Detailed Clause-Wise Inspection Report for Boiler as per ASME BPVC
1. General Information
• Client/Owner: [Client Name]
• Project: [Project Name]
• Inspection Date: [Date]
• Location: [Location]
• Inspector: [Inspector Name]
• Boiler ID: [Boiler ID/Serial Number]
• Design Code: ASME BPVC Section I (for Power Boilers), Section IV (for Heating
Boilers), Section VIII Div. 1 (for unfired pressure vessels, if applicable)
• Service: [Service/Fluid]
2. Design Verification
• Design Conditions: [Operating pressure, design pressure, temperature, etc.]
• Materials: Verified material specifications and certificates.
o Section II: Materials conform to specified ASME standards.
• Design Drawings and Calculations: Reviewed and verified.
o Section I, PG-16: Design calculations and drawing requirements.
3. Material Verification
• Material Test Reports: Verified MTRs for compliance.
o Section II, Part A: Material specification.
o Section II, Part C: Material identification and traceability.
• Material Markings: Checked for legibility and correctness.
4. Fabrication Inspection
• Welding Procedures: Reviewed and approved.
o Section IX: Welding qualification and procedures.
• Welder Qualifications: Verified certifications and qualifications.
o Section IX: Welder qualifications.
• Weld Joint Design: Conformance to approved drawings and standards.
o Section I, PW-16: Joint design and preparation.
5. Nondestructive Examination (NDE)
• NDE Methods: [RT, UT, MT, PT]
o Section V: Radiographic, ultrasonic, magnetic particle, and liquid penetrant
examination.
• NDE Results: Documented and reviewed.
o Section I, PW-11: NDE requirements and acceptance criteria.
o Section VIII, Div. 1, Appendix 4: Additional NDE requirements if applicable.
6. Pressure Testing
• Hydrostatic Test: Conducted at [test pressure], held for [duration].
o Section I, PG-99: Hydrostatic testing requirements.
• Pneumatic Test: Conducted at [test pressure], held for [duration].
o Section I, PG-100: Pneumatic testing requirements (if applicable).
• Test Results: [Pass/Fail, documented findings].
7. Post-Fabrication Heat Treatment
• Heat Treatment Procedures: Reviewed and approved.
o Section I, PW-10: Heat treatment requirements.
• Heat Treatment Records: Verified time-temperature charts.
8. Inspection and Tests for Components
• Component Inspection: Verified tubes, headers, drums, and other components.
o Section I, PG-11: Inspection of components.
• Compliance: Components meet design and material specifications.
9. Assembly and Dimensional Checks
• Assembly Verification: Checked overall assembly for compliance with design.
o Section I, PG-80: Dimensional tolerances.
• Dimensional Inspection: Measured and verified key dimensions.
o Section I, PG-80: Dimensional tolerances.
10. Nameplate and Marking
• Nameplate Verification: Confirmed marking information.
o Section I, PG-106: Nameplate requirements.
• Marking Legibility: Checked for durability and correctness.
o Section I, PG-106: Stamping requirements.
11. Documentation and Certification
• Data Report Forms: Completed and signed.
o Section I, PG-112: Manufacturer's data report.
• Inspector’s Certification: Inspector's signature and ASME stamp.
o Section I, PG-90: Certification of inspection.
12. Final Acceptance
• Overall Compliance: Verified compliance with ASME BPVC Section I.
• Non-Conformities: [List any non-conformities and corrective actions taken]
• Recommendations: [Any additional recommendations or observations]
13. Inspector's Signature
• Inspector's Name: [Inspector Name]
• Inspector's Signature: [Signature]
• Date: [Date]
14. Attachments
• Drawings and Calculations
• Material Test Reports (MTRs)
• Welding Procedure Specifications (WPS) and Procedure Qualification Records
(PQR)
• NDE Reports
• Pressure Test Certificates
• Heat Treatment Records
• Manufacturer’s Data Report
