of bore is more than 5’ (1.5 m), you may carefully and slowly increase speed.
• Always use lowest speed necessary.
5. Carefully monitor progress of bore:
• If rod section starts to bow, stop forward movement of machine and back machine slightly until rod
straightens.
• If drill string becomes blocked, rotate drill string counterclockwise to back up slightly.

NOTICE: Incorrect drilling will damage drilling equipment.

• Do not drill too quickly. Drilling bit will drift off course and rod sections may bow or break.
• Do not drill with bent rod section.

• When drill bit enters target trench, stop rotation immediately.

IMPORTANT: After initial bore is complete, choose the next task:

• Backream to enlarge bore. See “Backream” on page 118.


• Pull drill string to install product. See “Install Product” on page 119.
Drill - 116 RT45 Operator’s Manual
Operate

Start Bore with Drill String Guide


If jobsite conditions make it necessary, ask a helper to follow the instructions below to operate the drill
string guide at start of bore.

Rotating shaft will cause death or serious injury. Stay


away.

To help avoid injury:

• Use only the approved Ditch Witch® drill string guide (p/n 118-079).
• Do not straddle trench or drill string. Do not enter trench.
• Keep hands and feet away from drill string and drilling attachment.
• Do not use drill string guide during backreaming or when drill string is being pulled back.
• Only use drill string guide on left side of approach trench.

1. Stand on left side of approach trench.


2. Put drill string guide in correct position:
• at least 3’ (1 m) behind drill bit
• hook side toward bore
• cradle side toward machine
3. When drill string guide is in correct position, signal machine operator to start bore.
4. Use drill string guide to control the first 5’ (1.5 m) of the bore path.
5. When length of bore is 5’ (1.5 m), have machine operator stop machine.
6. When drill string has stopped, remove drill string guide and leave danger area.
RT45 Operator’s Manual Drill - 117
Operate

Add Rod
If more length is needed, ask a helper to add a rod section.

Rotating shaft will cause death or serious injury. Stay


away.

To help avoid injury: Only access drilling attachment with hands when
engine is shut down.

Disconnect Drill String from Drilling Attachment

1. Operate controls to stop rotation of drilling attachment.


2. To loosen drill string in ground, operate ground drive controls to move machine rearward 6” (15 cm).
3. Shut down engine.
4. Disconnect drill string from drilling attachment with applicable special tool (p/n 351-272). See
“Disassemble Drill String” on page 122.
5. Start engine.
6. Operate ground drive controls to move unit rearward, slightly more than length of rod section.

Add Rod Section

1. Shut down engine.


2. Have helper connect new rod section to drilling attachment.
3. Start engine and set to low throttle.
4. Slowly move machine forward until new rod section and drill string are about 1’ (30 cm) apart.
5. Have helper lightly hold new rod section and drill string so that they are aligned.

Pinch point. Crushing will cause serious injury.

To help avoid injury:

• Keep hands at least 6” (15 cm) from ends of rod section and drill string.
• Support rods from underneath with open palms. Do not grip rods.

6. Rotate drilling attachment to align slip latches of new rod section and drill string.
7. Move unit forward slowly. As soon as new rod section engages drill string, have helper move hands
clear.
8. Slightly move forward until the slip latch connection is correctly latched.
Drill - 118 RT45 Operator’s Manual
Operate

Backream
After drill bit enters target trench, the bore hole may be enlarged by changing the drill bit to a reamer and
pulling it back through the initial bore.

NOTICE: Incorrect use may damage components and increase wear.

• Do not try to increase hole size too much in one pass. Make several passes using successively
larger reamers.
• Keep drill string straight and aligned with drilling attachment. Sharp bends can cause rod failure.
• Never have more than 30’ (9 m) of exposed rod outside the bore. Remove rods as necessary.

Single Pass

1. Shut down engine.


2. Remove drill bit and install applicable reamer.
3. Start engine and begin clockwise rotation.

IMPORTANT: Always rotate clockwise during backreaming. Rotate counterclockwise only if


drill bit or reamer is blocked in bore.

4. Slowly back up machine while maintaining rotation.

IMPORTANT: If length of rod outside the bore reaches 30’ (9 m), remove rod section. See
“Remove Rod” on page 120.

5. When reamer exits the approach trench, stop rotation immediately.

Multiple Passes

1. Do a single pass.
2. Install drill bit.
3. Push drill string through bore. Do not rotate.
4. Do a single pass. At final pass, install product. See “Install Product” on page 119.
RT45 Operator’s Manual Drill - 119
Operate

Install Product
To install product, pull it through the bore after drilling or final pass of backreaming.

Rotating shaft will cause death or serious injury. Stay


away.

To help avoid injury: Ensure no one is in target trench or near product


being installed. If swivel malfunctions, material can rotate.

1. Install applicable swivel (2) to drill string


(1) or reamer. Ensure swivel functions
correctly.
2. Use shackle (3) to attach pipe pulling
adapter (4) or pulling grip (5) to swivel.
3. Attach material to pipe pulling adapter or
pulling grip.
4. Set engine to low throttle.
5. Slowly back up machine. If there is a
blockage, begin counterclockwise
rotation.

IMPORTANT: If length of rod outside


the bore reaches 30’ (9 m), remove
rod section. See “Remove Rod” on
page 120.

6. When product exits approach trench, stop machine immediately.


Drill - 120 RT45 Operator’s Manual
Operate

Remove Rod
If the length of rod outside the bore reaches 30’ (9 m), ask a helper to remove rod sections as needed.

Rotating shaft will cause death or serious injury. Stay


away.

To help avoid injury:

• Only access drill string with hands when engine is shut down.
• Always remove second rod (as shown). Leave first rod section attached to drilling attachment.

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Remove Rod Section

1. Operate controls to stop rotation of drilling attachment.


2. Shut down engine.
3. Disconnect and remove applicable rod section with applicable special tool (p/n 351-272). See
“Disassemble Drill String” on page 122.
RT45 Operator’s Manual Drill - 121
Operate

Reconnect Drill String

1. Start engine and set to low throttle.


2. Slowly move machine forward until attached rod section and drill string are about 1’ (30 cm) apart.
3. Have helper lightly hold attached rod section and drill string so that they are aligned.

Pinch point. Crushing will cause serious injury.

To help avoid injury:

• Keep hands at least 6” (15 cm) from ends of rod section and drill string.
• Support rods from underneath with open palms. Do not grip rods.

4. Rotate drilling attachment to align slip latches of new rod section and drill string.
5. Move unit forward slowly. As soon as new rod section engages drill string, have helper move hands
clear.
6. Slightly move forward until the slip latch connection is correctly latched.
Drill - 122 RT45 Operator’s Manual
Finish Job

Finish Job
Disassemble Drill String
1. Shut down engine.
2. Disconnect drill string from drilling
attachment.
3. Remove drill bit.
4. Disconnect sections:
• Press tab through hole in female side
of joint (1) using special tool
(p/n 351-272).
• Pull rod sections apart (2).

Remove Drilling Attachment


1. Disconnect hydraulic hoses if necessary.
2. If desired, remove drilling attachment from
backfill blade.
RT45 Operator’s Manual Microtrenching - 123

Microtrenching

Chapter Contents
Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
• Adjust Trench Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
• Adjust Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
• Adjust Level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
• Position Alignment Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
• Prepare Spoils Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
• Use Trench Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131


Microtrenching - 124 RT45 Operator’s Manual
Set Up

Set Up
EMERGENCY SHUTDOWN - Turn ignition switch to STOP.

Crushing weight could cause death or serious injury. Use


proper procedures and equipment or stay away.

NOTICE: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Jobsite hazards could cause death or serious injury. Use


correct equipment and work methods. Use and maintain proper safety
equipment.

To help avoid injury: Comply with all utility notification regulations before digging or drilling.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

1. Fasten and adjust seat belt.


2. Start tractor. See page 72 for start-up procedures.
3. Drive to starting point. Move in line with planned trench. See page 74 for correct driving procedures.
4. Lower backfill blade, if equipped.
5. Set parking brake.
6. Lower microtrencher to just above ground. See “Microtrencher Controls” on page 48 for information on
operating microtrencher.
RT45 Operator’s Manual Microtrenching - 125
Set Up

Adjust Trench Depth


Blade

1. Shut down tractor and remove blade (see


page 184.)
2. Remove 4 bolts (2).
3. Lift or lower blade motor to desired depth.
Use the depth decal (1) as a guide.
4. Install bolts and tighten nuts to 200 ft-lb (271
N-m).

Spoils Deflector

1. Remove blade cover.


2. Remove bolts and nuts that retain the inside
spoils deflector.
3. Position spoils deflector.

IMPORTANT: For best spoils removal,


set the spoils deflector as close to the
blade as possible.

4. Install bolts and tighten nuts firmly.

NOTICE: Overtightening nuts will


damage deflector.
Microtrenching - 126 RT45 Operator’s Manual
Set Up

Adjust Tilt

IMPORTANT: Microtrenching requires good


contact between the microtrencher frame and
the surface being cut. Use lift control, level
control, and manual tilt to adjust microtrencher
to match jobsite conditions.

1. Lower microtrencher and turn off tractor.


2. Loosen 4 clamp bolts (2, and two on other
side of mount).
3. Adjust manual adjustment turn screw (1) and
watch bubble level (3) until desired tilt is
achieved.
4. Install and tighten clamp bolts.

Adjust Level Indicator


1. Shut down tractor and remove blade. (See
page 184.)
2. Using lift control and level control, position
base of microtrencher flat on pavement.
3. Loosen bolts (1) in adjustable link and align
moving pointer (2) with fixed pointer.
4. Tighten bolts.

Position Alignment Guide


1. Mark intended trench path with paint.
2. Attach chain to backfill blade.
3. Adjust backfill blade until chain is in line with
microtrencher blade.
4. Monitor chain periodically while trenching to
ensure chain follows paint line during
operation.
5. Remove chain from backfill blade before
transporting tractor.
RT45 Operator’s Manual Microtrenching - 127
Set Up

Prepare Spoils Removal

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

To help avoid injury: Do not operate without blade cover and chutes or chute plates installed.

The MT12 MicroTrencher is designed to operate optimally with an 800 cfm vacuum excavator unit to
remove spoils. If vacuum excavator is not available, set up unit to operate without it.

With Vacuum Excavator

1. Connect vacuum hose on excavator to vacuum hose on tractor.


2. Operate vacuum unit at full speed for best results. Full vacuum flow to the microtrencher is necessary
for best spoils removal.

IMPORTANT: Ensure that vacuum hoses are clear, vacuum filters are clean, and separator
canister is empty prior to operation.

Without Vacuum Excavator

1. Cap vacuum hose on tractor.


2. Remove chute plates (1).
3. Install spoils chutes (2).

IMPORTANT: Note orientation of spoils


chute as indicated by decal on chute.
Microtrenching - 128 RT45 Operator’s Manual
Operate

Operate

Breathing crystalline silica dust may cause lung disease.


Cutting, drilling, or working materials such as concrete, sand, or rock
containing quartz may result in exposure to silica dust. Use dust control
methods or appropriate breathing protection when exposed to silica dust.

To help avoid injury:

• Use water spray or other means to control dust.


• Refer to U.S. Department of Labor Occupational Safety and Health Administration guidelines to
learn more about appropriate breathing protection and permissible exposure limits.

Electric shock will cause death or serious injury. Stay


away. 274-049

To help avoid injury: Expose lines by hand before digging. Cutting high
voltage cable can cause electrocution.

Read operator’s manual. Follow safety rules and know


how to use all controls. Your safety is at stake. 273-475

To help avoid injury: Use attachments or counterweights to make front and rear loads balance when all
attachments are raised. Contact your Ditch Witch® dealer about counterweighting for your equipment.

Flying objects thrown by machine may strike people.


Wear hard hat and safety glasses. 275-193

To help avoid injury: Never operate microtrencher without blade cover


installed.

1. Ensure that microtrencher is in line with planned trench and that tires are pointing straight ahead.
2. Adjust throttle to low.
RT45 Operator’s Manual Microtrenching - 129
Operate

3. Move attachment speed/direction control to desired speed. BLADE WILL TURN.

Moving digging teeth will cause serious injury or death.


Stay away.

To help avoid injury:

• Allow 3’ (1 m) between digging teeth and obstacle. Machine may jerk when digging starts.
• Keep everyone at least 10’ (3 m) from machine, attachments, and their range of movement.

4. Slowly lower microtrencher to full depth.

Read operator’s manual. Follow safety rules and


know how to use all controls. Your safety is at stake. 273-475

5. Release parking brake.


6. Increase engine speed to full throttle.
7. Move ground drive hand control to desired trenching speed.

NOTICE:

• Lower microtrencher into softer material then move into harder or abrasive material. For
example, lower microtrencher into dirt at shoulder before cutting across road.
• Microtrencher is not recommended for soft, wet, or sticky soil conditions.

IMPORTANT: If a curved trench must be cut:

• Release swing lock.


• Make a series of straight cuts for a curved trench smalled than a 40’ (12.2 m) radius. .

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