STIHL FS 120, 120 R, 250: Instruction Manual

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STIHL FS 120, 120 R, 250 Instruction Manual
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English
Contents
Guide to Using this Manual 2 Inspections and Maintenance by Dear Customer,

Safety Precautions and Working Dealer 39 Thank you for choosing a quality
Techniques 2 Maintenance and Care 40 engineered STIHL product.
Approved Combinations of Cutting Minimize Wear and Avoid Damage 42
Original Instruction Manual
It has been built using modern

Attachment, Deflector, Handle and Main Parts 43 production techniques and
Harness 12 comprehensive quality assurance.
Specifications 45
Approved Power Tool Attachments 13 Every effort has been made to ensure
Maintenance and Repairs 46
Mounting the Bike Handle 14 your satisfaction and troublefree use of
Disposal 46 the product.
Mounting the Loop Handle 15
EC Declaration of Conformity 46
Adjusting the Throttle Cable 17 Please contact your dealer or our sales
company if you have any queries
Fitting the Carrying Ring 17
Printing inks contain vegetable oils, paper can be recycled.
concerning this product.

Mounting the deflector 18
Your
Mounting the Cutting Attachment 19
Fuel 21
Fueling 23
Fitting the Harness 23
Balancing the Machine 25
Printed on chlorine-free paper
Starting / Stopping the Engine 26 Dr. Nikolas Stihl

Transporting the Unit 28
Operating Instructions 30
Air filter 31
Adjusting the Carburetor 31
Spark Plug 32
Engine Running Behavior 33
Lubricating the Gearbox 34
Replacing the Starter Rope and
© ANDREAS STIHL AG & Co. KG, 2016
Rewind Spring 34
Storing the Machine 36
Sharpening Metal Cutting Blades 36
0458-250-0121-E. VA0.A16.
Maintaining the Mowing Head 37

0000007280_002_GB
Inspection and Maintenance by

User 38
{ This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
FS 120, FS 120 R, FS 250 1

English
Symbols in text
Guide to Using this Manual Safety Precautions and
Working Techniques
WARNING Some special safety pre-
Pictograms
Warning where there is a risk of an cautions must be
accident or personal injury or serious observed to reduce the
The meanings of the pictograms damage to property. risk of personal injury
attached to the machine are explained in when operating this
this manual. power tool because of the
NOTICE
very high speed of its cut-
Depending on the model concerned, the
Caution where there is a risk of ting attachment.
following pictograms may be attached to
damaging the machine or its individual
your machine. It is important that you
components.
read the instruction man-
Fuel tank; fuel mixture of
ual before first use and
gasoline and engine oil Engineering improvements
keep it in a safe place for
future reference. Non-
Operate decompression STIHL's philosophy is to continually observance of the
valve improve all of its products. For this instruction manual may
reason we may modify the design, result in serious or even
engineering and appearance of our fatal injury.
products periodically.
Observe all applicable local safety
Manual fuel pump Therefore, some changes, modifications regulations, standards and ordinances.
and improvements may not be covered
If you have not used this type of power
in this manual.
tool before: Have your dealer or other
Operate manual fuel experienced user show you how to
pump operate your machine or attend a
special course in its operation.
Minors should never be allowed to use a
Tube of grease power tool.
Keep bystanders, especially children,
Intake air: Summer and animals away from the work area.
operation
When the power tool is not in use, shut it
off so that it does not endanger others.
Intake air: Winter Secure it against unauthorized use.
operation The user is responsible for avoiding
injury to third parties or damage to their
property.
Handle heating
2 FS 120, FS 120 R, FS 250

English
Do not lend or rent your power tool servicing dealer. Use only high quality Avoid clothing that could
without the instruction manual. Be sure tools and accessories in order to avoid get caught on branches
that anyone using it understands the the risk of accidents and damage to the or brush or moving parts
information contained in this manual. machine. of the machine. Do not
The use of noise emitting power tools STIHL recommends the use of genuine wear a scarf, necktie or
may be restricted to certain times by STIHL tools and accessories. They are jewelry. Tie up and con-
national or local regulations. specifically designed to match the fine long hair (e.g. with a
product and meet your performance hair net, cap, hard hat,
To operate the power tool you must be etc.).
requirements.
rested, in good physical condition and
mental health. Never attempt to modify your power tool Wear steel-toed safety
in any way since this may increase the boots with non-slip soles.
If you have any condition that might be
risk of personal injury. STIHL excludes
aggravated by strenuous work, check
all liability for personal injury and
with your doctor before operating a
damage to property caused while using
power tool.
unauthorized attachments. Sturdy shoes with non-slip soles may be
Persons with pacemakers only: The worn as an alternative only when using
Do not use a pressure washer to clean
ignition system of your power tool mowing heads.
the unit. The solid jet of water may
produces an electromagnetic field of a
damage parts of the unit.
very low intensity. This field may
interfere with some pacemakers. STIHL The deflector on this power tool cannot WARNING
recommends that persons with protect the operator from all objects To reduce the risk of eye
pacemakers consult their physician and thrown by the cutting attachment injuries, wear snug-fitting
the pacemaker manufacturer to reduce (stones, glass, wire, etc.). Such objects safety glasses in accord-
any health risk. may ricochet and then hit the operator. ance with European
Do not operate the power tool if you are Standard EN 166. Make
under the influence of any substance Clothing and Equipment sure the safety glasses
(drugs, alcohol) which might impair are a good fit.
vision, dexterity or judgment. Wear proper protective clothing and Wear a face shield and make sure it is a
Depending on the cutting attachment equipment. good fit. A face shield alone does not
fitted, use your power tool only for provide adequate eye protection.
Clothing must be sturdy
cutting grass, wild growth, shrubs, but allow complete free- Wear hearing protection, e.g. earplugs
scrub, bushes, small diameter trees and dom of movement. Wear or ear muffs.
similar materials. snug-fitting clothing, an Wear a safety hard hat for thinning
Do not use your power tool for any other overall and jacket combi- operations, when working in high scrub
purpose because of the increased risk of nation, do not wear a and where there is a danger of head
accidents. work coat. injuries from falling objects.
Only use cutting attachments and Wear heavy-duty work
accessories that are explicitly approved gloves made of durable
for this power tool model by STIHL or material (e.g. leather).
are technically identical. If you have any
questions in this respect, consult a
FS 120, FS 120 R, FS 250 3

English
STIHL offers a comprehensive range of Transporting by vehicle: Properly secure Before Starting
personal protective clothing and your power tool to prevent turnover, fuel
equipment. spillage and damage.
Check that your power tool is properly
assembled and in good condition – refer
Transporting the Power Tool Fueling
to appropriate chapters in the instruction
manual.
Gasoline is an extremely – Check the fuel system for leaks,
flammable fuel. Keep paying special attention to visible
clear of naked flames. Do parts such as the tank cap, hose
not spill any fuel – do not connections and the manual fuel
smoke. pump (on machines so equipped). If
Always shut off the engine before there are any leaks or damage, do
refueling. not start the engine – risk of fire.
Have your machine repaired by a
Do not fuel a hot engine – fuel may spill servicing dealer before using it
and cause a fire. again.
Open the fuel cap carefully to allow any – Use only an approved combination
pressure build-up in the tank to release of cutting attachment, deflector,
slowly and avoid fuel spillage. handle and harness. All parts must
Fuel your power tool only in well- be assembled properly and
002BA079 KN
ventilated areas. If you spill fuel, wipe securely.

the machine immediately – if fuel gets on – Slide control / stop switch must
your clothing, change immediately. move easily to STOP or 0.
After fueling, tighten – Smooth action of throttle trigger
Always turn off the engine.
down the fuel tank cap as lockout (if fitted) and throttle trigger
Carry the unit hanging from the shoulder securely as possible. – the throttle trigger must return
strap or properly balanced by the drive automatically to the idle position.
tube.
– Check that the spark plug boot is
To reduce the risk of cut injuries, fit This reduces the risk of unit vibrations secure – a loose boot may cause
transport guard on the cutting causing the fuel cap to loosen or come arcing that could ignite combustible
attachment, even when carrying the tool off and spill quantities of fuel. fumes and cause a fire.
for short distances – see also
To reduce the risk of serious or fatal – Check cutting tool or attachment for
"Transporting the Unit".
burn injuries, check for fuel leakage. If correct and secure assembly and
To reduce the risk of seri- fuel leakage is found, do not start or run good condition.
ous burn injuries, avoid the engine until leak is fixed.
touching hot parts of the
machine, including the
gearbox housing.
4 FS 120, FS 120 R, FS 250

English
– Check protective devices (e.g. Your power tool is a one-person unit. To Models with bike handle
deflector for cutting attachment, reduce the risk of injury from thrown
rider plate) for damage or wear. objects, do not allow other persons
Always replace damaged parts. Do within a radius of 15 meters of your own
not operate your machine with a position – even when starting.
damaged deflector or worn rider
To reduce the risk of
plate (lettering and arrows no longer
injury, avoid contact with
002BA055 KN
legible).
the cutting attachment.
– Never attempt to modify the controls
or safety devices in any way.
– Keep the handles dry and clean – Do not drop start the Right handle on control handle, left hand
free from oil and dirt – for safe power tool – start the on left handle.
control of the power tool. engine as described in
the instruction manual. Models with loop handle
– Adjust the harness and handle(s) to
suit your height and reach. See Note that the cutting
chapters on "Fitting the Harness" attachment continues to
and "Balancing the run for a short period
Trimmer/Brushcutter". after you let go of the
throttle trigger – flywheel
To reduce the risk of accidents, do not effect.
002BA080 KN
operate your power tool if it is damaged
or not properly assembled. Check idle speed setting: The cutting
attachment must not rotate when the
If you use a shoulder strap or full engine is idling with the throttle trigger
harness: Practice removing and putting released.
down the power tool as you would in an On models with a loop handle and
To reduce the risk of fire, keep hot barrier bar, left hand on loop handle,
emergency. To avoid damage, do not
throw the power tool to the ground when exhaust gases and hot muffler away right hand on control handle, even if you
practicing. from easily combustible materials (e.g. are left-handed.
wood chips, bark, dry grass, fuel).
During Operation
Start the engine.
Holding and Controlling the Power Tool
Start the engine at least 3 meters from Make sure you always have good
Always hold the power tool firmly with balance and secure footing.
the fueling spot, outdoors only.
both hands on the handles. In the event of impending danger or in
Place the unit on firm ground in an open
area. Make sure you have good balance Make sure you always have good an emergency, switch off the engine
and secure footing. Hold the unit balance and secure footing. immediately by moving the slide control
/ stop switch to STOP or 0.
securely. The cutting attachment must
be clear of the ground and all other
obstructions because it may begin to run
when the engine starts.
FS 120, FS 120 R, FS 250 5

English
To reduce the risk of accidents, take a To reduce the risk of fire, do not smoke
15m (50ft) break in good time to avoid tiredness or while operating or standing near your
exhaustion. power tool. Note that combustible fuel
vapor may escape from the fuel system.
Work calmly and carefully – in daylight
conditions and only when visibility is The dusts, vapor and smoke produced
good. Stay alert so as not to endanger during operation may be dangerous to
others. health. If the work area is very dusty or
The cutting attachment may catch and
smoky, wear a respirator.
fling objects a great distance and cause Your power tool produces
injury - therefore, do not allow any other toxic exhaust fumes as If your power tool is subjected to
persons within a radius of 15 meters of soon as the engine is unusually high loads for which it was not
your own position. To reduce the risk of running. These fumes designed (e.g. heavy impact or a fall),
damage to property, also maintain this may be colorless and always check that it is in good condition
distance from other objects (vehicles, odorless and contain before continuing work – see also
windows). Even maintaining a distance unburned hydrocarbons "Before Starting".
of 15 meters or more cannot exclude the and benzol. Never run Check the fuel system in particular for
potential danger. the engine indoors or in leaks and make sure the safety devices
The correct engine idle speed is poorly ventilated loca- are working properly. Do not continue
important to ensure that the cutting tions, even if your model operating your power tool if it is
attachment stops rotating when you let is equipped with a cata- damaged. In case of doubt, consult your
go of the throttle trigger. lytic converter. servicing dealer.
Check and correct the idle speed setting To reduce the risk of serious or fatal Do not operate your power tool in the
regularly. If the cutting attachment injury from breathing toxic fumes, starting throttle position – engine speed
continues to rotate when the engine is ensure proper ventilation when working cannot be controlled in this position.
idling, have the machine checked by in trenches, hollows or other confined
your servicing dealer. STIHL locations. To reduce the risk
recommends an authorized STIHL of injury from
To reduce the risk of accidents, stop
servicing dealer. thrown objects,
work immediately in the event of
never operate the
Take special care in slippery conditions nausea, headache, visual disturbances
unit without the
(ice, wet ground, snow), on slopes or (e.g. reduced field of vision), problems
proper deflector for
uneven ground. with hearing, dizziness, deterioration in
the type of cutting
ability to concentrate. Apart from other
Watch out for obstacles: Roots and tree attachment being
possibilities, these symptoms may be
stumps which could cause you to trip or used.
caused by an excessively high
stumble. concentration of exhaust gases in the
Always stand on the ground while work area.
working, never on a ladder, work Operate your power tool so that it
platform or any other insecure support. produces a minimum of noise and
Be particularly alert and cautious when emissions – do not run the engine
wearing hearing protection because unnecessarily, accelerate the engine
your ability to hear warnings (shouts, only when working.
alarms, etc.) is restricted.
6 FS 120, FS 120 R, FS 250

English
Inspect the work area: The gearbox becomes Sharpen metal cutting attachments
Stones, pieces of metal hot during operation. To regularly as specified.
or other solid objects may reduce the risk of burn Unevenly sharpened metal cutting
be thrown more than 15 injury, do not touch the attachments cause out-of-balance
meters and cause per- gearbox housing. which can impose extremely high loads
sonal injury or damage on the machine and increase the risk of
the cutting attachment When using mowing heads breakage.
and property (e.g. parked
vehicles, windows). Dull or improperly sharpened cutting
Equip the deflector with the additional edges can put a higher load on the
Special care must be taken when components specified in the instruction cutting attachment and increase the risk
working in difficult, over-grown terrain. manual. of injury from cracked or broken parts.
When cutting high scrub, under bushes Use only the deflector with properly Inspect metal cutting attachments for
and hedges: Keep cutting attachment at mounted line limiting blade to ensure the cracks or warping after every contact
a minimum height of 15 cm to avoid mowing lines are automatically trimmed with hard objects (e.g. stones, rocks,
harming small animals. to the approved length. pieces of metal). To reduce the risk of
injury, remove burrs and other visible
Always shut off the engine before To reduce the risk of injury, always turn
build-ups of material (use a file) because
leaving the unit unattended. off the engine before adjusting the nylon
they may become detached and be
line of manually adjustable mowing
Check the cutting attachment at regular thrown at high speed during operation.
heads
short intervals during operation or If a rotating metal cutting attachment
immediately if there is a noticeable Using the unit with over-long nylon
makes contact with a rock or other solid
change in cutting behavior: cutting lines reduces the engine's
object there is a risk of sparking which
operating speed. The clutch then slips
– Turn off the engine. Hold the unit may cause easily combustible material
continuously and this causes
firmly and wait for the cutting to catch fire under certain
overheating and damage to important
attachment to come to a standstill. circumstances. Dry plants and scrub are
components (e.g. clutch, polymer
also easily combustible, especially in hot
– Check condition and tightness, look housing components) – and this can
and dry weather conditions. If there is a
for cracks. increase the risk of injury from the
risk of fire, do not use metal cutting
cutting attachment rotating while the
– Check sharpness. attachments near combustible
engine is idling.
materials, dry plants or scrub. Always
– Replace damaged or dull cutting
contact your local forest authority for
attachments immediately, even if Using metal cutting attachments information on a possible fire risk.
they have only superficial cracks.
Do not continue using or attempt to
Clean grass and plant residue off the STIHL recommends the use of original repair damaged or cracked cutting
cutting attachment mounting at regular STIHL metal cutting attachments. They attachments by welding, straightening or
intervals – remove any build up of are specifically designed to match your modifying the shape (out of balance).
material from the cutting attachment and model and meet your performance
deflector. requirements. This may cause parts of the cutting
attachment to come off and hit the
To reduce the risk of injury, shut off the Metal cutting attachments rotate at very operator or bystanders at high speed
engine before replacing the cutting high speed. The forces that occur act on and result in serious or fatal injuries.
attachment. the machine, the attachment and the
material being cut.
FS 120, FS 120 R, FS 250 7

English
To reduce the above-mentioned risks Continual and regular users should stop switch is on STOP or 0 since there
when using a metal cutting attachment, monitor closely the condition of their is otherwise a risk of fire from
never use a metal cutting attachment hands and fingers. If any of the above uncontained sparking.
with a diameter larger than specified. It symptoms appear (e.g. tingling
To reduce the risk of fire, do not service
must not be too heavy. It must be sensation in fingers), seek medical
or store your machine near open flames.
manufactured from materials of advice.
adequate quality and its geometry must Check the fuel filler cap for leaks at
be correct (shape, thickness). Maintenance and Repairs regular intervals.
To reduce the risk of injury, a metal Use only a spark plug of the type
cutting attachment not manufactured by Service the machine regularly. Do not approved by STIHL and make sure it is
STIHL must not be heavier, thicker, attempt any maintenance or repair work in good condition – see "Specifications".
have a different shape or a diameter not described in the instruction manual. Inspect the ignition lead (insulation in
larger than the largest metal cutting Have all other work performed by a good condition, secure connection).
attachment approved by STIHL for this servicing dealer.
power tool model. Check the condition of the muffler.
STIHL recommends that you have
servicing and repair work carried out To reduce the risk of fire and damage to
Vibrations hearing, do not operate your machine if
exclusively by an authorized STIHL
servicing dealer. STIHL dealers are the muffler is damaged or missing.
Prolonged use of the power tool may regularly given the opportunity to attend Do not touch a hot muffler since burn
result in vibration-induced circulation training courses and are supplied with injury will result.
problems in the hands (whitefinger the necessary technical information.
disease). Vibration behavior is influenced by the
Only use high-quality replacement parts condition of the AV elements – check the
No general recommendation can be in order to avoid the risk of accidents AV elements at regular intervals.
given for the length of usage because it and damage to the machine. If you have
depends on several factors. any questions in this respect, consult a Symbols on Deflectors
servicing dealer.
The period of usage is prolonged by:
STIHL recommends the use of genuine An arrow on the deflector shows the
– Hand protection (wearing warm
STIHL replacement parts. They are correct direction of rotation of the cutting
gloves)
specifically designed to match your attachments.
– Work breaks model and meet your performance
requirements. Some of the following symbols are
The period of usage is shortened by: applied to the outside of the deflector to
– Any personal tendency to suffer To reduce the risk of injury, always shut indicate the approved combination of
from poor circulation (symptoms: off the engine before carrying out any cutting attachment and deflector.
frequently cold fingers, tingling maintenance or repairs or cleaning the
machine. – Exception: Carburetor and Deflector may be used
sensations).
idle speed adjustments. with mowing heads.
– Low outside temperatures.
Do not turn the engine over on the
– The force with which the handles starter with the spark plug boot or spark
are held (a tight grip restricts plug removed unless the slide control /
circulation).
8 FS 120, FS 120 R, FS 250

English
Deflector must not be Harness / Strap Mowing Head with Nylon Line
used with mowing heads.
The harness is included in the scope of
supply or available as a special
accessory.
Deflector may be used
with grass cutting blades.
Deflector must not be

used with grass cutting
blades.
N Use a shoulder strap.
Deflector may be used N With the engine running, attach the

machine to the shoulder strap.
000BA015 KN
with brush knives.
Grass cutting blades and brush knives
must always be used in combination
with a shoulder strap.
Nylon line achieves a soft cut for edging
Deflector must not be Circular saw blades must always be and trimming around trees, fence posts,
used with brush knives. used in combination with a full harness etc. – less risk of damaging tree bark.
with a quick-release system.
The mowing head comes with an
instruction leaflet. Refill the mowing
head with nylon line as described in the
Deflector must not be instruction leaflet.
used with shredder
blades. WARNING
To reduce the risk of serious injury,
never use wire or metal-reinforced line in
Deflector must not be place of the nylon line.
used with circular saw
blades. STIHL Polycut Mowing Head with
Polymer Blades
For mowing unobstructed edges of

meadows (without posts, fences, trees
or similar obstacles).
FS 120, FS 120 R, FS 250 9

English
Check the wear limit marks! Risk of Kickout (Blade Thrust) with Metal Grass Cutting Blade
Cutting Attachments
WARNING
When using metal cut-
002BA049 KN
ting attachments there is

a risk of kickout when the
rotating blade comes into
contact with a solid object
If one of the wear limit marks on the such as a tree trunk,
PolyCut mowing head is worn through branch, tree stump, rock
(arrow): Do not continue using the or similar. The machine is
mowing head. Install a new one. There thrown to the right or to
is otherwise a risk of injury from thrown the rear – opposite to the
parts of the head. attachment's direction of
It is important to follow the maintenance rotation.
000BA020 KN
instructions for the PolyCut mowing
head.
The PolyCut can also be equipped with
mowing line in place of the polymer Use for grass and weeds only – sweep
blades. the brushcutter in an arc like a scythe.
002BA135 KN
The mowing head comes with

instruction leaflets. Equip the mowing WARNING
head with polymers blades or nylon line
Improper use may damage the grass
as described in the instruction leaflets.
The risk of kickout is greatest when the cutting blade – risk of injury from thrown
black area of the rotating cutting parts.
WARNING attachment comes into contact with a Resharpen the grass cutting blade
Never use wire in place of the nylon solid object. according to instructions when it has
mowing line – risk of injury. dulled noticeably.
Brush Knife
For cutting matted grass, wild growth

and scrub and thinning young stands
with a stem diameter of no more than
2 cm – do not cut thicker stems – risk of
accidents.
10 FS 120, FS 120 R, FS 250

English
To reduce the risk of injury it is essential When felling, maintain a distance of at

to take the following precautions: least two tree lengths from the next
felling site.
– Avoid contact with stones, rocks,
pieces of metal and other solid Risk of kickout
002BA355 KN foreign objects.
– Never cut wood or shrubs with a
stem diameter of more than 2 cm –
use a circular saw blade for such
work.
Use the brushcutter like a scythe (sweep
it to the right and left) at ground level – Inspect the brush knife at regular
002BA068 KN
when cutting grass and thinning young short intervals for signs of damage.
stands. Do not continue working with a
damaged brush knife.
– Resharpen the brush knife regularly The risk of kickout is highest in the black
and whenever it has dulled area of the blade: Do not use this area of
noticeably, and have it balanced if the circular saw blade for cutting.
necessary (STIHL recommends a
There is also a risk of kickout when
STIHL servicing dealer).
using the lighter shaded areas of the
002BA509 KN
blade: These areas of the blade should

Circular Saw Blade only be used by experienced operators
with specialized training.
To cut wild growth and scrub, lower the Suitable for cutting shrubs and trees with STIHL recommends that you use the
brush knife down onto the growth to a maximum stem diameter of 4 cm. non-shaded area of the circular saw
achieve a shredding effect – always blade. Always start the cut with this area
Before starting the cut, accelerate the
keep the cutting attachment below hip of the blade.
engine up to full throttle. Perform cut
level during this process.
with uniform pressure.
Exercise extreme caution when using
Use circular saw blades only with a
this method of cutting. The higher the
matching limit stop of the correct
cutting attachment is off the ground, the
diameter.
greater the risk of injury from cuttings
being thrown sideways.
WARNING
Warning! Improper use of a brush knife
may cause it to crack, chip or shatter – To reduce the risk of blade damage,
risk of injury from thrown parts. avoid contact with stones and the
ground. Resharpen the blade properly in
good time – dull teeth may result in the
blade cracking and shattering and
causing serious injury.
FS 120, FS 120 R, FS 250 11

English
Approved Combinations of Cutting Attachment, Deflector, Handle and Harness
Cutting Attachment Deflector, Limit Stop Handle Shoulder Strap/Harness
1 2 16 21
25 27
3 4 22 23
18
5 6 17
26 27
7 24
8 9
22 23
19
10 11 26 27
24
12 13
20
14 15 28
0000-GXX-1118-A0
24
12 FS 120, FS 120 R, FS 250

English
Approved Combinations 13 Brush knife 250-3

(250 mm dia.)
Approved Power Tool
Attachments
Select correct combination from the 14 Scratcher tooth circular saw blade
table according to the cutting 200 The following STIHL attachment may be
attachment you intend to use. (200 mm dia.) mounted to the basic power tool:
15 Chisel tooth circular saw blade 200

WARNING
(200 mm dia.)
For safety reasons only the cutting
attachments, deflectors, handles and
WARNING BF
harnesses shown in each row of the
table may be used together. No other Non-metal grass cutting blades, brush
228BA032 KN
combinations are permitted because of knives and circular saw blades are not
the risk of accidents. approved.
Cutting Attachments Deflectors, Limit Stop Interchangeable

Attachment Application
16 Deflector for mowing heads BF Pick tines
Mowing heads
17 Deflector with
1 STIHL SuperCut 20-2 18 skirt and blade, for mowing heads
2 STIHL AutoCut 25-2 19 Deflector without skirt and blade, for
3 STIHL AutoCut 30-2 metal cutting attachments, items 8
4 STIHL AutoCut 36-2 to 13
5 STIHL TrimCut 31-2 20 Limit stop for circular saw blades
6 STIHL DuroCut 20-2
7 STIHL PolyCut 20-3 Handle
Metal cutting attachments

21 Loop handle
8 Grass cutting blade 230-2 22 Loop handle with
(230 mm dia.) 23 barrier bar
9 Grass cutting blade 260-2 24 Bicycle handle
(260 mm dia.)
Harness
10 Grass cutting blade 230-4
(230 mm dia.)
25 Shoulder strap may be used
11 Grass cutting blade 230-8
26 Shoulder strap must be used
(230 mm dia.)
27 Full harness may be used
12 Grass cutting blade 250-40 Spezial 28 Full harness must be used
(250 mm dia.)
FS 120, FS 120 R, FS 250 13

English
Mounting the Bike Handle

6
1 B
Mounting the Handlebar 6
1
8
7
0208BA075 KN
4
5
0000-GXX-1239-A0
2
0208BA009 KN
Do not rotate the control handle between
A
unpacking and mounting it on the
handlebar; see also chapter on
3
"Adjusting the Throttle Cable".
N Mount the handlebar (1) on the N Place the handlebar (1) in the
drive tube (2) about 40 cm (15 in) handle support so that distance B is
(A) forward of the engine housing. no more than 15 cm (6 in) – the
rubber handle (6) must be on the left
N Position the clamp (3) and handle
(viewed from engine).
support (4) on the sleeve (5) on the
drive tube (2). N Place the clamp (7) on the handle
support.
N Insert the screws (8) through the
holes in the parts and screw them
into the clamp (3) as far as stop.
N Line up the handlebar.
N Tighten down the screws firmly.
14 FS 120, FS 120 R, FS 250

English
Mounting the Control Handle

Mounting the Loop Handle
Mounting Loop Handle with Barrier Bar
4
2 2
1
1
3 2
1 6
2
0000-GXX-1240-A0
2
5
250BA077 KN
6 1
N Push the throttle cable (1) into the
retainers (2). 1
002BA098 KN
N Take out the screw (1) – the nut (2)
Adjusting the Throttle Cable
remains in the control handle (3).
N Push the control handle onto the
N Check adjustment of throttle cable –
handlebar (5) until the holes (6) line
see chapter on "Adjusting the N Fit the square nuts (1) in the barrier
up – the throttle trigger (4) must
Throttle Cable". bar (2); the holes must line up.
point towards the gearbox.
N Insert the screw (1) and tighten it
down firmly.
Fitting the Throttle Cable
NOTICE
Do not kink the throttle cable or lay it in
tight radii – make sure the throttle trigger
moves freely.
FS 120, FS 120 R, FS 250 15

English
Mounting the Loop Handle without Securing the Loop Handle

Barrier Bar
2
4
7
7 8
8
4
A
3
4
5
9
6
3
002BA099 KN
7
5
002BA615 KN
6
002BA614 KN
N Place the clamp (3) in the loop
handle (4) and position them both
1
against the drive tube (5). 1
The loop handle can be adjusted to suit
N Position the clamp (6) against the N Place the clamp (3) in the loop the height and reach of the operator and
drive tube. handle (4) and position them both the application by changing
N Place the barrier bar (2) in position against the drive tube (5). distance (A).
as shown. N Position the clamp (6) against the Recommendation: distance (A):
N Line up the holes. drive tube. about 20 cm (8 in)
N Insert the screws (7) in the holes N Line up the holes. N Slide the handle to the required
and screw them into the barrier position.
N Fit washers (8) on the screws (7)
bar (2) as far as stop. and insert the screws in the holes. N Line up the loop handle (4).
N Go to "Securing the Loop Handle". Fit the square nuts (1) and screw N Tighten down the screws until the
them down as far as stop. loop handle can no longer be
N Go to "Securing the Loop Handle". rotated on the drive tube. If no
barrier bar is fitted – lock the nuts if
necessary.
The sleeve (9) (not fitted on all models)
must be between the loop handle and
the control handle.
16 FS 120, FS 120 R, FS 250

English
Bike Handle
Adjusting the Throttle Cable Fitting the Carrying Ring
It may be necessary to correct the
Loop Handle adjustment of the throttle cable after Polymer Version
assembling the machine or after a
prolonged period of operation.
A properly adjusted throttle cable is the
precondition for correct operation in the
full throttle, starting throttle and idle 1
positions.
Adjust the throttle cable only after the
machine is fully assembled – the control
002BA655 KN
handle must be in the normal operating
position.
Adjust the throttle cable only when the

machine is completely and properly
assembled.
N Set the throttle trigger to the full
throttle position.
002BA163 KN
002BA529 KN
N Carefully rotate the screw in the
throttle trigger in the direction of the
N Use a suitable tool to push the slide arrow until you feel initial resistance.
to the end of the slot (see Then rotate it another half turn in the
For position of carrying ring see "Main
illustration). same direction.
Parts".
N Push the carrying ring (1) over the
drive tube.
Insert the M5 nut in the hex recess
P
STO
N
in the carrying ring.
2
N Fit the M5x14 screw.
249BA017 KN
1 N Line up the carrying ring.

N Tighten down the screw firmly.
N Press down the trigger lockout (1)
and squeeze the throttle trigger (2)
(full throttle position) – this sets the
throttle cable correctly.
FS 120, FS 120 R, FS 250 17

English
Fitting the Skirt and Blade Mounting the Blade

Mounting the deflector
WARNING
Mounting the Deflector
These parts must be fitted to the
deflector (1) when you use a mowing
head.
1
002BA638 KN
Fitting the Skirt
3 N Slide the line limiting blade into the

guide on the skirt.
N Insert the screw and tighten it down
2 firmly.
002BA637 KN
Mounting the Limit Stop
3 N Slide the lower guide slot of the skirt 7

onto the deflector – it must snap into
002BA636 KN
position. 6
Removing the Skirt
002BA639 KN
1 Deflector for mowing attachments
2 Deflector for mowing heads
Deflectors (1 and 2) are both mounted to
the gearbox in the same way.
WARNING
N Place the deflector on the gearbox
flange. Always fit the limit stop (6) when you use
2. a circular saw blade.
Insert the screws (3) and tighten
002BA646 KN
N 1.
them down firmly. N Position the limit stop (6) on the
gearbox flange.
N Insert the stop pin into the hole in N Insert the screws (7) and tighten
the skirt and use it to push the skirt them down firmly.
to the left.
N Pull the skirt off the deflector.
18 FS 120, FS 120 R, FS 250

English
Blocking the Shaft

Mounting the Cutting
Attachment 3
Placing power tool on the ground 2
4
7
002BA330 KN
5
6 6
002BA104 KN
1 The output shaft (2) must be blocked

with the stop pin (6) or screwdriver (6) to
mount or remove cutting tools. These
2 parts come standard with the machine or
002BA164 KN
N Shut off the engine. are available as special accessories.
N Lay your power tool on its back so N Insert the stop pin (6) or
that the cutting attachment screwdriver (6) in the hole (7) in the
mounting face is pointing up. Depending on the cutting attachment, it gearbox as far as stop – and apply
may be necessary to use the nut (3), slight pressure.
Mounting Hardware for Cutting rider plate (4) and thrust washer (5).
N Rotate shaft, nut or cutting
Attachments These parts are included in a kit attachment until the stop pin slips
supplied with the machine and are also into position and blocks the shaft.
The mounting hardware supplied available as special accessories.
depends on the cutting attachment that
Removing the transport lock
comes as original equipment with the
new machine. N Pull the hose (1) off the shaft (2).
Machine supplied with mounting Machine supplied without mounting

hardware hardware
Mowing heads and metal cutting
attachments may be mounted.
2
002BA266 KN
Only mowing heads may be used which

mount directly to the shaft (2).
FS 120, FS 120 R, FS 250 19

English
Removing the Mounting Hardware Fitting Mowing Head with Screw Mounting Metal Cutting Attachments
Mounting
Keep the leaflet and packaging of the
Keep the instruction leaflet for the metal cutting attachment in a safe place.
mowing head in a safe place.
1 WARNING
Wear protective gloves to reduce the
risk of direct contact with the sharp
cutting edges.
2 Mount only one metal cutting

attachment.
3 Check direction of rotation of cutting
attachment
4
1
5
271BA057 KN
002BA385 KN 1 3
N Block the shaft.
N Use the combination wrench (1) to 2
loosen and remove the nut (2)
clockwise (left-hand thread). N Screw the mowing head
counterclockwise on to the shaft (1)
N Take the thrust washer (3) off the 4 5
as far as stop.
shaft (4). Do not remove the thrust
plate (5). N Block the shaft.
N Tighten down the mowing head
Mounting the Cutting Attachment
681BA042 KN
firmly.
NOTICE 6 7
WARNING Remove the tool used to block the shaft. Cutting attachments 2, 4 and 5 may be
Use a deflector that matches the cutting mounted either way round – they must
attachment – see "Mounting the Removing the Mowing Head be turned over regularly to help avoid
Deflector". one-sided wear.
N Block the shaft. The cutting edges of cutting
attachments 1, 3, 6 and 7 must point
N Unscrew the mowing head
clockwise.
clockwise.
20 FS 120, FS 120 R, FS 250

English
WARNING WARNING Fuel

Direction of rotation is indicated by an If the mounting nut has become too
arrow on the inside of the deflector. loose, fit a new one. Your engine requires a mixture of
gasoline and engine oil.
NOTICE
Remove the tool used to block the shaft. WARNING
14
For health reasons, avoid direct skin
Removing the Metal Cutting Attachment contact with gasoline and avoid inhaling
gasoline vapor.
13
WARNING STIHL MotoMix
11 Wear protective gloves to reduce the
10 risk of direct contact with the sharp STIHL recommends the use of STIHL
cutting edges. MotoMix. This ready-to-use fuel mix
8 contains no benzol or lead, has a high
12 N Block the shaft.
octane rating and ensures that you
9 N Unscrew the mounting nut always use the right mix ratio.
clockwise.
STIHL MotoMix uses STIHL HP Ultra
681BA161 KN
N Remove cutting attachment and its two-stroke engine oil for an extra long
mounting hardware from the engine life.
gearbox – but do not remove the
MotoMix is not available in all markets.
N Place the cutting attachment (8) on thrust plate (9).
the thrust plate (9).
Mixing Fuel
WARNING
Collar (see arrow) must engage the NOTICE
cutting attachment's mounting hole. Unsuitable fuels or lubricants or mix
Securing the cutting attachment ratios other than those specified may
result in serious damage to the engine.
N Fit the thrust washer (10) – convex Poor quality gasoline or engine oil may
side must face up. damage the engine, sealing rings, hoses
N Fit the rider plate (11). and the fuel tank.
N Block the shaft (12). Gasoline
N Use the combination wrench (14) to Use only high-quality brand-name
screw the mounting nut (13) on to gasoline with a minimum octane rating
the output shaft counterclockwise of 90 – leaded or unleaded.
and tighten it down firmly.
FS 120, FS 120 R, FS 250 21

English
If your machine is equipped with a Examples Dispose of remaining fuel and cleaning
catalytic converter, you must use fluid properly in accordance with local
unleaded gasoline. Gasoline STIHL engine oil 50:1 regulations and environmental
Liters Liters (ml) requirements.
NOTICE 1 0.02 (20)
A few tankfuls of leaded gasoline will 5 0.10 (100)
greatly reduce the efficiency of the 10 0.20 (200)
catalytic converter. 15 0.30 (300)
Gasoline with an ethanol content of 20 0.40 (400)
more than 10% can cause running 25 0.50 (500)
problems in engines with a manually
adjustable carburetor and should not be N Use a canister approved for storing
used in such engines. fuel. Pour oil into canister first, then
add gasoline and mix thoroughly.
Engines equipped with M-Tronic deliver
full power when run on gasoline with an
Storing Fuel
ethanol content of up to 25% (E25).
Engine oil Store fuel only in approved safety-type

Use only high-quality two-stroke engine fuel canisters in a dry, cool and safe
oil – preferably STIHL HP, HP Super or location protected from light and the sun.
HP Ultra, which are specially formulated Fuel mix ages – only mix sufficient fuel
for use in STIHL engines. HP Ultra for a few weeks work. Do not store fuel
guarantees high performance and a mix for longer than 30 days. Exposure to
long engine life. light, the sun, low or high temperatures
These engine oils are not available in all can quickly make the fuel mix unusable.
markets. STIHL MotoMix may be stored for up to
Use only STIHL 50:1 two-stroke engine 2 years without any problems.
oil for the fuel mix in models with a N Thoroughly shake the mixture in the
catalytic converter. canister before fueling your
machine.
Mix Ratio
STIHL 50:1 two-stroke engine oil: 50 WARNING
parts gasoline to 1 part oil
Pressure may build up in the canister –
open it carefully.
N Clean the fuel tank and canister
from time to time.
22 FS 120, FS 120 R, FS 250

English
N Open the tank cap.

Fueling Fitting the Harness
N Fill up with fuel.
N Closing the Tank Cap
The type and style of the
harness/shoulder strap depend on the
WARNING market.
After fueling, tighten down the filler cap The use of the shoulder strap is
Preparations as securely as possible by hand. described in the chapter on "Approved
Combinations of Cutting Attachment,
Deflector, Handle and Harness".
Shoulder Strap
1
256BA060 KN
2
N Before fueling, clean the filler cap
002BA441 KN
and the area around it to ensure that
no dirt falls into the tank.
N Position the machine so that the
tank cap faces up. N Put on the shoulder strap (1).
N Adjust the length of the strap so that
Filling Up with Fuel the carabiner (2) is about a hand’s
width below your right hip.
Take care not to spill fuel while fueling N Balance the machine – see
and do not overfill the tank. STIHL "Balancing the Machine".
recommends you use the STIHL filler
nozzle for fuel (special accessory).
FS 120, FS 120 R, FS 250 23

English
Full Harness Attaching Machine to Harness Disconnecting Machine from Harness
2
1
1 1
3
2
1 2
1
1
2 1
2 2 2
002BA228 KN
002BA660 KN
002BA661 KN
N Put on the harness (1) and close the The type and style of the harness and N Press down the bar on the
locking plate (3). carabiner (spring hook) depend on the carabiner (1) and pull the carrying
market. ring (2) out of the carabiner.
N Adjust the length of the strap – with
the machine attached, the N Attach the carabiner (1) to the
carabiner (2) must be about a carrying ring (2) on the drive tube. Throwing Off the Machine
hand's width below your right hip.
N Balance the machine – see
"Balancing the Machine". WARNING
The machine must be quickly thrown off
in the event of imminent danger.
Practice removing and putting down the
machine as you would in an emergency.
To avoid damage, do not throw the unit
to the ground when practicing.
Practice quickly detaching the power
tool from the carabiner as described
under "Disconnecting Machine from
Harness".
24 FS 120, FS 120 R, FS 250

English
If you are using a shoulder strap: Balanced positions

Practice slipping the strap off your Balancing the Machine
shoulder.
If you are using a full harness: Practice
Balancing the Machine
quickly opening the locking plate and
slipping the harness straps off your
shoulders. The unit is balanced differently
002BA388 KN
depending on the cutting attachment
used.
Proceed as follows until the conditions
specified under "Floating positions" Mowing tools such as mowing heads,
have been met: grass cutting blades and brush knives
N should just touch the ground.
002BA389 KN
Circular saw blades
N should "hover" about 20 cm (8 in)
above the ground.
2
When the correct floating position has
002BA662 KN
been reached:
1 N Tighten down the screw on the
carrying ring firmly.
N Loosen the screw (1).
N Slide the carrying ring (2) along the
drive tube.
N Tighten the screw moderately.
N Allow the unit to hang freely.
N Check the position obtained.
FS 120, FS 120 R, FS 250 25

English
Control handle on drive tube Starting

Starting / Stopping the
Engine
7 Press down the trigger lockout lever
STOP-
N
and squeeze the throttle trigger
Controls 4
N and hold them in that position.
STOP
N Move the slide control to START
Control handle on handlebar
5 and hold it there.
3
START
N Now release the throttle trigger,
START 6 slide control and trigger lockout
4 5 6 lever in that order. This is the
2 starting throttle position.
3
7 ST
OP
1
9
002BA181 KN
250BA018 KN
8
2 1 Throttle trigger lockout
2 Throttle trigger
N Set the choke knob (8) to:
3 Slide control
002BA668 KN
1 Positions of slide control

g if the engine is cold
e for warm start – also use this posi-
4 STOP-0 – engine off – ignition is tion if the engine has been running
1 Throttle trigger lockout switched off but is still cold.
2 Throttle trigger 5 F – normal run position – the engine N Press the manual fuel pump
3 Slide control is running or can start bulb (9) at least five times – even if
6 START – ignition is switched on – the bulb is filled with fuel.
the engine can start
Symbol on slide control

7 h – stop symbol and arrow. To stop
the engine, push the slide control in
the direction of the arrow on the stop
symbol (h) to STOP-0.
26 FS 120, FS 120 R, FS 250

English
Cranking Your machine is now ready for

operation.
Stopping the Engine
002BA072 KN
N Push the slide control in the
direction of the arrow on the stop
002BA038 KN
N Hold the starter grip with your right At very low outside temperatures
hand.
N Pull the starter grip slowly until you As soon as the engine runs:
feel it engage and then give it a brisk
strong pull. N Blip the throttle trigger to disengage
the starting throttle position. The
NOTICE slide control moves to the normal
002BA040 KN
run position F – and the engine

Do not pull out the starter rope all the settles down to idle speed.
way – it might otherwise break.
N Open the throttle slightly.
N Do not let the starter grip snap back.
N Place the unit on the ground: It must Guide it slowly back into the housing N Warm up the engine for a short
rest securely on the engine support so that the starter rope can rewind period.
and the deflector. properly.
N If fitted: Remove the transport guard If the engine does not start
N Continue cranking.
from the cutting attachment.
To reduce the risk of accidents, check When engine begins to fire
Choke knob
that the cutting attachment is not N Turn the choke knob to e.
touching the ground of any other If you did not turn the choke knob to e
obstacles. N Continue cranking until the engine quickly enough after the engine began to
runs. fire, the combustion chamber is flooded.
N Make sure you have a firm footing,
either standing, stooping or As soon as the engine runs N Turn the choke knob to e.
kneeling. N Select the starting throttle position.
N Blip the throttle trigger immediately.
N Hold the unit firmly on the ground The slide control moves to the N Start the engine by pulling the
with your left hand and press down normal run position ?F – and the starter rope briskly – 10 to 20 pulls
– do not touch the throttle trigger, engine settles down to idle speed. may be necessary.
lockout lever or slide control.
WARNING
NOTICE
Make sure the carburetor is correctly
Do not stand or kneel on the drive tube.
adjusted. The cutting attachment must
not rotate when the engine is idling.
FS 120, FS 120 R, FS 250 27

English
If the engine still does not start

Transporting the Unit
N Push the slide control in the
direction of the arrow on the stop
Using Transport Guard
N Remove the spark plug – see
681BA270 KN
"Spark Plug".
The type of transport guard depends on
N Dry the spark plug. the metal cutting attachment supplied
N Open the throttle wide. with the machine. Transport guards are
available as special accessories.
N Crank the engine several times with
the starter to clear the combustion 230 mm Grass Cutting Blades
chamber.
N Refit the spark plug – see "Spark
Plug".
N Move the slide control to START.
681BA272 KN
N Set the choke knob to e – even if
the engine is cold.
681BA268 KN
N Start the engine.
Throttle Cable Adjustment

250 mm Brush Knives
N Check adjustment of throttle cable –
see chapter on "Adjusting the
Throttle Cable".
Fuel tank run until completely dry

Recommendation: Carry out the
following steps irrespective of the
engine's operating condition before the
681BA268 KN
681BA269 KN
tank was run dry.

N After refueling, press the manual
fuel pump bulb at least five times –
even if the bulb is filled with fuel.
N Turn the choke knob to g.
N Go to section on "Starting" and re-
start the engine as described for a
cold engine.
28 FS 120, FS 120 R, FS 250

English
Grass Cutting Blades up to 260 mm
681BA269 KN
681BA301 KN
2.
681BA305 KN
681BA271 KN
681BA275 KN
N Fit the transport guard on the cutting
1. attachment from below.
N Disconnect wire rod from the

transport guard.
N Swing wire rod outwards.
681BA311 KN
681BA272 KN
2.
N Swing wire rod into position.
N Hook wire rod to the transport
guard.
FS 120, FS 120 R, FS 250 29

English
Circular Saw Blades

Operating Instructions
During break-in period
A factory-new machine should not be

run at high revs (full throttle off load) for
681BA302 KN
the first three tank fillings. This avoids

unnecessary high loads during the
break-in period. As all moving parts
have to bed in during the break-in
period, the frictional resistances in the
engine are greater during this period.
The engine develops its maximum
2. power after about 5 to 15 tank fillings.
681BA276 KN
During Operation
681BA275 KN
N Swing wire rod outwards.

After a long period of full throttle
1. N Fit transport guard on saw blade operation, allow the engine to run for a
from below, making sure the limit short while at idle speed so that engine
N Disconnect wire rod from the stop is properly seated in the heat can be dissipated by the flow of
transport guard. recess. cooling air. This protects engine-
mounted components (ignition,
carburetor) from thermal overload.
After Finishing Work
Storing for a short period: Wait for the

681BA277 KN
2. engine to cool down. Empty the fuel tank

and keep the machine in a dry place,
well away from sources of ignition, until
N Swing wire rod into position. you need it again. For longer out-of-
service periods – see "Storing the
N Hook wire rod to the transport Machine".
guard.
30 FS 120, FS 120 R, FS 250

English
Air filter Adjusting the Carburetor
L
If there is a noticeable loss of engine General Information H
power
255BA006 KN
The carburetor comes from the factory
with a standard setting.
This setting provides an optimum fuel-air
mixture under most operating N Turn the high speed screw (H)
conditions. carefully clockwise until it is against
its seat, then turn it back 2 full turns.
Preparations N Turn the low speed screw (L)
carefully clockwise as far as stop,
then turn it back 1 turn
N Shut off the engine.
N Mount the cutting attachment. Adjusting Idle Speed
N Check the air filter and clean or
replace if necessary. N Carry out standard setting.
N Check that the throttle cable is N Start and warm up the engine.
properly adjusted – readjust if
necessary – see chapter on
250BA071 KN
"Adjusting the Throttle Cable".
Standard Setting
N Turn the choke knob to g.
255BA007 KN
N Press in the tab (1) and remove the – High speed screw (H) = 1 1/2 LA
filter cover (2).
– Low speed screw (L) = 1
N Clean away loose dirt from around
the filter (3) and inside the filter
cover. Engine stops while idling
N Remove and check the filter N Turn the idle speed screw (LA)
element – replace it if is dirty or clockwise until the engine runs
damaged. smoothly – the cutting attachment
must not rotate.
N Install the filter element in the filter
cover.
N Refit the filter cover.
FS 120, FS 120 R, FS 250 31

English
Cutting attachment rotates when engine N Carry out standard setting.

is idling Spark Plug
N Warm up the engine.
N Turn the idle speed screw (LA) N Turn high speed screw (H) slightly
counterclockwise until the cutting N If the engine is down on power,
clockwise (leaner) – no more than a
attachment stops moving and then difficult to start or runs poorly at idle
3/4 turn.
turn the screw another 1/2 to 1 full speed, first check the spark plug.
turn in the same direction. Fit a new spark plug after about 100
NOTICE N
operating hours – or sooner if the
After returning from high altitude, reset electrodes are badly eroded. Install
WARNING
the carburetor to the standard setting. only suppressed spark plugs of the
If the cutting attachment continues to
If the setting is too lean there is a risk of type approved by STIHL – see
rotate when the engine is idling, have
engine damage due to insufficient "Specifications".
your machine checked and repaired by
lubrication and overheating.
your servicing dealer.
Removing the Spark Plug
Erratic idling behavior, poor acceleration
(even though setting of LA screw is N Turn off the engine.
correct).
Idle setting is too lean
N Turn the low speed screw (L)
counterclockwise, no more than 1/2
turn, until the engine runs and
accelerates smoothly.
250BA054 KN
Erratic idling behavior
Idle setting is too rich
N Pull off the spark plug boot (1).
N Turn the low speed screw (L)
clockwise, no more than 1/2 turn, N Unscrew the spark plug.
until the engine runs and
accelerates smoothly.
It is usually necessary to change the
setting of the idle speed screw (LA) after
every correction to the low speed
screw (L).
Fine Tuning for Operation at High

Altitude
A slight correction of the setting may be

necessary if the engine does not run
satisfactorily:
32 FS 120, FS 120 R, FS 250

English
Checking the Spark Plug N Use resistor type spark plugs with a
properly tightened adapter nut. Engine Running Behavior
Installing the Spark Plug If engine running behavior is

unsatisfactory even though the air filter
is clean and the carburetor and throttle
cable are properly adjusted, the cause
may be the muffler.
000BA039 KN
Have the muffler checked by a servicing

A dealer for contamination
(carbonization).
1
N Clean dirty spark plug. STIHL recommends that you have
N Check electrode gap (A) and servicing and repair work carried out
readjust if necessary – see exclusively by an authorized STIHL
"Specifications". servicing dealer.
N Rectify the problems which have
caused fouling of the spark plug.
Possible causes are:
2
– Too much oil in fuel mix. 002BA446 KN
– Dirty air filter.

– Unfavorable running conditions.
N Screw the spark plug (2) into the
cylinder and fit the boot (1) (press it
down firmly).
1
000BA045 KN
WARNING
Arcing may occur if the adapter nut (1) is
loose or missing. Working in an easily
combustible or explosive atmosphere
may cause a fire or an explosion. This
can result result in serious injuries or
damage to property.
FS 120, FS 120 R, FS 250 33

English
Lubricating the Gearbox Replacing the Starter Rope

and Rewind Spring
Gearbox without Screw Plug 1 Removing the Fan Housing
0000-GXX-0536-A0
N Remove the screw plug (1).
1 1
If no grease can be seen on the
0000-GXX-1156-A0
N
inside of the screw plug (1): Screw
256BA075 KN
the tube (2) of STIHL gear lubricant 1 1
(special accessory) into the filler
hole.
N If the gearbox has no screw plug: N Squeeze no more than 5 g (1/5 oz) N Take out the screws (1).
gearbox is maintenance-free and grease into the gearbox.
requires no re-lubrication. N Remove the fan housing.
NOTICE Replacing the Starter Rope

Gearbox with Screw Plug
Do not completely fill the gearbox with
grease.
N Unscrew the tube (2).
N Insert the screw plug (1) and tighten 2
3
it down firmly.
4
1
0000-GXX-1155-A0
256BA032 KN
N If the gearbox has a screw plug (1): N Remove the spring clip (2).
Check grease level after every 25 N Carefully remove the rope rotor with
hours of operation and re-lubricate if washer (3) and pawl (4).
necessary.
WARNING
The rewind spring may pop out and
uncoil during this operation – take care
to avoid the risk of injury.
34 FS 120, FS 120 R, FS 250

English
Tension the rewind spring.

5
256BA034 KN
427BA016 KN
6
N Thread the rope through the rotor
and secure it with a simple
overhand knot.
N Make a loop in the unwound starter
N Coat the rope rotor bearing bore rope and use it to turn the rope rotor
with non-resinous oil. six full revolutions
counterclockwise.
256BA033 KN
N Slip the rotor over the starter post –

turn it back and forth to engage the N Hold the rope rotor steady.
anchor loop of the rewind spring.
N Pull out and straighten the twisted
rope.
N Pry the cap (5) out of the grip.
N Release the rope rotor.
N Remove the remaining rope from 2
the rotor and starter grip. 3 N Slowly release the starter rope so
4 that it winds onto the rotor.
N Tie a simple overhand knot in the
256BA032 KN
new rope and then thread it through The starter grip must sit firmly in the rope
the top of the grip and the rope bushing. If the grip droops to one side:
bushing (6). Add one more turn on the rope rotor to
increase spring tension.
N Refit the cap in the grip.
N Fit the pawl (4).
N Fit the washer (3).
NOTICE
When the starter rope is fully extended it
N Push the spring clip (2) into position
must still be possible to rotate the rotor
– it must point counterclockwise as
another one and a half turns. If this is not
shown and engage the pawl's peg.
the case, the spring is overtensioned
and could break.
N Take one turn of the rope off the
rotor.
N Install the fan housing.
FS 120, FS 120 R, FS 250 35

English
Replacing a Broken Rewind Spring

Storing the Machine Sharpening Metal Cutting
Blades
N Remove the rope rotor as described
in "Replacing the Starter Rope". For periods of 3 months or longer N Use a sharpening file (see "Special
Accessories") to sharpen dull
N Drain and clean the fuel tank in a
cutting attachments. In case of
WARNING well ventilated area.
more serious wear or nicks:
The bits of the spring may still be under N Dispose of fuel properly in Resharpen with a grinder or have
tension and could fly apart when you accordance with local the work done by a dealer – STIHL
remove the rope rotor and spring environmental requirements. recommends a STIHL servicing
housing. To reduce the risk of injury, N Run the engine until the carburetor dealer.
Wear a face shield and work gloves. is dry – this helps prevent the N Sharpen frequently, take away as
carburetor diaphragms sticking little metal as possible – two or three
together. strokes of the file are usually
N Remove, clean and inspect the enough.
7 cutting attachment. Coat metal
cutting attachments with corrosion 1 1
inhibitor.
271BA053 KN
7
N Thoroughly clean the machine.
N Clean the air filter.
N Take out the screws (7). N Store the machine in a dry and 2 2
N Remove the spring housing and secure location – out of the reach of
pieces of spring. children and other unauthorized
persons.
N Lubricate the new, ready-to-fit 1
replacement spring in the new
spring housing with a few drops of 2
resin-free oil.
N Place the replacement spring with 2
002BA083 KN
spring housing in position – bottom
plate facing up.
1
If the spring pops out and uncoils, refit it
in the clockwise direction, starting
outside and working inwards. N Resharpen the teeth (1) uniformly –
do not alter the contour of the parent
N Fit the screws. blade (2) in any way.
N Refit the rope rotor as described in See cutting attachment packaging for
"Replacing the Starter Rope". additional sharpening instructions. Keep
N Tension the rewind spring. the packaging for future reference.
N Install the fan housing.
36 FS 120, FS 120 R, FS 250

English
Balancing Adjusting Nylon Line

Maintaining the Mowing
Head
N After resharpening about 5 times, STIHL SuperCut
check the cutting attachment for
Placing power tool on the ground Fresh line is advanced automatically if
out-of-balance on a STIHL balancer
the remaining line is at least 6 cm
– see “Special Accessories” – or
(2 1/2 in) long. The blade on the
have it checked by a dealer and re-
deflector trims overlong lines to the
balanced as necessary – STIHL
correct length.
recommends a STIHL servicing
dealer. STIHL AutoCut
N With the engine running, hold the
002BA104 KN
rotating mowing head above the
grass surface.
N Tap it on the ground once – fresh
line is advanced and the blade on
N Shut off the engine. the deflector trims it to the right
N Lay your power tool on its back so length.
that the cutting attachment Fresh line is advanced every time the
mounting face is pointing up. mowing head is tapped on the ground.
For this reason observe the mowing
Replacing Nylon Line head's cutting performance during
operation. If the mowing head is tapped
Always check the mowing head for signs on the ground too often, the line limiter
of wear before replacing the nylon line. blade will unnecessarily cut off unused
lengths of nylon line.
WARNING Line feed operates only if both lines are

still at least 2.5 cm (1 in) long.
If there are signs of serious wear,
replace the complete mowing head. STIHL TrimCut
The nylon mowing line is referred to as

"nylon line" or "line" in the following. WARNING
The mowing head is supplied with To reduce the risk of injury, always shut
illustrated instructions for replacing the off the engine before adjusting the nylon
nylon line. Keep the instructions for the line by hand.
mowing head in a safe place. N Pull the spool up – rotate it about 1/6
N If necessary, remove the mowing turn counterclockwise until it
head. engages – and allow it to spring
back.
N Pull ends of the lines outward.
FS 120, FS 120 R, FS 250 37

English
Repeat the above procedure as The mowing head is supplied with

necessary until both lines reach the illustrated instructions for replacing the Inspection and Maintenance
limiter blade on the deflector. blades. Keep the instructions for the by User
mowing head in a safe place.
Rotating the spool from one stop to the
Changing the Fuel Pickup Body
next advances about 4 cm (1 1/2 in) of
fresh line. WARNING
To reduce the risk of injury, always shut
Replacing Nylon Line off the engine before installing the
blades.
STIHL PolyCut N Remove the mowing head.
A length of nylon line can be fitted to the N Replace blades as shown in the
PolyCut in place of the cutting blades. illustrated instructions.
STIHL DuroCut, STIHL PolyCut N Mount the mowing head on the
machine.
WARNING
To reduce the risk of injury, always shut
off the engine before refilling the mowing
head.
N Fit nylon line in the mowing head as
described in the instructions
250BA072 KN
supplied.
Replacing Cutting Blades

Change the fuel pickup body every year:
N Drain the fuel tank.
STIHL PolyCut
N Use a hook to pull the fuel pickup
Always check the mowing head for signs body out of the tank and take it off
of wear before installing new cutting the hose.
blades.
N Push the new pickup body into the
hose.
WARNING
N Place the pickup body in the tank.
If there are signs of serious wear,
replace the complete mowing head.
The thermoplastic cutting blades are
referred to as "blades" in the following.
38 FS 120, FS 120 R, FS 250

English
Inspections and Maintenance

by Dealer
Maintenance Work

servicing and repair work carried out
servicing dealer.
Antivibration Element
250BA066 KN
A vibration-absorbing rubber element is

installed between the powerhead and
the drive tube. Have it checked if there
are signs of wear or a noticeable
increase in vibration levels.
FS 120, FS 120 R, FS 250 39

English
Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily work-
after finishing work or daily

ing time is longer or operating conditions are difficult (very dusty work area, etc.),
after each refueling stop

shorten the specified intervals accordingly.
before starting work
every 12 months
as required
if damaged
if problem
monthly
weekly
Visual inspection (condition, leaks) X X
Complete machine Clean X
Replace any damaged parts X X
Control handle Check operation X X
Visual inspection X X
Air filter Clean X X
Replace X
Check X
Manual fuel pump (if fitted)
Have repaired by servicing dealer1) X
Check X
Pickup body in fuel tank
Replace X X X
Fuel tank Clean X X X
Check idle adjustment – the cutting

X X
Carburetor attachment must not rotate
Adjust idle speed X
Adjust electrode gap X

Spark Plug
Replace after every 100 operating hours
Visual inspection X
Cooling inlet
Clean X
Have decoked by servicing dealer1) after

Exhaust port (FS 250 only) first 139 hours of operation, then every X
150 hours of operation
All accessible screws and nuts (not adjust-
Retighten X
ing screws)
Check2) X X X
Anti-vibration elements
Have replaced by servicing dealer1) X
40 FS 120, FS 120 R, FS 250

English
The following intervals apply to normal operating conditions only. If your daily work-
after finishing work or daily

ing time is longer or operating conditions are difficult (very dusty work area, etc.),
after each refueling stop

shorten the specified intervals accordingly.
before starting work
every 12 months
as required
if damaged
if problem
monthly
weekly
Visual inspection X X
Cutting attachment Replace X
Check tightness X X
Metal cutting attachment Sharpen X X

Check X X X
Gearbox lubrication (with screw plug)
Replenish X
Safety labels Replace X

1
STIHL recommends an authorized STIHL servicing dealer.
2 see chapter "Inspections and Maintenance by Dealer", section "Antivibration Elements"
FS 120, FS 120 R, FS 250 41

English
servicing dealer. STIHL dealers are – Spark plug

Minimize Wear and Avoid regularly given the opportunity to attend
Damage – Antivibration elements
training courses and are supplied with
the necessary technical information.
Observing the instructions in this manual
helps reduce the risk of unnecessary If these maintenance operations are not
wear and damage to the power tool. carried out as specified, the user
assumes responsibility for any damage
The power tool must be operated,
that may occur. Among other parts, this
maintained and stored with the due care
includes:
and attention described in this owner's
manual. – Damage to the engine due to
neglect or deficient maintenance
The user is responsible for all damage
(e.g. air and fuel filters), incorrect
caused by non-observance of the safety
carburetor adjustment or
precautions, operating and maintenance
inadequate cleaning of cooling air
instructions in this manual. This includes
inlets (intake ports, cylinder fins).
in particular:
– Corrosion and other consequential
– Alterations or modifications to the
damage resulting from improper
product not approved by STIHL.
storage.
– Using tools or accessories which
– Damage to the machine resulting
are neither approved or suitable for
from the use of poor quality
the product or are of a poor quality.
replacement parts.
– Using the product for purposes for
which it was not designed. Parts Subject to Wear and Tear
– Using the product for sports or
competitive events. Some parts of the power tool are subject
– Consequential damage caused by to normal wear and tear even during
continuing to use the product with regular operation in accordance with
defective components. instructions and, depending on the type
and duration of use, have to be replaced
Maintenance Work in good time. Among other parts, this
includes:
All the operations described in the – Cutting attachments (all types)

"Maintenance Chart" must be performed – Mounting hardware for cutting
on a regular basis. If these maintenance attachments (rider plate, nut, etc.)
operations cannot be performed by the
– Deflectors for cutting attachments
owner, they should be performed by a
servicing dealer. – Clutch
STIHL recommends that you have – Filters (air, fuel)
servicing and repair work carried out
– Rewind starter
42 FS 120, FS 120 R, FS 250

English
Main Parts
1 Tank cap
8 4 2 Carburetor adjusting screws
7 3 Starter grip
2 3 5 4 Spark plug boot
9
1 5 Muffler
6 Bike handle (handlebar)
7 Throttle trigger
8 Slide control
6
9 Throttle trigger lockout
13 10 Handle support
12 # 14 15 11 Throttle cable retainer
11 11 12 Carrying ring
13 Manual fuel pump
10 14 Choke knob
16
15 Air filter cover
16 Fuel tank
17
17 Machine support
18 18 Loop handle
19 Barrier bar (country specific)
8 # Serial number
19 9
250BA049
FS 120, FS 120 R, FS 250 43

English
1 Drive tube
1 2 Mowing head
3 Deflector for mowing heads only
4 Line limiting blade
5 Deflector for all mowing
attachments
3 6 Skirt for mowing heads
7 Metal mowing attachment
4 8 Circular saw blade
2 9 Limit stop for circular saw blades
1 only
6
2 4
1
7 5
9
8
002BA644 KN
44 FS 120, FS 120 R, FS 250

English
Fuel System Sound power level Lw to ISO 22868

Specifications
with mowing head
All position diaphragm carburetor with
FS 120: 112 dB(A)
Engine integral fuel pump
FS 250: 112 dB(A)
Fuel tank capacity: 640 cc (0.64 l) with metal mowing
STIHL single cylinder two-stroke engine attachment
Weight FS 120: 110 dB(A)
FS 120
FS 250: 112 dB(A)
Displacement: 30.8 cc Dry, without cutting attachment and
Vibration measurement ahv,eq to
Bore: 35 mm deflector
ISO 22867
Stroke: 32 mm FS 120: 6.3 kg
Engine power to 1.3 kW (1.8 bhp) FS 120 R: 6.0 kg with mowing Handle, Handle,
ISO 8893: at 9,000 rpm FS 250: 6.3 kg head left right
Idle speed: 2,800 rpm FS 120: 5.9 m/s2 4.2 m/s2
Cut-off speed (rated): 12,300 rpm Overall length FS 120 R: 8.0 m/s2 10.5 m/s2
Max. output shaft FS 250: 6.4 m/s2 3.9 m/s2
speed (cutting without cutting with metal mow- Handle, Handle,
attachment): 9,150 rpm attachment 1765 mm ing attachment left right
FS 250 FS 120: 5.9 m/s2 3.9 m/s2
Features FS 120 R: 6.5 m/s2 8.9 m/s2
Displacement: 40.2 cc
FS 250: 5.9 m/s2 3.9 m/s2
Bore: 40 mm
R Loop handle The K-factor in accordance with
Stroke: 32 mm
Directive 2006/42/EC is 2.5 dB(A) for
Engine power to 1.6 kW (2.2 bhp) Noise and Vibration Data the sound pressure level and sound
ISO 8893: at 9,000 rpm power level; the K-factor in accordance
Idle speed: 2,800 rpm with Directive 2006/42/EC is 2.0 m/s2
For further details on compliance with
Cut-off speed (rated): 12,300 rpm for the vibration measurement.
Vibration Directive 2002/44/EC see
Max. output shaft www.stihl.com/vib.
speed (cutting REACH
attachment): 9,150 rpm Sound pressure level Lp to ISO 22868
with mowing head REACH is an EC regulation and stands

Ignition System for the Registration, Evaluation,
FS 120: 101 dB(A) Authorisation and Restriction of
FS 250: 102 dB(A) Chemical substances.
Electronic magneto ignition
with metal mowing For information on compliance with the
Spark plug (resistor NGK BPMR 7 A, attachment REACH regulation (EC) No. 1907/2006
type): Bosch WSR 6 F FS 120: 99 dB(A) see www.stihl.com/reach.
Electrode gap: 0.5 mm FS 250: 100 dB(A)
FS 120, FS 120 R, FS 250 45

English
Maintenance and Repairs Disposal EC Declaration of Conformity
Users of this machine may only carry out Observe all country-specific waste ANDREAS STIHL AG & Co. KG
the maintenance and service work disposal rules and regulations. Badstr. 115
described in this user manual. All other D-71336 Waiblingen
repairs must be carried out by a
confirms that the product described
servicing dealer.
below
servicing and repair work carried out Category: Brushcutter
exclusively by an authorized STIHL Make: STIHL
000BA073 KN
servicing dealer. STIHL dealers are Model: FS 120
regularly given the opportunity to attend
FS 250
training courses and are supplied with
the necessary technical information. Serial identification: 4134
STIHL products must not be thrown in Displacement
When repairing the machine, only use the garbage can. Take the product,
replacement parts which have been FS 120: 30.8 cc
accessories and packaging to an
approved by STIHL for this power tool or approved disposal site for environment- FS 250: 40.2 cc
are technically identical. Only use high- friendly recycling. conforms to the provisions of Directives
quality replacement parts in order to 2006/42/EC, 2004/108/EC (up to
Contact your STIHL servicing dealer for
avoid the risk of accidents and damage 19.04.2016), 2014/30/EU (from
the latest information on waste disposal.
to the machine. 20.04.2016) and 2000/14/EC and has
STIHL recommends the use of original been developed and manufactured in
STIHL replacement parts. compliance with the following standards
in the versions valid at the time of
Original STIHL parts can be identified by production:
the STIHL part number, the {
logo and the STIHL parts symbol K EN ISO 11806-1, EN 55012,
(the symbol may appear alone on small EN 61000-6-1
parts). The measured and guaranteed sound
power levels were determined according
to Directive 2000/14/EC, Annex V, using
the ISO 10884 standard.
Measured sound power level
FS 120: 112 dB(A)

FS 250: 112 dB(A)
Guaranteed sound power level
FS 120: 114 dB(A)

FS 250: 114 dB(A)
46 FS 120, FS 120 R, FS 250

English
Technical documents deposited at:

ANDREAS STIHL AG & Co. KG
Produktzulassung (Product Licensing)
The year of manufacture and serial
number are applied to the product.
Done at Waiblingen, 08.12.2015
ANDREAS STIHL AG & Co. KG
Thomas Elsner
Director Product Management and
Services
FS 120, FS 120 R, FS 250 47

English
48 FS 120, FS 120 R, FS 250

0458-250-0121-E
englisch
G
www.stihl.com
*04582500121E*
0458-250-0121-E

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STIHL FS 120, 120 R, 250 Instruction Manual

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Guide to Using this Manual 2 Inspections and Maintenance by Dear Customer,

It has been built using modern

concerning this product.

Starting / Stopping the Engine 26 Dr. Nikolas Stihl

Maintaining the Mowing Head 37

Inspection and Maintenance by

FS 120, FS 120 R, FS 250 1

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2 FS 120, FS 120 R, FS 250

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FS 120, FS 120 R, FS 250 3

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ventilated areas. If you spill fuel, wipe securely.

4 FS 120, FS 120 R, FS 250

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FS 120, FS 120 R, FS 250 5

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6 FS 120, FS 120 R, FS 250

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FS 120, FS 120 R, FS 250 7

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8 FS 120, FS 120 R, FS 250

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Deflector must not be

N Use a shoulder strap.

Deflector may be used N With the engine running, attach the

For mowing unobstructed edges of

FS 120, FS 120 R, FS 250 9

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ting attachments there is

The mowing head comes with

For cutting matted grass, wild growth

10 FS 120, FS 120 R, FS 250

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To reduce the risk of injury it is essential When felling, maintain a distance of at

blade: These areas of the blade should

FS 120, FS 120 R, FS 250 11

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Approved Combinations of Cutting Attachment, Deflector, Handle and Harness

Cutting Attachment Deflector, Limit Stop Handle Shoulder Strap/Harness

12 FS 120, FS 120 R, FS 250

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Approved Combinations 13 Brush knife 250-3

15 Chisel tooth circular saw blade 200

Cutting Attachments Deflectors, Limit Stop Interchangeable

Metal cutting attachments

FS 120, FS 120 R, FS 250 13

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Mounting the Bike Handle

14 FS 120, FS 120 R, FS 250

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Mounting the Control Handle

Mounting Loop Handle with Barrier Bar

Fitting the Throttle Cable