1.
3 QUALITY CONTROL SYSTEM
No          Process                Check Item                 Check Method                         Tolerance                        Sampling             Implementer                     Record                 Reference
                          1. Welding thicknes             Welding gauge             See drawing standart                         100%                   QC Staff
                          2. Welding lenght               Tapemeasure               See drawing standart                         100%                   QC Staff
                                                                                    Sleep position & front position, only the                                                 Welding Inspection Report
                          3. Position welding             Visual                    column position that is rotated to get the   100%                   QC Staff
4     Welding                                                                                                                                                                                               Refer to design drawing
                                                                                    welding position normal
                                                          Visual                    No porous, no undercut                       100%                   QC Staff
                          4. Welding result                                                                                                             Exsternal / QC
                                                          Ultrasonic Test           ≥ ± 5mm undercutt                            100%
                                                                                                                                                       Shimz 20%
                                                                                                                                 as requested by
                          1. Temparature                  Thermometer               25 - 48˚C                                                                                                                        SSPC
                                                                                                                                 owner
                                                                                                                                 as requested by
                          2. Steel temperature            Thermometer               20 - 30˚C
                                                                                                                                 owner
                                                                                                                                 as requested by
                          3. Humidity                     Hygrometer                41 - 86 %
                                                                                                                                 owner
5     Painting            4. Surface                      Visual                    Smooth, no peeling, no rust.                 100%                    QC Staff             Painting Inspection Report
                          5. DFT                          Alcometer                 Contrac by client                            100%
                                                          Coating Thickness Gauge   According to specifications, min 35 micron   10%, each 3 point
                          6. Thicknes                     Visual                    Surface paint evnly                          100%
                                                          Thickness uniformity      Thick evenly                                 100%
                          7. Appearance                   Visual                    The same paint color                         100%
                          1. Dimention                    Check on shop drawing
                             - Before welding             Tapemeasure               ± 5 mm
                             - After welding              Tapemeasure               ± 3 mm
                          2. Hole disntace                Tapemeasure               ± 3 mm                                       100%
6     Final Inspection                                                                                                                                   QC Staff             Dimension Inspection Report
                          3. Appearance
                             - EP ( Edge Preparation )    Visual                    The cut was not rude and sharp
                             - CL ( Cleanliness )         Visual                    Clean surface is not dirty of oil
                             - SC ( Scallop )             Visual                    Surface is not sharp
                          1. Temporary support            Visual                    The product does not shake
7     Delivery                                                                                                                   100%                    QC Staff             Marking on Shop Drawing
                          2. Quantity                     Visual                    Appropriate permit
8    Test                1. Tensile test                 Every 20ton                                                             /20ton tonage material QC Staff & QC Shimz Laboraturium Indivisual