DESCH COMPLETE PRESS DRIVE KA
KA 19 · GB
DESCH standard complete press drive KA
Over 30 years of experience Benefits of the
complete press drive KA
Over this period of time DESCH has built more than 2.500
complete drive units with a torque range from 1.6 kNm to 1600 • Compact prefinished unit which considerably reduces
kNm. assembly time and costs without any additional costs for
design and manufacture.
• Extremely low moment of inertia, which means
- very small braking angle = high level of operational safety
- high stroke frequencies = increased productivity
- less wear
Application areas - lower energy costs
• High working capacity at a low number of revolutions
The KA replaces the entire spur gear transmission or one
transmission stage on automatic punching machines, eccentric • Easy to maintain and a high level of available spare parts
presses and knuckle joint presses or similar machines where on stock
the power required by the machine is taken from a fast moving
• Short delivery times as a result of standardised components
flywheel. The DESCH standard complete drives cover a torque
range of 16 kNm to 160 kNm with gear ratios 4 and 6. The unit • Design test certificate issued by the liability association
which is ready to be installed consists of a single stage high per-
• Environmentally friendly! Low noise level
formance planetary gear, a flywheel as power accumulator as
well as a pneumatically or hydraulically actuated clutch/brake • The press frame can be designed smaller, without any re-
combination. duction in working capacity of the machine, which means
it can be produced at a considerably lower price
2
DESCH test rig for
complete drives
All in one hand
DESCH know-how DESCH Lutex® clutch/brake combination HKB
DESCH offers you extensive product know how, starting with The hydraulically engaged DESCH Lutex®-HKB has successfully
planning work right up to the final test run on our modern test been used for decades in presses, punching machines, shears ore
rig. similar machines.The drive is dimensioned by DESCH to determi-
ne the need of pressure, lubrication and cooling oil for your appli-
cation. Planetary gearbox and HKB are sealed against another and
DESCH flywheel module have to be supplied with different oil qualities (installation example
The flywheel runs on a hub which transfers weight and running see page 6). Special executions for common oil circuit on request.
forces directly to the machine stand. Careful dimensioning of the
roller bearing guarantees long service life of the flywheel bea-
rings. Various diameters of flywheels are available for optimum DESCH high performance planetary gear
adjustment to your machine. For over 60 years DESCH has been building planetary gears. In
1984 we were the first to integrate planetary gears into press dri-
ves. Since then, they have become a more permanent and tried
DESCH Lutex® clutch/brake combination LKB
and tested component of modern press technology. Due to the
For decades now the pneumatically actuated DESCH Lutex®-LKB power distribution to several gears a high torque can be transfe-
has been successfully used in press drives thousands of times red under tight spatial conditions. The moved masses are much
all over the world. The allocation of clutch size is based on an air smaller in comparison to conventional spur gear reducers. This
pressure level of 5.5 bar. The LKB complies with the valid safety considerable physical advantage allows essentially shorter bra-
regulations. ke angles or a considerably more favourable energy balance un-
der a high switching frequency. From the output side the torque
is transmitted via a tooth coupling which is attached to the driven
shaft by means of a shrink disc. Different hub shaft connections
on request. The gear unit has to be equipped with an oil circula-
tion lubrication system.
3
Technical data
Standard complete press drive with LKB
L
~ Primary flywheel diameter S with allocated moment of inertia J
i=4
KA Tab A D G i=6 S J S J S J S J S J
Nm h6 H7 mm mm mm kgm² mm kgm² mm kgm² mm kgm² mm kgm²
783
16 16 000 430 120 180 780 50 995 135 1120 217 1210 297 1280 372
763
837
25 25 000 510 130 200 800 62 1015 162 1150 268 1250 375 1330 481
822
993
40 40 000 580 150 220 905 111 1065 215 1175 320 1260 424 1330 528
917
1107
63 63 000 650 170 230 1060 218 1250 427 1380 637 1480 845 1565 1058
1093
1217
100 100 000 730 190 270 1205 431 1355 694 1465 951 1555 1209 1635 1479
1197
1337
160 160 000 820 220 300 1180 431 1325 696 1430 950 1520 1217 1595 1479
1314
An oil circulation lubrication system must be provided for the gearbox. CLP gear oil (DIN 51517 T.3) according to ISO-VG 100 (DIN 51519 T.2) is to be used.
Oil quantity in accordance to the calculation of DESCH. Complete press drives with differing performance characteristics upon request.
4
Standard complete press drive with HKB
L Primary flywheel diameter S with allocated moment of inertia J
~
i=4
KA Tab A D G i=6 S J S J S J S J S J
Nm h6 H7 mm mm mm kgm² mm kgm² mm kgm² mm kgm² mm kgm²
940
16 16 000 430 120 180 780 50 995 135 1120 217 1210 297 1280 372
925
1000
25 25 000 510 130 200 800 62 1015 162 1150 268 1250 375 1330 481
980
1095
40 40 000 580 150 220 880 111 1065 215 1175 320 1260 424 1330 528
1074
1315
63 63 000 650 170 230 1060 218 1250 427 1380 637 1480 845 1565 1058
1291
1437
100 100 000 730 190 270 1205 431 1355 694 1465 951 1555 1209 1635 1479
1405
1540
160 160 000 820 220 300 1180 431 1325 696 1430 950 1520 1217 1595 1479
1508
An oil circulation lubrication system must be provided for the gearbox. CLP gear oil (DIN 51517 T.3) according to ISO-VG 100 (DIN 51519 T.2) is to be used.
Oil quality and quantity for the CLP combined unit according to technical calculation of DESCH.
Complete press drives with differing performance characteristics upon request.
5
Installation Examples
4
Installation example
with
DESCH Lutex® LKB
2
1 Compressed air for clutch
2 Input lubrication oil gearbox
1 3 Output lubrication oil gearbox
4 Belt execution depends on speed of belt
and should be located in the center of
the flywheel
6
Installation example
with
4
DESCH Lutex® HKB
1 Pressure oil for clutch
2
2 Input cooling oil clutch
3 Output cooling oil clutch
1
4 Input lubrication oil gearbox
3 5 Output lubrication oil gearbox
5
6 Belt execution depends on speed of belt
and should be located in the center of
the flywheel
Other products for press drives
Lutex® LKB, LS - Pneumatically actuated clutch/brake combination with high torque at small dimensions
Lutex® HKB, HKBT - Hydraulically actuated clutch/brake combination: separate clutch - separate brake
DESCH Complete Press Drive KAS - Complete press drives with hydraulically actuated clutch and brake, with planetary gearbox, flywheel and
additionally with an engageable gear step
DESCH Complete Press Drive KAE - Complete press drives with planetary gearbox, pneumatically or hydraulically actuated clutch/brake
cobination and a flywheel. KAE with integrated torque motor inside of the flywheel
DESCH Servox type series -
®
One- or two-stage planetary gearbox with hydraulically released brake and with adaptor for common
torque motors, also available with spur gear for up to 4 motors
Further components - Quick exhaust module, crankshafts, flywheels, pulleys, hydraulic power units and accessories
Customised solutions on request!
6
Questionnaire to fax +492932 300 811
Complete drive selection
Please give us the necessary information from the questionnaire
to prepare an offer. We can specify the driving torque, the gear
ratio, the size of the flywheel and the type of clutch.
Questionnaire for determination of complete press drives KA
Customer: City code, city:
Name: Telephone:
Department: Fax:
Street: E-Mail:
Kind of machine:
Working conditions : Permanent stroke Single stroke
Data of the machine:
Max. press force F = kN
Required working hight a = mm
Angle before bottom dead centre α = °
Crank radius r = mm
Length of connection rod L = mm
Max. speed of crank shaft nE = rpm
Max. speed of eccenter shaft at single stroke oper.
Inching speed nEE = max. no. of engagements z = epm
Working speed nEA = max. no. of engagements z = epm
Speed of clutch shaft nK = rpm
Output speed of KA nAB = rpm
Mass moment of inertia of the machine reduced to the output shaft of the KA Jfr = kgm2
Required brake angular γ = °
Reaction time of valve + electr. system tst+tv = s
Data for flywheel determination
Required working capacity Wmax = kJ
At minimum speed of eccenter shaft nE = rpm
At max. loss of speed of i nE = %
Position of motor pulley to flywheel (e.g. position at 2 o’clock = 60°) β = °
Belt force FR = kN
The belt should run centrally arranged on the flywheel. In case of a deviation the exact belt position has to be notified.
Additional Data
7
CONTACT
DESCH Antriebstechnik GmbH & Co. KG
Postbox 1440
59753 Arnsberg/Germany
Kleinbahnstraße 21
59759 Arnsberg/Germany
T +49 2932 300 153
F +49 2932 300 899
sales@desch.com
www.desch.com
Technical changes reserved · © DESCH Antriebstechnik GmbH & Co. KG · KA 19 - GB
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