Document NO : RKAE/MAINT/BACA/RCRD/4
Re R.K Auto Engineering
Breakdown analysis & Corrective action
Original Date
Revision No
01.01.2022
0
Revision Date :
Breakdown Total
S.No Date/Time of Name of Machine Machine Number/ Code Breakdown Details Root Cuase with Why-Why Containment Corrective Action Responsibilit Target Date corrected on Breakdown
Breakdown y Date/time (Miniuts)
(1)Heating coil burn
9/5/2022 10/5/2022
1 PT Tank .1 RKAE/PT TANK /01 Heater issue (2)water level below heater Heater change Heater change R.s 9:00 450
10:00
range
(1)Filter not clean
25/5/22 Duct provide for
2 Compressor RKAE/Compressor /01 Auto Trip (2)Oil level top up Radiator clean R.s 25/05/22 17:10 330
11:20 compressor
(3)Radiator check
(1)All connection check
10/6/2022
3 Oven RKAE/oven /01 Temp. not generate (2)Gas pipe chock,choke in Gas pipe clean gas flow meter setting R.s 11/6/2022 12:20 445
11:15
burner.
(1)All electric connection check
4/7/2022 Apply greasing in
4 Conveyer RKAE/conveyer/01 Conveyer stop (2)Jam in conveyer, bearing Appling oil&grease R.s 4/7/2022 14:30 225
10:45 bearing
broken
4/8/2022 Provide joint in air
5 9:00 Sanding booth RKAE/sanding booth/01 Air gun not working (1)socket seal loose pipe socket seal change. R.s 4/8/2022 15:15 375
(1)checkAir
27/8/22 venchuri
6 Powder gun RKAE/Powder gun /01 Powder flow stop (2)check corona Venchuri clean R.s 27/8/2022 17:30 60
16:30 change
(3)check venchuri
15/9/22 RKAE/Blasting Conveyar stop (1)motor check Greasing applying
7 11:15 Blasting machine machine /01 (shots collector ) (2)bearing check in bearing Bearing change R.s 15/9/2022 16:30 315
22/10/2022 RKAE/Digital Temp. (1)check connection Provide joint in
8 13:00 Digital Temp. meter meter/01 Temp.not show (2)check display display wire wire change A.S. 22/10/2022 13:45 45
(1)swich not working
16/11/22
9 welding RKAE/WELDING/02 torch not working (2)Connection wire disconnect (wire joint ) Tight with the cable A.S. 16/11/2022 11:30 60
10:30
(3)wire not tight
23/11/22
10 13:30 Bend saw RKAE/BEND SAW/01 oil leakage (1)oil seal damage oil seal change A.S. 23/11/22 15:30 120
(1)Check pipe
6/12/2022 (2)Check joints
11 14.30 press brack RKAE/PRESS BRAKE/01 oil leakage (3)Check oil seal O ring change change Air o ring A.Y. 7/12/2022 9:00 300
(4) Check oring
(1)Check connection
19/12/22 (2) Check regulator Provide joint in
12 10:00 welding RKAE/WELDING/03 gas leakage (3) Check gas pipe line gas pipe line gas pipe change A.S. 19/12/22 11:00 60
(1)Oil check
10/1/2023 Clean air filter ,oil
13 Powder Coating RKAE/Powder Coating /2 Compressor trip (2)Air filter check Clean air filter ,oil filter R.s 10/1/2023 11:30 20
11:10 filter
(3)Oil filter check
Tip and diffuser
23/01/23 Welding wire not move (1)Tip anf diffuser can wear can wear down
14 10:30 welding RKAE/WELDING/02 forward down and get dirty and get dirty clean Change tip A.S. 23/1/2023 10:45 15
the tip
(1) Check wire connection
06/02/23
15 13:30 Laser RKAE/LASER /01 Electrical breckdown (2)Probl. Find in y axis moter Cable change Cable changed k.p 7/2/2023 9:00 240
cable
18/2/23
16 16:15 Welding RKAE/WELDING/02 Liner short (1)check liner Liner change Liner change A.S. 18/2/23 16:45 30
Re R.K Auto Engineering Document NO :
Original Date
Revision No
RKAE/MAINT/BACA/RCRD/4
01.01.2022
0
Breakdown analysis & Corrective action
Revision Date :
Breakdown Total
S.No Date/Time of Name of Machine Machine Number/ Breakdown Details Root Cuase with Why-Why Containment Corrective Action Responsibility Target Date corrected on Breakdown
Breakdown Code Date/time (Miniuts)
24/2/23
17 Press Breake RKAE/Press Breake/01 Hydraulic pressure down (1)Check the leakage Hose pipe change Hose pipe change A.Y. 24/2/23 13:00 180
10:00
17/3/23 (1)Check fan
18 Band saw RKAE/Band saw /01 Motor burn Motor rewinding Re-winding p.y. 19/03/23 10:00 630
16:30 (2)Check coil
21/03/23 Meter damage meter
19 Welding RKAE/welding/03 Gas flow meter damage (1)Check meter Gas flow meter change A.S. 21/03/23 12:00 30
11:30 change
03/4/23 Powder coating RKAE/powder coating (1)Connection check
20 Water temprature not raise Heater change Heater change R.s 3/4/2023 16:30 300
11:30 (7 tank) /1,5 (2)Heting coil check
(1) Check oil level
13/4/23 Cylinder stopper
21 Hydraulic tube bending machine RKAE/PIPE BENDING/01 Cylinder not working (2)Check cylinder Bolt change p.y. 13/4/23 14:30 60
13:30 plate bolt tight
21/04/23
22 Welding RKAE/WELDING/01 Welding not Proper MCV shot M.C.V. Change M.C.V. Change A.S. 21/4/23 11:00 120
9:00
4/5/2023
23 Welding RKAE/WELDING/03 Gas Regulator not working (1)Check regulator Change Regulator Change Regulator A.S. 4/5/2023 10:00 60
9:00
13/5/23 (1) Air pipe to be check Joint provided in
24 Laser RKAE/LASER/02 Pressure switch not working Pipe change K.P. 13/5/23 13:20 440
9:00 (2)Air Pipe leakeg at flang leakege area
26/5/23
25 Press break RKAE/PRESS BREAKE/01 Oil seal damage Oil Leakage pressure not proper Oil seal change A.Y. 26/5/23 17:00 50
16:10
29/5/23
26 Welding RKAE/WELDING/01 Wire feeder Wire not running proper Roller change A.S. 30/5/23 10:00 285
13:45
5/6/2023 All connection to be check , ges Leakege found in
27 Powder coating RKAE/OVEN/01 Gas leakage Pipe change R.s 7/6/2023 9:00 750
13:30 pipe line check pipe
10/6/2023 (1)Check motor Block in the Pipe
28 Bend saw RKAE/Bend saw/01 coolant pump not work Pump clean p.y. 10/6/2023 13:30 180
10:30 (2)Check collant pipe clean pump
19/06/23 (1)Check connection
29 Welding RKAE/WELDING/02 Mig wire automatic run Tourch shot Tourch change A.S. 19/6/23 10:00 45
9:15 (2)Check torch
4/7/23
30 Press breake RKAE/PRESS BRAKE/01 Motor burn (1)High temp. Motor rewinding Motor rewinding A.Y. 8/7/2023 9:30 165
15:15
10/7/2023
31 Bend saw RKAE/Bend saw /01 Blade damage (1)Check all bolts are tight Blade change Blade change p.y. 10/7/2023 15:30 75
14:15
18/7/23
32 Welding RKAE/WELDING/02 Wire Speed Slow (1)Liner check Liner clean Liner change A.S. 18/7/2023 15:00 40
14:20
