Danfoss 2
Danfoss 2
Danfoss 2
drives.danfoss.com
Advanced Active Filter 007
Contents
1 Introduction 7
1.1 Purpose of the Manual 7
2 Safety 10
2.1 Target Group and Necessary Qualifications 10
5 Product Specifications 18
5.1 Mains Supply 18
5.3 Compensation 18
7.1.1 Grounding 30
7.4.6 Systems with Backup Generators, Redundant Power-feed Option, or Multiple-source Compensation 37
8.1.5 Data 53
8.1.5.1 Grid 53
8.1.5.2 Load 54
8.1.5.3 Power 55
8.1.5.4 Filter 56
8.1.5.5 Temperature 57
8.1.5.6 I/O 58
8.1.6 Record 58
8.2.1 Introduction 58
8.2.5.1 Checksum 59
9 How to Order 69
9.1 Filter Configuration 69
9.4 Accessories 71
10 Troubleshooting 73
10.1 Service and Maintenance 73
10.4 Disposal 75
1 Introduction
1.1 Purpose of the Manual
This operating guide provides information for safe installation and commissioning of the filter.
The operating guide is intended for use by qualified personnel only.
To ensure proper use of the filter, read and follow the operating guide, and pay particular attention to the safety instructions and
general warnings. Always keep this operating guide available with the filter.
e30bk830.10
Illustration 1: Active Filter Principles
The filter sets different Silicon Carbide (SiC) switches in real time feeding a DC voltage into the grid, which creates counterphase
signals. A built-in line filter smooths the compensated current waveform, ensuring that the MOSFET switching frequency and DC
component is not imposed to the grid. The filter can operate on generator or transformer supply and can reduce individual motor
loads, non-linear loads, or mixed loads. Consider protection for non-linear loads.
e30bk831.10
PE
L1
L2
L3
L1 L2 L3 N PE
4
5
2 3
3 Filter
Different priorities on the compensation modes can be selected for the filter. In harmonics only (H), the full capacity is utilized to
reduce the harmonic current content of the mains at the connection point up to the 60th order. In harmonic and reactive power
mode (HR), all capacity that is not used for harmonic current mitigation will be utilized for reactive power compensation on the
fundamental, either a fixed value for VA or towards a programmed displacement factor.
As default, the filter will try to obtain a power factor of 1 when reactive power compensation is turned ON.
If additional unbalanced load on the mains is to be balanced, this can be done with 3rd priority in HRU mode.
For information about settings of the respective compensation modes, refer to 8.1.4.1.1 Settings - Harmonic Detection Modes.
2 Safety
2.1 Target Group and Necessary Qualifications
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation
of the filter. Only skilled personnel are allowed to perform all related activities for these tasks. Skilled personnel are defined as prop-
erly trained staff, who are familiar with and authorized to install, commission, and maintain equipment, systems, and circuits in ac-
cordance with pertinent laws and regulations. Also, the skilled personnel must be familiar with the instructions and safety measures
described in this manual and the other product-specific manuals. Non-skilled electricians are not allowed to perform any electrical
installation and troubleshooting activities.
D A N G E R
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
N O T I C E
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
W A R N I N G
LACK OF SAFETY AWARENESS
This guide provides important information on preventing injury and damage to the equipment or the system during installation
and maintenance. Ignoring this information can lead to death, serious injury, or severe damage to the equipment.
- Only skilled personnel must perform installation, start-up, and maintenance.
- Make sure to fully understand the dangers and safety measures present in the application.
- Before performing any electrical work on the filter, lock out and tag out all power sources to the filter.
- Disconnect all power sources. Measure the power source level to verify they are de-energized. Ensure that the filter cannot
re-energize.
- Wait for capacitors to discharge fully. The discharge time is shown on the exterior of the filter. Measure the voltage level to
verify full discharge.
W A R N I N G
ELECTROMAGNETIC INTERFERENCE
AC drives and filters may produce electromagnetic interference up to 300 GHz that may affect the functionality of pacemakers
and other implanted medical devices.
W A R N I N G
HAZARDOUS VOLTAGE
Filters contain hazardous voltage when connected to the AC mains. Failure to perform installation, start-up, and maintenance by
skilled personnel can result in death or serious injury.
W A R N I N G
DISCHARGE TIME
The filter contains DC-link capacitors, which can remain charged even when the filter is not powered. High voltage can be
present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before
performing service or repair work can result in death or serious injury.
- Disconnect all power sources.
- Wait for capacitors to discharge fully. The discharge time is shown on the exterior of the filter.
- Measure the voltage level to verify full discharge.
C A U T I O N
INTERNAL FAILURE HAZARD
An internal failure in the filter can result in serious injury when the filter is not properly closed.
- Ensure that all safety covers are in place and securely fastened before applying power.
N O T I C E
AUTOMATIC START
When the filter is connected to the AC mains, it will automatically start operation, causing risk of death, serious injury, and equip-
ment or property damage.
- Ensure that all covers are mounted before applying mains to the filter.
- Ensure that current transducers are mounted correctly to avoid incorrect operation.
- Disable automatic connect via PC SW, if automatic start-up should be prevented.
- Disconnect the filter from mains, whenever safety considerations make it necessary to avoid unintended start of the unit.
- To avoid automatic start of the filter, bridge the EPO contacts. Reset of the unit is required after opening the EPO contact.
N O T I C E
Whenever there is a likelihood of primary current through a current transducer, the secondary windings need to be connected to
the filter or short-circuited to prevent damage or malfunction.
W A R N I N G
ELECTRICAL SHOCK AND FIRE HAZARD
The filter can cause a DC current in the PE conductor. Failure to use a Type B residual current-operated protective device (RCD)
may lead to the RCD not providing the intended protection. This may result in death, fire, or other serious hazard.
- When an RCD is used for protection against electrical shock or fire, use only a Type B device on the supply side.
W A R N I N G
ELECTRICAL SHOCK HAZARD - HIGH LEAKAGE CURRENT
Leakage currents exceed 3.5 mA. Failure to connect the filter properly to protective earth may result in death or serious injury.
- Ensure reinforced protective earthing (PE) conductor according to IEC 60364-5-54 cl. 543.7 or local safety regulations for
equipment with leakage current >3.5 mA.
- PE conductor with a cross-section of at least 10 mm2 Cu or 16 mm2 Al, or an additional PE conductor of the same cross-
sectional area as the original PE conductor as specified by IEC 60364-5-54, with a minimum cross-sectional area of 2.5 mm2
(mechanically protected) or 4 mm2 (not mechanically protected).
- PE conductor completely enclosed within an enclosure or otherwise protected throughout its length against mechanical
damage.
- PE conductor that is part of a multi-conductor power cable with a minimum PE conductor cross-section of 2.5 mm2 (perma-
nently connected or plugged in by an industrial connector). The multi-conductor power cable must be installed with an ap-
propriate strain relief.
N O T I C E
OVERCURRENT PROTECTION
The filter is short circuit protected by the internal fuses.
- Overcurrent protection must be provided according to local regulations.
Approval Description
The filter operates with relevant directives and their related standards for the extended Single Market in the Euro-
pean Economic Area. For more information, see Table 2.
The Underwriters Laboratory (UL) mark indicates the safety of products and their environmental claims based on
standardized testing. The filter complies with UL 508. For UL file number, see the product label.
The filter complies with relevant regulation and their related standards for Great Britain. UKCA contact information:
Danfoss, 22 Wycombe End, HP9 1NB, Great Britain.
The Regulatory Compliance Mark (RCM) is a trademark owned by the electrical regulator (Regulatory Authorities
(RAs)) and Australian Communications Media Authority (ACMA).
EU directive Description
Low Voltage The aim of the Low Voltage Directive is to protect persons, domestic animals, and property against dangers
Directive caused by the electrical equipment, when operating electrical equipment that is installed and maintained cor-
(2014/35/EU) rectly in its intended application. The directive applies to all electrical equipment in the 50–1000 V AC and the
75–1500 V DC voltage ranges.
EN 62477-1:2012/A1:2017 Safety requirements for power electronic coverter systems and equipment - Part 1:
General.
EMC Direc- The purpose of the EMC (electromagnetic compatibility) Directive is to reduce electromagnetic interference and
tive enhance immunity of electrical equipment and installations. The basic protection requirement of the EMC Direc-
(2014/30/EU) tive states that devices that generate electromagnetic interference (EMI), or whose operation could be affected
by EMI, must be designed to limit the generation of electromagnetic interference and shall have a suitable de-
gree of immunity to EMI when properly installed, maintained, and used as intended. Electrical equipment devices
used alone or as part of a system must bear the CE mark. Systems do not require the CE mark, but must comply
with the basic protection requirements of the EMC Directive.
EN 61800-3:2018: Adjustable speed electronic power drive systems - Part 3: EMC requirements and specific test
methods.
EN IEC 61000-3-2:2049-12 Electromagnetic compatibility (EMC) - Part 3-2: Limits - Limits for harmonic current
emissions (not applicable as this product is reducing the harmonic current emission).
EN IEC 61000-3-3:2000-07 Electromagnetic compatibility (EMC) - Part 3-3: Limits - Limitation of voltage changes,
voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤16 A per
phase and not subject to conditional connection (representative for units >16 A).
EN IEC 61000-6-2:2019-11 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard
for inductrial environments.
EU directive Description
EN IEC 61000-6-4:2000-09 Electromagnetic compatibility (EMC) Part 6-4: Generic standards - Emission standard
for industrial environments.
RoHS Direc- The Restriction of Hazardous Substances (RoHS) Directive is an EU directive that restricts the use of hazardous
tive materials in the manufacturing of electronic and electrical products. See www.Danfoss.com for more information.
(2011/65/EU) EN63000:2018 Technical documentation for the assesment of electrical and electronic products with respect to
the restriction of hazardous substances.
N L1 L2 L3 PE
e30bk779.10
Power
circuit
Output relay Digital input
IN1
IN2
GND_0
NO1
PE
COM
GND
Current transducer
NO2
CT_C
Control
485+ GND
circuit
Serial communication
485- CT_B
+7.5V GND
GND_0 CT_A
CANH
CANL
EPO
EPO
GND_0
The AAF 007 is based on Silicon Carbide Mosfet technology, which enables an energy-efficient operation with outstanding perform-
ance. Each filter is equipped with a properly dimensioned LCL filter for the required EMC performance.
e30bk871.10
Uga Iga Ila L
Ugb Igb Ilb O
N A
Ugc Igc Ilc D
AAF 007
Fuse
Inductor
Electrolytic
capacitor
Electrolytic
capacitor
Filter
capacitor
e30bk427.10
55 A: ≥180 mm (7.1 in) 35 A: ≥180 mm (7.1 in)
Each module has its own control unit and operates independently. All signal processing and compensation calculations are done by
each filter module allowing them to work independently even if running in parallel. A setting in the module allows setting of load
sharing and sharing of the CT signal between multiple filters. See sections 7.5 Current Transducer Dimensions and 8.3 for more in-
formation.
It is recommended to leave a gap of 1 mm between the modules for easier access if service is required.
5 Product Specifications
5.1 Mains Supply
Supply voltage 3x380 V/220 V–480 V/277 V(1) (+10%/-15%)
Frequency 50 Hz/60 Hz (±2 Hz)
Maximum grid unbalance 10%
Maximum grid predistortion (THDu) 8%
Supply system grounding IT, TN, TT
1 UL/rating.
Order 1 2 3 4 5 6 7 8 9 10 11 12 13
Individual harmonic mitiga- 35 A 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
tion ability based on nominal module
current
55 A 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
module
Order 21 22 23 24 25 26 27 28 29 30 31 32 33
Individual harmonic mitiga- 35 A 1.0 1.0 1.0 1.0 1.0 1.0 0.97 0.94 0.91 0.88 0.85 0.83 0.80
tion ability based on nominal module
current
55 A 1.0 1.0 1.0 0.98 0.94 0.90 0.87 0.84 0.81 0.79 0.76 0.74 0.72
module
Order 41 42 43 44 45 46 47 48 49 50 51 52 53
Individual harmonic mitiga- 35 A 0.65 0.64 0.63 0.61 0.60 0.59 0.58 0.57 0.56 0.55 0.54 0.53 0.52
tion ability based on nominal module
current
55 A 0.58 0.57 0.56 0.55 0.53 0.52 0.51 0.50 0.49 0.48 0.47 0.47 0.46
module
5.3 Compensation
Reactive power compensation Cos phi setting 0–1 lagging and leading
Reactive current up to 100% of filter capacity
Unbalance compensation 10% with kept mitigation performance(1)
1 Nominal compensation current of the filter is shared between harmonic mitigation, reactive power, and unbalanced compensation by geometric
addition.
Maximum cross-section to mains terminals, flexible wire 2.5–25 mm2 (14–4 AWG)
Maximum cross-section to mains terminals, flexible wire with fer- 2.5–25 mm2 (14–4 AWG)
rule
Maximum stripping 18 mm (0.7 in)
Torque 2.5–3.0 Nm (22.12 26.5 in-lb)
Material Copper
Temperature rating 70 °C (158 °F)
IN1 Low: 0–3 V DC This signal is used for controlling the filter operation (RUN).
High: 10–24 V DC When the input is high, the unit will start running.
When the signal is low, the unit will stop.
This function is only active for run mode Manually.
IN2 Low: 0–3 V DC For different grid conditions, different parameter settings can be used, for example, Generator dur-
High: 10–24 V DC ing power shutdown.
Low: The primary parameter is set.
High: The secondary parameter is set.
To set the secondary parameter, the input must be high during setup. It is recommended not to
change the settings during operation of the filter.
485+ 485 interface for remote control via computer. A standard RS485 com- 485 interface for remote control via
munication interface required shielded or twisted wires. If the wire computer or Modbus RTU connection.
485- length exceeds 1 m (3.28 ft), GND_0 must be connected.
NO1 NO2
Standby 1 1
Run 1 0
Failure 0 1
N O T I C E
Do not use this relay for any emergency or safety-related functions.
Port Function
EPO EPO connection for usage as part of the POWER OFF line. If the contact to be wired is closed, the POWER OFF function is
active.
GND
e30bk832.10
110
Sea level,
Iout (%)
100 up to 1000 m
(3250 ft)
90 2000 m
(6560 ft)
80 3000 m
(9840 ft)
70 4000 m
15 20 25 30 35 40 45 50 55 (13120 ft)
(59) (68) (77) (86) (95) (104) (113) (122) (131)
Temperature [° C (° F)]
Below 40 °C (122 °F) and 1000 m (3280 ft) altitude, derating is not required.
e30bk426.10
68
A
18.5
12
8
12
18.5
105 360
Shipping Height 560 560 560 560 560 560 610 610 700 700 700
dimen- [mm (22) (22) (22) (22) (22) (22) (24) (24) (27.6) (27.6) (27.6)
sions (in)]
Width 600 600 600 600 600 600 800 800 1200 1200 1200
[mm (23.6) (23.6) (23.6) (23.6) (23.6) (23.6) (31.5) (31.5) (47.2) (47.2) (47.2)
(in)]
Depth 400 400 400 400 400 400 600 600 800 800 800
[mm (15.7) (15.7) (15.7) (15.7) (15.7) (15.7) (23.6) (23.6) (31.5) (31.5) (31.5)
(in)]
Unit di- Height 560 560 560 560 560 560 560 560 560 560 560
men- [mm (22) (22) (22) (22) (22) (22) (22) (22) (22) (22) (22)
sions(1) (in)]
Width 105 105 210 210 210 315 420 525 630 735 840
[mm (4.1) (4.1) (8.3) (8.3) (8.3) (12.4) (16.5) (20.7) (24.9) (29) (33.1)
(in)]
Depth 360 360 360 360 360 360 360 360 360 360 360
[mm (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2)
(in)]
1 Units dimensions without cabling and enclosure, side-by-side mounting. The weight is without current transducers.
e30bk471.10
35 A: ≥180 mm (7.1 in)
55 A: ≥180 mm (7.1 in)
≥100 mm
(3.9 in)
≥100 mm
(3.9 in)
Both underpressure and overpressure cabinets can be used for integration of the AAF 007. In some integration designs, a rooftop
fan can be more efficient than door fans. For more information on general considerations for positioning of fans, grids, and filters in
the cabinet, refer to section 6.4.2.
The following illustration shows a simplified example of a 1000 mm (39 in) cabinet with 8 filter modules, rooftop fans, and a handle
for the mains breaker.
e30bk834.10
e30bk851.10
Illustration 10: Airflow Considerations when Modules are Installed Above Each Other
e30bk833.10
The illustration shows the relative positions of filter, air intake grills, and fans.
When filters are stacked in a cabinet, or there are space constraints that do not allow placing a door fan higher than the filter, a roof
top fan is recommended to secure proper heat dissipation as shown in Illustration 10.
7.1.1 Grounding
To obtain electromagnetic compatibility (EMC), consider the following when installing an active filter:
• High-frequency grounding: Keep the ground wire connections as short as possible.
• Use high-strand wire to reduce electrical interference.
• Do not use pigtails.
Connect the different ground systems at the lowest possible conductor impedance by keeping the conductor as short as possible
and using the greatest possible surface area. The metal cabinets of the different devices are mounted on the enclosure back plate
using the lowest possible high-frequency impedance. This prevents having different high-frequency voltages for the individual de-
vices, and it prevents the risk of radio interference currents running in connection cables that may be used between devices. Thus,
radio interference is reduced. To obtain a low high-frequency impedance, use the fastening bolts of the devices as high-frequency
connection to the back plate. Remove any insulating paint or similar substances from the fastening points.
e30bk873.10
Short-circuit protection
Each filter module is equipped with internal semi conductor fuses to protect the device and avoid electrical or fire hazards.
L1
e30bk419.10
P1 P2
S1 S2
L2
L3
P1 P2
S1 S2
PE
{
PE N L1 L2 L3
CT_A
GND
CT_B
DVC As
GND
CT_C
GND
AAF 007
DVC As
{ RS-485+
RS-485-
GND_O
RS-485+
RS-485-
GND
USB-RS485
PE L1 L2 L3
Converter
FC
PE U V W
M
3~
N O T I C E
If current transducers are installed on all 3 wires, reprogram the filter to a 4-wire system.
e30bk835.10
PCC1
AAF
M M
PCC2
The filter can also run in closed-loop operations as shown in the following illustration, but this requires changes in the filter configu-
ration. In this configuration, the filter controls reaching a sinusoidal current waveform on the read current transducers, and it com-
pensates harmonics on all loads at PCC1.
N O T I C E
Closed-loop operation is only possible for individual filter modules. Filters consisting of multiple modules do not support this
setting.
e30BB511.12
PCC1
AAF
M M M
PCC2
No matter the configuration, the filter can compensate both single and multiple loads. To achieve the optimal harmonic flow of the
system, install the filter at the same point of common coupling as the harmonic source it is intended to compensate.
L1
e30bk419.10
P1 P2
S1 S2
L2
L3
P1 P2
S1 S2
PE
{
PE N L1 L2 L3
CT_A
GND
CT_B
DVC As
GND
CT_C
GND
AAF 007
DVC As
{ RS-485+
RS-485-
GND_O
RS-485+
RS-485-
GND
USB-RS485
PE L1 L2 L3
Converter
FC
PE U V W
M
3~
GND connectors on the filter are not shared. GND connection points cannot be interchanged between filters.
N O T I C E
To avoid interchanging of current transducer cables, it is recommended NOT to use the same color twice.
e30bk836.10
L1
P1 P2
S1 S2
L2
P1 P2
S1 S2
L3
P1 P2
S1 S2
N
PE
PE N L1 L2 L3
CT_A
GND
CT_B
d GND
AAF 007 CT_C
GND
e30bk418.10
L1 P1 P2
S1 S2
L2
L3 P1 P2
S1 S2 AC Drive
PE
PE N L1 L2 L3
CT_A
GND
CT_B
GND
CT_C
GND
AAF 007 PE N L1 L2 L3
CT_A
GND
Address No. 1 CT_B
GND
CT_C
RS-485+
GND
RS-485-
Address No. 4
RS-485+
RS-485-
GND_O
N O T I C E
Calculate burden for the total cable length. In the previous illustration, it includes all the 5 wires that connect the individual cur-
rent transducers to the 4 filter modules.
e30bk425.10
Filter Module 1
GND CT_A1
Filter Module 2
GND CT_A2
Filter Module 3
GND CT_A3
120
e30bk857.10
100
Burden in VA
80
60
1.5 mm
40 2.5 mm
20
0
0 50 100 150 200
Cable length in m
The burden calculation must include all wires in the installation and must be conducted for the longest total wire string.
For filters where the current transducer signal is looped between several filters, the additional wire between the filters is to be inclu-
ded in the calculation.
To increase the possible length of a current transducer cable without increasing the burden too much, bigger diameter cables with
less impedance can be used. This is practicable, especially, when secondary CT cabling is applied outside a filter cabinet.
Burden calculation for the summation current transducer is the sum of the respective secondary current transducers ([VA1]+[VA2]...).
7.4.6 Systems with Backup Generators, Redundant Power-feed Option, or Multiple-source Com-
pensation
System with dual-current infeed possibility where harmonic compensation is targeted, specific sets of loads may require summation
current transformers. These are typically systems with emergency backup generators or redundant power grid architecture. Sum-
mation current transformers are designed to summarize several synchronous AC currents of equal phase relation with any angle of
phase difference, that is, summarizing the secondary currents of a number of main current transducers.
e30bk934.10
G
PCC1
AAF
M M M
PCC1
AAF
M M M
Summation current transducers are available with multiple inputs and 1 common output. For applications using summation current
transducers, ensure that all current transducers connected to the summation are from the same manufacturer and have common:
• Polarity
• Primary rating
• RMS value
• Accuracy (class 0.5)
e30bk872.10
PCC1
M AAF
M M M M
1 2 3 4
Current transducers are installed on each of the drive supply cables, and summation transformers are used. The filter is running in
open loop. The RMS current of the 200 kW drive is 385 A, hence both drives shall use 500 A current transducers. The filter burden
must be configured to a 1000 RMS current transducer. The cable used is 1.5 mm2 (16 AWG) and the current transducer minimum
burden is:
2 x 10 x 13.3/1000 = 6.65 VA. The summation transformer burden > 2 x 6.65 VA + 0.0055Ω x 5 A2 = 13.44 VA.
To lower cost and ease availability of summation current transformers, it is possible to use 2.5 mm2 (14 AWG) wire instead and re-
duce burden demand to less than 10.
e30bk859.10
70.0 [2.76]
55.0 [2.17]
]
.39
78.5 [3.09]
[R0
0.0 21.0 [0.83]
R1
Illustration 24: Dimensions, Current Transducers with Primary Currents of 80 A and 150 A
e30bk860.10
70.0 [2.76] 60.0 [2.36]
55.0 [2.17]
78.7 [3.10]
]
.55
0 [R0
4.0
R1 41.0 [1.61]
Illustration 25: Dimensions, Current Transducers with Primary Current of 250 A, 400 A, 600 A, and 800 A
59.8 [2.35]
e30bk861.10
90.0 [3.54]
44.8 [1.76]
126.6 [4.99]
31.0 [1.22]
61.0 [2.40]
Illustration 26: Dimensions, Current Transducers with Primary Current of 900 A, 1000 A, and 2000 A
N O T I C E
Resonances can occur when capacitor banks are not installed with detuning chokes close to an active switching device.
The capacitor bank should be installed upstream from the filter towards the supply. If this is not possible, install the current trans-
ducer such that they do not measure both needed current compensation and the capacitor-corrected current.
e30bb517.12
PCC1
AAF
M M
Illustration 27: Capacitor Bank Mounter Upstream - Current Transducers do not Measure Capacitor Current
The above illustration shows the recommended installation of the active filter and current transducer location in installations con-
taining capacitor banks.
e30bl013.10
PCC1
AAF
M M
e30bb519.12
PCC1
AAF
M M
For installations where the current transducer connection point can be moved, the configuration shown in Illustration 29 is also
possible. In some retrofit applications, summation current transducers are needed to ensure that the capacitor current is not meas-
ured. Summation current transducers can also be used to subtract 2 signals from each other and so subtract the capacitor-bank-
corrected current from the total current.
e30bb520.12
PCC1
AAF
M M
In the previous illustration, current transducers ensure that the capacitor-corrected current is not measured.
N O T I C E
To confirm entered values, press Enter.
e30bk853.10
Procedure
1. On the Welcome screen, enter user name and password.
2. Click Log in.
e30bk854.10
3. Click PortCheck.
4. In the field Serial Port, enter the relevant port number.
5. In the field Baud Rate, enter the value 19200.
6. In the Connect field, select System or Individual filter module.
7. Click the Connect button.
8. Verify that the status on the side bar changes from Disconnected to Connected.
e30bk907.10
Illustration 32: Selection of Filter Module and Address
Procedure
1. Connect the RS485 connector to device 1 in the setup (no other filter modules may be connected).
2. Connect to the filter as described in section 8.1.2.
3. Add 1 in the Device address field and press Enter.
4. Disconnect the RS485 connector from device 1.
5. Connect the RS485 connector to device 2 in the setup (no other modules may be connected).
6. Connect to the filter as described in section 8.1.2.
7. Add 2 in the Device address field and press Enter.
8. Proceed with this procedure for the required number of parallel units.
All filter modules can now be connected via RS485 connection. Individual filters can be addressed by using the filter selection menu.
e30bk908.10
Illustration 33: HOME Screen of the PC Tool
e30bk910.10
Illustration 34: Device Settings
Table 11: Overview of Settings and Selections on the Device Settings Page
Harmonic detec- Auto: Searching for optimum settings range, best for resonance detection. Auto
tion mode(1) Manual: Exact settings.
Completely: Fully autonomous.
RUN mode Auto: Starting automatically, when mains is powered on. Auto
Manual: The filter requires a command via PC software, command via Modbus, or digital in-
put.
Grid frequency Setting of fundamental grid frequency. Will be automatically detected by the software. Can N/A
(Hz] be adjusted or corrected manually. Will be reset with every restart.
Compensation Limitation of harmonic current to give reactive power more priority in HR and HRU mode. ~1
ratio
Nominal voltage Setting of mains voltage. Will be automatically detected by the software. Can be adjusted or N/A
corrected manually. Will be reset with every restart.
Parallel total Current of the filter/system that is sharing 1 set of current transducers. Value of or-
comp. current dered filter
CT connection Not relevant when current transducers are connected to only 1 filter module of 35 A or 55 A. Series
When the current transducer signal is looped through multiple modules, it should be set to
"series".
CT ratio Primary current rating of connected current transducer. If more summation current transduc- If current
ers are used, the ratio might change, for example, the value must be doubled. transducers
are ordered
as part of
the filter, the
respective
value will be
preset.
Topology 3P4W: 3-phase 4-wire system. The neutral wire must be connected and current transducers 3P3W
on all 3 phases must be present.
3P3W: 3-phase 3-wire system. The neutral must not be connected and current transducers are
only needed on phases 1 and 3.
Sleep mode dis- This value disables sleep mode. The filter starts operation once the initial value is reached. The 0%
able parameter is linked to the CT ratio. For example, the CT ratio is 200 and sleep mode disable is
10%. The filter starts operation at 20 A nominal load current.
Sleep mode hys- Offset in 0% from sleep mode disable. For example, CT ratio is 200 A and sleep mode disable 0%
teresis is 10% Sleep mode hysteresis is set to 5%. The filter starts operation at 20 A and turns off at
10 A.
Auto In this mode, the actual individual values are Compensation rate 5th Harmonic is set to 1.0
never exceeding the set maximum compen- Compensation rate 7th Harmonic is set to 0.8
sation rate. 5th Harmonic is compensated with maximum 100% in accordance to
The auto algorithm dynamically adjusts the the measured value.
compensation current for different situations 7th Harmonic is compensated with maximum 80% of the measured
(for example, resonances) but does not ex- value.
ceed the maximum compensation rate.
During this mode, the resonance detection is active.
Local resonance frequencies – evaluated during commissioning -
should be set to a significant lower value within the individual har-
monic settings.
Com- The individual harmonic settings are not ac- Compensation rate 5th Harmonic is set to 1.0
pletely tive. All values are set to 1. All Harmonics are Compensation rate 7th Harmonic is set to 0.8
compensated in accordance to measured(1)
5th Harmonic is compensated with maximum 100% in accordance to
current values. Individual fine-tuning is not
the measured(1) value.
possible.
7th Harmonic is compensated with maximum 100% in accordance to
the measured(1) value.
Man- In this mode, the actual individual values are Compensation rate 5th Harmonic is set to 1.0
ually corresponding to the exact compensation Compensation rate 7th Harmonic is set to 0.8
rate. The filter aims to compensate 5th Harmonic completely in accord-
In this mode, there is no dynamic adjustment ance to the measured(1) value.
of the current. The filter aims to compensate 80% of the measured(1) 7th Harmonic.
1 When closed-loop mode is used (current transducers on the grid side), the harmonic currents on the load side are calculated based on the external
N O T I C E
Even order harmonics may be caused by unbalance in the load. For symmetrical load, compensation of the even order harmonics
should not be required and settings of 0.00 is recommended.
Procedure
1. Install PQ-Analyzer upstream of the AAF 007.
2. Start the filter and view the result in bar-graph mode.
3. Identify the harmonic with the largest harmonic content on PQ-Analyzer.
4. Add +0.01 to the corresponding harmonic value in the PC tool.
5. Review the result:
- a. If harmonic content is less than before, repeat step 6.
- b. If harmonic content is higher, insert the previous value and move on to step 8.
6. Add +0.01 to the corresponding harmonic value in the PC tool.
13. Repeat steps 4–11 with harmonic order containing the next highest harmonic content.
Example
e30bl014.10
Install
PQ-Analyzer upstream
of the AAF 007
Start
the filter and view result
on PQ-Analyzer in bar
graph mode
Identify
harmonic with largest
harmonic content on
PQ-Analyzer
Add
+0.01 to the correspon-
ding harmonic value in
the PC tool
5)
Was the harmonic
content reduced?
YES NO
6) Add 8) Add
+0.01 to the correspon- -0.01 to the correspon-
ding harmonic value in ding harmonic value in
the PC tool the PC tool
YES
7) 9)
Was the harmonic Was the harmonic
content reduced? content reduced?
YES
10) Add
-0.01 to the correspon-
ding harmonic value in
NO the PC tool
NO
YES
11)
NO Was the harmonic
content reduced?
Insert
previous value
12)Are
all harmonics YES
and THD within
specification?
NO
Serial port Shows available RS485 devices. Select the device corresponding to the RS485-USB connector.
Device address Setting for individual Modbus address of the AAF 007.
Connect (dropdown Selecting between individual AAF 007 filters or system level. At system level, several parallel filters act
menu) as 1 device.
8.1.5 Data
In the Data menu, information about the filter and the connected mains can be shown.
8.1.5.1 Grid
On the Grid page, voltage and current waveforms of the grid side can be shown. To enable or disable the individual current and
voltage, use the check marks on the left side of the page.
In this view, the correct sequence of the voltages can be checked. By enabling current and voltage pairwise, it can also be investiga-
ted if the current transducers are mounted on the correct phase. If the current waveform is 180° shifted to the corresponding volt-
age, the polarity of the current transducer is probably wrong. If so, change either the direction of the primary current through the
current transducer core or change the connection of the secondary current connection.
e30bk911.10
Illustration 36: Grid Voltages and Currents
N O T I C E
When current transducers are installed on the load side, there are no measurements of the grid-side current. The grid-side cur-
rent should only be considered as approximation of the true current waveform.
8.1.5.2 Load
On the Load page, voltage and current waveforms of the load side can be shown. This individual current and voltage can be ena-
bled and disabled using the checkmarks on the left side of the screen.
e30bk913.10
Illustration 37: Load Voltages and Currents (Only Phase A Visualized)
N O T I C E
When current transducers are installed on the grid side, there are no measurements of the load-side current. The load-side cur-
rent should only be considered as approximation of the true current waveform.
8.1.5.3 Power
The Power page shows the load-side and grid-side apparent power, active power, reactive power, and cos(φ) (displacement factor).
e30bk914.10
Illustration 38: Power Data Overview
N O T I C E
For current transducers on the load side, there are no measurements of the grid-side current. The values for the grid side should
be considered as approximation only.
N O T I C E
For current transducers on the grid side, there are no measurements of the load-side current. The values for the load side should
be considered as approximation only.
8.1.5.4 Filter
On the Filter page, the voltage and current waveforms of the filter can be visualized. The individual current and voltage can be
enabled and disabled using the checkmarks on the left side of the screen. This page also shows the DC-bus voltage which can be
used to indicate errors.
e30bk915.10
Illustration 39: Filter Currents and Voltages (Phase A)
8.1.5.5 Temperature
The Temperature page shows the individual temperatures of the SiC switching components together with the ambient temperature.
e30bk917.10
Illustration 40: Temperature Values of Switching Devices in the Filter
8.1.5.6 I/O
The I/O page shows the status of the input and output relays. The function of the output relays can be changed in these settings.
The output relay is suitable for 2 A/500 V AC or 3 A/30 V DC. The input signal is considered low for 0–3 V and high for 10–24 V.
8.1.6 Record
The Record page shows all ongoing and cleared alerts. Cleared alerts are only stored in the PC software. Disconnecting from the
device result in loss this stored data.
For further information on the shown messages, refer to 10 Troubleshooting.
8.2.1 Introduction
Modbus is a communication protocol on application layer, which is currently widely spread for industrial controls and is close to
being a de-facto-industrial standard.
This chapter describes the implementation of Modbus communication protocols in the AAF 007 product series. The communication
starts the answer mode, the host initiates the request, and the follower performs the request and answers.
This chapter does not describe the standard specification of the Modbus communication protocol. Detailed information is in the
standard specification of Modbus RTU communication protocol.
8.2.5.1 Checksum
The check uses a 16-bit CRC check (2 byte). The whole information is used for the check. The content of CRC is calculated by the help
of the cyclic redundancy recognition process. The content of CRC is added to the end of the information, starting with the low-byte
followed by the high-byte.
03, 04 Read of analog values, waveform data (curve, histogram), and manufacturer information.
Format Address Function Status of start Status of start Number of sta- Number of sta- Checksum
code address high address low tus bits high tus bits low byte
byte byte byte
Number of 1 1 1 1 1 1 2
bytes
The address range of the unit is 0–247, 0xff is the broadcast address, and the standard address is 1.
Table 15: Response Format
Format Address Function Register start Register start Number of reg- Number of reg- Check-
code address - high address - low isters high byte isters low byte sum
byte byte
Number of 1 1 1 1 1 1 2
bytes
1 0x0000
2 0x0024
3 0x0048
4 0x006C
5 0x0090
0x0002 1 Reserved – –
0x0003 1 Reserved – –
0x0004 1 Reserved – –
0x0005 1 Reserved – –
0x0006 1 Reserved – –
0x0007 1 Reserved – –
0x0008 1 Reserved – –
0x0009 1 Reserved – –
0x000A 1 Reserved – –
0x000B 1 Reserved – –
0x000C 1 Reserved – –
0x000D 1 Reserved – –
0x000E 1 Reserved – –
0x000F 1 Reserved – –
0x0015 1 Reserved – –
0x0016 1 Reserved – –
0x0017 1 Reserved – –
0x0018 1 Reserved – –
0x0019 1 Reserved – –
0x001A 1 Reserved – –
0x001B 1 Reserved – –
0x001C 1 Reserved – –
0x001D 1 Reserved – –
0x001E 1 Reserved – –
0x001F 1 Reserved – –
0x0020 1 Reserved – –
0x0021 1 Reserved – –
0x0022 1 Reserved – –
0x0023 1 Reserved – –
0x0024 1 Reserved – –
0x0025 1 Reserved – –
0x0026 1 Reserved – –
0x0027 1 Reserved – –
0x003A 1 Reserved – –
0X003D 1 Reserved – –
0x1000 2 Protocol versions num- Decimal notation, for example, 100 refers to protocol version V100.
ber
0x1001 2 Software version num- Decimal notation, the higher 12 bits represent the main version and
ber the lower 4 bits represent the secondary version. Example: 0x0041
means main version 100 and secondary version 01.
0x1003 2 Reserved –
0x1200 2 Protocol versions number Decimal notation, for example, 100 refers to protocol version V100.
0x1201 2 Software version number Decimal notation, the higher 12 bits represent the main version,
and the lower 4 bits represent the secondary version. Example:
0x0041 means main version 100 and secondary version 01.
0x1203 2 Reserved –
int i =
0;int j =
0;
return 0;
InitCrc^=
buffer[i];for(j=0;
j<8; j++)
{
Crc = InitCrc;
InitCrc >>= 1;
if(Crc&0x000
1)
InitCrc ^= 0xa001;
}
}
If a filter is enhanced by adding a new module, assign the next free address to the new module. See section 8.1.2 Connection -
Parallel Setup for more information on assigning addresses.
0–24 V
e30bk809.10
Digital
input
Output
circuit Output
3 board relay
(optional) 3 Filter 1
RS485
3
EPO
Digital
input
Output
3 relay
Filter 2
RS485
3
EPO
N O T I C E
This pattern is decreasing the local impedance for the higher harmonic currents, and therefore non-linear loads (diode-feed
loads) will experience steeper current flanks on the input.
Drives with integrated AC coils will dampen this effect and reduce the harmonic content of current, while drives with DC coil will
reduce the harmonic current on the input of the drive, However, the DC coils are not able to change the dI/dt value at the input
section due to their position. To evaluate if special measures are to be considered for installation of active filters very close to drives,
contact the local supplier.
9 How to Order
9.1 Filter Configuration
Use the code number system to design an active filter according to the application requirements. For the Advanced Active Fil-
ter AAF 007, it is possible to order standard filters based on modules by sending a modelcode string describing the product to the
local Danfoss sales office. For example, AAF-0073B04-220AE20+VD04.
These IP20 products consist of 1 or more filter modules including a set of current transducers if such have been selected. The filter
modules are tested and parametrized in the ordered product configuration.
Mains voltage – 04
9.4 Accessories
Table 26: Code Numbers, Accessories
e30bk952.10
695 [27.36]
600 [23.62]
830.2 [32.39]
264.5 [10.41]
10 Troubleshooting
10.1 Service and Maintenance
There is no dedicated service and maintenance plan for the filter modules or parts of the modules that require attention. The best
conditions are achieved in an environment with constant ambient temperature, which allows a proper cooling of the filter.
N O T I C E
Carefully read chapter 2 Safety to become familiar with the safety precautions.
Download the settings in the Settings/Device menu and note the Modbus address of the filter.
Procedure
1. Remove the old module from the filter.
2. Install the new module and power it up.
3. Connect to the module via the serial connection and set the Modbus address to the same address as the replaced module
had.
4. Upload the settings file from the old module in the Settings/Device menu to adjust the settings of the new module.
If no settings file is available, copy the settings from another module in the same filter as they are typically the same.
Adjust the following first to ensure safe operation:
1.- Parallel total compensation current
2.- Current transducer location
3.- Current transducer ratio
4.- Current transducer connection
5. Check that all other settings/parameters have the same value as the old module to ensure proper operation.
1 Inverter short MOS tube drive cir- 1. The MOS tube is Return the filter module to Danfoss for investigation/
error cuit reports a fault. damaged. repair.
2. The drive circuit is
damaged.
2 DC voltage er- Single-side voltage Bus voltage error, 1. Check the value of the bus voltage.
ror of the DC bus ex- which may be due to 2. Check for resonance.
ceeds 480 V or is resonance or high
lower than 180 V, or grid voltage. Check if there is a 3P3W or 3P4W error.
the total bus ex- Return the filter module to Danfoss for investigation/
ceeds 890 V/180 V. repair.
3 Epo There is a short cir- Check the EPO cir- Return the filter module to Danfoss for investigation/
cuit in the EPO cir- cuit. repair.
cuit.
4 Inverter cur- Inverter current fault 1. Resonance. 1. If it is caused by resonance, the 3rd-party detection
rent error detected. equipment is required to confirm the resonance point
and then adjust the compensation rate.
5 System fre- Abnormal grid fre- 1. Abnormal grid fre- 1. Use the instrument to test the frequency of the
quency error quency quency. power grid, if the power grid frequency is abnormal.
2. Resonance. When restored, the filter automatically clears the fault.
3. Three-phase volt- 2. If it is caused by resonance, eliminate the resonance
age sampling circuit to restore filter.
fault. 3. If the power grid is normal, and the sampling wave-
form of the equipment is incorrect, check the voltage
sampling circuit: Voltage sampling circuit failure.
4. Return the filter module to Danfoss for investiga-
tion/repair.
6 DC difference The voltage differ- 1. Check the differ- 1. If both positive and negative buses have voltage,
value error ence between the ence of the bus volt- the fault may be caused by resonance. After eliminat-
positive and nega- age. ing resonance, restart the filter to return to normal op-
tive buses exceeds eration.
2. Check if there is a
80 V.
3P3W or 3P4W selec-
tion error.
7 Supply power Low output voltage Check whether the 1. When the power grid is normal, confirm whether the
error fault of auxiliary LED light is on. filter is restored. If the LED light is not on under normal
power supply board. conditions of the power grid, the filter is damaged.
2. Check the fuse.
8 System volt- The grid voltage is Check the grid volt- 1. Wait for the power grid to return to normal.
age error too high or too low. age or sample cir-
2. Return the filter module to Danfoss for investiga-
cuit.
tion/repair.
9 U3Comm er- Abnormal communi- Check whether the 1. If the software version is wrong, upgrade the soft-
ror cation (CAN commu- input and output dry ware of the U3 board.
nication) between contacts can be used 2. Replace the U3 board of the DSP board.
U1 board (DSP con- normally.
trol board) and U3
board (STM32
board).
10 Fan error Fan error Check whether the 1. Check whether the fan is stuck.
fan does not work. 2. Return the filter to Danfoss for investigation/repair.
11 CtrlSoftware DSP board software Check the software 1. Upgrade the correct DSP software.
version error version compatibility version.
fault.
12 Inverter over- Filter overtempera- Check power and 1. Wait until the temperature returns to normal, then
temperature ture. ambient tempera- restart the filter.
ture or radiator tem- 2. Return the filter module to Danfoss for investiga-
perature. tion/repair.
13 CT set error The setting of exter- Check the actual cur- 1. Set the correct current transducer transformation ra-
nal current transduc- currentd CT value. tio.
ers is wrong, and the 2. It may be caused by surge current. Ignore this situa-
detection current is tion and it will recover automatically.
14 Device para- Parameter setting Parameter setting 1. When setting the current transducer on the grid
ment error failure. failure. side, the harmonic detection mode Completely is not
allowed.
2. When the grid voltage is 480 V, it can only be used
in 3P3W mode.
3. The parallel capacity must be greater than the rated
capacity of the filter.
15 Overload The compensation 1. Load current over- 1. The load current is overloaded, and the load current
current is >1.5 times load. transducer must be replaced, or the load current re-
of the rated load. 2. Check whether duced.
there is resonance. 2. If it is caused by resonance, wait for 5 minutes. The
fault then clears automatically. Alternatively, power off
and restart the filter.
3. Return the filter module to Danfoss for investiga-
tion/repair.
10.4 Disposal
Danfoss accepts defective filter modules for disposal.
Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This
also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All
trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
*130R1342*
*M0041701*
Danfoss A/S © 2023.06 AQ448528300938en-000101 / 130R1342