INSPECTION TEST PLAN

POST-SALVAGE INSPECTION
PART NAME : HOUSING AS-REAR SUSPENSION
MODEL : 797
PART NO. : 156-3874
CHECKLIST
No INSPECTION POINTS INSPECTION METHOD REMARK SIGNATURE
Ö/X
1. ROUGHNESS, PATTERN, HARDNESS (ONLY FOR RETUBE) CHECK
1 BORE AREA (BE AWARE OF WELDING SPATTER IF IT IS WELDED)
2. VISUAL AND ID CHECK
1. CONCENTRICITY CHECK BETWEEN EYE AND HOUSING (VISUAL)
2 EYE AREA
2. VISUAL AND ID CHECK
3 LENGTH OF BARREL LENGTH CHECK
4 RING TO RING RETAINING DISTANCE VISUAL AND DISTANCE CHECK
5 DISTANCE BETWEEN SEAL AREA DISTANCE CHECK
6 SEAL AREA VISUAL AND ID CHECK
7 SEAL AREA VISUAL AND ID CHECK
8 GROOVE AREA VISUAL AND ID CHECK
9 GROOVE AREA VISUAL AND ID CHECK
10 GROOVE WIDTH VISUAL AND WIDTH CHECK
11 GROOVE WIDTH VISUAL AND WIDTH CHECK
12 EYE WIDTH WIDTH CHECK
13 CHAMFER AREA VISUAL AND DISTANCE CHECK
14 CHAMFER ANGLE ANGLE CHECK
15 WELD JOINT VISUAL AND MPI FOR CRACK CHECK (IF REQUIRED)
16 GREASE HOLE VISUAL CHECK
17 FACE VISUAL CHECK
18 NECK MPI FOR CRACK CHECK (IF REQUIRED)
19 BOLT HOLE VISUAL CHECK
20 BOLT HOLE VISUAL CHECK
21 OIL HOLE VISUAL CHECK
Ö : Checked X : Not Checked
15
2 6
Y
18 9 X'
17 19
2
11
X

21 C B A
D 10 Y'

12
4

5
16 E
1

20 13
8
7
14
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 Document No. : QAR-QD#418-79
Revision : 00
COMPONENT CONDITION REPORT Date : 23-Apr-07
PT. Sanggar Sarana Baja
POST SALVAGE INSPECTION Responsibility : QC Department
Remanufacturing Division
Page : 1 of 2

No. : Customer : Part Name : Housing As-Rear Suspension

SO. No. : Location : Model : 797

SSB-ID : Cust. WO. No. : Part No. : 156-3874

REFERENCES :
1. CAT Reuse and Salvage Guidelines SEBF8072-08 3. Magnetic Particle Procedure
2. CAT Reuse and Salvage Guidelines SEBF8194-07
EQUIPMENT USED :
1. Bore Gauge (250-400 mm) 4. Vernier Caliper (70-600 mm) 7. Measuring Tape
2. Bore Gauge (400-600 mm) 5. Surface Roughness Tester 8. Bevel Protractor
3. Digital Caliper (0-150 mm) 6. Portable Hardness Tester 9. Protractor
DIMENSION
MEASUREMENT REQ. SURFACE CONDITION
ITEM SPEC. (mm) Honing Pattern Surface Roughness Hardness
READING A/R*
105°-125° Ra=0.4-0.8 µm ≈20 HRc (If Welded)
X:
Y:
A(1)
X' :
Y' :
X:
Y:
1 425.50 ± 0.10 B
X' :
Y' :
X:
Y:
C(1)
X' :
Y' :
DIMENSION
ITEM SPEC (mm) READING A/R* ITEM SPEC (mm) READING A/R*
X: X:
D 8 268.41 ± 0.41
Y: Y:
2 259.96 ± 0.03
X: X:
E 9 268.41 ± 0.41
Y: Y:
3 X:
10 5.40 ± 0.10
X: Y:
4 110.63 ± 0.13
Y: X:
11 5.40 ± 0.10
X: Y:
5
Y: X:
12
X: Y:
6
Y: 13 9.5 ± 0.5
X: 14 15°
7
Y:
NOTES : *) A : ACCEPT R : REJECT (1)
: On Welding Area (within ± 50 mm)
MAGNETIC PARTICLE TESTING (IF REQUIRED)
ITEM DESCRIPTIONS ACCEPT REJECT
15 WELD JOINT
18 NECK

OVERALL JUDGMENT: ACCEPT REJECT TIME TAKEN : HRS

Reviewed by Prepared by
QC Engineer : Inspector :
Signature : Date : Signature : Date :
 Part Name : Housing As-Rear Suspension

REVISION HISTORY Model : 797

PT. Sanggar Sarana Baja
Remanufacturing Division Part No. : 156-3874

Rev.
Revision Date Changes Updated by Reviewed by
No
00 17-Apr-07 Original Rina A