ABOUT THIS CATALOG

Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.

For the latest service part number information visit

EPC (Electronic Parts Catalogs) on the DealerPort™ website.

www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE

d
Following Example for Reference Only
1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 e
a 2 351839 SCREW, Starter to C/C New 2
3 586774 STARTER SOLENOID Assy 1
(Solenoid Assy. included on DR, DE & DP models) f
4 N/A *DRIVE KIT NS 1
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
b 6 341512 BOLT, Double ended-Harness ground A 1

A c
c Only used on WR, WPR Models

a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.

“*” Indicates parts are included in the preceding assembly.
b EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4)
P/N 586101 includes (Ref #5) – “GROMMET.”
c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e “New” Indicates part and/or part number has been added or changed from previous model year.
f “NS” Indicates part is Not Shown in illustration.
g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
 TABLE OF CONTENTS
2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TILLER HANDLE & SHIFT HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TILT TUBE STEERING KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AUXILIARY STEERING KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.9 - 15 2-STROKE

1
 2006 LITERATURE - ALL MODELS

Description English French Parts English French

Operator’s Operator’s Catalog Service Service
Guide Guide Manual Manual
2 Stroke Models
3.5 HP 215686 215687 5006495 5006562 5006563
9.9/15 HP 215688 215689 5006496 5006564 5006565
90 - 115 HP Carbureted 215694 215695 5006500 5006576 5006577
150 - 175 HP Carbureted 215694 215695 5006501 5006576 5006577
115 HP D.I. 215716 215717 5006502 5006580 5006581
135 - 175 HP D.I. 215716 215717 5006503 5006580 5006581
40 HP E-TEC Rope 215690 215691 5006498 5006570 5006571
40-60 HP ETEC Remote 215756 215757 5006498 5006570 5006571
75/90 HP E-TEC 215692 215693 5006499 5006572 5006573
200 - 250 HP 90° E-TEC 215698 215699 5006505 5006586 5006587
4 Stroke Models
4/5/6 HP 5036558 5036559 5006602 5006588 5006589
9.9/15 HP Rope & Tiller Electric 5036560 5036561 5006603 5006590 5006591
9.9/15 Remote 5036562 5036563 5006603 5006590 5006591
30 HP Tiller Electric 5036568 5036569 5006604 5006592 5006593
30 HP Remote 5036570 5036571 5006604 5006592 5006593
40/50 HP 5036572 5036573 5006605 5006594 5006595
60/70 HP 5036574 5036575 5006606 5006596 5006597
90/115 HP 5036576 5036577 5006607 5006598 5006599
140 HP 5036576 5036577 5006608 5006598 5006599
200/225 HP 5036578 5036579 5006609 5006600 5006601

Literature Sets Shop Catalogs

2006 Parts Catalog Set – Paper 5006620 Special Tools Catalog 5007082
2006 Parts Catalog Microfiche Set 5007088 1913 – 2005 Model Number Reference 5006145
2006 English Service Manual Set – Evinrude 5006612 Warranty Flat Rate Guide – English 5007083
E-TEC & D.I. Warranty Flat Rate Guide – French 5007084
2006 French Service Manual Set – Evinrude 5006613 Predelivery & Installation – All Models – English 5007085
E-TEC & D.I. Predelivery & Installation – All Models – French 5007086
2006 English Service Manual Set – Johnson 5006610 2006 Illustrated Parts & Accessory Catalog 5006559
2-Stroke (all) & 4-Stroke 4–30 HP
2006 Genuine Parts Accessory Dealer Catalog 763651
2006 French Service Manual Set – Johnson 5006611
2-Stroke (all) & 4-Stroke 4–30 HP

2
 MODEL FEATURES

All Models
Engine System Steering Starting
2 Cyl, In-line Carbureted Tiller Rope
15.6 cu. in.
Model Specific
Model Shaft Color Description
J10RSDC 15" White Programmed Tilt Lock, Shallow Water Drive
J10RLSDC 20" White Programmed Tilt Lock, Shallow Water Drive
BJ10RHSDA 15" White Programmed Tilt Lock, Shallow Water Drive, Europe Only
BJ10RHLSDA 20" White Programmed Tilt Lock, Shallow Water Drive, Europe Only
J15RSDR 15" White Programmed Tilt Lock, Shallow Water Drive
J15RLSDR 20" White Programmed Tilt Lock, Shallow Water Drive
J15RTSDC 15" White Programmed Tilt Lock, Shallow Water Drive, Commercial

PARTS SHIPPED WITH ENGINE “IN BOX”

P/N Name of Part Qty Application

215688 OPERATOR'S GUIDE - ENGLISH 1
215718 OPERATOR'S GUIDE - PORTUGUESE 1 15RT
174547 FUEL TANK - 6 GALLON 1 15RT
177001 FUEL TANK - 6 GALLON 1 15R
502365 FUEL TANK - 3.3 GALLON 1 9.9
176998 FUEL HOSE & PRIMER BULB 1
778772 PROPELLER 9.5X10 1 9.9
778773 PROPELLER 9X11 1 15
318971 NUT, PROPELLER 1
323942 PROPELLER THRUST BUSHING 1
328522 PIN, PROPELLER NUT 1
334590 PROPELLER THRUST BUSHING 1
398602 LANYARD & CLIP 1

9.9 - 15 2-STROKE

3
 PAINT

COLOR SPRAY CAN P/N PPG # APPLICATION

PRIMER 777193 DP40401 Primer used on midsection and gearcase.
BLACK 777179 9696 Paint used on engine cylinder/crankcase.
Base coat plus clearcoat for upper & lower engine covers.
WHITE 777171 90538
One coat finish for midsection and gearcase.
CLEARCOAT 772414 – –

4
 PROFILE DRAWING

27 15/16 in. (708.66mm) 9 1/4 in. (233.68mm)

15 in. (381mm) model
32 15/16 in. (835.66mm)
20 in. (508mm) model

20 in. (508mm)

6 1/2 in. (165mm)

10 3/8 in. (261.62mm)

28 3/8 in. (718.82mm) - 15 in. (381mm) model CLAMPING RANGE

33 3/8 in. (845.82mm) - 20 in. (508mm) model 1 1/8 in. to 2 1/4 in.
(27.94mm) to (55.88mm)

19 1/8 in. (485.14mm) 12 in. (304.8mm)

67˚

41˚ 41˚

All Evinrude® / Johnson® outboards are designed

to function within the minimum clearances outlined
11.00 in. (279.4mm) in ABYC transom and motor well Standard S-12-83.

9.9 - 15 2-STROKE
8 1/4 in. (208.28mm) 8 1/4 in. (208.28mm)

3 X 7 IN.
(76 X 178 mm)
CLAMPING AREA
INSIDE TRANSOM

ALL MEASURMENTS BASED ON: GRAPHICAL REPRESENTATION ONLY: TILR RANGE:

TRANSOM ANGLE 14° ALL DIMENSIONS ± 1/4 in. (6.35mm) TOTAL RANGE 67°

5
DECALS

3
4 5 6

8 7 9

EPC3445
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350293 JOHNSON - Port, Stbd A 2 7 350222 15 - Rear 1
2 350295 STRIPE - Port A 1 8 350221 9.9 - Rear 1
3 350294 STRIPE - Stbd A 1 9 350383 GT - Rear, RH Models Only 1
4 350298 JOHNSON - Rear A 1 NS 350382 HP - RH Models Only 1
5 352506 BRP LOGO - Top A 1 NS 334435 Owners Attention 1
6 352517 BRP LOGO - Front A 1 NS 339216 Emergency restart clip 1
A Included with "ENGINE COVER Assy"

6
 ENGINE COVER

4 5
2
3

EPC3446
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005152 ENGINE COVER ASSY. A 1 6 339068 *RIVET, Front hook 2
1 Includes all decals, except "HP" Decal 7 344255 *SOUND BLANKET, Rear 1
2 339204 *SEAL 1 NS 303715 *WASHER, Rear bracket rivet 4
3 329217 *SCREW, Rear hook 2 NS 339068 *RIVET, Rear bracket 4
4 438947 *HOOK, Rear 1 NS 342142 *LATCH BRACKET Assy, Rear 1
5 436301 *HOOK, Front 1

9.9 - 15 2-STROKE

7
LOWER ENGINE COVER

EPC3447
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 343745 BRACKET, Panel 1 22 340000 *SOUND BLANKET, Upper front - stbd 1
2 342292 BUMPER, Cover, port 2 23 512731 SCREW, Bumper to cover 8
3 5005224 ENGINE COVER, Lower, port 1 24 338300 GROMMET, Shift rod, front 1
4 339997 *SOUND BLANKET, Lower, rear, port 1 25 343562 SCREW, Cover, rear, lower 1
5 339999 *SOUND BLANKET, Upper, front, port 1 26 336165 SCREW, Fuel connector 1
6 335570 LATCH, Upper to lower cover 1 27 338241 CHOKE LEVER 1
7 308532 BUSHING 2 28 438793 FUEL CONNECTOR ASSY. 1
8 308824 NUT, Screw 6 29 343736 SEAL, Fuel connector 1
9 338213 GROMMET, Choke knob 1 31 339287 GROMMET, Throttle cable 1
11 340071 SCREW, Cover, middle 2 32 338290 GROMMET, Switch wire hole 1
12 338242 GROMMET, Shift rod, bottom 1 33 335687 SCREW, Bracket to exhaust hsg. 5
13 340071 SCREW, Cover to bracket, front 2 34 328703 WASHER 1
14 338246 GROMMET, Battery cable plug 1 35 342136 BUMPER, Stbd. 1
16 335200 SCREW, Latch to handle 1 36 309485 NUT, Ball joint to cover 1
17 340071 SCREW, Cover, rear, upper & lower 2 37 339575 BALL JOINT 1
18 338202 SEAL, Cover to bracket, port 1 38 437780 HANDLE & SHAFT ASSY. 1
19 338286 SEAL, Cover to bracket, stbd 1 39 328703 WASHER 1
20 5005225 ENGINE COVER, Lower, stbd 1 40 328735 WASHER 1
21 339998 *SOUND BLANKET, Lower, rear, stbd. 1 41 330234 SPRING WASHER 1

8
 MANUAL STARTER

EPC3448
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5000510 HANDLE, Starter assy. 1 15 339043 SCREW, Spindle 1
2 332260 *CAP, Starter handle 1 16 331970 SPRING, Friction 1
3 336148 GUIDE, Rope 1 17 338231 LINK, Lockout 1

9.9 - 15 2-STROKE
4 338203 HOUSING, Starter 1 18 338228 PLUNGER, Starter lockout 1
5 335905 LINK, Friction spring 2 19 338229 SPRING, Plunger 1
6 330525 PAWL, Starter 1 20 121674 LOCKNUT, Spindle 1
7 435741 PULLEY & PIN, Starter 1 21 339030 SHIELD, Spring 1
8 203470 RING, Retaining, pawl 1 22 338225 CAM, Starter lockout 1
9 336110 RING, Retaining, guide 1 23 333040 ISOLATOR, Mount 3
10 772577 ROPE, Starter, 65 in. (1650mm) 1 24 339188 PIN, Cam, lockout 1
Cut to length from bulk roll 25 338227 TAPPET, Starter lockout 1
11 333710 SCREW, Starter housing 3 26 328703 WASHER, Mount 3
12 336681 SPRING, Starter 1 27 338240 SEAL, Housing to cover 1
13 338558 SPACER, Starter housing 3 28 329054 SCREW, Lockout cam 1
14 339038 SPINDLE ASSEMBLY 1

9
TILLER HANDLE & SHIFT HANDLE

EPC3449
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 338206 HANDLE, Shift 1 16 585106 STOP SWITCH ASSY. 1
2 338207 LINK, Shift handle to bellcrank 1 17 581656 *TERMINAL, Socket 1
3 338689 PIN, Shift link 1 18 510818 *TERMINAL, Ring 1
4 334238 SCREW, Shift handle 1 19 339691 SLEEVE, Throttle 1
5 336417 RETAINER, Shift link 1 20 328649 SCREW, Stop switch 4
6 584302 ADJUSTMENT, Idle 1 21 313838 NUT, Steering handle 1
7 338254 HANDLE, Steering 1 22 324602 SCREW, Steering handle 1
8 435230 CABLE ASSY., Throttle 1 23 327944 PLATE, Throttle control 1
9 436216 TWIST GRIP 1 24 336347 PLUG, Idle adjustment 1
10 329879 GUIDE, Pin 2 25 334083 ANCHOR, Throttle cable 1
11 339722 HELIX, Twist grip 2 26 329160 SCREW, Anchor 1
12 329880 PIN, Helix rollers 1 27 338872 SLEEVE, Screw, handle 1
13 329881 ROLLER, Helix 2 28 328739 WASHER, Screw, anchor 1
14 328733 SPRING WASHER, Handle to bracket 1 33 398602 CLIP & LANYARD ASSY. 1
15 338244 CONNECTOR 1 34 333499 *CLIP 1

10
 IGNITION SYSTEM

EPC3450
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 302944 NUT, Flywheel 1 23 123603 NUT, Ball joint 1
2 584584 FLYWHEEL ASSEMBLY 1 24 512743 RETAINER, Connectors 1
3 583740 IGNITION COIL ASSEMBLY 1 25 584840 CHARGE COIL & LAM ASSY. 1
4 329176 WASHER, Fiber, coil mtg. screw 2 26 581656 *TERMINAL, Socket 2
5 582365 LEAD ASSY., Spark plug 2 27 330346 SCREW, Throttle cam 1
6 581027 *COVER & TERMINAL ASSY., Spark plug 1 28 582417 PLATE & SLEEVE ASSY. 1
7 510231 **TERMINAL, Spring 1 29 511460 SCREW, Ignition plate to ret. assy. 6
8 580339 *COVER & TERMINAL ASSY., Coil 1 30 338215 RETAINER 1
9 510231 **TERMINAL, Spring 1 31 338179 CAM, Throttle 1
10 328701 LOCK WASHER, Coil & stop sw. grd. 3 32 315287 SCREW, Support plate to crankcase 4
11 328726 SCREW, Coil to cylinder head 2 33 322102 PLATE, Support 1
12 303212 SCREW, Clamp & cover 3 34 322435 BEARING, Ignition plate to support 1
13 511458 CLAMP, Leads to ignition plate 1 35 328703 WASHER 2
14 511459 COVER, Leads to ignition plate 1 36 328735 WASHER, Screw, sensor 2
15 337522 SCREW, Charge coil mounting 2 37 319682 SCREW, Sensor to plate 2
16 329110 SCREW, Mounting 2 38 512753 CONNECTOR, 5-socket 1

9.9 - 15 2-STROKE
17 586798 POWER PACK 1 39 584716 SENSOR ASSEMBLY 1
18 512754 *CONNECTOR, 5-pin 1 40 581656 *TERMINAL, Socket 2
19 511469 *TERMINAL, Pin 5 41 320107 TIE STRAP 1
20 512478 *COVER, Terminal 2 42 329176 WASHER, Fiber, power pack 4
21 512256 *TERMINAL 2 43 328701 WASHER, Screw, ground 1
22 512131 *TERMINAL, Ring 1 44 339083 BALL JOINT 1

11
FUEL PUMP

1
11
7 3 2

9
5
8 10
6 12

12
15 14

13

12

EPC3456
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 438562 FUEL PUMP ASSY. 1 11 303615 GASKET, Pump mounting 1
2 319528 *O-RING, Cap to pump 1 12 320107 TIE STRAP, Hose 4
3 312675 *SCREEN, Filter 1 13 338183 HOSE, Fuel pump to carburetor 1
4 335335 *CAP, Filter 1 14 343566 HOSE, Connector to pump 1
5 330061 *SCREW, Cap 1 15 438616 FUEL PUMP REPAIR KIT 1
6 332678 *DIAPHRAGM 1 397715 FILTER, Fuel - 15RT Models NS 1
7 324660 *O-RING 1 322652 CLAMP, Hose to filter - 15RT NS 2
8 344040 *FITTING, Fuel 1 333380 HOSE, Filter to fuel pump - 15RT NS 1
9 305739 *O-RING, Housing 1 328521 HOSE, Connector to filter - 15RT NS 1
10 328717 SCREW, Pump mounting 2

12
 CARBURETOR

1
10 RH Models Only
36 4
12 5
34
17
39 2
19
35
38 37 10 7
13
48 46
30
47 11 16 9 27
42 31 28
14
44
8 45
41

3
23
22 29
15
32
19 24 40
26 43
25
6 20 21
18

EPC3457
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5006163 CARBURETOR Assy, 10 R models 1 25 323703 *HIGH SPEED ORIFICE,No.36 1
1 439129 CARBURETOR Assy, 10 RH models 1 10 R Models
1 5006055 CARBURETOR Assy, 15 HP models 1 25 326500 *HIGH SPEED ORIFICE, No.48 1
2 330346 *SCREW, Adjustment 1 15 R, 10 RH Models
3 314513 *FITTING, Fuel inlet 1 26 396514 *FLOAT ASSY A 1
4 323328 *ROLLER 1 27 330284 *SCREW 1
5 323327 *LEVER 1 28 330285 *CLIP 1
6 303630 *WASHER, Screw plug A 1 29 311511 *PIN, Choke lever 1
7 334235 *LINK, Follower 1 30 327227 *CAP, Primer nipple 1
8 338882 *GASKET, Bowl A 1 31 340810 *CAP, Restrictor 1
9 327706 *NIPPLE, Primer 1 32 316991 *PLUG, Nozzle well 1
10 5005571 *COVER, Carburetor body - 10 R 1 34 437985 *COVER, Carburetor body - 10 RH 1
10 5005572 *COVER, Carburetor body - 15 R 1 35 339218 *VALVE, Needle - 10 RH 1

9.9 - 15 2-STROKE
11 340616 **GASKET, Cover 1 36 908045 *SCREW, Cover - 10 RH 13
12 321117 **O-RING, Cam follower 1 37 330055 *SCREW PLUG, Idle passage - 10 RH 1
13 330055 **SCREW PLUG, Idle passage 1 38 317477 *WASHER, Idle passage - 10 RH 1
14 338282 **GASKET, Flange A 1 39 337807 *SPRING, Needle valve - 10 RH 1
15 339192 **SEAL, Air silencer to carburetor 1 40 316337 PLUG, Air silencer A 1
16 317477 **WASHER, Idle passage A 1 41 328739 WASHER, Screw 2
17 351154 **SCREW, Cover security 1 42 328742 NUT, Carburetor mounting 2
18 330057 *SCREW, Plug 1 43 436296 AIR SILENCER 1
19 908045 *SCREW, Float chamber & cover 12 44 331758 SCREW, Air silencer 2
20 339321 *FLOAT CHAMBER 1 45 317893 TIE STRAP, Throttle cable 1
21 302661 *HINGE PIN, Float A 1 46 439073 CARBURETOR REPAIR KIT 1
22 396522 *FLOAT SEAT ASSY. A 1 47 334852 PLATE, Restrictor - 10 RH 1
23 301996 **WASHER A 1 48 338282 GASKET - 10 RH 1
24 336842 **SPRING Clip A 1
A Included in Carburetor Repair Kit

13
INTAKE MANIFOLD ASSEMBLY

8
10

5 6
7
9

2
12

11
3

EPC3458
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435460 MANIFOLD, Intake 1 7 332612 *SCREW, Leaf to plate 4
2 336967 *STUD, Carburetor 2 8 325038 *SHIM 2
3 314951 SCREW, Manifold to crankcase 6 9 320247 *PLATE, Leaf 2
4 436789 LEAF PLATE ASSEMBLY 1 10 341081 *LEAF VALVE 2
10 R Models 10 R Models
4 390050 LEAF PLATE ASSEMBLY 1 10 318922 *LEAF VALVE 2
15 R & 10 RH Models 15 R & 10 RH Models
5 305344 *SCREEN 1 11 325260 GASKET, Leaf plate 1
6 385111 *CHECK VALVE 1 12 318924 GASKET, Plate to crankcase 1

14
 CRANKSHAFT & PISTONS

EPC3459
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5006692 PISTON & RING, Standard NEW 2 12 321831 *SEAL, Upper 1
1 5006693 PISTON & RING, 0.020 in. O.S. NEW 2 13 321788 *SEAL, Lower 1
2 435218 *RING SET, Standard 2 14 318641 RETAINING RING, Ball bearing 1
2 436360 *RING SET, 0.020 in. O.S. 2 15 321830 SEAL, Crankshaft 1
3 325262 *RETAINING RING 2 16 435707 CRANKSHAFT ASSY. 1
4 325296 *WRIST PIN 1 17 307480 *KEY, Crankshaft 1
5 393283 BEARING, Wrist pin 2 18 308458 O-RING, Crankcase head 1

9.9 - 15 2-STROKE
6 396607 CONNECTING ROD ASSEMBLY 2 19 318863 SPLIT SLEEVE, Center bearing 1
7 304610 *SCREW, Rod cap 2 20 386008 BEARING ASSEMBLY, Crankshaft 1
8 385173 BEARING ASSEMBLY, Crankshaft, lower 1 21 329241 WASHER, Screw, crankcase head 3
9 395401 BEARING SET 2 22 393804 BEARING ASSY., Center 1
10 124341 SCREW, Crankcase head 3 23 328792 WASHER, Wrist pin 4
11 394327 CRANKCASE HEAD & SEAL ASSY. 1

15
CYLINDER & CRANKCASE

16
 CYLINDER & CRANKCASE
EPC3460
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 438595 CYLINDER & CRANKCASE Assy 1 27 339208 SPACER, Shift shaft 1
10 R Models 28 336947 SEAL, Cover 1
1 5005456 CYLINDER & CRANKCASE Assy 1 29 330212 SPRING, Backup, shift detent 1
15 R & 10 RH Models 30 330913 SPRING, Shift detent 1
2 304178 *DOWEL, Bearing 1 31 437684 SPARK PLUG, Champion QL82C 2
3 300402 *TAPER PIN 1 32 305650 COTTER PIN, Bellcrank 1
4 318622 *SCREW, Cylinder to crankcase 6 33 336179 SPRING, Thermostat 1
5 345188 *GROMMET, Water passage 1 36 306049 SCREW, Cylinder to crankcase 4
15 R & 10 RH Models 40 338250 SPACER, Throttle lever 1
6 307551 PLUG, Flushing 1 41 437694 DIAPHRAGM & CUP AY., Thermostat 1
7 311598 *WASHER 1 42 338208 BELLCRANK, Shift rod 1
8 338234 COVER, Thermostat 1 43 336178 HOUSING, Thermostat 1
9 319537 CLIP, Bellcrank 1 44 339692 SLEEVE 1
10 336637 BYPASS COVER 1 45 336211 SPRING, Thermostat 1
11 302504 PIN, Bellcrank to shift rod 1 46 336185 WASHER, Cover to diaphragm 1
12 319332 GASKET, Bypass cover 1 47 435714 THROTTLE LEVER 1
13 300646 SCREW, Bypass cover 5 48 338295 LINK, Throttle lever 1
14 338221 CYLINDER HEAD 1 49 338237 PIN, Throttle cable to lever 1
10 R Models 50 305652 SCREW, Throttle lever 1
14 350949 CYLINDER HEAD 1 52 330838 SCREW, Stop, W.O.T. 1
15 R & 10 RH Models 53 330838 SCREW, Stop, idle 1
15 308017 SCREW, Bellcrank to shift rod 1 56 511421 WASHER 1
16 328724 SCREW, Detent spring 1 58 339713 HOSE, Overboard indicator 1
17 435226 SHAFT & LEVER, Shift 1 59 305650 CLIP, Shift link to bellcrank 1
18 333706 SCREW, Cover 3 60 304380 SPRING WASHER, Bellcrank, link 1
19 436195 THERMOSTAT ASSY. 1 61 335521 BUSHING, Shift lever 2
21 338222 GASKET, Cylinder head 1 63 316128 BUSHING, Starter link 1
22 319226 SCREW, Cylinder head 6 65 336597 OVERBOARD PUMP INDICATOR 1
23 435266 EXHAUST COVER, Outer 1 66 328702 WASHER, Bellcrank to clip 1
24 328497 EXHAUST COVER, Inner 1 67 332203 SCREW, Bypass cover 1
25 318925 GASKET, Exhaust cover 2 68 436358 POWERHEAD GASKET SET 1
26 302288 SCREW, Exhaust cover 7

9.9 - 15 2-STROKE

17
EXHAUST HOUSING

EPC3463
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435430 EXHAUST HOUSING ASSY. 1 17 330426 *GROMMET 1
2 339383 *BAFFLE, Exhaust housing 1 18 395122 WATER TUBE & GROMMET, Inlet, std. 1
3 324334 *SCREW, Muffler, lower 1 18 395123 WATER TUBE & GROMMET, Inlet, long 1
4 319126 *SCREW, Muffler, upper 1 19 330426 *GROMMET, Upper, water tube 1
5 338275 *MUFFLER, Exhaust 1 20 329046 THRUST MOUNT, Lower 1
6 338274 *GASKET, Muffler 1 21 325721 GASKET, Powerhead to exh. hsg. 1
7 342540 SCREW, Upper mounts to strg. brkt. 2 22 339809 SCREW, Outer exh hsg to phd 6
8 909386 SCREW, Upper mounts to exh. hsg. 4 23 339666 COVER, Upper mount 2
9 437894 MOUNT ASSY., Upper 2 24 324334 SCREW, Exh. hsg. to cyl. & c'case 4
10 329021 MOUNT BRACKET, Lower, port 1 25 319042 SCREW, Mount bracket, lower 2
11 329020 MOUNT BRACKET, Lower, stbd. 1 27 318997 LATERAL MOUNT, Lower 2
12 330440 EXHAUST TUBE, Inner 1 28 339676 O-RING, Cover 2
13 339734 THRUST MOUNT, Upper 1 29 333677 SCREW, Cover 2
14 319229 GROMMET, Exh. hsg. to shift rod 1 30 329241 WASHER, Screw 6
15 342541 PLATE, Upper mount 1 31 345141 WASHER, Mount 2
16 395125 WATER TUBE & GROMMET, Outlet 1

18
 TILT TUBE STEERING KIT (ACCESSORY)
EPC4151
Ref P/N Name of Part Qty
175525 STEERING KIT-Tiller models A,B 1
175524 STEERING KIT-Tiller models A,C 1
175492 STEERING KIT-Remote models A,D 1
175455 STEERING KIT-Remote models A,B
1 121674 *NUT, Drag link 1
2 124346 *SPACER, Tilt tube B,C 2
3 175454 *DRAG LINK & BRACKET Assy B,C 1
3 175491 *DRAG LINK & BRACKET Assy C,D 1
4 319453 *WASHER, Drag link 2
5 315077 *NUT, Rod to cable 1
6 335554 *LOCKNUT, Tilt tube B,C 2
7 321511 *TUBE, Stern bracket B,C 1
8 306461 *SCREW, Steering bracket B,C 1
9 307555 *WASHER, Steering bracket B,C 1
A Not Shown
B Starboard Entry Cable
C Port Entry Cable
D Port Entry Cable Remote Electric Models

AUXILIARY STEERING KIT (ACCESSORY)

EPC3452
Ref P/N Name of Part Qty
175947 STEERING BAR KIT, Auxiliary - Not Shown 1
1 121674 *NUT, Pivot 2
2 127074 *CLIP, Motor cover to tie bar 1
3 123575 *ADAPTER, Tie bar to steering cable 1
4 123576 *PIVOT PIN, Tie bar to cable adapter 1
5 123577 *RETAINER, Cable pivot pin 1
6 126750 *SCREW, Bracket to engine 1
7 315077 *NUT, Steering connector 1
8 173666 *CONNECTOR & TIE BARS Assy. 1
9 175948 *PIVOT PIN & BRACKET Assy. 1
10 301250 *WASHER, Nut to tie bar 2
11 121674 *NUT, Bracket to engine 1
12 324064 *SCREW, Storage clip 2
13 328737 *WASHER, Storage clip 2
14 331429 *NUT, Storage clip 2
15 306461 *SCREW, Steering arm 1
16 307555 *WASHER, Steering arm 1

9.9 - 15 2-STROKE

19
STERN & SWIVEL BRACKET

20
 STERN & SWIVEL BRACKET
EPC3461
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
6 339024 SPACER, Lift handle 1 43 310540 WASHER, Reverse lock pin 3
7 338297 SPRING, Lift handle 1 44 319050 LOCKING LEVER, Reverse lever 1
8 338298 LIFT HANDLE 1 45 328268 STERN BRACKET, Port 1
9 586030 LEAD ASSY., Bracket to housing 1 46 433675 CLAMP SCREW ASSY., Aluminum 2
10 332960 TILT BOLT, Stern brkt. to sw. brkt 1 46 391421 CLAMP SCREW ASSY., St. steel Opt. 2
11 343981 WASHER, Pin to support bracket 1 47 321922 *SCREW, Plate 1
12 301917 O-RING, Lower, pivot tube 1 48 337017 *PLATE, Swivel 1
13 338887 SWIVEL BRACKET 1 49 328269 STERN BRACKET, Stbd. 1
15 309967 BUSHING, Lower, pivot tube 1 50 322949 LINK, Reverse lock 1
16 335332 PIVOT SHAFT, Swivel bracket 1 51 328701 WASHER, Screw, lead to housing 1
17 328289 SUPPORT BRACKET, Tilt lock, port 1 52 338657 LINK, Shallow water drive 1
19 342567 STEERING BRACKET 1 53 333774 CLIP, Link, reverse lock 1
20 328290 PIN, Support bracket to swivel bracket 1 54 398001 REPLACEMENT HANDLE ASSY. 2
21 320416 WIRE, Reverse lock release 1 55 320427 SPRING, Shallow water drive 1
22 338874 CARRYING HANDLE 1 56 338489 SPRING, Reverse lock 3
23 328285 BUSHING, Tilt lock shaft to sw. brkt. 1 57 320428 SPRING, Reverse lock rod 1
24 319049 BELLCRANK, Reverse lock 1 58 204293 WASHER, Pin link to lever 2
25 325914 BUSHING, Stern bracket 2 59 325017 WASHER, Tilt bolt to swivel brkt. 1
26 326943 PIN, Link to locking lever 1 60 319227 SCREW, Tilt knob 1
27 313607 FITTING, Lube 4 61 319047 PIN, Tilt lock to stern bracket 2
28 345942 PIN, Support bracket 1 62 328048 KNOB, Tilt & reverse lock lever 1
29 432453 TILT PIN & KNOB ASSY. 1 63 437797 LEVER & SHAFT ASSY., Lock 1
30 308684 SCREW, Plate to stern bracket 2 64 338563 TILT LOCK, Stbd. 1
31 319108 SCREW, Bellcrank 1 65 314099 WASHER, Tilt bolt to swivel brkt. 1
32 325451 NUT, Tilt bolt to swivel brkt. 1 66 313022 LOCKNUT, Pin 2
33 312977 SPRING WASHER, Tilt lock bushing 1 67 300364 LINK, Safety chain 1
34 308052 WASHER, Tilt lock, shaft bushing 3 68 303884 WASHER, Tilt bushing 1
35 309966 THRUST WASHER, Lower swivel brkt. 1 69 319699 WASHER, Stern bracket 2
36 310540 WASHER, Tilt lock shaft, outer 1 70 319787 BUSHING, Swivel bracket 2
37 551113 SPRING, Friction adjustment 1 71 309738 PLATE, Stern bracket 1
38 317624 SCREW, Steering bracket 3 72 319055 PIN, Link to swivel bracket 1
39 397736 FRICTION BLOCK ASSY. 1 73 338440 SHIFT ROD, Upper 1
40 321531 *SCREW, Friction adjust. swivel brkt. 1 77 203949 RETAINER, Link 1
41 332662 *BLOCK, Friction, swivel bracket 1 78 330062 SPACER, Auxiliary motor brkt. Opt. 2
42 332663 *LINER 1

9.9 - 15 2-STROKE

21
GEARCASE

22
 GEARCASE
EPC3462
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
438617 GEARCASE Assy 1 37 327035 GROMMET, Water tube lower 15 in. B 1
(Less driveshaft and pump) 37 302497 GROMMET, Water tube lower 20 in. B 1
1 437774 *BEARING HOUSING, Brg & seal assy. 1 38 435390 IMPELLER HSG. & SEAL ASSY. B 1
2 342247 **SEAL, Brg. hsg. to prop shaft A 1 39 318972 *SEAL, Impeller hsg. to d'shaft A,B 1
3 386125 **BEARING, Reverse gear 1 41 302325 *SCREW, Impeller hsg. to g'case B 4
4 386231 **BEARING 1 42 318995 PLATE, Impeller housing B 1
5 333706 **SCREW, Brg. hsg. to g'case 2 42 319988 PLATE, Impeller housing CHROME Opt. 1
6 394823 *GEAR & BUSHING ASSY., Forward 1 43 341590 DRIVESHAFT, Standard 15 in. 1
7 308627 *O-RING, Brg. hsg. to g'case A 1 44 328522 COTTER PIN, Propeller nut 1
8 330201 *GEAR, Reverse 1 45 318971 PROPELLER NUT 1
9 343491 *PROPELLER SHAFT 1 46 323942 SPACER, Propeller nut 1
10 316505 *SPRING, Detent 1 47 318992 SHIFT ROD LOWER, Standard 15 in. 1
11 316506 *BALL, Detent 2 48 304024 SCREW, Shift rod connector 2
12 325263 *SHIFTER, Clutch dog 1 49 303794 CONNECTOR, Shift rod 1
13 388416 *SHIFTER LEVER & YOKE ASSY. 1 50 324097 CUP, Impeller housing B 1
14 308376 *PIVOT PIN, Shifter lever 1 50 323535 CUP, Impeller housing CHROME Opt 1
15 332584 **WASHER, Pivot pin 1 54 334590 THRUST BUSHING, Propeller 1
16 386186 *ROLLER BEARING, Forward gear 1 55 341206 SCREW, Gearcase to exhaust hsg. 6
17 338190 *PINION GEAR, Driveshaft 1 56 386084 IMPELLER ASSEMBLY 1
18 336296 *THRUST WASHER, Lower pinion brg 2 58 319085 SEAL, Impeller housing A,B 1
19 388000 *THRUST BEARING, Pinion 1 59 301551 WASHER, Connector to shift rod 2
20 343251 *THRUST WASHER 2 69 300611 PIN, Impeller to driveshaft B 1
21 435393 *GEARCASE, BRG. & SEAL ASSY. 1 NS 434135 GEARCASE EXTENSION KIT Assy, 1
22 386014 **BEARING ASSEMBLY, Driveshaft 1 70 341591 *DRIVESHAFT, 20in. 1
23 318874 **SLEEVE, Bearing driveshaft 1 71 319298 *SHIFT ROD, Lower, 20 in. 1
24 321480 **SEAL, Gearcase to driveshaft A 2 72 304024 *SCREW, Connector 2
25 301877 **O-RING, Bushing to shift rod A 1 73 303794 *CONNECTOR, Shift rod 1
26 304765 **BUSHING, Shift rod 1 74 319340 *EXTENSION, Imp hsg to exh hsg 1
27 321738 **WASHER, Seal, shift rod A 1 75 319085 *SEAL, Impeller housing to ext. B 1
28 386071 **BEARING ASSY., Pinion to gearcase 2 76 301551 *LOCK WASHER, Connector 2
29 338635 **ANODE 2 77 326922 *EXHAUST SEAL, Gearcase ext. 1
30 338443 **SCREEN, Inlet 2 78 341206 *SCREW, Extension 6
31 304013 **SCREW, Anode 1 79 331152 *EXTENSION, Gearcase 1
32 325539 **SCREW, Screen 2 80 320025 *EXTENSION, Water tube 1
33 121470 **NUT, Screw, anode 1 81 202893 *O-RING, Water tube extension 1
34 307551 *PLUG & WASHER 2 82 394711 WATER PUMP REPAIR KIT 1
35 311598 **WASHER 1 (Includes impeller housing)
36 325014 *CRADLE, Clutch dog 1 83 396350 GEARCASE SEAL KIT 1
A Contents of Gearcase Seal Kit
B Contents of Water Pump Repair Kit

9.9 - 15 2-STROKE

23
24
25
9.9 - 15 2-STROKE