This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.
This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.
This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.
This document provides a defect matrix for an organization's tools from April 2021 to March 2022. It lists 18 defects observed during various manufacturing processes like raw material, blanking, bending, punching, forming, and deburring. The total rejection quantity was 550 pieces with the highest rejections seen for defects like rust (147 pieces), dimensional issues (99 pieces), and burrs (61 pieces). The production total for the period was 9,600,176 pieces with an overall PPM of 3.23.
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S.
S TOOLS SST DEFECT MATRIX Month - 2021 - 22 Total Total Overall Occurence S.No. Defect Name Process April May June July August September October November December January February March Rejection Production PPM Rating
1 Dent .crack lining 0 0 15 16 31 9600176 3.23 3
Raw Material 2 Rust , Dust and Crack 0 0 6 5 11 9600176 1.15 3
3 Blank Short 7 2 8 9 26 9600176 2.71 3
4 Burr Blanking 14 7 14 26 61 9600176 6.35 3
5 Sharp Edge 4 0 0 0 4 9600176 0.42 2
6 Bending Out 0 0 6 0 6 9600176 0.62 2
7 Dim. Issue 0 0 9 24 33 9600176 3.44 3
8 Damage ,Crack Bending 9 8 0 8 25 9600176 2.60 3
9 Flatness 0 12 9 3 24 9600176 2.50 3
10 Hardness 0 0 4 4 8 9600176 0.83 2
11 Burr 0 0 0 0 0 9600176 0.00 1
12 Hole Out Punching 0 8 0 8 16 9600176 1.67 3
13 Dim. Issue 0 0 0 14 14 9600176 1.46 3
14 Dim. Issue 0 36 12 18 66 9600176 6.87 3
Forming 15 Flatness 0 0 0 8 8 9600176 0.83 2
16 Burr 0 2 18 25 45 9600176 4.69 3
Deburring 17 Rust 8 1 120 18 147 9600176 15.31 4
18 Mix-up of Other Part 0 0 5 20 25 9600176 2.60 3
