QUALITY ASSURANCE VISIT - 2 REPORT Hero MotoCorp Ltd.

REV_ 01 SHEET ---- / ----

NAME MODEL PARTS NAME DATE GUIDELINES

-- Spring Valve Outer (14751-AAB-1000) 06.04.22 1 SELF TRIALS BY SUPPLIERS - MINIMUM 3 TRIALS TO BE VERIFIED
COMPANY NAME
FACTORY NAME OBJECTIVE : Self QAV for location change
2
DATE
POSITION NAME
COMPILATION : 3
VENDOR : Self QAV

4
PRESENT PERSON

HMCL :
6

10

SL. Operation Description CONTROL ITEM JUDGEMENT ( wherver applicable ) C.M.EXECUSION CHECK (HMCL)
Manpower Adequacy ( Training / Skill

Daily Maint / PM (M/c / Jig / Fixture /

NO. Process Name : RESP. TARGET INCHARGE DATE RESULT
Set up approval system ( First off /

Process Capability ( CP / CPK ) of

Parameters & Insp Freq ( PQCS /

Insp Method (Gauges / Masters)

Adequacy of Product / Process

OBSERVED DETAILS REASON COUNTERMEASURE

Poka Yoke & its valiation

Product quality
qualification&Manufacturing
Adherence to PQCS

Make of Machine conditions control parameters.

Material Handling

(Product & Process Parameters)

Straight Pass %

Data Recording
Year Of Mfg
Work Stds )

Cycle Time
last Off )
level )

CTQs
Die )

Product Parameter

Wire Dia.(3.30 ± 0.03) O O O NA NA O O NA NA NA O 3.307 mm

Grade( SWOSC-VHV) O O O NA NA O O NA NA NA O SWOSC-VHV

UTS(2060 - 2160) N/mm2 O O O NA NA O O NA NA NA O 2107 N/mm2

10 RM/Incoming % Ra(43 % min) O O O NA NA O O NA NA NA O 51.5

Wrapp test(Standard QAD R 01) O O O NA NA O O NA NA NA O OK

Deep etch(Standard QAD R 01) O O O NA NA O O NA NA NA O OK

Chemical compo.(RESPECTIVE
O O O NA NA O O NA NA NA O OK as per MTC and third party report
STD.)

Product Parameter

Free Length(As per TPSR) O O O O O O O O O NA O Test piece setting report verified and free length is found OK as per spec.

Inside Dia. (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and ID is found OK as per spec.

No scraches & Marks

O O O NA O O O O NA NA O Test piece setting report verified and found OK as per spec.
(As per TPSR)

No of turns(As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and Nt is found OK as per spec.
20 Process 1(Coiling)
Process Parameters

Roller Grove Size

O O O NA O O O O NA NA O OK as per TPSR
(As per MFG R37)

Finger Groove Size

O O O NA O O O O NA NA O OK as per TPSR
(As per MFG R37)

Wire Guide Groove

O O O NA O O O O NA NA O OK as per TPSR
(As per MFG R37)

Finger Size
O O O NA O O O O NA NA O OK as per TPSR
(As per MFG R37)

Process Parameters

Temperature(AS PER ENG

30 Process 2(Stress Relieving) O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section I and Found OK.
R11 SECTION I)

Time(AS PER ENG

O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section I and Found OK.
R11 SECTION I)

Product Parameter

Free Length (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and free length is found OK as per spec.

Grinding Roughness
O O O NA O O O O NA NA O Test piece setting report verified and roughness is found OK as per spec.
(As per TPSR)

Squareness e1 (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and squareness is found OK as per spec.

Grinding angle (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and grinding angle is found OK as per spec.

40 Process 3(Grinding) Tip thickness (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and tip thickness is found OK as per spec.

Solid Length (As per TPSR) O O O NA O O O O NA NA O Test piece setting report verified and solid length is found OK as per spec.

Process Parameters

Down Feed ( As per MFG R 54) O O O NA O O O O NA NA O OK as per TPSR

Loading Plate Speed

O O O NA O O O O NA NA O OK as per TPSR
( As per MFG R 54)

Loading Plate Hole O O O NA O O O O NA NA O OK as per TPSR

Size (As per MFG R 54)

Product Parameter
60 Process 4(IDC)
ID Chamfer (0.50 x 45) O O O NA O O O O NA NA O OK (0.50 X 45)

Product Parameter

Coverage(90 % Min) O O O NA NA O O O NA NA O Coverage OK ,found more than 90% .

Process Parameters

80 Process 5 (Shot Peening) Shot size (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)

Amperage (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)

SP Time (AS PER ENG R11 O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
SECTION II)

Almen Arc Height O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section II and Found OK.
(AS PER ENG R11 SECTION II)

Process Parameters

Temperature(AS PER ENG

85 Process 6(Stress Relieving) O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section I and Found OK.
R11 SECTION I)

Time(AS PER ENG

O O O NA NA O O O NA NA O Verified as per the standard ENG R 11 Section I and Found OK.
R11 SECTION I)

Product Parameter

AS PER QA MASTER CARD ENG

O O O NA NA O O O NA NA O Verified as per QAMC and found OK,.
R 20

Inside Dia (16.60 +0.40)mm O O O NA NA O O O O NA O 16.67, 16.71, 16.69, 16.65, 16.76.

-- Process 7(Pre Inspection) Installed Load (8.45 ± 0.90 Kgf ) O O O NA NA O O O O NA O 8.58, 8.79, 8.77, 8.49, 8.41.

Load At Working ( 40.90 ± 2.50 Kgf

O O O NA NA O O O O NA O 41.43, 41.67, 41.56, 41.39, 40.81.
)

Ground Roughness( Rz 25 Max) O O O NA NA O O O NA NA O Ok

Surface Treatment
O O O NA NA O O O NA NA O OK
(Shotpeen Coverage)

Product Parameter
Process 8
150
(Surface Treatment)
Yellow Indelible Ink dot on open O O O O NA O O O NA NA O OK
pitch side unground portion.

O - O.K. - SATISFACTORY X - N.G.

 QUALITY ASSURANCE VISIT - 2 REPORT Hero MotoCorp Ltd.
SHEET ---- / ----

SL. Operation Description CONTROL ITEM JUDGEMENT C.M.EXECUSION CHECK (HMCL)

NO. Process Name : RESP. TARGET INCHARGE DATE RESULT

Adequacy of Product / Process

Insp Method (Gauges / Masters)

Parameters & Insp Freq

Daily Maint / PM (M/c / Jig /

Poka Yoke & its valiation
OBSERVED DETAILS REASON COUNTERMEASURE

Handling /Ergonomics
Manpower Adequacy
Make of Machine Product quality
qualification&Manufacturing

CP / CPK ( CTQs)
conditions control parameters.

Set up approval

Data Recording
Year Of Mfg

Fixture / Die )

Rejection %
Adherence
Cycle Time

Product Parameter

Material (SWOSC-VHV) O O O NA NA O O O NA NA O SWOSC-VHV

Wire Diameter (3.30 mm) O O O NA NA O O O NA NA O 3.30, 3.30, 3.30, 3.30, 3.30.

Helix(RH) O O O NA NA O O O NA NA O RH,RH,RH,RH,RH,RH.

Ends(CL & GR) O O O NA NA O O O NA NA O Ends are closed and ground.

Free Length(36.20 REF.) mm O O O NA NA O O O NA NA O 36.52, 36.54, 36.36,36.55,36.54

Solid Length (23.60 MAX.)mm O O O NA NA O O O NA NA O 23.20, 22.50, 22.30,22.70, 22.80.

Process 9
-- Inside Dia (16.60 +0.40)mm O O O NA NA O O O O NA O 16.63, 16.68, 16.65, 16.78, 16.73
(Final Inspection)

No of Total Turns( 7.15) Ref. O O O NA NA O O O NA NA O 6.90, 6.90, 6.95, 6.90, 6.90 .

Squareness (1.26 MAX.) mm O O O NA NA O O O NA NA O 1.02, 1.11, 1.06, 1.15, 0.96

Installed Load P1 at 33.30 mm

O O O NA NA O O O O NA O 8.62, 8.54, 8.36, 8.52, 8.47.
(7.55 - 9.35) Kg

Working Load P2 at 24.76 mm

O O O NA NA O O O O NA O 42.60, 41.90, 42.05, 41.69, 42.05.
(38.40 - 43.40) Kg

ID Chamfer (0.50 X 45°) O O O NA NA O O O NA NA O OK

Surface Treatment (Shot peening) O O O NA NA O O O NA NA O Done

Visual (No Burr, Scratches, Rust,

O O O NA NA O O O NA NA O OK
Dust, etc.)

Process Parameters
Process 10
160
Oiling & Packing
AS PER PACKING STANDARD
O O O NA NA O O O NA NA O OK, packing is as per the packing standard.
ENG R 11

O - O.K. - SATISFACTORY X - N.G.