nstallation Instructions
Red wire: charger positive terminal output wire, connected to battery positive terminal.
Black & white wires: charger battery temperature sensing wire and negative terminal output wire, connected to battery
negative terminal.(Remark: must connect to battery negative terminal block to facilitate charger capable of measuring
battery temperature properly.)
Green wire: charging brake wire (user standby)
When this charger is connected to battery without AC grid power connection, this wire will output a high level signal same as
the battery voltage.
When this charger is connected to battery with AC grid power connection, this wire will output a OV voltage level signal.
User can control the vehicle based on the voltage level signal of this wire. The vehicle cannot be driven during charging
process (green wire output at low voltage level signal). The vehicle can only be driven after removing the AC grid power
(green wire output at high voltage level signal).
Notes: During fixed the output terminals please make sure that the temperature sensor is close
to the battery negative terminal. Then, the charger can be operated to sense the battery
internal temperature. See right picture:
During charger operation, MCU will monitor the internal temperature relative to the
ambient temperature and adjust the output power accordingly.
-
Charging display process
TRE
-BUL Float charge
LED display
-
( ===--\ A
1 Red LED steady on: charger damage (EOG);
E) ♦ G) T
-A
;.f> ...
""' T 2 Red LED flashing: error occurred, see'Alert and error display';
-:
,;•-,
A
T 3 Orange LED flashing: alert, see 'Alert and error display';
:-: <::. 4 Green LED flashing (Slow): <80% Charger;
5 Green LED flashing (Frequent): >80% Charger;
::-
• 1: :. ..
G ) 6 Green LED steady on: battery fully charged.
'
Alert and error display
LED Display
Statrs flashing Code Reason Solving method
No charging function Inspect if the connecting terminals are in proper connection.
EDI Battery temperature is too high or too low Check if the battery temperature is in the range of-20°C to 50°C.
No battery connection ; battery voltage too 48V: Inspect if the battery voltage is in the range: 12V to 55.2V.
E02 high or too low 36V: Inspect if the battery voltage is in the range: 12V to 41.4V.
Charging
(Red LED E03 Battery is not fully charged for long time (overtime Inspect if the battery connecting terminals are loose or rusted.
flashing & charging)
Red LED
steady on) Battery cannot have IRE charging, charging
EOl/ to the least normal voltage, that means voltage Inspect if the battery is shorted or individual battery cell damaged.
unable to be charged up
Ensure that the surrounding temperature is not too high, and
Charger internal temperature high ventilation is good, and the charger should be turned off.
G) EOG Charger internal damage Turn off the charger and send it to service dept for repairing
E07 Grid power voltage low Inspect the grid power
During the process of using electric car, battery
EOB voltage is too low, electric car stops operation.
Charge the battery
Charging
(Orange LED -: RU Grid power voltage alert Inspect the grid power
flashing)
Discharging During the process of using electric car, battery
(Orange LED •: -: RL2 voltage alert, operation of electric car decelerates.
Charge the battery
flashing)
2 MAN72112700
Discharging Protect
When the battery voltage is below 43.2V(48V: 43.2V, 36V: 32.4V) for 15 seconds during the electric vehicle driving process,
the charger LED will flash orange color. The electric vehicle will be driven with decelerated speed to remind user to charge
battery as soon as possible. If the user continues to drive and the battery voltage drops below 40.SV(48V: 40.SV, 36V: 30.6V) for
5 seconds, the charger LED will flash red color. The electric vehicle will stop operation. Please charge the battery.
Product Specifications
DC OUTPUT EAGLE 48V-22A EAGLE 36V-25A
Voltage-nom(V) 48 36
Voltage-max(V) 67 50.3
Current-max(A) 22 25
Battery Type Applicable to: Lead acid battery
Reverse Polarity Electronic protection-auto-reset
Short Circuit Electronic current limit
AC Input
Max Voltage Range(V) 90-265V
Frequency(Hz) 47-63Hz
Current-max(A) 12A@104VAC
Full Load AC Power Factor >0.98
Dimensions( cm) 27.Q X 26.5 X 12.5
Weight 5.7 Kg (12.5 lbs)
Operating Temperature -30°C , ,+50°C (-22°F "-'122°F),
Storage Temperature -40°C"-'+70°C (-40°F"-'158°F)
Note: lfthe unit is continuously supplying rated output current for long time, the rated output current may be reduced at higher operating temperature.
SafetyCertification: UL CE FCC
Maintenance Instructions
1. Dot expose charger to oil, mud or direct heavy water spray when cleaning vehicle.
2. The enclosure of the charges has been tested successfully to EN60529, meeting IP46. The AC supply inlet is rated to
Ip20, which is suitable for indoor use only. Keep all AC connections clean and dry.
3. If the detachable input power supply cord set is damaged, replace with a cord that is a safety approved detachable cord, 3
conductor, l .5mm2 minimum, rated appropriately for industrial use. The cord set must be terminated on one end with a
grounding type input connector appropriate for use in the country of destination and, on the other end, an output
grounding type IEC 60320 Cl4 plug.
Battery category and program code contrast table
Warning:
Before charging, user must fully understand the voltage and category of the battery to be charged. User must only
start the charging process after confirming that the battery category are properly matching with the charger
displayed battery category settings. If not, the battery may be damaged leading to unnecessary loss.
Code Battery type
b02 Trojan Tl05
b/8 Trojan T875
b/9 us 2000
b20 us 2200
b2/ US 250HC
b22 HOPPECKE 6TB- l 70
MAN72112700 3
