Detailed Clause-Wise Inspection Report for Pressure Vessel as per ASME BPVC
Section VIII Div. 1
1. General Information
• Client/Owner: [Client Name]
• Project: [Project Name]
• Inspection Date: [Date]
• Location: [Location]
• Inspector: [Inspector Name]
• Pressure Vessel ID: [Vessel ID/Serial Number]
• Design Code: ASME BPVC Section VIII Div. 1
2. Design Verification (Clause UG-22 to UG-30)
• Design Conditions: [Operating pressure, design pressure, temperature, etc.]
• Materials: Verified material specifications and certificates.
o Clause UG-4: [Materials conform to specified ASME standards]
• Design Drawings and Calculations: Reviewed and verified.
o Clause UG-22 to UG-30: [Design meets stress, load, and other mechanical
requirements]
3. Material Verification (Clause UG-4 to UG-14)
• Material Test Reports: Verified MTRs for compliance.
o Clause UG-4: [Material specification]
o Clause UG-14: [Material identification and traceability]
• Material Markings: Checked for legibility and correctness.
4. Fabrication Inspection (Clause UG-75 to UG-79)
• Welding Procedures: Reviewed and approved.
o Clause UW-2: [Welding processes and qualification]
• Welder Qualifications: Verified certifications and qualifications.
o Clause UW-31: [Welder qualifications]
• Weld Joint Design: Conformance to approved drawings and standards.
o Clause UW-12: [Joint design and preparation]
5. Nondestructive Examination (NDE) (Clause UG-90 to UG-103)
• NDE Methods: [RT, UT, MT, PT]
o Clause UW-11: [Radiographic examination of welds]
o Clause UW-52: [Ultrasonic examination of welds]
• NDE Results: Documented and reviewed.
o Clause UG-102: [Acceptance criteria]
o Clause UG-103: [Repairs and re-examinations]
6. Pressure Testing (Clause UG-99 to UG-101)
• Hydrostatic Test: Conducted at [test pressure], held for [duration].
o Clause UG-99: [Hydrostatic testing requirements]
• Pneumatic Test: Conducted at [test pressure], held for [duration].
o Clause UG-100: [Pneumatic testing requirements]
• Test Results: [Pass/Fail, documented findings]
7. Post-Fabrication Heat Treatment (Clause UCS-56 to UCS-68)
• Heat Treatment Procedures: Reviewed and approved.
o Clause UCS-56: [Heat treatment requirements]
• Heat Treatment Records: Verified time-temperature charts.
8. Inspection and Tests for Components (Clause UG-11 to UG-12)
• Component Inspection: Verified valves, flanges, and other components.
o Clause UG-11: [Inspection of components]
o Clause UG-12: [Standard pressure parts]
• Compliance: Components meet design and material specifications.
9. Nameplate and Marking (Clause UG-116 to UG-119)
• Nameplate Verification: Confirmed marking information.
o Clause UG-116: [Nameplate requirements]
• Marking Legibility: Checked for durability and correctness.
o Clause UG-119: [Stamping requirements]