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Gear Pump Model G2 (Series 4X) For Flange Mounting With SAE Threaded Ports

This document provides specifications for a series of fixed displacement gear pumps. The pumps are self-priming, external gear pumps available in sizes from 0.24-1.37 in3/rev. They can handle pressures up to 3600 PSI and have long seal and bearing life, even at maximum temperatures. The document includes ordering codes, port dimensions, and weights for each pump size.
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0% found this document useful (0 votes)
265 views14 pages

Gear Pump Model G2 (Series 4X) For Flange Mounting With SAE Threaded Ports

This document provides specifications for a series of fixed displacement gear pumps. The pumps are self-priming, external gear pumps available in sizes from 0.24-1.37 in3/rev. They can handle pressures up to 3600 PSI and have long seal and bearing life, even at maximum temperatures. The document includes ordering codes, port dimensions, and weights for each pump size.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

RA 10 030/02.

95

Gear Pump Model G2 (Series 4X)


RA
For Flange Mounting with SAE threaded Ports
10 030/2.95
... 3600 PSI ... 1.37 in3/rev.
Sizes 4 to 22 Replaces: 2.92
(250 bar) (22.4 cm3/rev.)

– New principle of sealing the pump body, increases


service life
– Long seal life, even at maximum temperatures
– Sleeve bearings for long life
– Single block bearings
– Heavy duty construction
– Innovative principle of hydrostatic compensation

R 85/103
1 PF 2 G2-4X/...RR 12 MR

Functional description

Hydraulic pumps, model G2, are self-priming, external gear Rotation of the gears creates a void at the suction inlet (7). Fluid
pumps. Applicable to 3600 PSI (250 bar), these fixed trapped in the gear roots is transported to the pressure port (8).
displacement pumps provide flow to operate hydraulic circuits. This merging of fluid creates flow, which reflects a pressure signal
Consisting of housing (1), mounting flange (2), drive shaft (3), as a result of load forces. As evident by the cross-section, any void
bearing blocks (4), sleeve bearings (5), and hydrostatic created at the suction inlet will immediately be replaced by
compensation plates (6). G2 series gear pumps are designed to reservoir fluid. To enhance smooth performance, a small volume
handle the rigors of industrial use. of load-pressurized-fluid is needed to aid in internal lubrication.

4 6 7 Suction side
8 Pressure side
9 Driving gear
(clockwise)
9 10 Driven gear
7

5
3 8
10

2 1

Symbols

Single pump Tandem pump


P P P

S S S

1
RA 10 030/02.95
Ordering code

1 PF 2 G2 - 4X R R 12 M R *
Further details to be
Series 40 to 49 = 4X written in clear text
(40 to 49, externally interchangeable) * no desig = Single pump
Displacement Size K= Front pump of combination
0.24 in3/rev (4.0 cm3/rev) 4 = 004 L= Rear pump of combination
0.34 in3/rev (5.5 cm3/rev) 5 = 005 N= Center pump of combination
0.50 in3/rev (8.2 cm3/rev) 8 = 008
0.67 in3/rev (11.0 cm3/rev) 11 = 011 * R= SAE-A, 2-bolt – 3.25" (82.5 mm) pilot
0.86 in3/rev (14.1 cm3/rev) 14 = 0141 B= rectangular flange – 80 mm pilot
0.99 in3/rev (16.2 cm3/rev) 16 = 016 P= 2-bolt mounting – 50 mm pilot
1.16 in3/rev (19.0 cm3/rev) 19 = 019 M= 2-bolt mounting – 52 mm pilot
1.37 in3/rev (22.4 cm3/rev) 22 = 022 A= front bearing assembly – 80 mm pilot
Clockwise = R* D= Combination flange for G2 + G2
Counter-clockwise =L (Rear and Center pumps only)
H= combination flange when mounting
Splined shaft SAE-A 5/8", 9 teeth = R*
G2 to larger pumps – G3, G4, R4
Tapered shaft 1:5 Ø 17 mm =C
(Rear and Center Pumps only)
Tongued shaft with coupling for single pump,
center or rear pump =N * M= Buna-N seals up to 176 °F (80 °C)
Tapered shaft 1:5 Ø 20 mm for use with K= FPM Shaft Seal, other seals in Buna-N
additional front bearing =S (for connection to diesel engine)
Keyed shaft, 18 mm Ø3 =A * 122 = SAE Straight threaded ports
1 Size 14 - special order, only on request (only available with SAE splined shaft and mounting)
20 = Square metric flange “B” design
Sample order codes for single pumps 01 = BSP thread port3
1 PF 2 G2-4X/005 RR 12 MR
(front pump only) For splined coupling, see PU-A 33-18
1 PF 2 G2-4X/016 RR 12 MRK For pump mounting brackets, see RA 45 525
(rear pump only) For metric flanges, see RA 45 520
1 PF 2 G2-4X/008 LN 12 MDL * Typical Stock: 1 PF 2 G2-4X/…RR 12 MR
2
Ordering code for combination pump G2/008 + G2/004 See chart below for fluid port dimensions
3
Sample order code for multiple pumps Shaft type “A” only with “01” ports
1 PF 2 G2-4X/008 RR 12 MRK
1 PF 2 G2-4X/004 LN 12 MDL

Multiple pumps are delivered completely assembled. The components allowing for this assembly are, however, to be shown as separate
items within the order (see sample order).
It is possible to order combination parts singularly. For details, see the sample order for multiple pumps.
The kit consists of: two tie rods, two washers and two nuts. The coupling is included with the rear or center pump.
Ordering code for combination pump G2/022 + G2/011 + G2/005
1 PF 2 G2-4X/022 RR 12 MRK +
1 PF 2 G2-4X/011 LN 12 MDN +
1 PF 2 G2-4X/005 LN 12 MDL

Fluid port dimensions for Port Code 12


Dimensions
Weight
Size in inches (mm) P S
A B lbs (kg)
004 3.58 (91) 1.75 (44.5) SAE-10; 7/8-14 SAE-10; 7/8-14 7.7 (3.5)
005 3.58 (91) 1.75 (44.5) SAE-10; 7/8-14 SAE-10; 7/8-14 7.9 (3.6)
008 3.68 (93.5) 1.80 (45.75) SAE-10; 7/8-14 SAE-12; 11/16-12 7.9 (3.6)
011 3.86 (98) 1.89 (48) SAE-10; 7/8-14 SAE-12; 11/16-12 8.3 (3.8)
014 4.02 (102) 1.97 (50) SAE-10; 7/8-14 SAE-12; 11/16-12 8.3 (3.8)
016 4.13 (105) 2.03 (51.5) SAE-10; 7/8-14 SAE-12; 11/16-12 8.8 (4.0)
019 4.29 (109) 2.11 (53.5) SAE-10; 7/8-14 SAE-12; 11/16-12 8.8 (4.0)
022 4.65 (118) 2.28 (58) SAE-10; 7/8-14 SAE-12; 11/16-12 9.6 (4.4)

2
RA 10 030/02.95
Technical data (for application outside these parameters, please consult us!)
Hydraulic fluid: Petroleum oils to data sheet RA 07 075 Viscosity range: 60 to 1400 SUS (10 to 300 mm2/s (recommended)
Maximum degree of fluid contamination: 4640 SUS (1000 mm2/s) maximum start viscosity
Class 19/16, according to ISO 4406. Therefore, we recommend a Drive connection: Flexible coupling,
filter with a minimum retention rate of ß20 ≥ 100. for other types of drive, please consult us
(For longer life, we recommend class 18/15, achievable with a filter Installation position: Optional
ß10 ≥ 100. Direction of rotaton: Either*
Fluid temperature range: 5 to 176 °F (– 15 to 80 °C) *Pumps may only rotate in the direction specified by model code
Ambient temperature range: 5 to 140 °F (– 15 to 60 °C) Weights: see table for individual pump weights
Size 4 5 8 11 14* 16 19 22
Displacement in3/rev. (cm3/rev.) 0.24 (4.0) 0.34 (5.5) 0.50 (8.2) 0.67 (11.0) 0.86 (14.1) 0.99 (16.2) 1.16 (19.0) 1.37 (22.4)
Inlet pressure range (absolute) pabs min 10.3 PSIA (0.7 bar) ... pabs max 43.5 PSIA (3.0 bar)
Max. continuous pressure P1 PSI 3625 3625 3625 3625 3625 1625 3480 3045
(bar) (250) (250) (250) (250) (250) (250) (240) (210)
Peak pressure PSI 3990 3990 3990 4350 4350 4350 3990 3625
(bar) (275) (275) (275) (300) (300) (300) (275) (250)
Max. speed at cont. pressure P1 rpm 5000 4000 4000 4000 3500 3000 3000 2500
Min. speed at p = 2610 PSI (180 bar) rpm 1000 1000 700 500 500 500 500 500
Min. speed at P1 rpm 1200 1200 1000 700 700 700 700 700
* size 14 - special order, only on request

Operating curves, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)
p = 290 PSI ( 20 bar)
Flow relative to drive speed p = 3000 PSI (210 bar) Pemissible torque on drive shaft
(60)
15.0 Size 22 Size 19 R = Splined shaft SAE-A 5/8" T = 81 lb-ft (110 Nm)
C = Tapered shaft 1: 5 Ø 17 mm T = 110 lb-ft (150 Nm)
N = Tongue end shaft with coupling T = 51 lb-ft (70 Nm)
(50)
12.5 Size 16 S = Tapered shaft 1: 5 Ø 20 mm T = 51 lb-ft (70 Nm)
with additional front bearing
Size 14* * Size 14-special order, only on request
(40)
Flow GPM (L/min)

10.0 Torque produced relative to load


Size 11 (90)
60 Size 19
(80) Size 22
(30)
7.5 Size 16
(70) 50
Size 8
Torque lb-ft (Nm)

Size 14*
(60)
Size 5 40 Size 11
(20) 5.0 (50)
(40) 30 Size 8

(30) 20 Size 5
(10) 2.5 Size 4
(20)
10 Size 4
(10)
0 0
0 1000 2000 3000 4000 0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
(0) (50) (100) (150) (200) (250)
Pressure PSI (bar)
Drive power requirements Drive power requirements 3625 (250)
(10) p (10) p
12 Size 4 PSI (bar) 12 Size 5 PSI (bar)
3625 (250) 2900 (200)
(8) (8)
Input power HP (kW)

Input power HP (kW)

10 10
2900 (200) 2175 (150)
(6) 8 (6) 8
2175 (150)
6 6 1450 (100)
(4) (4)
4 1450 (100) 4
725 ( 50) 725 ( 50)
(2) (2)
2 2

0 0
1000 2000 3000 4000 1000 2000 3000 4000
1750 1750
Speed (rpm) Speed (rpm)

3
RA 10 030/02.95
Operating curves, measured at ν = 190 SUS (41 mm2/s) and t = 122 °F (50 °C)
Charts define torque produced as a result of load pressure
and drive speed.
p
(20) (20) PSI (bar)
p
25 25 3625 (250)
Size 8 PSI (bar) Size 11
3625 (250)
Input power HP (kW)

Input power HP (kW)


(15) 20 (15) 20 2900 (200)
2900 (200)
15 15 2175 (150)
(10) 2175 (150) (10)
1450 (100)
10 10
1450 (100)
(5) (5) 725 ( 50)
5 725 ( 50) 5

73 ( 5) 73 ( 5)
0 0
1000 2000 3000 4000 1000 2000 3000 4000
1750 1750 3500
Speed (rpm) Speed (rpm)

*Special order, only on request p 3625 (250) p


(20) PSI (bar) (20)
PSI (bar)
25 3625 (250) 25
Size 14* Size 16 2900 (200)
2900 (200)
Input power HP (kW)

Input power HP (kW)

(15) 20 (15) 20
2175 (150)

15 2175 (150) 15
(10) (10)
1450 (100)
1450 (100)
10 10

(5) 725 ( 50) (5) 725 ( 50)


5 5
73 ( 5) 73 ( 5)
0 0
0 1000 2000 3000 0 1000 2000 3000
1750 1750
Speed (rpm) Speed (rpm)

p
PSI (bar)
(25) 3480 (240) (25)
p
Size 19 Size 22
30 30 PSI (bar)
2900 (200) 3045 (210)
(20) (20) 2900 (200)
25 25
Input power HP (kW)

Input power HP (kW)

2175 (150)
20 20 2175 (150)
(15) (15)

15 1450 (100) 15 1450 (100)


(10) (10)

10 10
725 ( 50) 725 ( 50)
(5) (5)
5 5

0 0
0 1000 2000 3000 0 1000 2000 3000
1750 1750 2500
Speed (rpm) Speed (rpm)

4
RA 10 030/02.95
Noise level, measured at n = 1450 rpm, ν = 190 SUS (41 mm /s) and t = 122 °F (50 °C) 2

Size 4 5 8 11 (14)* 16 19 22 Note:


PSI ( bar) Noise level is dependant on pump
72 (5) 57 59 59 59 62 62 62.5 62 speed

725 (50) 58.5 60 60 60 64 66.5 67 66 measured in an anechoic chamber


to DIN 45635,
1450 (100) 59 61 61 62 65.5 68 69.5 67 distance of microphone to pump =
2175 (150) 60 62 62 64.5 66.5 69 70.5 68.5 3.28 ft (1m)
2900 (200) 61 63 63.5 66 68 69.5 70 69
3625 (250) 61.5 64.5 65 68 69.5 70.5 71 –
*Size 14 – special order, only on request

Shaft ends: dimensions in inches (millimeters)

C R*
Tapered shaft 1: 5, Ø 0.669 (17 mm) 5/8" SAE-A splined shaft, 9T 16/32 DP and tooth thickness
+0
t = 0.0982-0.0012 (2.357 -0.030)
0.071 (1.8)
1.220 (31)
0.118+0
-0.001 (3-0.025)
0.945
(24)
M12 x Ø 0.669 0.630
1.5 mm 1:5 (17) (16)

0.512 Ø 0.609 Ø 0.689


(13) 0.669 (15.456) (17.5)
(17)

1 This dimension is
dependent upon
the flange, (see * Typical Stock
page 6) 1

S N
Tapered shaft 1: 5, Ø 0.787 (20 mm) for extra front bearing Tongued shaft with coupling for center and rear pumps

0.283 (7.2)
0.075 0.126+0.004 (3.2+0.1)
(1.9) 0.079 (2)
0.433±0.004 -0.0016
0.157 +0.0005
(4h7) 0.315 -0.0030
–0 (11±0.1)
(8d9)
Ø 1.870-0.0039 (47.5-0.1)
-0.0012 (52 )
f7

Ø 1.260 (32)
Ø 0.701

M14 x Ø 0.787
Ø 2.047-0.0024

(17.8)

Ø 1.142 X
1.5 mm 1:5 (20)
(29)

0.610 "X"
(15.5) 0.787
(20)
0.374 (9.5)

1.772 (45) 2 0.118±0.008 (3±0.2) 0.256+0.008


2 O-Ring and
coupling included (6.5+0.2)
in supply

5
RA 10 030/02.95

Shaft: dimensions in inches (millimeters)

A
Cylindric shaft ISO Ø 18 mm
0.87
(22)
0.24 –0.001

(6 –0.030)
0.12
(3)

0.81 Ø0.71 ±0.0003


(20.5) (Ø18 ±0.009)

1.10
(28)

1.42
(36)

Shaft end: dimensions in inches (millimeters)

R Dimensions Ordering code


1 PF 2 G2-4X/... L A 01 MB Size in inches (mm) Weight
counter- lbs (kg)
L B clockwise clockwise
Size (see table)
004 3.46 (88) 1.66 (42.25) 530 566 530 567 5.9 (2.7)
Direction of rotation: 005 3.66 (93) 1.63 (41.50) 530 568 530 569 5.9 (2.7)
Clockwise =R Keyed shaft 008 3.90 (99) 1.78 (45.25) 530 570 530 571 6.3 (2.8)
Counter-clockwise = L Ø 18 mm 011 3.86 (98) 1.86 (47.25) 530 572 530 573 6.6 (3.0)
016 4.25 (108) 1.93 (49.00) 530 574 530 575 6.6 (3.0)
022 4.65 (118) 2.19 (55.50) 530 576 530 577 7.7 (3.5)

L
B 3.54
0.51 (90)
(13) 2.83
0.29 (72)
5 (7.2) 0.35 ±0.004
13.6 (9 ±0.11)
(34.5)
1.71
Ø 3.15 –0.003 (43.5)
(Ø 80 –0.060)

4.04 3.94 4.65


(102.5) (100) (118)

4 3.31 ±0.006
(84 ±0.15) 3

3 Suction side 5 Keyed shaft


4 Pressure side Ø 18 mm
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft.
For clockwise rotation (model "R") the pressure and suction ports are opposite!

6
RA 10 030/02.95
Unit dimensions and ordering code: dimensions in inches (millimeters)
Dimensions
R Size in inches (mm) Weight
1 PF 2 G2-4X/... L C 20 MB A B
lbs (kg)
Size (see table) 004 3.43 (87) 1.59 (40.5) 5.3 (2.4)
005 3.43 (87) 1.59 (40.5) 5.5 (2.5)
Direction of rotation: 008 3.58 (91) 1.70 (43.25) 5.7 (2.6)
Clockwise =R Tapered shaft 011 3.84 (97.5) 1.87 (47.5) 5.9 (2.7)
Counter-clockwise = L 1: 5; Ø 17 mm 016 3.98 (101) 1.87 (47.5) 6.4 (2.9)
A 019 4.09 (105) 1.94 (49.5) 6.8 (3.1)
022 (115) 2.19 (55.5) 7.3 (3.3)
B
3.54 (90)
0.283 (7.2)
0.51 (13) 2.835 (72)
0.354±0.0043
0.020 (0.5)x45° (9±0.11)
90°
90 1.71 45°
Ø 3.150 -0.0024
-0.0042
1.358
45 (43.5)
(Ø 80 -0.060
-0.106 )
(34.5) 0.64 (16.2)
4.0 3.937 4.6
(102.5) (100) (118)

0.303 +0.0217
+0.0354
5
0.591
(7.7 +0.55
+0.90 ) (15)
1.496 0.787 4 4xM6; 13
(38) (20)* 3.307±0.006 1.378
3
4xM6; 13 1.575 (84±0.15) (35)
(40)
* Ø (15) dia. in sizes 4 and 5
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft. 3 Suction side 5 Taper 1 : 5; Ø 17 mm
For clockwise rotation (model "R") the pressure and suction ports are opposite! 4 Pressure side (see page 5)

R Dimensions
Weight
1 PF 2 G2-4X/... L C 20 KP Size in inches (mm)
lbs (kg)
A B
Size (see table)
004 3.35 (85) 1.52 (38.5) 5.9 (2.7)
Direction of rotation: 005 3.35 (85) 1.52 (38.5) 5.9 (2.7)
Clockwise =R Tapered shaft 008 3.48 (88.5) 1.60 (40.75) 6.1 (2.8)
Counter-clockwise = L 1: 5; Ø 17 mm 011 3.74 (95) 1.77 (45) 6.6 (3.0)
016 3.90 (99) 1.75 (44.5) 6.6 (3.0)
A 019 4.09 (104) 1.87 (47.5) 7.0 (3.2)
022 4.45 (113) 2.09 (53) 7.7 (3.5)
B 3.31±0.006
0.283 (7.2) 4xM6; 13 (84±0.15)
2.362±0.0039 3 Suction side 5 Taper 1: 5; Ø 17 mm
0.51 (60±0.1) 4 Pressure side (see page 5)
0.020 (0.5)x45°
(14.5)
90° 90°
45° 1.34 (34) 45°
Ø1.97 -0.0010
-0.0020
(Ø50 -0.025
-0.050 ) 4.0 2.362±0.0039 0.64 (16.2)
±0.1
(102.5) (60 )

+0.012
0.413 -0.016 5 3
+0.3
(10.5 -0.4 ) 4 Ø 0.433-0.0039
1.594 0.787 (Ø 11-0.1) 0.591
(40.5 (20)* 1.181 4xM6; 13 (15)
1.575
(30) 1.378
(40)
(35)
* Ø (15) dia. in sizes 4 and 5 (M10 – 10.9) MA = 44 lb-ft (60 Nm)
Direction of rotation: counter-clockwise (model "L")
viewed from end of drive shaft. For clockwise rotation
(model "R") the pressure and suction ports are opposite! MA = Mounting Bolt Torque in lb-ft (Nm)

7
RA 10 030/02.95
Unit dimensions and ordering code: dimensions in inches (millimeters)
Dimensions
Weight
R Size in inches (mm)
lbs (kg)
1 PF 2 G2-4X/... L R 20 MR1 A B
004 3.58 (91) 1.75 (44.5) 5.7 (2.6)
Size (see table) For SAE threaded
ports see page 2. 005 3.58 (91) 1.75 (44.5) 5.7 (2.6)
008 3.68 (93.5) 1.80 (45.75) 6.1 (2.8)
Direction of rotation: Splined shaft
011 3.86 (98) 1.89 (48) 6.4 (2.9)
Clockwise =R 5/8" SAE-A
Counter-clockwise = L 9 teeth 016 4.13 (105) 2.03 (51.5) 6.8 (3.1)
019 4.29 (109) 2.11 (53.5) 7.0 (3.2)
A 022 4.65 (118) 2.28 (58) 7.3 (3.3)
5.1 (130)
B
0.24 (6) 4xM6; 13 5 Splined shaft
0.354 4.193 (106.5) 3 Suction side
(9) 0.453 4 Pressure side (see page 5)
0.04 (1)x30°
(11.5) 0.64
90° 1.870 (16.2) 90°
+0.002 45° (47.5) 45°
Ø 3.25 -0.0
(Ø 82.55h8) 4.57
4.0 (116)
(102.5)

5 0.787 (20)* 4 0.591


3.307±0.005 3
1.575 (84±0.15) 4xM6; 13 (15)
1.378
(40) (35)
* Ø (15) dia. in sizes 4 and 5
1
Envelope dimensions for this model pump correspond to 1PF2G2-4X/… RR12MR, however, with port code “12” (See page 2)
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft. For clockwise rotation (model "R") the pressure
and suction ports are opposite!

Dimensions Weight
R Size in inches (mm)
lbs (kg)
1 PF 2 G2-4X/... L N 20 MM A B
Size (see table) 004 3.31 (84) 1.48 (37.5) 5.7 (2.6)
005 3.35 (85) 1.52 (38.5) 5.7 (2.6)
Direction of rotation: 008 3.48 (88.5) 1.60 (40.75) 5.9 (2.7)
Clockwise =R Tapered shaft 011 3.74 (95) 1.77 (45) 6.6 (3.0)
Counter-clockwise = L 1: 5; Ø 17 mm 016 3.90 (99) 1.79 (45.5) 6.6 (3.0)
019 4.06 (103) 1.83 (46.5) 6.6 (3.0)
3.307±0.0069 022 4.45 (113) 2.09 (53) 7.7 (3.5)
A (84±0.15)
1.181
B 4xM6; 13
0.28 (7.2) 0.51 (30)
90° (14.5) 90°
1.34
45° (34) 45°
-0.0012
Ø 2.05 -0.0024 2.362±0.0039
(Ø 52f7) (60±0.1) 0.64 (16.2)
4.0
(102.5)
3
5, 6
Ø 0.433-0.0039 0.591
0.787 (20)* 4 4xM6; 13
(Ø 11-0.1) (15)
1.575 2.362±0.0039 1.378
(40) (60±0.1) (35)
* Ø (15) dia. in sizes 4 and 5 (M10 – 10.9) MA = 44 lb-ft (60 Nm)
Direction of rotation: counter-clockwise (model "L") 3 Suction side
viewed from end of drive shaft 4 Pressure side
For clockwise rotation (model "R") the pressure and suction ports are opposite!
5 Tongued shaft with
Warning: In sizes 19 and 22, the pressure is reduced due to torque limitation (see page 3). coupling (see page 5)
MA = Mounting Bolt Torque in lb.ft (Nm) 6 Pump without shaft seal

8
RA 10 030/02.95
Unit dimensions and ordering code: dimensions in inches (millimeters)
Dimensions
Weight
R Size in inches (mm)
1 PF 2 G2-4X/... L S 20 MA lbs (kg)
A B
Size (see table) 004 4.57 (116) 2.74 (69.5) 7.4 (3.4)
005 4.61 (117) 2.77 (70.5) 7.4 (3.4)
Direction of rotation: 008 4.74 (120.5) 2.86 (72.75) 7.7 (3.5)
Clockwise =R Tapered shaft 011 5.00 (127) 3.03 (77) 8.3 (3.8)
Counter-clockwise = L 1: 5; Ø 17 mm 016 5.16 (131) 3.05 (77.5) 8.3 (3.8)
Pump with additional front bearing to support 019 5.32 (135) 3.09 (78.5) 8.3 (3.8)
radial and axial forces (see below) 022 5.71 (145) 3.35 (85) 9.4 (4.3)

A
B
3.5 (90)
0.315+0.0039 (8+0.1) 0.531
2.835 (72) 0.374±0.020
(13.5)
0.02 (0.5)x45° (9.5±0.5)

90° 1.713 90°


1.358
Ø 3.150 -0.0024
-0.0042
45° (34.5)
(43.5) 45°
(Ø 80-0.060 4.0
-0.106 )
(102.5)
3.937 4.6
0.64 (100)
(16.2) (118)

5 0.591
0.787
(20)* (15)
4xM6; 13 4.882±0.0059 3 1.378
1.575 4 4xM6; 13 (35)
(84±0.15)
(40)

* Ø (15) dia. in sizes 4 and 5 3 Suction side


Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft 4 Pressure side
For clockwise rotation (model "R") the pressure and suction ports are opposite! 5 Taper 1: 5; Ø 20 mm
Warning: In sizes 19 and 22, the pressure is reduced due to torque limitation (see page 3). (see page 5)

Extra front bearing, life calculations

7
b b = 1.77 in (45 mm)
F
6 b = 1.46 in (37 mm)
Fa = 0
b = 1.18 in (30 mm)
5
b = 0.94 in (24 mm) 3
106 Cdyn
4
b = 0.79 in (20 mm) Lh =
n • 60 ( F'dyn )
Pdyn (kN)

3 n = Speed in rpm
Lh = Theoretical bearing life in hours
F 'dyn = Equivalent dynamic radial load
2
Cdyn = Dynamic load factor, 21.2 kN

0
0.2 0.4 0.6 0.8 1.0 1.2 1.4
Radial force F (kN)

9
RA 10 030/02.95

Tandem Gear Pump Model G2 + G2, Series 4X

Pump I Pump II

Example: 1 PF 2 G2-4X/008 RC 20 MRK + 1 PF 2 G2-4X/004 LN 20 MDL

Technical data (for operation outside these parameters, please consult us!)

– The data for single pumps is also applicable to tandem pumps Weights: see table for individual pumps.
(see page 3) The parts to complete the combination
weigh 0.9 lbs (+ 0.4 kg)
For tandem pumps, please note the following:
– Pump size 4 may not be a front pump
– Pump I should consume greater power (pressure x volume)
than pump 2
– Individual pumps are separated by a shaft seal and may draw
from separate tanks
– The torque transmitted by the drive shafts and the coupling is
limited as below
– When designing multiple pump assemblies, the sum of the
permissible torques must not be exceeded

(90)
Size 22 Permissible torque on the drive shaft:
60 Size 19
(80)
R = Splined shaft SAE-A 5/8" T = 81 lb-ft (110 Nm)
(70) 50 Size 16
C = Tapered shaft 1: 5 Ø 17 mm T = 110 lb-ft (150 Nm)
Torque lb-ft (Nm)

(60) Size 14*


40 Coupling between pump 1 and 2 T = 51 lb-ft (70 Nm)
(50) Size 11
(40) 30
Size 8 * Size 14 - special order, only on request
(30)
20 Size 5
(20) Size 4
10
(10)

0 500 1000 1500 2000 2500 3000 3500


3625
0
(50) (100) (150) (200) (250)
Pressure PSI (bar)

10
RA 10 030/02.95
Unit dimensions and ordering code: dimensions in inches (millimeters)
R Dimension Weight in lbs (kg)
1 PF 2 G2-4X/... C 20 MBK Size
L A B C D MBK MDL
L 004 – – 3.48 (88.5) 1.65 (42) 6.8 (3.1) 5.7 (2.6)
1 PF 2 G2-4X/... N 20 MDL
R 005 3.29 (83.5) 1.59 (40.5) 3.48 (88.5) 1.65 (42) 7 (3.2) 5.7 (2.6)
008 3.45 (87.5) 1.70 (43.25) 3.58 (91) 1.70 (43.25) 7.2 (3.3) 5.9 (2.7)
Size (see table)
011 3.70 (94) 1.87 (47.5) 3.76 (95.5) 1.79 (45.5) 7.7 (3.5) 6.6 (3.0)
Direction of rotation: 016 3.84 (97.5) 1.87 (47.5) 4.03 (102.5) 1.93 (49) 7.9 (3.6) 6.6 (3.0)
Clockwise =R 019 4.0 (101.5) 1.95 (49.5) 4.19 (106.5) 2.01 (51) 7.9 (3.6) 6.6 (3.0)
Counter-clockwise = L 022 4.49 (114) 2.19 (55.5) 4.55 (115.5) 2.19 (55.5) 8.8 (4.0) 7.7 (3.5)
Pumps I & II must be A C max. 0.24 (6)
opposite rotation.
B D
3.5 (90)
0.28 (7.2)
0.51 I II 2.835 (72) 0.354±0.004
(13) 1.358
0.02 (0.5)x45° (34.5) (9±0.110)

90° 90° 1.713 90°


Ø 3.150 -0.0024
45° 45° 45°
-0.0042 3.937 (43.5)
(Ø 80 -0.060
-0.106 ) (100)
0.64 (16.2)

4.0 0.64
(16.2)
5 +0.022
(102.5) 0.591
0.303 +0.035 (15)
+0.55 3 1.378
(7.7 +0.90)
(35)
1.50 4xM6; 13
0.787 3.307±0.006 4xM6; 13
(38) 0.787 4.6 (118)
(20)* (20)* 4 (84±0.15)
1.575 1.575
* Ø (15) dia. in sizes 4 and 5 (40) (40)
3 Suction side
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft 4 Pressure side (the same for both
For clockwise rotation (model "R") the pressure and suction ports are opposite! pumps when assembled)
Warning: In sizes 19 and 20, the pressure is reduced due to torque limitation (see page 3). 5 Taper 1: 5; Ø 17 (see page 5)

R
1 PF 2 G2-4X/... C 20 MPK Dimension Weight in lbs (kg)
L Size
L A B C D MBK MDL
1 PF 2 G2-4X/... N 20 MDL 004 – – 3.48 (88.5) 1.65 (42) 5.9 (2.7) 5.7 (2.6)
R
005 3.21 (81.5) 1.52 (38.5) 3.48 (88.5) 1.65 (42) 5.9 (2.7) 5.7 (2.6)
Size (see table)
008 3.35 (85) 1.60 (40.75) 3.58 (91) 1.70 (43.25) 6.1 (2.8) 5.9 (2.7)
Direction of rotation: 011 3.60 (91.5) 1.77 (45) 3.87 (95.5) 1.79 (45.5) 6.6 (3.0) 6.6 (3.0)
Clockwise =R 016 3.72 (94.5) 1.75 (44.5) 4.03 (102.5) 1.93 (49) 6.6 (3.0) 6.6 (3.0)
Counter-clockwise = L 019 3.92 (99.5) 1.87 (47.5) 4.19 (106.5) 2.01 (51) 7.0 (3.2) 6.6 (3.0)
Pumps I & II must be 022 4.39 (111.5) 2.09 (53) 4.55 (115.5) 2.19 (55.5) 7.7 (3.5) 7.7 (3.5)
opposite rotation. A C max. 0.24 (6)
0.28 (7.2) D 1.181 1.339 3
B I II (34) 4
0.571 (30)
0.02 (0.5)x45°
90° 90° (14.5) 90°
0.001 45° 45° 45°
Ø1.968-0.002
0.025
4.0
(Ø50 -0.050 )
(102.5)

0.64 (16.2) 0.64


5 4 (16.2)
0.413 +0.0118
-0.0157
(10.5 +0.3 2.362±0.004 0.591 (15)
-0.4 )
(60±0.1) 1.378
4xM6; 13
1.59 0.787 Ø0.433-0.004 (35)
(40.5) 0.787 (20)* (M10 – 10.9) 2.362±0.004 (Ø11-0.1) 4xM6; 13
(20)* MA = 44 lb-ft (60±0.1)
1.575 1.575
(40) (40) (60 Nm) 3.307±0.006
(84±0.15) 3 Suction side
* Ø (15) dia. in sizes 4 and 5 4 Pressure side
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft (the same for both pumps
For clockwise rotation (model "R") the pressure and suction ports are opposite! when assembled)
MA = Mounting Bolt Torque in lb.ft (Nm) 5 Taper 1: 5; Ø 17 (see page 5)

11
RA 10 030/02.95
Unit dimensions and ordering code: dimensions in inches (millimeters)
R Dimension Weight in lbs (kg)
1 PF 2 G2-4X/... R 20 MRK1 Size
L
L A B C D KBK MDL
1 PF 2 G2-4X/... N 20 MDL 004 – – 3.48 (88.5) 1.65 (42) 5.7 (2.6) 5.7 (2.6)
R
005 3.45 (87.5) 1.75 (44.5) 3.48 (88.5) 1.65 (42) 5.7 (2.6) 5.7 (2.6)
Size (see table) 008 3.54 (90) 1.80 (45.75) 3.58 (91) 1.70 (43.25) 6.1 (2.8) 5.9 (2.7)
Direction of rotation: 011 3.72 (94.5) 1.88 (48) 3.76 (95.5) 1.79 (45.5) 6.4 (2.9) 6.6 (3.0)
Clockwise =R 016 4 (101.5) 2.03 (51.5) 4.04 (102.5) 1.93 (49) 6.8 (3.1) 6.6 (3.0)
Counter-clockwise = L 019 4.15 (105.5) 2.11 (53.5) 4.19 (106.5) 2.01 (51) 7.0 (3.2) 6.6 (3.0)
Pumps I & II must be 022 4.59 (116.5) 2.28 (58) 4.55 (115.5) 2.19 (55.5) 7.2 (3.3) 7.7 (3.5)
opposite rotation. A C max. 0.24 (6)
B D
5.1 (130)
0.24 (6) 0.64
0.354 (9) 4.193 (106.5)
(16.2)
0.04 (1)x30° 0.453
I II (11.5) 4
90° 90° 1.870 90°
Ø3.250 0
+0.0021 45° 45° (47.5)
45°
(Ø82.55h8)
0.64 (16.2)
4.6
4.0
(116)
(102.5) 0.591
(15)
5 1.378
4xM6; 13 3.307±0.006 (35)
0.787 0.787 3
(20)* (20)* (84±0.15)
1.575 1.575 4xM6; 13
4
* Ø (15) dia. in sizes 4 and 5 (40) (40)
1
3 Suction side
Envelope dimensions for this model pump correspond to those for combination type
1PF2G2-4X/… RR12MRK + 1PF2G2-4X/…, however, with port code “12” (see page 7). 4 Pressure side (the same for both
pumps when assembled)
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite! 5 Taper 1: 5; Ø 17 (see page 5)

1 PF 2 G2-4X/... RC 20 MBK Weight in


Dimension
1 PF 2 G2-4X/... LN 20 MDN Size lbs (kg)
1 PF 2 G2-4X/... LN 20 MDL A B E F C D MDN
004 – – – – 3.48 (88.5) 1.65 (42) –
Size (see table) 005 3.29 (83.5) 1.59 (40.5) 3.35 (85) 1.65 (42) 3.48 (88.5) 1.65 (42) 5.7 (2.6)
008 3.45 (87.5) 1.70 (43.25) – – 3.58 (91) 1.70 (43.25) –
Direction of rotation:
Clockwise =R 011 3.70 (94) 1.87 (47.5) 3.62 (92) 1.79 (45.5) 3.76 (95.5) 1.79 (45.5) 6.6 (3.0)
Counter-clockwise = L 016 3.84 (97.5) 1.87 (47.5) 3.90 (99) 1.93 (49) 4.04 (102.5) 1.93 (49) 6.6 (3.0)
019 4 (101.5) 1.95 (49.5) – – 4.19 (106.5) 2.01 (51) –
Note: Pumps II & III are ordered
opposite rotation as 022 4.49 (114) 2.19 (55.5) 4.49 (114) 2.19 (55.5) 4.55 (115.5) 2.19 (55.5) 7.7 (3.5)
pump I (porting appears
on the same side of all three pumps when assembled).
A E C max. 0.24
B F D (6) 3.5 (90)
0.28 (7.2) 2.835
0.51 1.358
0.02 (13) I (72)
II III (34.5) 0.354±0.004 (9±0.110)
(0.5)x45° 0.64 3
Ø3.279-0.0018 90° 90° 90° 1.713 (16.2) 90°
(Ø80-0.046) 45° 45° 45° (43.5) 45°
0.64 (16.2) 3.937
(100)
4.0
5 (102.5) 4.6
0.303 +0.022
+0.035 (118)
(7.7 +0.55
+0.90 ) 4xM6/13
1.50 4xM6; 13 4xM6; 13 3 3.307±0.006
0.591 0.591 0.591 0.787
(38) (84±0.15) (20)*
1.378 (15) 1.378 (15) 1.378 (15) 1.575
(35) (35) (35) 3 Suction side 4 (40)
4 Pressure side
(the same for both pumps when assembled)
* Ø (15) dia. in sizes 4 and 5 5 Splined shaft (see page 5)

12
RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


Weight in
Dimension
1 PF 2 G2-4X/... RR 20 MRK Size lbs (kg)
1 PF 2 G2-4X/... LN 20 MDN A B E F C D MDN
004 – – – – 3.48 (88.5) 1.65 (42) –
1 PF 2 G2-4X/... LN 20 MDL
005 3.45 (87.5) 1.75 (44.5) 3.35 (85) 1.65 (42) 3.48 (88.5) 1.65 (42) 5.7 (2.6)
Size (see table) 008 3.54 (90) 1.80 (45.75) – – 3.58 (91) 1.70 (43.25) –
011 3.72 (94.5) 1.88 (48) 3.62 (92) 1.79 (45.5) 3.76 (95.5) 1.79 (45.5) 6.6 (3.0)
Direction of rotation:
Clockwise =R 016 4 (101.5) 2.03 (51.5) 3.90 (99) 1.93 (49) 4.04 (102.5) 1.93 (49) 6.6 (3.0)
Counter-clockwise = L 019 4.15 (105.5) 2.11 (53.5) – – 4.19 (106.5) 2.01 (51) –
022 4.59 (116.5) 2.28 (58) 4.49 (114) 2.19 (55.5) 4.55 (115.5) 2.19 (55.5) 7.7 (3.5)
Note: Pumps II & III are ordered
opposite rotation as
pump I (porting appears
on the same side of all three pumps when assembled).
A E C max. 0.24
B F D (6)
0.24 (6) 5.1 (130)
0.354 4.193 (106.5)
0.04 (9) I II III 0.453
(1)x30° (11.5) 0.64 3
90° 90° 90° 1.870 (16.2) 90°
Ø3.279-0.0018
45° 45° 45°
(47.5) 45 °
(Ø80-0.046)
0.64 (16.2) 4.5
4.0 (116)
(102.5)

4xM6; 13 4xM6; 13 4xM6; 13 0.787


5 3 3.307±0.006 (20)*
0.591 0.591 0.591 (84±0.15) 1.575
1.378 (15) 1.378 (15) 1.378 (15) (40)
4
(35) (35) (35) 3 Suction side
4 Pressure side
* Ø (15) dia. for sizes 4 and 5 (the same for three pumps when
1
Envelope dimensions for this model pump correspond to those for combination type assembled)
1PF2G2-4X/… RR12MRK + 1PF2G2-4X/…, however, with port code “12” (see page 7). 5 Splined shaft (see page 5)

Seal kits (Buna-N)

Pump type Part No. Part No. Pump type Part No. Part No.
(all sizes) Seal kit Shaft seal (all sizes) Seal kit Shaft seal
1 PF 2 G2-4X/...C 20 MB RR00 309 401 RR00 001 855 1 PF 2 G2-4X/...C 20 MBK RR00 309 401 RR00 001 855
1 PF 2 G2-4X/...C 20 KP RR00 309 402 RR00 013 133 (FPM) 1 PF 2 G2-4X/...C 20 KPK RR00 309 402 RR00 013 133 (FPM)
1 PF 2 G2-4X/...R 20 MR RR00 309 401 RR00 001 855 1 PF 2 G2-4X/...R 20 MRK RR00 309 401 RR00 001 855
1 PF 2 G2-4X/...S 20 MA RR00 309 403 RR00 180 116 1 PF 2 G2-4X/...N 20 MDL RR00 309 401 RR00 001 855
1 PF 2 G2-4X/...N 20 MM RR00 309 401 – 1 PF 2 G2-4X/...N 20 MDN RR00 309 401 RR00 001 855

Flanged fittings for pipe connections, Code 20

Straight flanged fitting Suction side Pressure side


All fittings are
Pipe dia. Ordering Code Pipe dia. Ordering code supplied complete
15 321 433 10 321 436 with fixing screws,
18 321 434 12 321 437 O-Ring, cutting ring
22 321 435 15 321 438 and retaining nut
28 321 437 16 321 435
Right angle flanged fitting
Suction side Pressure side
Pipe dia. Ordering Code Pipe dia. Ordering code
15 321 433 10 321 436
18 321 434 12 321 437
22 321 435 15 321 438
28 321 437 16 321 435

13
RA 10 030/02.95

Notes:

Mannesmann Rexroth Corporation


Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333

14 All rights reserved - Subject to revision


Printed in U.S.A.

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