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Operating Guide

Advanced Active Filter 007

drives.danfoss.com
Advanced Active Filter 007

Operating Guide Contents

Contents
1 Introduction 7
1.1 Purpose of the Manual 7

1.2 Additional Resources 7

1.3 Planning and Design Support Materials 7

1.4 Intended Use 7

1.5 Resonance Detection 9

2 Safety 10
2.1 Target Group and Necessary Qualifications 10

2.2 Safety Symbols 10

2.3 General Safety Precautions 10

2.4 Electrical Installation Precautions 11

2.5 Safe Operation 12

3 Approvals and Certifications 13


3.1 Product Approvals and Certifications 13

4 Product Overview (Hardware) 15


4.1 35 A and 55 A Filter Modules 15

4.2 IP20 70–440 A Filters, Based on 55 A and 35 A Modules 16

5 Product Specifications 18
5.1 Mains Supply 18

5.2 Individual Harmonic Mitigation Performance 18

5.3 Compensation 18

5.4 Short-circuit Current Rating (SCCR) 18

5.5 Cable Specifications 18

5.5.1 Connection of Equipment with High-harmonic Content 19

5.5.2 Current Transducer Specifications 19

5.6 Control Terminals 19

5.6.1 Digital Inputs 19

5.6.2 Serial Communication 20

5.6.3 Relay Output 20

5.6.4 External Power Off (EPO) 20

5.7 Ambient Conditions 21

5.8 General Specifications 21

5.9 Derating for Temperature and Altitude 21

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Advanced Active Filter 007

Operating Guide Contents

6 Mechanical Installation Considerations 23


6.1 Pre-installation 23

6.1.1 Planning the Installation Site 23

6.1.2 Receiving the Unit 23

6.1.3 Mechanical Dimensions 24

6.2 Mechanical Installation 25

6.2.1 Required Tools 25

6.2.2 Installation Location 25

6.2.3 Clearance Requirements 25

6.3 Cabinet Integration 26

6.4 Cooling and Airflow 27

6.4.1 Overpressure and Underpressure Cabinets 28

6.4.2 Positioning of Door Fans and Rooftop Fans 28

7 Electrical Installation Considerations 30


7.1 Power Connections 30

7.1.1 Grounding 30

7.2 Fuses and Branch Protection 31

7.3 Network Topologies 31

7.4 Current Transducers Considerations 31

7.4.1 Placing of Current Transducers 32

7.4.2 Connections and Polarities 34

7.4.3 Three- and Four-wire Systems 35

7.4.4 Connection of Several Filter Modules to the Same Current Transducer 35

7.4.5 Current Transducer Burden and Signal Quality Management 36

7.4.6 Systems with Backup Generators, Redundant Power-feed Option, or Multiple-source Compensation 37

7.4.7 Selection and Installation Example 39

7.5 Current Transducer Dimensions 40

7.5.1 VD00, VD01 40

7.5.2 VD02, VD03, VD04, VD05 40

7.5.3 VD06, VD07, VD08 41

7.6 Operation with Capacitor Banks 41

8 Basic Operations and Applications 44


8.1 PC Tool 44

8.1.1 Logging in and Connecting to Filter 44

8.1.2 Connection - Parallel Setup 45

8.1.2.1 Configuring the Modbus Address 46

8.1.3 Home Page 46

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Advanced Active Filter 007

Operating Guide Contents

8.1.4 Parameter Settings 47

8.1.4.1 Settings - Device 48

8.1.4.1.1 Settings - Harmonic Detection Modes 49

8.1.4.2 Settings - Harmonic (Odd/Even) 50

8.1.4.2.1 Settings - Harmonic Fine-tuning 50

8.1.4.3 Settings - Angle 53

8.1.4.4 Settings - Calibration 53

8.1.4.5 Settings - Debug 53

8.1.4.6 Settings - Connection 53

8.1.5 Data 53

8.1.5.1 Grid 53

8.1.5.2 Load 54

8.1.5.3 Power 55

8.1.5.4 Filter 56

8.1.5.5 Temperature 57

8.1.5.6 I/O 58

8.1.6 Record 58

8.2 Modbus Setup 58

8.2.1 Introduction 58

8.2.2 Base Protocol 58

8.2.3 Data Types 58

8.2.4 Communication Mode 59

8.2.5 Definitions of the Application-layer Packaged Data/Frame Format 59

8.2.5.1 Checksum 59

8.2.5.2 Supported Function Codes 59

8.2.5.2.1 Function Code 02 59

8.2.5.2.2 Function Code 03, 04 59

8.2.6 Detailed Command/Answer Information 60

8.2.6.1 Read of Status and Alarm of the Unit 60

8.2.6.2 Read of AAF 007 Analog Values 63

8.2.6.3 Read of AAF 007 Waveform Data (Curves in Time Domain) 65

8.2.6.4 Read of AAF 007 Waveform Data (Curves in Frequency Domain/Histrogram) 66

8.2.6.5 Read of AAF 007 Manufacturer Information 66

8.2.6.6 Read of Supervision Information 66

8.2.7 CRC Calculation 67

8.3 Paralleling of Filter Modules 67

8.3.1 Modbus Address 67

8.3.2 Current Transducer 68

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Advanced Active Filter 007

Operating Guide Contents

8.3.3 Control Signals 68

8.4 Installation of Active Filters in Proximity of Drives 68

9 How to Order 69
9.1 Filter Configuration 69

9.2 Ordering Form Type Code 69

9.3 Code Numbers with Model Codes, IP20 Variants 70

9.4 Accessories 71

9.4.1 Air Duct 71

10 Troubleshooting 73
10.1 Service and Maintenance 73

10.2 Replacing a Filter Module in a Filter with Multiple Modules 73

10.3 Fault Finding and Troubleshooting 73

10.4 Disposal 75

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Advanced Active Filter 007

Operating Guide Introduction

1 Introduction
1.1 Purpose of the Manual
This operating guide provides information for safe installation and commissioning of the filter.
The operating guide is intended for use by qualified personnel only.
To ensure proper use of the filter, read and follow the operating guide, and pay particular attention to the safety instructions and
general warnings. Always keep this operating guide available with the filter.

1.2 Additional Resources


Additional resources are available to help understand the features, and safely install and operate the Advanced Active Filter AAF
007 products:
• The safety guide, which provides important safety information related to installing the AAF 007 filters.
• The installation guide, which covers the mechanical and electrical installation of the filters.
• The latest version of Danfoss product documentation and other supplementary publications, drawings, and guides are available
at www.danfoss.com.

1.3 Planning and Design Support Materials


Danfoss provides access to a consolidated product environment that can support throughout the product life cycle.
Manuals
The Advanced Active Filter AAF 007 series installation guide, safety guide, and operating guide are available for download at
www.danfoss.com.
Software
MyDrive® Suite provides tools for support of planning and commissioning the AAF 007. MyDrive® Suite is available for download at
suite.mydrive.danfoss.com.
Configurator
The product configurator helps selecting the right product. When the process has been completed, the tool provides a list of rele-
vant documentation and accessories. Find the configurator here store.danfoss.com.

1.4 Intended Use


The Danfoss Advanced Active Filter AAF 007 is used for harmonic current mitigation and reactive current compensation, and for
mains voltage balancing. The unit can be integrated in various systems and applications as a centrally installed filter, or it can be
combined with a VLT®, VACON®, or iC7 drive as a packaged low-harmonic drive solution.
The active filter monitors all 3-phase line currents and processes the measured current signal via a digital signal processor system.
The filter then compensates by actively imposing signals in counterphase to the unwanted elements of the current (harmonic dis-
tortion).

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Advanced Active Filter 007

Operating Guide Introduction

e30bk830.10
Illustration 1: Active Filter Principles

The filter sets different Silicon Carbide (SiC) switches in real time feeding a DC voltage into the grid, which creates counterphase
signals. A built-in line filter smooths the compensated current waveform, ensuring that the MOSFET switching frequency and DC
component is not imposed to the grid. The filter can operate on generator or transformer supply and can reduce individual motor
loads, non-linear loads, or mixed loads. Consider protection for non-linear loads.

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Advanced Active Filter 007

Operating Guide Introduction

e30bk831.10
PE

L1
L2

L3

L1 L2 L3 N PE

4
5

2 3

Illustration 2: Block Diagram, Filter Module

1 Active filter 4 Control

2 Power circuit 5 Internal fuse

3 Filter

Different priorities on the compensation modes can be selected for the filter. In harmonics only (H), the full capacity is utilized to
reduce the harmonic current content of the mains at the connection point up to the 60th order. In harmonic and reactive power
mode (HR), all capacity that is not used for harmonic current mitigation will be utilized for reactive power compensation on the
fundamental, either a fixed value for VA or towards a programmed displacement factor.
As default, the filter will try to obtain a power factor of 1 when reactive power compensation is turned ON.
If additional unbalanced load on the mains is to be balanced, this can be done with 3rd priority in HRU mode.
For information about settings of the respective compensation modes, refer to 8.1.4.1.1 Settings - Harmonic Detection Modes.

1.5 Resonance Detection


As the Advanced Active Filter AAF 007 is an active switching device, it can affect the impedance of the connected network. This
effect is intentionally used to reduce the harmonic content of the mains current and to reduce the harmonic content of the mains
voltage. At the same time, the change of impedance can impact resonance frequencies of the local installations, which can have
positive effects when a critical frequency is muted. On the other hand, existing resonance frequencies can be amplified by an active
filter. This amplification is omitted by the AAF 007 by using an automatic resonance detection. This detection spots existing reso-
nances and prevents further amplification of the same. Compensation mode Auto uses the resonance detection algorithm. Alterna-
tively, manual tuning of the filter enables resonance-free operation.

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Advanced Active Filter 007

Operating Guide Safety

2 Safety
2.1 Target Group and Necessary Qualifications
Correct and reliable transport, storage, installation, operation, and maintenance are required for the trouble-free and safe operation
of the filter. Only skilled personnel are allowed to perform all related activities for these tasks. Skilled personnel are defined as prop-
erly trained staff, who are familiar with and authorized to install, commission, and maintain equipment, systems, and circuits in ac-
cordance with pertinent laws and regulations. Also, the skilled personnel must be familiar with the instructions and safety measures
described in this manual and the other product-specific manuals. Non-skilled electricians are not allowed to perform any electrical
installation and troubleshooting activities.

2.2 Safety Symbols

D A N G E R
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

W A R N I N G
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

C A U T I O N
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

N O T I C E
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.3 General Safety Precautions

W A R N I N G
LACK OF SAFETY AWARENESS
This guide provides important information on preventing injury and damage to the equipment or the system during installation
and maintenance. Ignoring this information can lead to death, serious injury, or severe damage to the equipment.
- Only skilled personnel must perform installation, start-up, and maintenance.
- Make sure to fully understand the dangers and safety measures present in the application.
- Before performing any electrical work on the filter, lock out and tag out all power sources to the filter.
- Disconnect all power sources. Measure the power source level to verify they are de-energized. Ensure that the filter cannot
re-energize.
- Wait for capacitors to discharge fully. The discharge time is shown on the exterior of the filter. Measure the voltage level to
verify full discharge.

W A R N I N G
ELECTROMAGNETIC INTERFERENCE
AC drives and filters may produce electromagnetic interference up to 300 GHz that may affect the functionality of pacemakers
and other implanted medical devices.

W A R N I N G
HAZARDOUS VOLTAGE
Filters contain hazardous voltage when connected to the AC mains. Failure to perform installation, start-up, and maintenance by
skilled personnel can result in death or serious injury.

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Advanced Active Filter 007

Operating Guide Safety

W A R N I N G
DISCHARGE TIME
The filter contains DC-link capacitors, which can remain charged even when the filter is not powered. High voltage can be
present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before
performing service or repair work can result in death or serious injury.
- Disconnect all power sources.
- Wait for capacitors to discharge fully. The discharge time is shown on the exterior of the filter.
- Measure the voltage level to verify full discharge.

C A U T I O N
INTERNAL FAILURE HAZARD
An internal failure in the filter can result in serious injury when the filter is not properly closed.
- Ensure that all safety covers are in place and securely fastened before applying power.

N O T I C E
AUTOMATIC START
When the filter is connected to the AC mains, it will automatically start operation, causing risk of death, serious injury, and equip-
ment or property damage.
- Ensure that all covers are mounted before applying mains to the filter.
- Ensure that current transducers are mounted correctly to avoid incorrect operation.
- Disable automatic connect via PC SW, if automatic start-up should be prevented.
- Disconnect the filter from mains, whenever safety considerations make it necessary to avoid unintended start of the unit.
- To avoid automatic start of the filter, bridge the EPO contacts. Reset of the unit is required after opening the EPO contact.

N O T I C E
Whenever there is a likelihood of primary current through a current transducer, the secondary windings need to be connected to
the filter or short-circuited to prevent damage or malfunction.

2.4 Electrical Installation Precautions


Before doing electrical work on the filter, lock out and tag out all power sources to the filter.

W A R N I N G
ELECTRICAL SHOCK AND FIRE HAZARD
The filter can cause a DC current in the PE conductor. Failure to use a Type B residual current-operated protective device (RCD)
may lead to the RCD not providing the intended protection. This may result in death, fire, or other serious hazard.
- When an RCD is used for protection against electrical shock or fire, use only a Type B device on the supply side.

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Advanced Active Filter 007

Operating Guide Safety

W A R N I N G
ELECTRICAL SHOCK HAZARD - HIGH LEAKAGE CURRENT
Leakage currents exceed 3.5 mA. Failure to connect the filter properly to protective earth may result in death or serious injury.
- Ensure reinforced protective earthing (PE) conductor according to IEC 60364-5-54 cl. 543.7 or local safety regulations for
equipment with leakage current >3.5 mA.
- PE conductor with a cross-section of at least 10 mm2 Cu or 16 mm2 Al, or an additional PE conductor of the same cross-
sectional area as the original PE conductor as specified by IEC 60364-5-54, with a minimum cross-sectional area of 2.5 mm2
(mechanically protected) or 4 mm2 (not mechanically protected).
- PE conductor completely enclosed within an enclosure or otherwise protected throughout its length against mechanical
damage.
- PE conductor that is part of a multi-conductor power cable with a minimum PE conductor cross-section of 2.5 mm2 (perma-
nently connected or plugged in by an industrial connector). The multi-conductor power cable must be installed with an ap-
propriate strain relief.

N O T I C E
OVERCURRENT PROTECTION
The filter is short circuit protected by the internal fuses.
- Overcurrent protection must be provided according to local regulations.

2.5 Safe Operation


When operating the unit, refer to the operating guide for guidance and all applicable safety instructions.
• The filter is not suitable as the only safety device in the system. Make sure that additional monitoring and protection devices on
drives, motors, and accessories are installed according to the regional safety guidelines and accident prevention regulations.
• Keep all doors, covers, and terminal boxes closed and securely fastened during operation.

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Advanced Active Filter 007

Operating Guide Approvals and Certifications

3 Approvals and Certifications


3.1 Product Approvals and Certifications
The Advanced Active Filter AAF 007 complies with the required standards and directives. For detailed information on approvals and
certification for a specific product, see the product label or visit www.danfoss.com.
Certificates and declarations are available on request or at www.danfoss.com.

Table 1: Overview of Approvals

Approval Description

The filter operates with relevant directives and their related standards for the extended Single Market in the Euro-
pean Economic Area. For more information, see Table 2.

The Underwriters Laboratory (UL) mark indicates the safety of products and their environmental claims based on
standardized testing. The filter complies with UL 508. For UL file number, see the product label.

The filter complies with relevant regulation and their related standards for Great Britain. UKCA contact information:
Danfoss, 22 Wycombe End, HP9 1NB, Great Britain.

The Regulatory Compliance Mark (RCM) is a trademark owned by the electrical regulator (Regulatory Authorities
(RAs)) and Australian Communications Media Authority (ACMA).

Table 2: EU Directives Applicable to Active Filters

EU directive Description

Low Voltage The aim of the Low Voltage Directive is to protect persons, domestic animals, and property against dangers
Directive caused by the electrical equipment, when operating electrical equipment that is installed and maintained cor-
(2014/35/EU) rectly in its intended application. The directive applies to all electrical equipment in the 50–1000 V AC and the
75–1500 V DC voltage ranges.
EN 62477-1:2012/A1:2017 Safety requirements for power electronic coverter systems and equipment - Part 1:
General.

EMC Direc- The purpose of the EMC (electromagnetic compatibility) Directive is to reduce electromagnetic interference and
tive enhance immunity of electrical equipment and installations. The basic protection requirement of the EMC Direc-
(2014/30/EU) tive states that devices that generate electromagnetic interference (EMI), or whose operation could be affected
by EMI, must be designed to limit the generation of electromagnetic interference and shall have a suitable de-
gree of immunity to EMI when properly installed, maintained, and used as intended. Electrical equipment devices
used alone or as part of a system must bear the CE mark. Systems do not require the CE mark, but must comply
with the basic protection requirements of the EMC Directive.
EN 61800-3:2018: Adjustable speed electronic power drive systems - Part 3: EMC requirements and specific test
methods.
EN IEC 61000-3-2:2049-12 Electromagnetic compatibility (EMC) - Part 3-2: Limits - Limits for harmonic current
emissions (not applicable as this product is reducing the harmonic current emission).
EN IEC 61000-3-3:2000-07 Electromagnetic compatibility (EMC) - Part 3-3: Limits - Limitation of voltage changes,
voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤16 A per
phase and not subject to conditional connection (representative for units >16 A).
EN IEC 61000-6-2:2019-11 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard
for inductrial environments.

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Advanced Active Filter 007

Operating Guide Approvals and Certifications

EU directive Description
EN IEC 61000-6-4:2000-09 Electromagnetic compatibility (EMC) Part 6-4: Generic standards - Emission standard
for industrial environments.

RoHS Direc- The Restriction of Hazardous Substances (RoHS) Directive is an EU directive that restricts the use of hazardous
tive materials in the manufacturing of electronic and electrical products. See www.Danfoss.com for more information.
(2011/65/EU) EN63000:2018 Technical documentation for the assesment of electrical and electronic products with respect to
the restriction of hazardous substances.

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Advanced Active Filter 007

Operating Guide Product Overview (Hardware)

4 Product Overview (Hardware)


4.1 35 A and 55 A Filter Modules
The Advanced Active Filter AAF 007 35 A and 55 A filter modules share the same mechanical enclosure. All connections for mains,
current sensors, communication, and control signals are accessible from the bottom of the filter.
The connections for L1, L2, L3, and N are in the bottom towards the front side of the filter, while the PE screw connection is at the
bottom backside of the chassis and clearly marked. Pay attention to the use of the Neutral terminal as it may cause malfunction if it
is not done according to the parameter setup. Refer to section 7.4.3 Three- and Four-wire Systems for further information.
Terminals for current transducers, communication wires, and external power off wires are at the backside of the bottom. The techni-
cal functionalities of these terminals are described in section 5.6 Control Terminals.
Each filter module is equipped with internal fans that guide fresh air through the bottom grills along the cooling body of the top
grills on the enclosure. Filter modules can be mounted vertically above each other inside a cabinet. However, it is important to pro-
vide sufficient airflow to avoid that the filter overheat. Furthermore, it must be avoided that preheated air from the lower module is
sucked into the upper-mounted filter. Refer to section 6.3 Cabinet Integration for more information.

N L1 L2 L3 PE
e30bk779.10

Power
circuit
Output relay Digital input

IN1
IN2
GND_0

NO1
PE
COM
GND
Current transducer

NO2
CT_C
Control
485+ GND
circuit
Serial communication

485- CT_B
+7.5V GND
GND_0 CT_A
CANH
CANL

EPO
EPO

GND_0

Illustration 3: Wiring Diagram

The AAF 007 is based on Silicon Carbide Mosfet technology, which enables an energy-efficient operation with outstanding perform-
ance. Each filter is equipped with a properly dimensioned LCL filter for the required EMC performance.

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Advanced Active Filter 007

Operating Guide Product Overview (Hardware)

e30bk871.10
Uga Iga Ila L
Ugb Igb Ilb O
N A
Ugc Igc Ilc D

AAF 007
Fuse

Inductor
Electrolytic
capacitor

Electrolytic
capacitor
Filter
capacitor

Illustration 4: Principle Drawing of Power Setup of the AAF 007

4.2 IP20 70–440 A Filters, Based on 55 A and 35 A Modules


The Advanced Active Filter AAF 007 is offered in variants from 35–440 A. All units ≥70 A consist of 35 A and 55 A units for parallel
installation. All modules of a filter share 1 set of current transducers, which can be connected in series or in parallel to the modules.
Series installation is preferred to give the best signal quality and is therefore the standard configuration in the filter. Running current
transducers in parallel requires setup changes, see section 8.3.
The IP20 cabinet version must be installed in an additional enclosure or wall mounted in a secured, locked room.

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Advanced Active Filter 007

Operating Guide Product Overview (Hardware)

e30bk427.10
55 A: ≥180 mm (7.1 in) 35 A: ≥180 mm (7.1 in)

≥100 mm (3.9 in)

Illustration 5: 220 A Filter

Each module has its own control unit and operates independently. All signal processing and compensation calculations are done by
each filter module allowing them to work independently even if running in parallel. A setting in the module allows setting of load
sharing and sharing of the CT signal between multiple filters. See sections 7.5 Current Transducer Dimensions and 8.3 for more in-
formation.
It is recommended to leave a gap of 1 mm between the modules for easier access if service is required.

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Advanced Active Filter 007

Operating Guide Product Specifications

5 Product Specifications
5.1 Mains Supply
Supply voltage 3x380 V/220 V–480 V/277 V(1) (+10%/-15%)
Frequency 50 Hz/60 Hz (±2 Hz)
Maximum grid unbalance 10%
Maximum grid predistortion (THDu) 8%
Supply system grounding IT, TN, TT

1 UL/rating.

5.2 Individual Harmonic Mitigation Performance


Table 3: Mitigation Performance Relative to Nominal Current

Order 1 2 3 4 5 6 7 8 9 10 11 12 13

Individual harmonic mitiga- 35 A 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
tion ability based on nominal module
current

55 A 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
module

Order 21 22 23 24 25 26 27 28 29 30 31 32 33

Individual harmonic mitiga- 35 A 1.0 1.0 1.0 1.0 1.0 1.0 0.97 0.94 0.91 0.88 0.85 0.83 0.80
tion ability based on nominal module
current

55 A 1.0 1.0 1.0 0.98 0.94 0.90 0.87 0.84 0.81 0.79 0.76 0.74 0.72
module

Order 41 42 43 44 45 46 47 48 49 50 51 52 53

Individual harmonic mitiga- 35 A 0.65 0.64 0.63 0.61 0.60 0.59 0.58 0.57 0.56 0.55 0.54 0.53 0.52
tion ability based on nominal module
current

55 A 0.58 0.57 0.56 0.55 0.53 0.52 0.51 0.50 0.49 0.48 0.47 0.47 0.46
module

5.3 Compensation
Reactive power compensation Cos phi setting 0–1 lagging and leading
Reactive current up to 100% of filter capacity
Unbalance compensation 10% with kept mitigation performance(1)

1 Nominal compensation current of the filter is shared between harmonic mitigation, reactive power, and unbalanced compensation by geometric

addition.

5.4 Short-circuit Current Rating (SCCR)


Maximum SCCR 100 kA

5.5 Cable Specifications


Maximum cross-section to mains terminals, rigid wire 2.5–35 mm2 (14–2 AWG)

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Advanced Active Filter 007

Operating Guide Product Specifications

Maximum cross-section to mains terminals, flexible wire 2.5–25 mm2 (14–4 AWG)
Maximum cross-section to mains terminals, flexible wire with fer- 2.5–25 mm2 (14–4 AWG)
rule
Maximum stripping 18 mm (0.7 in)
Torque 2.5–3.0 Nm (22.12 26.5 in-lb)
Material Copper
Temperature rating 70 °C (158 °F)

Maximum cross-section to PE terminal 16 mm2 (6 AWG)


Maximum stripping 18 mm (0.7 in)
Cable lug O-type 5–6 mm
Torque 2.5–3.0 Nm (22.12 26.5 in-lb)
Material Copper
Temperature rating 70 °C (158 °F)

Maximum cross-section, CT cables 2.5 mm2 (14 AWG)


Torque 0.8 Nm (7.1 in-lb)

5.5.1 Connection of Equipment with High-harmonic Content


In installations with high-harmonic content, pay special attention to the sufficient layout of cables and busbars. Refer to 7.1 Power
Connections for guidelines on cable diameters for active filters.

5.5.2 Current Transducer Specifications


In 3-phase/3-wire systems, only 2 current transducers (on phases 1 and 3) are required. In applications with additional neutral wire,
a 3rd current transducer is required on phase 2.
The impedance of the filter module at the current transducer terminals is 5.5 mΩ.
The Advanced Active Filter AAF 007 current transducer input is designed for a secondary current rating of 5 A.
Accuracy class 0.5 or better is required to guarantee the specified harmonic mitigation performance.
For more information regarding selection and installation of current transducers, refer to 7.4 Current Transducers Considerations.

5.6 Control Terminals

5.6.1 Digital Inputs


All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Table 4: Digital Input Functions

Port Input range Function

IN1 Low: 0–3 V DC This signal is used for controlling the filter operation (RUN).
High: 10–24 V DC When the input is high, the unit will start running.
When the signal is low, the unit will stop.
This function is only active for run mode Manually.

IN2 Low: 0–3 V DC For different grid conditions, different parameter settings can be used, for example, Generator dur-
High: 10–24 V DC ing power shutdown.
Low: The primary parameter is set.
High: The secondary parameter is set.
To set the secondary parameter, the input must be high during setup. It is recommended not to
change the settings during operation of the filter.

GND_0 – Input common.

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Advanced Active Filter 007

Operating Guide Product Specifications

5.6.2 Serial Communication


The RS485 terminals are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Table 5: Serial Communication Functions

Port Input range Function

485+ 485 interface for remote control via computer. A standard RS485 com- 485 interface for remote control via
munication interface required shielded or twisted wires. If the wire computer or Modbus RTU connection.
485- length exceeds 1 m (3.28 ft), GND_0 must be connected.

GND_0 Common ground for RS485 and CAN communication. –

+7.5 V DC – Auxiliary output - not to be used.

CANH/CANL CAN communication. Only to be used by factory.

5.6.3 Relay Output


The Advanced Active Filter AAF 007 has 2 available relay outputs.

Table 6: Relay Output Functions

Port Input range Function

NO1 2 A/250 V AC Failure state.


3 A/30 V DC High: no failure.
Low: failure.

NO2 2 A/250 V AC Only in combination with NO1, see Table 7.


3 A/30 V DC

COM Relay common –

If an alert or power failure occurs, NO1 opens.

Table 7: Port Settings

NO1 NO2

Mains drop/power failure 0 0

Standby 1 1

Run 1 0

Failure 0 1

5.6.4 External Power Off (EPO)


The filter has an input relay for an external power OFF. To clear the event of a power off, a "clear fault" command must be sent via
Modbus or PC, or the filter must be power cycled.

N O T I C E
Do not use this relay for any emergency or safety-related functions.

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Advanced Active Filter 007

Operating Guide Product Specifications

Table 8: Ports and Function

Port Function

EPO EPO connection for usage as part of the POWER OFF line. If the contact to be wired is closed, the POWER OFF function is
active.
GND

5.7 Ambient Conditions


Enclosure IP20/open type
Vibration test IEC 60068-2-6, Fc
Relative humidity 5%~95% class F without condensation
Maximum ambient temperature 50 °C (122 °F)
Maximum ambient temperature without derating 40 °C (104 °F)
Minimum ambient temperature -10 °C (14 °F)
Ambient temperature (transport) -25 °C (-13 °F)~+70 °C (158 °F) (following DIN EN 50178)
Ambient temperature (storage) -25 °C (-13 °F)~+55 °C (131 °F) (following DIN EN 50178)
Maximum altitude above sea level without thermal derating 1000 m (3,280 ft)
Maximum altitude above sea level with thermal derating 4000 m (13,123.35 ft)
EMC standards, emission EN/IEC 61000-3-2:2019-12
EN/IEC 61000-3-3:2020-07
EN/IEC 61000-6-4:2020-09
EMC standards, immunity EN/IEC 61000-6-2:2019-11

5.8 General Specifications


Maximum parallel filter modules 8 on 1 set of current transducers
Filter losses at 100% load (35 A/55 A) 556 W/833 W
Switching frequency 40–60 kHz
Audible noise level <60 db
Response time 0.02 ms
Setting time 5 ms
Airflow requirements >160 m3/h
Start-up time, Auto mode Maximum 180 s
Start-up time, Manual mode Maximum 15 s

5.9 Derating for Temperature and Altitude


The Advanced Active Filter AAF 007 operates at maximum 50 °C (122 °F) and at altitudes below 4000 m (13,126.35 ft). Operating the
filter outside these limits, independent of each other, reduces product lifetime and operation stability.
Derating is required if the filter is operated above an ambient temperature of 40 °C (104 °F) and/or is installed at an altitude
>1000 m (3280 ft) above sea level. Derate according to the following graph.

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Advanced Active Filter 007

Operating Guide Product Specifications

e30bk832.10
110
Sea level,
Iout (%)

100 up to 1000 m
(3250 ft)
90 2000 m
(6560 ft)
80 3000 m
(9840 ft)
70 4000 m
15 20 25 30 35 40 45 50 55 (13120 ft)
(59) (68) (77) (86) (95) (104) (113) (122) (131)
Temperature [° C (° F)]

Illustration 6: Derating for Temperature and Altitude

Below 40 °C (122 °F) and 1000 m (3280 ft) altitude, derating is not required.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

6 Mechanical Installation Considerations


6.1 Pre-installation

6.1.1 Planning the Installation Site


To select the most appropriate installation site, consider the following:
• Ambient temperature conditions.
• Altitude at the installation point.
• Installation and compensation method.
• Cooling.
• Position of the active filter.
• Current transducer installation point and possibility to reuse existing current transducers.
• Cable routing and EMI conditions.
• Ensure that the filter rating matches the grid voltage and frequency.
• Ensure that the external fuses are rated correctly.

6.1.2 Receiving the Unit


When receiving the unit, ensure that the packaging is intact and note any damage that may have occurred during transport. If there
are signs of damage, immediately contact the shipping company to file a complaint.
Before unpacking the active filter, place it as close to its final installation site as possible. To avoid damage, keep the filter boxed and
on the pallet as long as possible.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

6.1.3 Mechanical Dimensions

e30bk426.10
68
A

18.5

12
8

544 510 560

12

18.5

105 360

Illustration 7: Mechanical Housing of 35 A and 55 A Modules

Table 9: Shipping and Unit Dimensions

Nominal current 35 A 55 A 70 A 90 A 110 A 165 A 220 A 275 A 330 A 385 A 440 A

Shipping Height 560 560 560 560 560 560 610 610 700 700 700
dimen- [mm (22) (22) (22) (22) (22) (22) (24) (24) (27.6) (27.6) (27.6)
sions (in)]

Width 600 600 600 600 600 600 800 800 1200 1200 1200
[mm (23.6) (23.6) (23.6) (23.6) (23.6) (23.6) (31.5) (31.5) (47.2) (47.2) (47.2)
(in)]

Depth 400 400 400 400 400 400 600 600 800 800 800
[mm (15.7) (15.7) (15.7) (15.7) (15.7) (15.7) (23.6) (23.6) (31.5) (31.5) (31.5)
(in)]

Weight 23 24 39 40 41 58 80 97 125 147 159


[kg (lbs)] (50.7) (52.9) (86) (88.2) (90.4) (127.9) (176.4) (213.8) (275.6) (313.1) (350.5)

Unit di- Height 560 560 560 560 560 560 560 560 560 560 560
men- [mm (22) (22) (22) (22) (22) (22) (22) (22) (22) (22) (22)
sions(1) (in)]

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

Nominal current 35 A 55 A 70 A 90 A 110 A 165 A 220 A 275 A 330 A 385 A 440 A

Width 105 105 210 210 210 315 420 525 630 735 840
[mm (4.1) (4.1) (8.3) (8.3) (8.3) (12.4) (16.5) (20.7) (24.9) (29) (33.1)
(in)]

Depth 360 360 360 360 360 360 360 360 360 360 360
[mm (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2) (14.2)
(in)]

Weight 16 17 32 33 34 (75) 51 68 85 102 119 136


[kg (lbs)] (35.3) (37.5) (70.5) (72.8) (112.4) (149.9) (187.4) (224.9) (262.4) (299.9)

1 Units dimensions without cabling and enclosure, side-by-side mounting. The weight is without current transducers.

6.2 Mechanical Installation

6.2.1 Required Tools


• Tape measurer
• Slotted screwdrivers (SL1/SL2)
• PH1, PH2 screwdrivers
• Wrench with extender and 10 mm (for wall mounting)
• Cable strip
• Wire crimper for mains cable

6.2.2 Installation Location


The Advanced Active Filter AAF 007 modules are rated IP20/open type. To minimize the risk of electrical and fire hazards, install the
filter in a supplementary enclosure.

6.2.3 Clearance Requirements


To allow airflow and cable access, ensure that there is sufficient space above and below the unit. Filters can be installed side by side
with other AAF 007 filters but require a minimum of 100 mm clearance to other equipment to ensure proper functionality in respect
to electromagnetical interference and heat dissipation.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

e30bk471.10
35 A: ≥180 mm (7.1 in)
55 A: ≥180 mm (7.1 in)

≥100 mm
(3.9 in)

≥100 mm
(3.9 in)

Illustration 8: Clearance Distances

6.3 Cabinet Integration


The cabinet integration of the Advanced Active Filter AAF 007 is effortless due to the little weight and dimension of the modules.
They can be integrated side by side, but also on top of each other to allow for a small footprint of the cabinet.
Side-by-side installation allows a possible lower cabinet or integration of multiple other options below the filter, such as mains
breakers, branch protection, individual fuse disconnect, or circuit breakers.
In the cabinet door, it is possible to integrate LEDs that indicate the state of the filter module on the outside of the cabinet.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

Both underpressure and overpressure cabinets can be used for integration of the AAF 007. In some integration designs, a rooftop
fan can be more efficient than door fans. For more information on general considerations for positioning of fans, grids, and filters in
the cabinet, refer to section 6.4.2.
The following illustration shows a simplified example of a 1000 mm (39 in) cabinet with 8 filter modules, rooftop fans, and a handle
for the mains breaker.

e30bk834.10

Illustration 9: Example of Cabinet Integration of a 440 A Filter

6.4 Cooling and Airflow


The Advanced Active Filter AAF 007 has 3 inbuilt fans for cooling which guide the cool air from the bottom of the filter through the
filter to the outlet at the top. The fans are controlled as functions of operation condition and internal temperatures.
Each filter module requires a minimum volume flow of 160 m3/h at maximum load for proper heat dissipation. This specification
shall be considered when designing the cooling for the installation location.
When filter modules are to be placed on top of each other, pay extra attention to the warm excess air of the lower filter modules. As
the warm air of the lower filter module must not be taken in by the upper filter modules, it must be passed by the upper filter. A
recommended method is to guide the warm air behind the upper row of filter modules to the top of the installation location as
illustrated in Illustration 10.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

e30bk851.10

Illustration 10: Airflow Considerations when Modules are Installed Above Each Other

6.4.1 Overpressure and Underpressure Cabinets


Cabinets can be designed as overpressure or underpressure cabinets. This means that fresh air can either be pushed actively into
the cabinet from the lower part of the door and let out at the top part of the door. Alternatively, the warm air could be pulled out
actively via the cabinet top generating underpressure and thereby pulling in fresh air.
Overpressure cabinets are often preferred in outdoor applications or environments with minor air quality to avoid dust and particles
inside the cabinet.
When designing overpressure cabinets, pay special attention to the flow of warm air in the top part of the cabinet to eliminate heat
pockets. To avoid derating of the filter due to high temperature, ensure that the excess heat of the filters does not circulate in the
top of the cabinet. Depending on layout and positioning of the filter modules, mechanics for guiding the warm air secure proper
heat transmission.

6.4.2 Positioning of Door Fans and Rooftop Fans


When designing underpressure cabinets, 1 or more fans are used to push the warm air out of the cabinet. It is usually the smoothest
approach to dissipate the heat from the cabinet. To secure good cooling, some aspects of fan location are important:
• Intake grills in the door must be located below the lowest-installed filter.
• Door fans must be located above the highest-installed filter.

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Advanced Active Filter 007
Mechanical Installation
Operating Guide Considerations

e30bk833.10

Illustration 11: Underpressure Cabinet with Door Fan

The illustration shows the relative positions of filter, air intake grills, and fans.
When filters are stacked in a cabinet, or there are space constraints that do not allow placing a door fan higher than the filter, a roof
top fan is recommended to secure proper heat dissipation as shown in Illustration 10.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

7 Electrical Installation Considerations


7.1 Power Connections
The conductor mainly carries currents of high frequencies so the distribution is not evenly dispersed throughout the cross-section
of the conductor. This is due to 2 independent effects known as the skin effect and the proximity effect. Both effects require derat-
ing, and so the mains cable of the active filter has to be rated at a higher current than the filter rating itself.
The required derating is calculated as 2 separate factors:
• The skin effect depends on current frequency, cable material, and cable dimensions.
• The proximity effect depends on the number of conductors, diameters, and distance between the individual cables.
The specifications of the optimized mains cable are:
• copper wires
• single conductors
• busbars
Copper affects skin less than aluminum, and busbars have a larger surface area than cables, reducing the skin effect factor. Proximity
effects of single conductors are negligible.
A factor of 1.2 should be applied to the nominal RMS current of a filter to determine the mains cross-section for a copper connec-
tion. An additional factor of 1.2 should be applied for aluminum connections.

7.1.1 Grounding
To obtain electromagnetic compatibility (EMC), consider the following when installing an active filter:
• High-frequency grounding: Keep the ground wire connections as short as possible.
• Use high-strand wire to reduce electrical interference.
• Do not use pigtails.
Connect the different ground systems at the lowest possible conductor impedance by keeping the conductor as short as possible
and using the greatest possible surface area. The metal cabinets of the different devices are mounted on the enclosure back plate
using the lowest possible high-frequency impedance. This prevents having different high-frequency voltages for the individual de-
vices, and it prevents the risk of radio interference currents running in connection cables that may be used between devices. Thus,
radio interference is reduced. To obtain a low high-frequency impedance, use the fastening bolts of the devices as high-frequency
connection to the back plate. Remove any insulating paint or similar substances from the fastening points.
e30bk873.10

Illustration 12: Positioning of Grounding Terminals

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

7.2 Fuses and Branch Protection


Branch circuit protection
To protect the installation against electrical and fire hazards, all branch circuits in an installation, switchgear, machines, and more
must be short-circuit and overcurrent-protected according to national/international regulations.
Either fuses or circuit breakers can be used for branch protection in front of the filter.

Table 10: Recommended Fuse Types

IEC UL Minimum SCCR Maximum SCCR

35 A filter module gG, 60 A Class J or T, 60 A 1.6 kA 100 kA

55 A filter module gG 80, 80 A Class J or T, 80 A 2 kA 100 kA

Short-circuit protection
Each filter module is equipped with internal semi conductor fuses to protect the device and avoid electrical or fire hazards.

7.3 Network Topologies


The Advanced Active Filter AAF 007 is capable of operating on various mains topologies like TN, TT, and IT.

7.4 Current Transducers Considerations


The Advanced Active Filter AAF 007 needs measuring signals from external current transducers to function. Current transducers
ordered with the filter are pretuned from factory and ensure optional configuration. It is possible to use existing current transducers
or order current transducers separately. Using existing transducers or buying the transducers separately requires additional configu-
ration and tuning of the filter, see SECTION 8.4.2 for more details.
To obtain the best filter performance, use current transducers with the following specifications:
• Nearest 10% higher current transducer to the maximum RMS current to avoid saturation.
• Current transducers with 5 A secondary rating.
• Current transducers with IEC accuracy class 0.5 or better (optimal read accuracy).
Filters operating with oversized RMS current transducer rating and/or with less than 0.5% accuracy have reduced harmonic per-
formance and result in higher losses. The filter is not able to operate with 1 A secondary CT rating.
As standard, the filter is configured for symmetric 3-phase systems and requires only 2 current transducers. Install the current trans-
ducers on phases L1/A and L3/C. A 3rd current transducer can be installed on L2/B and connected to the filter without any issues.
However, this will not give any advantages for the filter performance in a 3-phase 3-wire system.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

L1

e30bk419.10
P1 P2
S1 S2
L2

L3
P1 P2
S1 S2

PE

{
PE N L1 L2 L3
CT_A
GND
CT_B
DVC As
GND
CT_C
GND
AAF 007

DVC As
{ RS-485+
RS-485-

GND_O
RS-485+
RS-485-
GND
USB-RS485

PE L1 L2 L3
Converter

FC

PE U V W

M
3~

Illustration 13: Installation of Current Transducers on Load-side Configuration/Open Loop

N O T I C E
If current transducers are installed on all 3 wires, reprogram the filter to a 4-wire system.

7.4.1 Placing of Current Transducers


The location of the current transducers defines the filter operation pattern, whereas the filter power connection determines the
harmonic current flow of the system.
It is recommended to install the current transducers downstream from the filter. This open-loop configuration is the preprogram-
med setup. The filter mitigates by counteracting the harmonic current of the read signals. In the following illustration, the filter
compensates harmonics on all loads at PCC2.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

e30bk835.10
PCC1

AAF

M M

PCC2

Illustration 14: Open-loop Configuration

The filter can also run in closed-loop operations as shown in the following illustration, but this requires changes in the filter configu-
ration. In this configuration, the filter controls reaching a sinusoidal current waveform on the read current transducers, and it com-
pensates harmonics on all loads at PCC1.

N O T I C E
Closed-loop operation is only possible for individual filter modules. Filters consisting of multiple modules do not support this
setting.
e30BB511.12

PCC1

AAF

M M M

PCC2

Illustration 15: Closed-loop Configuration

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

No matter the configuration, the filter can compensate both single and multiple loads. To achieve the optimal harmonic flow of the
system, install the filter at the same point of common coupling as the harmonic source it is intended to compensate.

7.4.2 Connections and Polarities


Be cautious about the polarity of the current transducers. Wrong polarity will result in harmonic doubling instead of mitigation.
Notation of the current transducer terminals varies by brand. The most commonly used are S1/S2, K/L, or X1/X2. For correct polarity,
use this connection sequence for all connections to the filter.
S1 = K = X1 = CT_A/C
S2 = L = X2 = GND

L1

e30bk419.10
P1 P2
S1 S2
L2

L3
P1 P2
S1 S2

PE

{
PE N L1 L2 L3
CT_A
GND
CT_B
DVC As
GND
CT_C
GND
AAF 007

DVC As
{ RS-485+
RS-485-

GND_O
RS-485+
RS-485-
GND
USB-RS485

PE L1 L2 L3
Converter

FC

PE U V W

M
3~

Illustration 16: Connection Details

GND connectors on the filter are not shared. GND connection points cannot be interchanged between filters.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

N O T I C E
To avoid interchanging of current transducer cables, it is recommended NOT to use the same color twice.

7.4.3 Three- and Four-wire Systems


The Advanced Active Filter AAF 007 filter is preconfigured to compensation for Danfoss drives in a symmetric 3-wire operation
mode. For systems with asymmetric loads, such as single-phase loads, the filter must be reconfigured for 4-wire operation. In this
mode, equip the filter with 3 current transducers, 1 on each phase. Furthermore, the neutral power connection must be done. Re-
configuration is also required for correct performance.

e30bk836.10
L1
P1 P2
S1 S2
L2
P1 P2
S1 S2
L3
P1 P2
S1 S2
N

PE

PE N L1 L2 L3
CT_A
GND
CT_B
d GND
AAF 007 CT_C
GND

Illustration 17: Four-wire Configuration

7.4.4 Connection of Several Filter Modules to the Same Current Transducer


It is often required to install several filter modules in parallel to achieve the needed compensation effect. Each filter can use its own
set of current transducers or share common sets of current transducers. A maximum of 8 filters modules can share 1 common set of
current transducers.
For sharing current transducers, connect the filters as shown:

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

e30bk418.10
L1 P1 P2
S1 S2
L2

L3 P1 P2
S1 S2 AC Drive
PE

PE N L1 L2 L3
CT_A
GND
CT_B
GND
CT_C
GND

AAF 007 PE N L1 L2 L3
CT_A
GND
Address No. 1 CT_B
GND
CT_C
RS-485+
GND
RS-485-

GND_O AAF 007 PE N L1 L2 L3


CT_A
GND
CT_B
Address No. 2 GND
GND
CT_C
RS-485+
GND
RS-485-
+7.5V
GND_O AAF 007 PE N L1 L2 L3
CT_A
GND
Address No. 3 CT_B
GND
RS-485+ CT_C
RS-485- GND

GND_O AAF 007

Address No. 4

RS-485+
RS-485-

GND_O

Illustration 18: Connection for Current Transducer Sharing

N O T I C E
Calculate burden for the total cable length. In the previous illustration, it includes all the 5 wires that connect the individual cur-
rent transducers to the 4 filter modules.
e30bk425.10

Filter Module 1

GND CT_A1

Filter Module 2

GND CT_A2

Filter Module 3

GND CT_A3

Illustration 19: Wiring of a Current Transducer to 3 Filters in Series

7.4.5 Current Transducer Burden and Signal Quality Management


To ensure signal integrity, the current transducer and wiring system must be designed to avoid current sensing quality degradation.
CT signal integrity is a combination of several factors:
• Total VA output of the transformer (maximum burden).
• The used current transducer wire gauge.
• The total length of the current transducer cable.
• The resistance of the filter.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

The impedance of the filter's current transducer terminals is 5.5 mΩ.


To ensure signal integrity, the total power output of the current transducer must be higher than the load of the wiring system and
the filter.
The burden of a current transducer is expressed in [VA] and is either directly available in the datasheet or calculated based on the
current transducer impedance value:
[VA] = secondary current2 x Impedance value
The burden of the current transducer secondary side is calculated based on length [m] and resistance [Ω/m] of the current transduc-
er wiring plus the filter impedance:
[VA] = 52 ([Ω/m] x 2 x [m] + 0.0055)
The following graph shows the minimum current transducer burden requirement for various copper cable lengths for 1.5 mm2 (13.3
mΩ/m) and 2.5 mm2 (8.2 mΩ/m) wire gauge.

120

e30bk857.10
100
Burden in VA

80

60
1.5 mm
40 2.5 mm

20

0
0 50 100 150 200
Cable length in m

Illustration 20: Burden Requirement for 1.5 and 2.5 mm Cable

The burden calculation must include all wires in the installation and must be conducted for the longest total wire string.
For filters where the current transducer signal is looped between several filters, the additional wire between the filters is to be inclu-
ded in the calculation.
To increase the possible length of a current transducer cable without increasing the burden too much, bigger diameter cables with
less impedance can be used. This is practicable, especially, when secondary CT cabling is applied outside a filter cabinet.
Burden calculation for the summation current transducer is the sum of the respective secondary current transducers ([VA1]+[VA2]...).

7.4.6 Systems with Backup Generators, Redundant Power-feed Option, or Multiple-source Com-
pensation
System with dual-current infeed possibility where harmonic compensation is targeted, specific sets of loads may require summation
current transformers. These are typically systems with emergency backup generators or redundant power grid architecture. Sum-
mation current transformers are designed to summarize several synchronous AC currents of equal phase relation with any angle of
phase difference, that is, summarizing the secondary currents of a number of main current transducers.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

e30bk934.10
G

PCC1

AAF

M M M

Illustration 21: Multi Power Source Infeed in Close-loop Configuration


e30bb516.12

PCC1

AAF

M M M

Illustration 22: Selected Load Compensation in Open-loop Configuration

Summation current transducers are available with multiple inputs and 1 common output. For applications using summation current
transducers, ensure that all current transducers connected to the summation are from the same manufacturer and have common:
• Polarity
• Primary rating
• RMS value
• Accuracy (class 0.5)

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

• Location (PCC or load-side)


• Phase sequence
When using summation current transducers, it is important to ensure correct phase relation, current direction, and primary and sec-
ondary rating. Incorrect installation causes incorrect filter operation. Also, pay special attention to the total current transducer bur-
den calculation, see 7.4.5 Current Transducer Burden and Signal Quality Management.

7.4.7 Selection and Installation Example


In this example, only harmonics for drive 1 (200 kW) and drive 3 (132 kW) of the installation shall be mitigated. All drives are installed
in the same cabinet, and the current transducer distance to the drives is 10 m (32.8 ft).

e30bk872.10
PCC1

M AAF

M M M M

1 2 3 4

Illustration 23: Example of Selective Group Compensation

Current transducers are installed on each of the drive supply cables, and summation transformers are used. The filter is running in
open loop. The RMS current of the 200 kW drive is 385 A, hence both drives shall use 500 A current transducers. The filter burden
must be configured to a 1000 RMS current transducer. The cable used is 1.5 mm2 (16 AWG) and the current transducer minimum
burden is:
2 x 10 x 13.3/1000 = 6.65 VA. The summation transformer burden > 2 x 6.65 VA + 0.0055Ω x 5 A2 = 13.44 VA.
To lower cost and ease availability of summation current transformers, it is possible to use 2.5 mm2 (14 AWG) wire instead and re-
duce burden demand to less than 10.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

7.5 Current Transducer Dimensions

7.5.1 VD00, VD01


60.0 [2.36]

e30bk859.10
70.0 [2.76]
55.0 [2.17]

]
.39
78.5 [3.09]

[R0
0.0 21.0 [0.83]
R1

Illustration 24: Dimensions, Current Transducers with Primary Currents of 80 A and 150 A

7.5.2 VD02, VD03, VD04, VD05

e30bk860.10
70.0 [2.76] 60.0 [2.36]

55.0 [2.17]
78.7 [3.10]

]
.55
0 [R0
4.0
R1 41.0 [1.61]

Illustration 25: Dimensions, Current Transducers with Primary Current of 250 A, 400 A, 600 A, and 800 A

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Electrical Installation
Operating Guide Considerations

7.5.3 VD06, VD07, VD08

59.8 [2.35]

e30bk861.10
90.0 [3.54]
44.8 [1.76]

126.6 [4.99]
31.0 [1.22]

61.0 [2.40]

95.8 [3.77] 75.5 [2.97]

Illustration 26: Dimensions, Current Transducers with Primary Current of 900 A, 1000 A, and 2000 A

7.6 Operation with Capacitor Banks


The Advanced Active Filter AAF 007 is able to run with capacitor banks as long as the resonance frequency of the capacitor bank is
not in the operation range of the active filter. The filter's operating range is 40–60 kHz.
Always use detuned capacitor banks in installation with drives and active filters to avoid resonance phenomena, unintended trip-
ping, or component breakdown.
Detuned capacitors should have a resonant frequency that is an inter-harmonic order lower than the 3rd order.

N O T I C E
Resonances can occur when capacitor banks are not installed with detuning chokes close to an active switching device.

The capacitor bank should be installed upstream from the filter towards the supply. If this is not possible, install the current trans-
ducer such that they do not measure both needed current compensation and the capacitor-corrected current.

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Advanced Active Filter 007
Electrical Installation
Operating Guide Considerations

e30bb517.12
PCC1

AAF

M M

Illustration 27: Capacitor Bank Mounter Upstream - Current Transducers do not Measure Capacitor Current

The above illustration shows the recommended installation of the active filter and current transducer location in installations con-
taining capacitor banks.
e30bl013.10

PCC1

AAF

M M

Illustration 28: Incorrect Installation

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Electrical Installation
Operating Guide Considerations

e30bb519.12
PCC1

AAF

M M

Illustration 29: Current Transducers do not Measure Capacitor Current

For installations where the current transducer connection point can be moved, the configuration shown in Illustration 29 is also
possible. In some retrofit applications, summation current transducers are needed to ensure that the capacitor current is not meas-
ured. Summation current transducers can also be used to subtract 2 signals from each other and so subtract the capacitor-bank-
corrected current from the total current.
e30bb520.12

PCC1

AAF

M M

Illustration 30: Capacitor Bank Mounted on PCC

In the previous illustration, current transducers ensure that the capacitor-corrected current is not measured.

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

8 Basic Operations and Applications


8.1 PC Tool
The Danfoss AAF 007 Setup tool is available in the MyDrive® Suite. The tool can be utilized for commissioning of the filter and for
monitoring of current and grid voltages of the filter or connected load and grid. The tool is a freeware that requires a user name and
a password to be able to log in. As the access data may change with versions of the tool, consult the README file in the zip file of
the tool to retrieve user and password information.
The tool helps to understand the actual status of the filter and gives access to the error log.
Extract the downloaded *.zip folder to a non-temporary folder on the computer to make it fully executable. Some machines require
administrative privileges to execute successfully.
To use the PC tool with the filter, use the RS485 connections on the filter and connect to the PC, possibly via the USB converter.
Grounding is required when the cable way exceeds 1 m (3.28 ft) to avoid degraded performance of the communication.

N O T I C E
To confirm entered values, press Enter.

8.1.1 Logging in and Connecting to Filter

e30bk853.10

Illustration 31: Welcome Screen

Procedure
1. On the Welcome screen, enter user name and password.
2. Click Log in.

 The screen for connecting to the filter appears.

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e30bk854.10
3. Click PortCheck.
4. In the field Serial Port, enter the relevant port number.
5. In the field Baud Rate, enter the value 19200.
6. In the Connect field, select System or Individual filter module.
7. Click the Connect button.
8. Verify that the status on the side bar changes from Disconnected to Connected.

8.1.2 Connection - Parallel Setup


The Advanced Active Filter AAF 007 filters rated >55 A are constellations of parallel modules. When ordered this way, the filter mod-
ules are set for parallel operation by factory. Settings for the filter can be changed on system level. If the compilation of active filters
is changed, it can be necessary to reconfigure the parallel setup.
Changes done on system level result in changes on all connected filter modules. Changes done in 1-16 result in changes on the
equivalent filter module with the corresponding Modbus address 1-16. The limit of 8 modules in parallel is based on the burden of
the current transducers and the belonging cables, even though the communication ports allow configuration of a system with 16
modules.
To run the AAF 007 filter modules in parallel, all filter modules must be set to the correct total compensation current connected,
refer to section 8.1.5.1.
Example
AAF-0073B04-220AE20 is an active filter with 220 A compensation current. It is a compilation of 4 x AAF-0073B04-55A0E20. The total
parallel total compensation current is 220 A.
This setting can be done in system mode and will be distributed to all modules.

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8.1.2.1 Configuring the Modbus Address

e30bk907.10
Illustration 32: Selection of Filter Module and Address

Procedure
1. Connect the RS485 connector to device 1 in the setup (no other filter modules may be connected).
2. Connect to the filter as described in section 8.1.2.
3. Add 1 in the Device address field and press Enter.
4. Disconnect the RS485 connector from device 1.
5. Connect the RS485 connector to device 2 in the setup (no other modules may be connected).
6. Connect to the filter as described in section 8.1.2.
7. Add 2 in the Device address field and press Enter.
8. Proceed with this procedure for the required number of parallel units.
All filter modules can now be connected via RS485 connection. Individual filters can be addressed by using the filter selection menu.

8.1.3 Home Page


The HOME page shows an overview of system values, such as:
• Voltage
• Grid power
• Grid current
• Load current
Besides the Run and Shut down buttons for starting and stopping the filter, the Clear fault button is available for clearing faults.

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Illustration 33: HOME Screen of the PC Tool

8.1.4 Parameter Settings


On all settings pages, the following functions are available:
• Start the filter with the Run button.
• Stop the filter with the Shut down button.
• Upload and download the parameter set for the settings.
The parameter sets, which are up- or downloaded as CSV files, cover all settings of the filter, not just the settings of the respective
page.

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

8.1.4.1 Settings - Device

e30bk910.10
Illustration 34: Device Settings

Table 11: Overview of Settings and Selections on the Device Settings Page

Setting Selection/value range Factory de-


fault

Compensation H. Harmonic mitigation only. H


priority HR: Harmonic mitigation and fundamental reactive current as 2nd priority.
HRU: Harmonic mitigation 1st priority, fundamental reactive current 2nd priority, and unbal-
ance compensation 3rd priority.
Self-Aging: Used for factory testing/troubleshooting.

Harmonic detec- Auto: Searching for optimum settings range, best for resonance detection. Auto
tion mode(1) Manual: Exact settings.
Completely: Fully autonomous.

RUN mode Auto: Starting automatically, when mains is powered on. Auto
Manual: The filter requires a command via PC software, command via Modbus, or digital in-
put.

Grid frequency Setting of fundamental grid frequency. Will be automatically detected by the software. Can N/A
(Hz] be adjusted or corrected manually. Will be reset with every restart.

Compensation Limitation of harmonic current to give reactive power more priority in HR and HRU mode. ~1
ratio

Nominal voltage Setting of mains voltage. Will be automatically detected by the software. Can be adjusted or N/A
corrected manually. Will be reset with every restart.

CT location Grid side: Closed-loop control. Load side

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Setting Selection/value range Factory de-


fault
Load side: Open-side control.

Parallel total Current of the filter/system that is sharing 1 set of current transducers. Value of or-
comp. current dered filter

CT connection Not relevant when current transducers are connected to only 1 filter module of 35 A or 55 A. Series
When the current transducer signal is looped through multiple modules, it should be set to
"series".

CT ratio Primary current rating of connected current transducer. If more summation current transduc- If current
ers are used, the ratio might change, for example, the value must be doubled. transducers
are ordered
as part of
the filter, the
respective
value will be
preset.

Topology 3P4W: 3-phase 4-wire system. The neutral wire must be connected and current transducers 3P3W
on all 3 phases must be present.
3P3W: 3-phase 3-wire system. The neutral must not be connected and current transducers are
only needed on phases 1 and 3.

Damping value Damping of current controller. Recommended: 30


• 10 for 4W system.
• 30 for 3W system.
• 20 for 3P3W system with EC fan or slim DC bus drive spectrum.
Lower value corresponds to less damping in the compensation.

Target PF Displacement factor/cosphi, can be set negative or positive. 1

Sleep mode dis- This value disables sleep mode. The filter starts operation once the initial value is reached. The 0%
able parameter is linked to the CT ratio. For example, the CT ratio is 200 and sleep mode disable is
10%. The filter starts operation at 20 A nominal load current.

Sleep mode hys- Offset in 0% from sleep mode disable. For example, CT ratio is 200 A and sleep mode disable 0%
teresis is 10% Sleep mode hysteresis is set to 5%. The filter starts operation at 20 A and turns off at
10 A.

1 Detailed description in section 8.1.5.1.1.

8.1.4.1.1 Settings - Harmonic Detection Modes


The menu Settings⇒Device offers 3 harmonic detection modes:
• Auto
• Completely
• Manually
The selection of the harmonic-detection mode has an impact on the effect of the settings for the harmonics (odd and even) and for
the angle.
In the sub-menus Angle and Harmonic (odd/even), detailed settings for the harmonic comensation can be done. This can be re-
quired, if the filter is not running optimally due to various external factors like poor current transducer signals, local resonances in
the mains, or high predistortion on the mains.
A power meter might be required to determine the phase angle displacement on certain frequencies and for spectrum analysis
where resonances occur.
The values of the Harmonics and Angle settings are used in the controller in the modes Auto and Automatically. In Completely mode,
these settings are not relevant for the controller.

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Advanced Active Filter 007

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Table 12: Harmonic Detection Modes

Mode Description Example

Auto In this mode, the actual individual values are Compensation rate 5th Harmonic is set to 1.0
never exceeding the set maximum compen- Compensation rate 7th Harmonic is set to 0.8
sation rate. 5th Harmonic is compensated with maximum 100% in accordance to
The auto algorithm dynamically adjusts the the measured value.
compensation current for different situations 7th Harmonic is compensated with maximum 80% of the measured
(for example, resonances) but does not ex- value.
ceed the maximum compensation rate.
During this mode, the resonance detection is active.
Local resonance frequencies – evaluated during commissioning -
should be set to a significant lower value within the individual har-
monic settings.

Com- The individual harmonic settings are not ac- Compensation rate 5th Harmonic is set to 1.0
pletely tive. All values are set to 1. All Harmonics are Compensation rate 7th Harmonic is set to 0.8
compensated in accordance to measured(1)
5th Harmonic is compensated with maximum 100% in accordance to
current values. Individual fine-tuning is not
the measured(1) value.
possible.
7th Harmonic is compensated with maximum 100% in accordance to
the measured(1) value.

Man- In this mode, the actual individual values are Compensation rate 5th Harmonic is set to 1.0
ually corresponding to the exact compensation Compensation rate 7th Harmonic is set to 0.8
rate. The filter aims to compensate 5th Harmonic completely in accord-
In this mode, there is no dynamic adjustment ance to the measured(1) value.
of the current. The filter aims to compensate 80% of the measured(1) 7th Harmonic.

1 When closed-loop mode is used (current transducers on the grid side), the harmonic currents on the load side are calculated based on the external

measurements and the internal measurements of the filter.

8.1.4.2 Settings - Harmonic (Odd/Even)


The Advanced Active Filter AAF 007 injects harmonics of the same amplitude as the measured value in counterphase. The deviation
between the measured value and the injected valued can be adjusted in the Harmonic (odd/even) menu.
Values are referring to a factor of the individual harmonic amplitude (1.05 corresponds to a compensation of 105%). This setting is
used to fine-tune the performance of the filter. These settings can be changed during operation of the filter. The valid range for
settings is 0.0–1.1.

N O T I C E
Even order harmonics may be caused by unbalance in the load. For symmetrical load, compensation of the even order harmonics
should not be required and settings of 0.00 is recommended.

8.1.4.2.1 Settings - Harmonic Fine-tuning


To achieve the best possible performance, fine-tuning of individual harmonics is recommended.

Procedure
1. Install PQ-Analyzer upstream of the AAF 007.
2. Start the filter and view the result in bar-graph mode.
3. Identify the harmonic with the largest harmonic content on PQ-Analyzer.
4. Add +0.01 to the corresponding harmonic value in the PC tool.
5. Review the result:
- a. If harmonic content is less than before, repeat step 6.
- b. If harmonic content is higher, insert the previous value and move on to step 8.
6. Add +0.01 to the corresponding harmonic value in the PC tool.

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7. Review the result:


- a. If harmonic content is less than before, repeat step 6.
- b. If harmonic content is higher, insert the previous value and move to step 12.
8. Add -0.01 to the corresponding harmonic value in the PC tool.
9. Review the result:
- a. If harmonic content is less than before, move to step 10.
- b. If harmonic content is higher, insert the previous value and move on to step 12.
10. Add -0.01 to the corresponding harmonic value in the PC tool.
11. Review the result:
- a. If harmonic content is less than before, repeat step 10.
- b. If harmonic content is higher, insert the previous value and move on to step 12.
12. Review the overall harmonic spectrum and THD.
- a. Are the values within the specification, the commissioning is finalized.
- b. Are the individual harmonics or THD outside the specifications, move to step 13.

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13. Repeat steps 4–11 with harmonic order containing the next highest harmonic content.
Example

e30bl014.10
Install
PQ-Analyzer upstream
of the AAF 007

Start
the filter and view result
on PQ-Analyzer in bar
graph mode

Identify
harmonic with largest
harmonic content on
PQ-Analyzer

Add
+0.01 to the correspon-
ding harmonic value in
the PC tool

5)
Was the harmonic
content reduced?

YES NO

6) Add 8) Add
+0.01 to the correspon- -0.01 to the correspon-
ding harmonic value in ding harmonic value in
the PC tool the PC tool

YES

7) 9)
Was the harmonic Was the harmonic
content reduced? content reduced?

YES

10) Add
-0.01 to the correspon-
ding harmonic value in
NO the PC tool
NO

YES

11)
NO Was the harmonic
content reduced?

Insert
previous value

12)Are
all harmonics YES
and THD within
specification?

NO

13) Choose frequency Harmonic fine


with next highest value tuning
that must be reduced completed

Illustration 35: Flowchart of Harmonic Fine-tuning

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8.1.4.3 Settings - Angle


The Advanced Active Filter AAF 007 is injecting harmonics of opposite angle compared to the measured value. Deviation between
the measured value and the injected value can be adjusted in the Angle settings. Values are referring to degree (2.20 corresponds to
an offset of 2.2°). Negative values are possible. These settings can be changed during operation.
Adjustments of fundamental or specific frequencies across phases will be accumulated to settings that made for specific phases (L1,
L2, or L3).
Fundamental angle Angle offset of fundamental angle compensation.

Phase A angle Angle offset of complete signal measured via L1.

Phase B angle Angle offset of complete signal measured via L2.

Phase C angle Angle offset of complete signal measured via L3.

3rd angle Angle offset of 3rd harmonic for L1–L3.

n angle Angle offset of n harmonic for L1–L3.

25th angle Angle offset of 25th harmonic for L1–L3.

8.1.4.4 Settings - Calibration


On the Calibration page, measurement values of the filter on voltages and currents can be adjusted if an offset is observed or wan-
ted. The entered numbers are represented as RMS value.
When entering the Calibration page, no live data from the filter is shown, only the entered value is visible.
To change as specific value, enter the actual RMS value determined by an external measurement device in the field and press Enter.

8.1.4.5 Settings - Debug


The Debug page can give information on different Modbus RTU addresses. This page is reserved for factory use only.

8.1.4.6 Settings - Connection


Port check Checks for available RS485 devices

Connect Connects the PC SW to the AAF 007 if settings are correct.

Disconnect Disconnects the PC SW to the AAF 007.

Serial port Shows available RS485 devices. Select the device corresponding to the RS485-USB connector.

Baud rate Different baud rates are available. Select 19200.

Device address Setting for individual Modbus address of the AAF 007.

Connect (dropdown Selecting between individual AAF 007 filters or system level. At system level, several parallel filters act
menu) as 1 device.

A connection procedure is described in section 8.1.2.

8.1.5 Data
In the Data menu, information about the filter and the connected mains can be shown.

8.1.5.1 Grid
On the Grid page, voltage and current waveforms of the grid side can be shown. To enable or disable the individual current and
voltage, use the check marks on the left side of the page.
In this view, the correct sequence of the voltages can be checked. By enabling current and voltage pairwise, it can also be investiga-
ted if the current transducers are mounted on the correct phase. If the current waveform is 180° shifted to the corresponding volt-
age, the polarity of the current transducer is probably wrong. If so, change either the direction of the primary current through the
current transducer core or change the connection of the secondary current connection.

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Illustration 36: Grid Voltages and Currents

N O T I C E
When current transducers are installed on the load side, there are no measurements of the grid-side current. The grid-side cur-
rent should only be considered as approximation of the true current waveform.

8.1.5.2 Load
On the Load page, voltage and current waveforms of the load side can be shown. This individual current and voltage can be ena-
bled and disabled using the checkmarks on the left side of the screen.

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Illustration 37: Load Voltages and Currents (Only Phase A Visualized)

N O T I C E
When current transducers are installed on the grid side, there are no measurements of the load-side current. The load-side cur-
rent should only be considered as approximation of the true current waveform.

8.1.5.3 Power
The Power page shows the load-side and grid-side apparent power, active power, reactive power, and cos(φ) (displacement factor).

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Illustration 38: Power Data Overview

N O T I C E
For current transducers on the load side, there are no measurements of the grid-side current. The values for the grid side should
be considered as approximation only.

N O T I C E
For current transducers on the grid side, there are no measurements of the load-side current. The values for the load side should
be considered as approximation only.

8.1.5.4 Filter
On the Filter page, the voltage and current waveforms of the filter can be visualized. The individual current and voltage can be
enabled and disabled using the checkmarks on the left side of the screen. This page also shows the DC-bus voltage which can be
used to indicate errors.

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Illustration 39: Filter Currents and Voltages (Phase A)

8.1.5.5 Temperature
The Temperature page shows the individual temperatures of the SiC switching components together with the ambient temperature.

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Illustration 40: Temperature Values of Switching Devices in the Filter

8.1.5.6 I/O
The I/O page shows the status of the input and output relays. The function of the output relays can be changed in these settings.
The output relay is suitable for 2 A/500 V AC or 3 A/30 V DC. The input signal is considered low for 0–3 V and high for 10–24 V.

8.1.6 Record
The Record page shows all ongoing and cleared alerts. Cleared alerts are only stored in the PC software. Disconnecting from the
device result in loss this stored data.
For further information on the shown messages, refer to 10 Troubleshooting.

8.2 Modbus Setup

8.2.1 Introduction
Modbus is a communication protocol on application layer, which is currently widely spread for industrial controls and is close to
being a de-facto-industrial standard.
This chapter describes the implementation of Modbus communication protocols in the AAF 007 product series. The communication
starts the answer mode, the host initiates the request, and the follower performs the request and answers.
This chapter does not describe the standard specification of the Modbus communication protocol. Detailed information is in the
standard specification of Modbus RTU communication protocol.

8.2.2 Base Protocol


The base protocol is standard Modbus RTU. Asynchronous String protocol UART is applied with 19200 baud. The transmission mode
is asynchronous and half duplex, there is 1 start bit, 8 data bits, no parity, and 1 stop bit.

8.2.3 Data Types


The storage format of integer values is 2 bytes. First transmit the high-byte D15 ~ D8, then transmit the low-byte D7 ~ D0.
The storage format of floating-point values is 4 bytes. The IEEE32-bit standard-floating-point format (standard-C-language format) is
used. The transmission order is as follows: high-byte D31 ~ D24, then D23 ~ D16, then D15 ~ D8, and finally low-byte D7 ~ D0.

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8.2.4 Communication Mode


After sending the host request, wait 100 ms for the answer from the follower. If no answers or wrong answers are received within
this time, the communication process has failed.

8.2.5 Definitions of the Application-layer Packaged Data/Frame Format

8.2.5.1 Checksum
The check uses a 16-bit CRC check (2 byte). The whole information is used for the check. The content of CRC is calculated by the help
of the cyclic redundancy recognition process. The content of CRC is added to the end of the information, starting with the low-byte
followed by the high-byte.

8.2.5.2 Supported Function Codes


It is only possible to read data from the filter via Modbus RTU.

Table 13: Supported Function Codes

Function code Function description

02 Read status and alarm of the unit.

03, 04 Read of analog values, waveform data (curve, histogram), and manufacturer information.

8.2.5.2.1 Function Code 02


Table 14: Requested Format

Format Address Function Status of start Status of start Number of sta- Number of sta- Checksum
code address high address low tus bits high tus bits low byte
byte byte byte

Number of 1 1 1 1 1 1 2
bytes

The address range of the unit is 0–247, 0xff is the broadcast address, and the standard address is 1.
Table 15: Response Format

Format Address Function code Number of bytes Data Checksum

Number of bytes 1 1 1 ….. 2

Number of bytes = number of states/8 + (number of states% 8 == 0? =:1)

8.2.5.2.2 Function Code 03, 04


Table 16: Requested Format

Format Address Function Register start Register start Number of reg- Number of reg- Check-
code address - high address - low isters high byte isters low byte sum
byte byte

Number of 1 1 1 1 1 1 2
bytes

Table 17: Response Format

Format Address Function code Number of bytes Data Checksum

Number of bytes 1 1 1 ….. 2

Number of bytes = Number of registers X 2.

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8.2.6 Detailed Command/Answer Information


For AAF 007, data is sent in segments. Data in 8.2.6.1 Read of Status and Alarm of the Unit is sent in 1 single segment until 0x0024
once the register 0x0000 is addressed. Data in 8.2.6.2 Read of AAF 007 Analog Values is sent according to the following table.

Segment number Start address

1 0x0000

2 0x0024

3 0x0048

4 0x006C

5 0x0090

8.2.6.1 Read of Status and Alarm of the Unit


Table 18: Function Code 02, Status Start Address = 0x0000

Status address Number of bits Name Remark Data attributes

0x0001 1 Operational state 0: standby. –


1: operation.

0x0002 1 Reserved – –

0x0003 1 Reserved – –

0x0004 1 Reserved – –

0x0005 1 Reserved – –

0x0006 1 Reserved – –

0x0007 1 Reserved – –

0x0008 1 Reserved – –

0x0009 1 Reserved – –

0x000A 1 Reserved – –

0x000B 1 Reserved – –

0x000C 1 Reserved – –

0x000D 1 Reserved – –

0x000E 1 Reserved – –

0x000F 1 Reserved – –

0x0010 1 IO output 1 0: low level –


1: high level

0x0011 1 IO output 2 0: low level –


1: high level

0x0012 1 IO output 3 0: low level –


1: high level

0x0013 1 IO output 4 0: low level –

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Status address Number of bits Name Remark Data attributes


1: high level

0x0014 1 IO output 5 0: low level –


1: high level

0x0015 1 Reserved – –

0x0016 1 Reserved – –

0x0017 1 Reserved – –

0x0018 1 Reserved – –

0x0019 1 Reserved – –

0x001A 1 Reserved – –

0x001B 1 Reserved – –

0x001C 1 Reserved – –

0x001D 1 Reserved – –

0x001E 1 Reserved – –

0x001F 1 Reserved – –

0x0020 1 Reserved – –

0x0021 1 Reserved – –

0x0022 1 Reserved – –

0x0023 1 Reserved – –

0x0024 1 Reserved – –

0x0025 1 Reserved – –

0x0026 1 Reserved – –

0x0027 1 Reserved – –

0x0028 1 Inverter short circuit 0: normal –


1: abnormal

0x0029 1 Overcurrent 0: normal –


1: abnormal

0x002A 1 Error supply voltage 0: normal –


1: abnormal

0x002B 1 Fuse error 0: normal –


1: abnormal

0x002C 1 Fan error 0: normal –


1: abnormal

0x002D 1 Inverter overtemperature 0: normal –

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

Status address Number of bits Name Remark Data attributes


1: abnormal

0x002E 1 Current transformer ratio wrong 0: normal –


1: abnormal

0x002F 1 Inverter overload 0: normal –


1: abnormal

0x0030 1 System error 0: normal –


1: abnormal

0x0031 1 Frequency error 0: normal –


1: abnormal

0x0032 1 Voltage error 0: normal –


1: abnormal

0x0033 1 Phase sequence error 0: normal –


1: abnormal

0x0034 1 Control-firmware version wrong 0: normal –


1: abnormal

0x0035 1 Controller error 0: normal –


1: abnormal

0x0036 1 Device parament error 0: normal –


1: abnormal

0x0037 1 Capacity error 0: normal –


1: abnormal

0x0038 1 External power OFF 0: normal –


1: abnormal

0x0039 1 DC difference value error 0: normal –


1: abnormal

0x003A 1 Reserved – –

0x003B 1 U3Comm error 0: normal –


1: abnormal

0x003C 1 SoftWare version error 0: normal –


1: abnormal

0X003D 1 Reserved – –

0x003E 1 Soft start error 0: normal –


1: abnormal

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

8.2.6.2 Read of AAF 007 Analog Values


Table 19: Function Codes 03 and 04, Status Start Address = 0x0000

Register address Number of bytes Name Unit Data attributes

0x0000 4 Load current phase A A –

0x0002 4 Load current phase B A –

0x0004 4 Load current phase C A –

0x0006 4 Load current THDI phase A % –

0x0008 4 Load current THDI phase B % –

0x000A 4 Load current THDI phase C % –

0x000C 4 Load displacement factor phase A – –

0x000E 4 Load displacement factor phase B – –

0x0010 4 Load displacement factor phase C – –

0x0012 4 Inductor current phase A A –

0x0014 4 Inductor current phase B A –

0x0016 4 Inductor current phase C A –

0x0018 4 Mains apparent power phase A kVA –

0x001A 4 Mains apparent power phase B kVA –

0x001C 4 Mains apparent power phase C kVA –

0x001E 4 Mains active power phase A kW –

0x0020 4 Mains active power phase B kW –

0x0022 4 Mains active power phase C kW –

0x0024 4 Mains neutral current A –

0x0026 4 Load neutral current A –

0x0028 4 Mains current phase A A –

0x002A 4 Mains current phase B A –

0x002C 4 Mains current phase C A –

0x002E 4 Mains current THDI phase A % –

0x0030 4 Mains current THDI phase B % –

0x0032 4 Mains current THDI phase C % –

0x0034 4 Mains power factor phase A – –

0x0036 4 Mains power factor phase B – –

0x0038 4 Mains power factor phase C – –

0x003A 4 Temperature phase 1 °C –

0x003C 4 Ambient temperature °C –

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

Register address Number of bytes Name Unit Data attributes

0x003E 4 Temperature 3 - not in use °C –

0x0040 4 Mains reactive power phase A kVAr –

0x0042 4 Mains reactive power phase B kVAr –

0x0044 4 Mains reactive power phase C kVAr –

0x0046 4 Mains displacement factor COSPHI phase A – –

0x0048 4 Mains displacement factor COSPHI phase B – –

0x004A 4 Mains displacement factor COSPHI phase C – –

0x004C 4 Load reactive power phase A kVAr –

0x004E 4 Load reactive power phase B kVAr –

0x0050 4 Load reactive power phase C kVAr –

0x0052 4 Compensation current phase A A –

0x0054 4 Compensation current phase B A –

0x0056 4 Compensation current phase C A –

0x0058 4 Compensation current utilization ratio phase A % –

0x005A 4 Compensation current utilization ratio phase B % –

0x005C 4 Compensation current utilization ratio phase C % –

0x005E 4 Temperature 4 - not in use °C –

0x0060 4 Temperature phase 2 °C –

0x0062 4 Temperature phase 3 °C –

0x0064 4 Load apparent power phase A kVA –

0x0066 4 Load apparent power phase B kVA –

0x0068 4 Load apparent power phase C kVA –

0x006A 4 Load active power phase A kW –

0x006C 4 Load active power phase B kW –

0x006E 4 Load active power phase C kW –

0x0070 4 Load displacement factor COSPHI phase A – –

0x0072 4 Load displacement factor COSPHI phase B – –

0x0074 4 Load displacement factor COSPHI phase C – –

0x0076 4 Mains voltage phase A V –

0x0078 4 Mains voltage phase B V –

0x007A 4 Mains voltage phase C V –

0x007C 4 Mains frequency phase A Hz –

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

Register address Number of bytes Name Unit Data attributes

0X007E 4 Mains frequency phase B Hz –

0x0080 4 Mains frequency phase C Hz –

0x0082 4 Mains Voltage THDU phase A % –

0x0084 4 Mains Voltage THDU phase B % –

0x0086 4 Mains Voltage THDU phase C % –

0x0088 4 Adjustable variable value 1 – –

0x008A 4 Adjustable variable value 2 – –

0x008C 4 Adjustable variable value 3 – –

0x008E 4 Adjustable variable value 4 – –

0x0090 4 Adjustable variable value 5 – –

0x0092 4 Adjustable variable value 6 – –

0x0094 4 AAF 007 active operation hours h –

0x0096 4 AAF 007 active operation hours with load >50% h –

0x0098 4 AAF 007 active operation hours with load <50% h –

0x009A 4 DC-bus voltage (+) V –

0x009C 4 DC-bus voltage (-) V –

0x009E 4 Inductor temperature °C –

8.2.6.3 Read of AAF 007 Waveform Data (Curves in Time Domain)


A complete curve consists of 128 points in 2 sets of data, and each byte represents the value of 1 point. 128 points represent 1
complete curve. A sequence of data transmission starts at low and ends at high. The 1st bit represents the 1st point, and so on.
Table 20: Function Codes 03 and 04, State Register Start Address = 0x0500

Register address Number of bytes Name Remark Data attributes

0x0500 128 Mains voltage curve phase A – –

0x0540 128 Mains voltage curve phase B – –

0x0580 128 Mains voltage curve phase C – –

0x05C0 128 Load current curve phase A – –

0x0600 128 Load current curve phase B – –

0x0640 128 Load current curve phase C – –

0x0680 128 Compensations current curve phase A – –

0x06C0 128 Compensations current curve phase B – –

0x0700 128 Compensations current curve phase C – –

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

Register address Number of bytes Name Remark Data attributes

0x0740 128 Mains current curve phase A – –

0x0780 128 Mains current curve phase B – –

0x07C0 128 Mains current curve phase C – –

8.2.6.4 Read of AAF 007 Waveform Data (Curves in Frequency Domain/Histrogram)


Table 21: Function Codes 03 and 04, State Register Start Address = 0x0B00

Register address Number of bytes Name Remark Data attributes

0x0B00 80 Mains voltage THDU histogram phase A – –

0x0B28 80 Mains voltage THDU histogram phase B – –

0x0B50 80 Mains voltage THDU histogram phase C – –

0x0B78 80 Load current THDI histogram phase A – –

0x0BA0 80 Load current THDI histogram phase B – –

0x0BC8 80 Load current THDI histogram phase C – –

0x0BF0 80 Mains current THDI histogram phase A – –

0x0C18 80 Mains current THDI histogram phase B – –

0x0C40 80 Mains current THDI histogram phase C – –

8.2.6.5 Read of AAF 007 Manufacturer Information


Table 22: Function Codes 03 and 04, State Register Start Address = 0x1000

Register ad- Number of Name Data attributes


dress bytes

0x1000 2 Protocol versions num- Decimal notation, for example, 100 refers to protocol version V100.
ber

0x1001 2 Software version num- Decimal notation, the higher 12 bits represent the main version and
ber the lower 4 bits represent the secondary version. Example: 0x0041
means main version 100 and secondary version 01.

0x1002 2 AAF 007 unit address 1~247

0x1003 2 Reserved –

8.2.6.6 Read of Supervision Information


Table 23: Function Codes 03 and 04, State Register Start Address = 0x1200

Register ad- Number of Name Data attributes


dress bytes

0x1200 2 Protocol versions number Decimal notation, for example, 100 refers to protocol version V100.

0x1201 2 Software version number Decimal notation, the higher 12 bits represent the main version,
and the lower 4 bits represent the secondary version. Example:
0x0041 means main version 100 and secondary version 01.

0x1202 2 AAF 007 unit address 1~247

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

Register ad- Number of Name Data attributes


dress bytes

0x1203 2 Reserved –

0x1204 2 Input dry contact 1: high


0: low

0x1205 2 Output dry contact 1: high


0: low

8.2.7 CRC Calculation


• Input parameter: the buffer calculates the CRC-array-pointer.
• Length: length of data to be calculated.
• Calculated value: 16-bit CRC checksum

Unsigned short calculateCRC16(const unsigned char * buffer, int length


e30bk927.10

unsigned short InitCrc = 0xffff;


unsigned short Crc = 0;

int i =
0;int j =
0;

if ((buffer == 0) | | (length ≤ 0))

return 0;

for(i=0; i<length; i++)

InitCrc^=
buffer[i];for(j=0;
j<8; j++)

{
Crc = InitCrc;
InitCrc >>= 1;
if(Crc&0x000
1)
InitCrc ^= 0xa001;
}
}

Illustration 41: Example of CRC Calculation

8.3 Paralleling of Filter Modules


Filters ordered with ratings above 55 A are made up of parallel setup of multiple filter modules. These filters can be ordered directly
from Danfoss with or without current transducers.
An ordered filter of, for example, 220 A consists of 4 55 A modules. These modules are already programmed and tested as a 220 A
unit from the factory. When ordered with current transducers, all settings are made to that the product can be installed and com-
missioned directly.
If a module is to be exchanged in a filter, or if a filter is enhanced with extra module to increase compensation current, reprogram-
ming of the filter modules is required to ensure proper operation.

8.3.1 Modbus Address


When exchanging a module in a filter, assign the address of the old module to the new module.

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Advanced Active Filter 007

Operating Guide Basic Operations and Applications

If a filter is enhanced by adding a new module, assign the next free address to the new module. See section 8.1.2 Connection -
Parallel Setup for more information on assigning addresses.

8.3.2 Current Transducer


Up to 8 filter modules can share 1 set of current transducer. Electrical installation of current transducers to parallel modules is ex-
plained in section 7.4.4 Connection of Several Filter Modules to the Same Current Transducer.
It is important that the parameter/value Parallel Total Comp. Current is set up correctly as it has significant impact to the perform-
ance of the filter. If the value is not according to the installed compensation current, the filter might compensate too much or too
little, which in both cases results in degraded power quality.
Therefore, it is important to program this value correctly for exchanged modules, and in case the filter is changed in size by remov-
ing or adding modules.

8.3.3 Control Signals


The functions of the control signals are explained in 5.6.4 External Power Off (EPO). RS485 and digital inputs can easily be wired in
parallel without further considerations.
The 2 output relays are fixed to show the status of the drive. These signals can be used individually or require a logic to combine the
status with the total filter status, as illustrated below.

0–24 V

e30bk809.10
Digital
input
Output
circuit Output
3 board relay
(optional) 3 Filter 1

RS485
3

EPO

Digital
input

Output
3 relay
Filter 2

RS485
3

EPO

Illustration 42: Example of Control Wiring for 2 Filter Modules

8.4 Installation of Active Filters in Proximity of Drives


The filter sets different MOSFET switches in real time feeding a DC voltage into the grid, which creates counter-phase signals.

N O T I C E
This pattern is decreasing the local impedance for the higher harmonic currents, and therefore non-linear loads (diode-feed
loads) will experience steeper current flanks on the input.

Drives with integrated AC coils will dampen this effect and reduce the harmonic content of current, while drives with DC coil will
reduce the harmonic current on the input of the drive, However, the DC coils are not able to change the dI/dt value at the input
section due to their position. To evaluate if special measures are to be considered for installation of active filters very close to drives,
contact the local supplier.

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Advanced Active Filter 007

Operating Guide How to Order

9 How to Order
9.1 Filter Configuration
Use the code number system to design an active filter according to the application requirements. For the Advanced Active Fil-
ter AAF 007, it is possible to order standard filters based on modules by sending a modelcode string describing the product to the
local Danfoss sales office. For example, AAF-0073B04-220AE20+VD04.
These IP20 products consist of 1 or more filter modules including a set of current transducers if such have been selected. The filter
modules are tested and parametrized in the ordered product configuration.

9.2 Ordering Form Type Code


This section describes each character in the type code. As the Advanced Active Filter AAF 007 series is constantly evolving, the fol-
lowing table may show options that are not yet released for sales. It is indicated in the table which selections are available. In the
example, a standard 55 A filter with IP20 protection rating is selected for a 380–480 V net, including 150 A current transducers. The
internet-based configurator configures the right filter for the right application and generates a type code string and a model string.
The configurator automatically generates an 8-digit sales number to be delivered to the local sales office. It is also possible to estab-
lish a project list with several products and send it to a Danfoss sales representative. The configurator is available at https://
store.danfoss.com/en/Drives/Drives-Configurators/General-Configurators/c/13934.

Table 24: Type Code Description

Description Remark Options

Product group – AAF-007

Product type – -3B

Mains voltage – 04

Current rating – -35A0: 35 A


-55A0: 55 A
-70A0: 70 A
-90A0: 90 A
-110A: 110 A
-165A: 165 A
-220A: 200 A
-275A: 275 A
-300A: 330 A
-385A: 385 A
-440A: 440 A

Protection rating – -E20: IP20


-E54: IP54

Mains input device For cabinet products AJXX: None

Control panel – BFXX: None


BF05: Control panel AAF OPX50

Product SW ID – ECXXX: Latest released version

Documentation – EHXX: Multi language

Door signal lights For cabinet products IIXX: None


IICD: RUN, READY, FAULT

Current transducers (2 pieces) – VDXX: None


VD00: 80 A
VD01: 150 A

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Advanced Active Filter 007

Operating Guide How to Order

Description Remark Options


VD02: 250 A
VD03: 400 A
VD04: 600 A
VD05: 800 A
VD06: 900 A
VD07: 1000 A
VD08: 2000 A

Frame designation – AAF01: Filter module/package


AAF02: Rital 400 mm width
AAF03: Rital 600 mm width
AAF04: Rital 800 mm width

9.3 Code Numbers with Model Codes, IP20 Variants


Table 25: Code Numbers and Model Codes

Code number Model code Filter module Current sensor

137G3607 AAF-0073B04-35A0E20 1 x 137G3607 –

137G3608 AAF-0073B04-35A0E20+VD00 1 x 137G3607 80 A

137G3585 AAF-0073B04-35A0E20+VD01 1 x 137G3607 150 A

137G3609 AAF-0073B04-35A0E20+VD02 1 x 137G3607 250 A

137G3610 AAF-0073B04-55A0E20 1 x 137G3610 –

137G3613 AAF-0073B04-55A0E20+VD01 1 x 137G3610 150 A

137G3615 AAF-0073B04-55A0E20+VD02 1 x 137G3610 250 A

137G4263 AAF-0073B04-70A0E20 2 x 137G3607 –

137G4264 AAF-0073B04-70A0E20+VD01 2 x 137G3607 150 A

137G4265 AAF-0073B04-70A0E20+VD02 2 x 137G3607 250 A

137G4266 AAF-0073B04-90A0E20 1 x 137G3607 + 1 x 137G3610 –

137G4267 AAF-0073B04-90A0E20+VD02 1 x 137G3607 + 1 x 137G3610 250 A

137G4268 AAF-0073B04-90A0E20+VD03 1 x 137G3607 + 1 x 137G3610 400 A

137G3616 AAF-0073B04-110AE20 2 x 137G3610 –

137G3617 AAF-0073B04-110AE20+VD02 2 x 137G3610 250 A

137G3619 AAF-0073B04-110AE20+VD03 2 x 137G3610 400 A

137G3620 AAF-0073B04-165AE20 3 x 137G3610 –

137G3621 AAF-0073B04-165AE20+VD03 3 x 137G3610 400 A

137G3622 AAF-0073B04-165AE20+VD04 3 x 137G3610 600 A

137G3623 AAF-0073B04-220AE20 4 x 137G3610 –

137G3624 AAF-0073B04-220AE20+VD04 4 x 137G3610 600 A

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Advanced Active Filter 007

Operating Guide How to Order

Code number Model code Filter module Current sensor

137G3625 AAF-0073B04-220AE20+VD06 4 x 137G3610 900 A

137G3590 AAF-0073B04-275AE20 5 x 137G3610 –

137G3626 AAF-0073B04-275AE20+VD04 5 x 137G3610 600 A

137G3627 AAF-0073B04-275AE20+VD07 5 x 137G3610 1000 A

137G3628 AAF-0073B04-330AE20 6 x 137G3610 –

137G3629 AAF-0073B04-330AE20+VD05 6 x 137G3610 800 A

137G3630 AAF-0073B04-330AE20+VD07 6 x 137G3610 1000 A

137G3631 AAF-0073B04-385AE20 7 x 137G3610 –

137G3632 AAF-0073B04-385AE20+VD06 7 x 137G3610 900 A

137G3633 AAF-0073B04-385AE20+VD08 7 x 137G3610 2000 A

137G3634 AAF-0073B04-440AE20 8 x 137G3610 –

137G3635 AAF-0073B04-440AE20+VD07 8 x 137G3610 1000 A

137G3636 AAF-0073B04-440AE20+VD08 8 x 137G3610 2000 A

9.4 Accessories
Table 26: Code Numbers, Accessories

Code number Description

136B3264 AAF 007 current transducer 80 A

136B3265 AAF 007 current transducer 150 A

136B3266 AAF 007 current transducer 250 A

136B3267 AAF 007 current transducer 400 A

136B3268 AAF 007 current transducer 600 A

136B3269 AAF 007 current 800 A

136B3270 AAF 007 current transducer 900 A

136B3271 AAF 007 current transducer 1000 A

136B3272 AAF 007 current transducer 2000 A

136B3273 AAF 007 Airduct (2+6) AAF01

9.4.1 Air Duct


When filter modules are to be installed on top of each other, the excess air from the lower modules must be guided around the
upper filters to ensure proper cooling. See more about cooling in section 6.4 Cooling and Airflow.
A pre-manufactured metal sheet can be purchased from Danfoss to support this kind of integration. The air duct is designed for up
to 6 modules in the upper row and 2 modules in the lower row, which enables the integration of 8 modules into an 800 mm cabinet.

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Advanced Active Filter 007

Operating Guide How to Order

e30bk952.10
695 [27.36]

600 [23.62]
830.2 [32.39]
264.5 [10.41]

Illustration 43: Air Duct, Dimensions

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Advanced Active Filter 007

Operating Guide Troubleshooting

10 Troubleshooting
10.1 Service and Maintenance
There is no dedicated service and maintenance plan for the filter modules or parts of the modules that require attention. The best
conditions are achieved in an environment with constant ambient temperature, which allows a proper cooling of the filter.

10.2 Replacing a Filter Module in a Filter with Multiple Modules


If a filter module is to be replaced, certain settings must be done to ensure proper operation of the newly added module.

N O T I C E
Carefully read chapter 2 Safety to become familiar with the safety precautions.

Download the settings in the Settings/Device menu and note the Modbus address of the filter.
Procedure
1. Remove the old module from the filter.
2. Install the new module and power it up.
3. Connect to the module via the serial connection and set the Modbus address to the same address as the replaced module
had.
4. Upload the settings file from the old module in the Settings/Device menu to adjust the settings of the new module.

If no settings file is available, copy the settings from another module in the same filter as they are typically the same.
Adjust the following first to ensure safe operation:
1.- Parallel total compensation current
2.- Current transducer location
3.- Current transducer ratio
4.- Current transducer connection

5. Check that all other settings/parameters have the same value as the old module to ensure proper operation.

10.3 Fault Finding and Troubleshooting


If the filter does not work properly, read out the fault name and investigate possible root causes for the fault.
Fault names can be read out via the PC tool, section 8.1.5 Data, or via the Modbus protocol, section 8.2 Modbus Setup.

Table 27: Overview of Faults and Troubleshooting Hints

Fault Fault name Reason Possible fault Troubleshooting


num-
ber

1 Inverter short MOS tube drive cir- 1. The MOS tube is Return the filter module to Danfoss for investigation/
error cuit reports a fault. damaged. repair.
2. The drive circuit is
damaged.

2 DC voltage er- Single-side voltage Bus voltage error, 1. Check the value of the bus voltage.
ror of the DC bus ex- which may be due to 2. Check for resonance.
ceeds 480 V or is resonance or high
lower than 180 V, or grid voltage. Check if there is a 3P3W or 3P4W error.
the total bus ex- Return the filter module to Danfoss for investigation/
ceeds 890 V/180 V. repair.

3 Epo There is a short cir- Check the EPO cir- Return the filter module to Danfoss for investigation/
cuit in the EPO cir- cuit. repair.
cuit.

4 Inverter cur- Inverter current fault 1. Resonance. 1. If it is caused by resonance, the 3rd-party detection
rent error detected. equipment is required to confirm the resonance point
and then adjust the compensation rate.

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Advanced Active Filter 007

Operating Guide Troubleshooting

Fault Fault name Reason Possible fault Troubleshooting


num-
ber
2. Inverter current 2. If it is caused by the sampling fault of the inverter
sampling fault. current, return the filter module to Danfoss for investi-
gation/repair.

5 System fre- Abnormal grid fre- 1. Abnormal grid fre- 1. Use the instrument to test the frequency of the
quency error quency quency. power grid, if the power grid frequency is abnormal.
2. Resonance. When restored, the filter automatically clears the fault.
3. Three-phase volt- 2. If it is caused by resonance, eliminate the resonance
age sampling circuit to restore filter.
fault. 3. If the power grid is normal, and the sampling wave-
form of the equipment is incorrect, check the voltage
sampling circuit: Voltage sampling circuit failure.
4. Return the filter module to Danfoss for investiga-
tion/repair.

6 DC difference The voltage differ- 1. Check the differ- 1. If both positive and negative buses have voltage,
value error ence between the ence of the bus volt- the fault may be caused by resonance. After eliminat-
positive and nega- age. ing resonance, restart the filter to return to normal op-
tive buses exceeds eration.
2. Check if there is a
80 V.
3P3W or 3P4W selec-
tion error.

7 Supply power Low output voltage Check whether the 1. When the power grid is normal, confirm whether the
error fault of auxiliary LED light is on. filter is restored. If the LED light is not on under normal
power supply board. conditions of the power grid, the filter is damaged.
2. Check the fuse.

8 System volt- The grid voltage is Check the grid volt- 1. Wait for the power grid to return to normal.
age error too high or too low. age or sample cir-
2. Return the filter module to Danfoss for investiga-
cuit.
tion/repair.

9 U3Comm er- Abnormal communi- Check whether the 1. If the software version is wrong, upgrade the soft-
ror cation (CAN commu- input and output dry ware of the U3 board.
nication) between contacts can be used 2. Replace the U3 board of the DSP board.
U1 board (DSP con- normally.
trol board) and U3
board (STM32
board).

10 Fan error Fan error Check whether the 1. Check whether the fan is stuck.
fan does not work. 2. Return the filter to Danfoss for investigation/repair.

11 CtrlSoftware DSP board software Check the software 1. Upgrade the correct DSP software.
version error version compatibility version.
fault.

12 Inverter over- Filter overtempera- Check power and 1. Wait until the temperature returns to normal, then
temperature ture. ambient tempera- restart the filter.
ture or radiator tem- 2. Return the filter module to Danfoss for investiga-
perature. tion/repair.

13 CT set error The setting of exter- Check the actual cur- 1. Set the correct current transducer transformation ra-
nal current transduc- currentd CT value. tio.
ers is wrong, and the 2. It may be caused by surge current. Ignore this situa-
detection current is tion and it will recover automatically.

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Advanced Active Filter 007

Operating Guide Troubleshooting

Fault Fault name Reason Possible fault Troubleshooting


num-
ber
>1.5 times of the rat-
ed value.

14 Device para- Parameter setting Parameter setting 1. When setting the current transducer on the grid
ment error failure. failure. side, the harmonic detection mode Completely is not
allowed.
2. When the grid voltage is 480 V, it can only be used
in 3P3W mode.
3. The parallel capacity must be greater than the rated
capacity of the filter.

15 Overload The compensation 1. Load current over- 1. The load current is overloaded, and the load current
current is >1.5 times load. transducer must be replaced, or the load current re-
of the rated load. 2. Check whether duced.
there is resonance. 2. If it is caused by resonance, wait for 5 minutes. The
fault then clears automatically. Alternatively, power off
and restart the filter.
3. Return the filter module to Danfoss for investiga-
tion/repair.

10.4 Disposal
Danfoss accepts defective filter modules for disposal.

Danfoss A/S © 2023.06 AQ448528300938en-000101 / 130R1342 | 75


Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com

Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This
also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All
trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

*130R1342*

*M0041701*
Danfoss A/S © 2023.06 AQ448528300938en-000101 / 130R1342

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