Doc No:RIL/QAD/R/12
JOB SETUP CUM FIRST OFF APPROVAL INSPECTION REPORT Rev No:00
Date:01.10.2020
Wo.No : Date :
Machine Name : IH 01 Shift :
Process Code No : Operator :
Item no : Setting Time :
Item Description : Cycle Time :
JOB SETUP APPROVAL ( Process Parameter )
Sl.No Process Parameter Method of Inspection Specification Actual Remarks
1
Heating Time Program Verification 3.3 - 3.4 Sec
2
Power Program Verification 62 - 64 Kw
3
Quenching Time Program Verification 6 - 10 Sec
4
Soaking Time Program Verification 0.50 - 1.00 Sec
5
Quenching Flow Flow Meter Min 120 LPM
6
Polymer Concentration Refractrometer 3.2 - 3.4 %
7
10
JOB SETUP APPROVAL ( Product Parameter )
Specification Observation
Sl.No Item Parameter Method of Inspection Result
Min Max 1 2 3 4 5
1 Rockwell Hardness
Surface Hardness 50 60
Tester ( HRC)
2 MPI Visual Free From Crack
3 ECD Vickers Hardness Tester 1.20 - 2.0 mm
4 Microstructure Microscope Free From Ferrite Bonding
5 Appearance Visual As Per Ref Sample
10
11
12
13
14
15
16
17
18
19
20
NOTE
1.For setting trail prefer rejected components and dospose it
2.To identify control spec. Refer process sheet
3.Do Statistical study
Remarks
OK Qty :
Not OK Qty : Approved Conditionally Approved Rejected
NC Ref :
Inspector Operator/Setter Quality Manager
