EAGLE CHARGER Warning & Danger SAVE THESE IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions read before using charger. Owner's Manual EAGLE 48V-22A EAGLE 36V-25A Version status B.2012-03-06 INFORMATIONS IMPORTANTES DE SECURITE AA Ce manuel contient das instructions importantes concernant Ia sécurité et le fonctionnement. only with an algorithm appropriat battery type. Other usag personal inury and damage. Lead acid bat lected that i= nd smoking materials away from battories. Prov Never charge a frozen battery precautions, i. maximum charge rates and if cell eaps should be removed while charging Attention: vtiiserte cnargeur seulement avec un algorthme approprié auty Drautres types do ‘Service normal. Ne jamais fumer pres de a battorie et eviter toute Stincalle ou flamme nue & proximite des batteries, Fournissez une jon adequate du chargement. Ne jamals charger une Batterie gelée. Prendre connalssance des mesures de précaution sspécifiées parle fabricantde la batterie, p. ex. vériflers Il faut ‘es bouchons des cellules lore du chargement, ot les taux Danger: risk of electric shock. Connect charger power cordto sm cuflet that as heen property installod and grounded in ‘ccordance wit al local codes and ordinaness A grounded out israqured to ruce isk of elect shock donot wea ground adapters of molly plug Do net touch uninsuated portion of output onnactor or uninsulatedbatery terminal: Dlaconnect the AC Supply before making or breaking the connactions tothe battery. De not open or disassemble charger Do not operate th charger the [Re supply corde damaged or fe charger hes recelveds sharp tion, been dropped, or sthernin dasaged in anyway” ofar al repair work toe manufacturer or quaified personnel This {ppliance isnot intended for us by persons (including children) wit reduced physica, sensory or mental capabilies, or lack of ‘xperionce and knowledge, unless they have been given Stperision orinstrcton concerning vse ofthe appiance by & person responsibe fr their sfey. Children should be supervised {o ensure that they do not play withthe appliance Se chargement Tes connections ala batter p chargeur si le corden d'allmentation AC est endommagé ou si le ‘chargeur es ‘suite aune chute ou autre indicent. Ne pas ouvrir ni désas: cha “ferer toute réparation aux Personnes qual ‘appareil n'est pas destiné a un usage par ‘des personnes (dont ies enfants) avec des facultés motrices, ‘Sensorielles ou mentales rédultes, ou ayant une experien Connaissances insuffisantes, a moins qu'elles sont sous la Supervision ou recolvent es instructions sur 'ulllsation de appareil d'un répondant garant de leur sécurité. Les enfants devratent gtre survelligs afin qu'l ne jouent en aucun temps avec Vapparett Operation illustration I Inspection of the charger acquiescent charging category Entering display charge category mode 1) Disconnect AC input wires. 2) Disconnect between the charger output and battery. 3) Connect AC input wire, display continues to showb#* (acquiescent charging category) 10 seconds, exit the acquieseent charging mode, display shows £02, 4) Disconnect AC input wires. If there is no need to change the charging category setting, the positive(Red)/ negative (Black) terminals of output wires should be connected to the battery positive(Red)/ negative(Black) terminals. After connecting the AC grid power, the charger can start charging the battery IL, Change the charger default setting : 1) Connect charger output negative wire, disconnect output positive wire, connect to AC grid power. Enter the battery selection mode; 2) When the display +hows the default charging category, Use the charger output wire positive ring terminal to touch the battery positive terminal for 3 seconds (+/-0.5 second) Remove the ring terminal, The display shows the addition of battery category (eg. bO2adding to b/6 Remark: If the charger output wire positive ring terminal is removed, the display shows the battery charging category without addition. This illustrates that the touching time is not sufficient for 3 seconds. Please repeat the operation): 3) IF this continues to inerease, steps 2 should be repeated. (Remark: Ifthe operation stop time exceeds 30 seconds during the ‘operation process, the display will show E02, Please disconnect the grid power until nothing shown on display. Then, connect to grid power again and repeat the setting); 4) If the current setting needs to be stored, the charger output wire positive ring terminal should be used to touch the battery positive terminal for more than 10 seconds. When the relay activation sound is heard and the display flashes, then the new setting is successfully stored ; 5) Disconnect the grid power until nothing shown on display. Then, re-connect the grid power, and inspect ifthe charger charging category is correct 6) After the inspection confirms correct, the grid power should be disconnected until nothing shown on display. The charger ‘output wire positive terminal (red) should be properly connected to the battery positive terminal, Then, connect to the grid power, and start charging. MAN72172700Installation Instructions Red wire: charger positive terminal output wire, connected to battery positive terminal Black & white wires: charger battery temperature sensing wire and negative terminal output wire, connected to battery negative terminal. (Remark: must connect to battery negative terminal block to facilitate charger capable of measuring battery temperature properly.) Green wires charging brake wire (user standby) ‘When this charger is connected to battery without AC grid power connection, this wire will output «high level signal same as the battery voltage When this charger is connected to battery with AC grid power connection, this wire will output a OV voltage level signal. User can control the vehicle based on the voltage level signal of this wire. The vehicle cannot be driven during charging process (green wire output at low voltage level signal). The vehicle can only be driven after removing the AC grid power (green wire output at high voltage level signal). Notes: During fixed the output terminals please make sure that the temperature sensor is close to the battery negative terminal. Then, the charger ean be operated to sense the battery internal temperature. See right picture: During charger operation, MCU will monitor the internal temperature relative to the ambient temperature and adjust the output power accordingly. Charging display process > > > TRE J) Constant voltage LED display > Float charge Fully charged 1 [Red LED steady on: charger damage (£06) Red LED flashing: error occurred, see “Alert and error display”; 2 3 | Orange LED flashing: alert, see “Alert and error display”; 4 | Green LED flashing (Slow): <80% Charger; 5 6 Green LED flashing (Frequent): >80% Charger; Green LED steady on: battery fully charged. YAvaPACOCC Alert and error display to | Display Statrs flashing | Code | Reason Solving method No charging fico Tnapect ith connecting trina re prope connecion * E01 ms . c. Batery temperate iso high ooo Tow Cheskifts bay temperatura inthe range of 206 150 " No baery connection; Battery vliage too AAV Inspect fhe ater volgen he ange: 12V 055.0. charging {222% | 602 _| hiewortoa iow 36V- napect fhe batery voltage nthe ange: 2081 8¥ treated cece | EGE | Bary nox tly change orongas (vert) Inepctt th baler onnetingerinae are oe ore faanga | 982% charging) eadyen ater cannot Bavo TRE charging, haging 3636444] F0O4 | rote least normal voltage, that means voltage Inspect if the battery is shorted or individual battery cell damaged. Shabietobecargedup TEs asa Ge auadlng emperors ase igh ad FG 8%[ eos. [camperineml enpeatrebih Reis gsad tae aapertbcilte eel 706 _| Chas iral mae Tu fe charger and it eevee ap for epig £01 | Gidpower voltage low Inspect grid power DERaTag treat Daring the proces ofusingctecticar.batery | Charge dhe ater lashing) 508 ‘voltage is too low, electric car stops operation. harge th * ‘haraing Nomngeteo | 3: | ALL | Gadpowervolgestor Inspect rd pouee ata Discharging ‘using the proces fusing lete cs, btn (Orange LED ex ee ee ects car paery «| Charge the battery forangeteo’ | <5 <5 | AL2 | Vogeatenc operation of elecrccardeclrts, | CMTE 2 wan72ii2700Discharging Protect ‘When the battery voltage is below 43.2V(48V: 43.2V, 36V: 32.4V) for 15 seconds during the electric vehicle driving process, the charger LED will flash orange color. The electric vehicle will be driven with decelerated speed to remind user to charge battery as soon as possible. Ifthe user continues to drive and the battery voltage drops below 40.8V(48V: 40.8V, 36V: 30.6V) for 5 seconds, the charger LED will flash red color. The electric vehicle will stop operation. Please charge the battery. Product Specifications DC OUTPUT EAGLE 48V-228 EAGLE 36V-258 Voltage-nom¢V) @ 8 Voltage-max(V) 7 503 Carrentsmax(A) 2 B Battery Type ‘Applicable or Leatasid battery Reverse Polarity Electronic protestion-auto-reset Short Cirewit Electron current Fit AC Input Max Voltage Range) 30-2650 Frequency(Hz) 47-63He Cueeoni-max(A) 2A@104VAC Full Load AC Power Factor 30.8 Dimmensions(em) 27.0 x 265x125 Weight 5.7 Kg (12.5 ibs) ‘Operating Temperature “30°C S 450°C (22°F ~122°F), Storage Temperature 40°C ~ #70°C (40°F ~158°F) Note: Ifthe unit is continuously supplying rated output current for long time, the rated output current may be reduced at higher operating temperature Safety Certification: UL CE FCC Maintenance Instructions 1, Dot expose charger to oil, mud or direct heavy water spray when cleaning vehicle. 2, The enclosure of the charges has been tested successfully to EN60529, meeting IP46, The AC supply inlet is rated to 1p20, which is suitable for indoor use only. Keep all AC connections clean and dry. 3. Ifthe detachable input power supply cord set is damaged, replace with a cord that is a safety approved detachable cord, 3 conductor, 1.5mm? minimum, rated appropriately for industrial use. The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of destination and, on the other end, an output grounding type IEC 60320 C14 plug. Battery category and program code contrast table Warning Before charging, user must fully understand the voltage and category of the battery to be charged. User must only start the charging process after confirming that the battery category are properly matching with the charger displayed battery category settings. Ifnot, the battery may be damaged leading to unnecessary loss. Code | Battery type bo2 | Trojan T105 B18 Trojan T875 BIg US 2000 b20 US 2200 bel US 250HC bee HOPPECKE 6TB-170 MAN72172700 a