Initial issue for Eng. Hassan Wahid 11th Jummah 00 review and May approval. QA/QC Engr PM 2023 PE Description of Rev. No. Date Prepared By Reviewed By Approved By Revision
1 ART ARABIA CO. LTD.
PROJECT: DALLAH Service Station-Aramco, AL RIYADH – SAUDI ARABIA
Dallah Service Station – Aramco is located at in Mohammadia District in Riyadh-KSA,
adjacent to the King Fahad Bin Abdul Aziz AI Sound Road. The Existing Service Station including Diesel canopy, Petrol canopy, Underground oil tanks, Buildings etc. Existing Service Station Demolition and Rehabilitation includes Pavements, inspections, sampling, testing etc. for the various works of the Project.
2.0 PURPOSE
The purpose of this method statement to state the rectification process for the NCR-103 for the Installed Steel Structural canopy in the DALLAH Service Station-Aramco Al- Riyadh-KSA.
3.0 SCOPE The scope of this method statement applies specifically and only for the execution of DALLAH Service Station – Aramco, Al-Riyadh-KSA.
OWNER - TASHELAT MARKETING COMPANY THE ENGINEER - TUBAILA TEAM WORKSHOP (TTW) CONTRACTOR - ART ARABIA CO. LTD. PROJECT -DALLAH Service STATION-Aramco, AL-RIYADH – KSA PD - PROJECT DIRECTOR PM - PROJECT MANAGER IFC - ISSUED FOR CONSTRUCTION RFA/I - REQUEST FOR APPROVAL / INSPECTION RFI - REQUEST FOR INFORMATION QA/QC - QUALITY ASSURANCE/ QUALITY CONTROL
6.0 DUTIES AND RESPONSIBILITIES
Project Manager and discipline engineer shall be responsible for the overall execution of the work and ensuring that all construction works to an acceptable standard of workmanship and in accordance with latest revision of the applicable drawings and 4 specifications. Subcontractor Engineer & construction supervisor shall be responsible for all steel structure works erection & welding works as per HSE requirements. Safety Officer shall ensure the equipment’s used for working shall be in good condition and inspected prior to use. Quality Engineer shall ensure all the executed works are in compliance with the project specification requirements. After the execution of rectification works Inspection request shall be submitted to the Consultant for Inspection and Approval for close-out of respective NCR.
7.0 PROCEDURE FOR RECTIFICATION OF NCR (DSS/SI-97&103):
1. All work shall be in accordance with the relevant contract specifications and approved drawings. The Contractor shall adhere to the Tas’helat/ TTW safe work practices.
Comment 01 – Discontinuities in the weld
Corrective action Proposal: All defective areas from the welded tube shall be removed and replace it with a new cut piece tube with a 150mm min. length to be full welded with beam .
Comment 02 – Porosity/ holes in the weld
Corrective action Proposal: we will cut the effective pores area from the tube and replace it with a new piece from the same section to be full welded with the main tube
5 Comment 03 – Undercut
Corrective action Proposal: By removing all the defective area from the welded tube and replace it with a new cut piece tube with 150mm min. length to be full welded with the beam
Comment 04 – Burn-Through
Corrective action Proposal: Remove all the defective areas from the welded tube replace it with a new cut piece tube of 150mm min. length to be full welded with the beam.
Comment 05 – Overlap
Corrective action Proposal: Remove all the defective weld joints /Buffer and clean the surface and re-weld the area as per the requirements. 6 Comment 06 – Excess welding (Overfilled)
Corrective action Proposal: Remove all the welding & buffer the surface and clean the joint area then re-weld shall be implemented as per the requirements.
2. All the rectification works shall be carried out by steel structure sub-contractor as per the specification. After completion of rectification works Inspection for the steel structure shall be raised for approval from the Engineer.
3. As per the requirements, we will provide the sample for welding and submit to the Engineer for verification of welding joints and approval.
EQUIPMENTS AND TOOLS
Welding Machine
Welding helmet
Welding jacket
Welding gloves
Safety glasses
Safety Shoes
Chipping Hammer
Angle Grinder 8 HEALTH, SAFETY & ENVIRONMENT (HSE) 8.1 Compliance All works shall be in compliance with the laws and regulations of the Kingdom of Saudi Arabia and HSE international standards. Each scope of work or task must have a complete and approved Method Statements with Job Safety Analysis and Risk Assessment identifying the potential hazards and control measures that will be implemented to protect people, property and environment. Use protective gears and clothing in accordance with the project 7 general safety guidelines: all persons involved in line with the activity shall wear proper personal protective equipment (PPE) such as safety helmets, Safety glasses, Safety shoes, Hand gloves and whatever is required on the specific tasks. Any incident, injury near miss must be reported immediately to the appropriate authorities. Vicinity should be clear from any unauthorized personnel other than the allowed person. When working during hot weather, Sub contractor shall ensure that -
all operatives area where the heat stress prevention and
information drive: Maintaining body fluids Proper diet Doing more strenuous jobs during the cooler morning hours. Sub-contractor shall comply with this method statement and follow the rules and guidelines as set out in the approved HSE plan. 8.2 Safety precaution Carrying about fire sparks while using grinder. Precaution instruction for workers during chipping and removing debris. Safety precaution for eyes against dust particles & concrete drop. Visibility of workers during removal Mixing and Application process.
8.3 Safety Tools
Safety Helmet Safety Shoes Safety Jacket Hand gloves Dust protection mask Safety glasses Fire extinguishers 8.4 Safety zone preparation Provision of fire extinguishers near to sparks risk or open flame work locations. Unloading of resulted waste in containers to avoid any working area access risk. Periodic inspection and control of all implemented equipment in the project insuring validity of work through green tags. Provision of fall arrest equipment and protection. Securing work on site by evaluating risk situation and all working areas will be cordon with warning tape and signage to seclude the area. 8.5 Risk plan: Provide first aid kits (such as cotton, medical gauze, disinfect wounds, bands) Prepare a preliminary medical care in case of emergency incidents and immediate evacuation to hospital. Supervisor room is equipped with line phone for emergencies or process in case of mobile network problem. 8 8.6 In event of a fire is to follow the following: Fire struggling should be as per wind direction not against. Keep distance from fire around 3 to 5 meters away and start emergency process. Sweep the extinguisher on all fire surfaces during struggle work.
Do not leave the scene before insuring the total fire extinction. Indicate the exits and emergency escape route with visible and large signs showing arrows of direction and written in English and Arabic. Disconnect the electric power from main source.
8.7 Access to Site
Contractor and his subcontractors will strictly follow the approved procedures for site access for plant, equipment and operatives.
8.8 Plant & Equipment Control
All drivers and operators shall be competent persons and have a KSA Driver's License.
All the traffic rules set by Client shall be ob
9 ATTACHMENT-
10 RISK ASSESMENT
Risk assessment for steel welding works involves identifying potential hazards and evaluating the likelihood and severity of potential consequences. Here are some steps to help you conduct a risk assessment for steel welding works:
1. Identify the hazards: Some of the potential hazards associated with steel welding works include exposure to fumes and gases, electrical hazards, fire hazards, eye and skin injuries, noise hazards, and physical hazards such as falling objects.
3. Evaluate existing controls: Identify any existing controls that are in place to 11 manage the identified hazards, such as personal protective equipment (PPE), ventilation systems, or safety protocols. Evaluate their effectiveness and identify any gaps or deficiencies.
4. Determine additional controls: Based on the identified hazards and the
effectiveness of existing controls, determine additional controls that may be necessary to manage the risks. This may include implementing engineering controls, such as local exhaust ventilation systems, or administrative controls, such as training and education programs.
5. Implement and monitor controls: Once the additional controls have been identified, implement them and monitor their effectiveness over time. Regular reviews should be conducted to ensure that the risk assessment remains up to date and relevant.
By following these steps, you can identify and manage potential hazards associated with steel welding works, helping to ensure a safe working environment for all involved.
